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DLPA3005CPFDR

DLPA3005CPFDR

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    TQFP100

  • 描述:

    IC DLP PMIC LED DRIVER 100HTQFP

  • 数据手册
  • 价格&库存
DLPA3005CPFDR 数据手册
Order Now Product Folder Support & Community Tools & Software Technical Documents DLPA3005 DLPS071 – OCTOBER 2015 DLPA3005 PMIC and High-Current LED Driver IC 1 Features 3 Description • • • • • • • The DLPA3005 is a highly-integrated power management IC optimized for DLP® Pico™ Projector systems. The DLPA3005 supports LED projectors up to 16 A per LED, enabled by an integrated high efficiency buck controller. Additionally, the drivers control the RGB switches, supporting the sequencing of R, G, and B LEDs. The DLPA3005 contains five buck converters, two of which are dedicated for DLPC low voltage supplies. Another dedicated regulating supply generates the three timing-critical DC supplies for the DMD: VBIAS, VRST, and VOFS. 1 • • • • High-Efficiency, High-Current RGB LED Driver Drivers for External Buck FETs up to 16 A Drivers for External RGB Switches 10-Bit Programmable Current per Channel Inputs for Selecting Color-Sequential RGB LEDs Generation of DMD High Voltage Supplies Two High Efficiency Buck Converters to Generate the DLPC343x and DMD Supply Three High Efficiency, 8-Bit Programmable Buck Converters for FAN Driver Application or General Power Supply. General Purpose Buck2 (PWR6 currently supported, others may be available in the future) Two LDOs Supplying Auxiliary Voltages Analog MUX for Measuring internal and external nodes such as a thermistor and reference levels Monitoring/Protections: Thermal Shutdown, Hot Die, Low-Battery, and Undervoltage Lockout (UVLO) The DLPA3005 contains several auxiliary blocks which can be used in a flexible way. This enables a tailor-made Pico Projector system. Three 8-bit programmable buck converters can be used, for instance, to drive rgb projector FANs or to make auxiliary supply lines. General Purpose Buck2 (PWR6) currently supported, others may be available in the future. Two LDOs can be used for a lowercurrent supply, up to 200 mA. These LDOs are predefined to 2.5 V and 3.3 V. Through the SPI, all blocks of the DLPA3005 can be addressed. Features included are the generation of the system reset, power sequencing, input signals for sequentially selecting the active LED, IC selfprotections, and an analog MUX for routing analog information to an external ADC. 2 Applications Portable DLP® Pico™ Projectors Device Information(1) PART NUMBER DLPA3005 PACKAGE HTQFP (100) BODY SIZE (NOM) 14.00 mm × 14.00 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. System Block Diagram Projector Module + BAT - SYSPWR CHARGER DC SUPPLIES ILLUMINATION FLASH FAN(S) HDMI RECEIVER VGA FRONTEND CHIP SUPPLIES and MONITORING DLPC3439 eDRAM 3x BUCK CONVERTER (GEN.PURP) DIGITAL CONTROL FLASH, SDRAM RESET_Z KEYPAD - OSD - Autolock - Scaler - Deinterlacer - KS Corr - uController DLPC3439 eDRAM FLASH OPTICS DLPA3005 PROJ_ON SD CARD READER, VIDEO DECODER, etc External Power FETs SENSORS MEASUREMENT SYSTEM DMD HIGH VOLTAGE GENERATION 1080P Processor TRP-DMD DMD/DPP BUCKS Buck 1.1V Buck 1.8V AUX LDOs LDO 2.5V LDO 3.3V CTRL / DATA TI Device Non-TI Device 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Table of Contents 1 2 3 4 5 6 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 6.1 6.2 6.3 6.4 6.5 6.6 7 9 9.1 Power-Up and Power-Down Timing........................ 59 Absolute Maximum Ratings ...................................... 7 ESD Ratings.............................................................. 8 Recommended Operating Conditions....................... 8 Thermal Information .................................................. 8 Electrical Characteristics........................................... 9 SPI Timing Parameters ........................................... 15 Overview ................................................................. Functional Block Description................................... Feature Description................................................. Device Functional Modes........................................ Programming........................................................... Register Maps ......................................................... Power Supply Recommendations...................... 58 10 Layout................................................................... 62 10.1 Layout Guidelines ................................................. 62 10.2 Layout Example .................................................... 65 10.3 Thermal Considerations ........................................ 66 11 Device and Documentation Support ................. 68 11.1 11.2 11.3 11.4 11.5 11.6 Detailed Description ............................................ 16 7.1 7.2 7.3 7.4 7.5 7.6 8 8.1 Application Information............................................ 54 8.2 Typical Application .................................................. 54 8.3 System Example With DLPA3005 Internal Block Diagram.................................................................... 57 1 1 1 2 3 7 16 16 17 37 40 44 Device Support...................................................... Related Links ........................................................ Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 68 68 68 68 69 69 12 Mechanical, Packaging, and Orderable Information ........................................................... 69 12.1 Package Option Addendum .................................. 70 Application and Implementation ........................ 54 4 Revision History 2 DATE REVISION NOTES October 2015 * Initial release. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 5 Pin Configuration and Functions PWR2_VIN PWR2_SWITCH PWR2_PGND PWR2_FB PWR5_FB PWR5_PGND PWR5_BOOST PWR5_SWITCH PWR5_VIN PWR6_FB PWR6_BOOST PWR6_VIN PWR6_SWITCH PWR6_PGND CH_SEL_1 CH_SEL_0 DGND INT_Z RESET_Z PROJ_ON ACMPR_LABB_SAMPLE PWR7_PGND PWR7_SWITCH PWR7_VIN PWR7_FB 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 PFD Package 100-Pin HTQFP Top View PWR2_BOOST 76 50 PWR7_BOOST ACMPR_IN_1 77 49 SPI_MOSI ACMPR_IN_2 78 48 SPI_SS_Z ACMPR_IN_3 79 47 SPI_MISO ACMPR_IN_LABB 80 46 SPI_CLK ACMPR_OUT 81 45 SPI_VIN ACMPR_REF 82 44 CW_SPEED_PWM_OUT PWR_VIN 83 43 CLK_OUT PWR_5P5V 84 42 THERMAL_PAD VINA 85 41 ILLUM_B_COMP2 AGND 86 40 ILLUM_B_COMP1 PWR3_OUT 87 39 ILLUM_A_COMP2 PWR3_VIN 88 38 ILLUM_A_COMP1 PWR4_OUT 89 37 ILLUM_B_PGND PWR4_VIN 90 36 ILLUM_B_SW SUP_2P5V 91 35 ILLUM_B_FB SUP_5P0V 92 34 ILLUM_B_VIN PWR1_PGND 93 33 ILLUM_B_BOOST PWR1_FB 94 32 ILLUM_A_PGND PWR1_SWITCH 95 31 ILLUM_A_SW PWR1_VIN 96 30 ILLUM_A_VIN PWR1_BOOST 97 29 ILLUM_A_FB DMD_VOFFSET 98 28 ILLUM_A_BOOST DMD_VBIAS 99 27 ILLUM_LSIDE_DRIVE 100 26 ILLUM_HSIDE_DRIVE 22 23 24 25 RLIM_2 RLIM_2 CH3_SWITCH CH3_SWITCH 19 CH1_GATE_CTRL 21 18 CH2_SWITCH CH3_GATE_CTRL 17 CH2_SWITCH 20 16 RLIM_1 CH2_GATE_CTRL 15 10 CH1_SWITCH RLIM_K_1 9 CH1_SWITCH 14 8 ILLUM_VIN RLIM_BOT_K_1 7 ILLUM_5P5V 13 6 DRST_HS_IND RLIM_K_2 5 DRST_VIN 12 4 DRST_PGND RLIM_BOT_K_2 3 DRST_5P5V 11 2 RLIM_1 1 N/C DRST_LS_IND DMD_VRESET DLPA3005 Pin Functions PIN NAME NO. I/O DESCRIPTION N/C 1 — No connect DRST_LS_IND 2 I/O Connection for the DMD SMPS-inductor (low-side switch). DRST_5P5V 3 O Filter pin for LDO DMD. Power supply for internal DMD reset regulator, typical 5.5 V. DRST_PGND 4 GND DRST_VIN 5 POWER DRST_HS_IND 6 I/O Connection for the DMD SMPS-inductor (high-side switch). ILLUM_5P5 V 7 O Filter pin for LDO ILLUM. Power supply for internal ILLUM block, typical 5.5 V. ILLUM_VIN 8 POWER CH1_SWITCH 9 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. CH1_SWITCH 10 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. Copyright © 2015, Texas Instruments Incorporated Power ground for DMD SMPS. Connect to ground plane. Power supply input for LDO DMD. Connect to system power. Supply input of LDO ILLUM. Connect to system power. Submit Documentation Feedback 3 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Pin Functions (continued) PIN NAME NO. I/O DESCRIPTION RLIM_1 11 O Connection to LED current sense resistor for CH1 and CH2. RLIM_BOT_K_2 12 I Kelvin sense connection to ground side of LED current sense resistor. RLIM_K_2 13 I Kelvin sense connection to top side of current sense resistor. RLIM_BOT_K_1 14 I Kelvin sense connection to ground side of LED current sense resistor. RLIM_K_1 15 I Kelvin sense connection to top side of current sense resistor. RLIM_1 16 O Connection to LED current sense resistor for CH1 and CH2. CH2_SWITCH 17 I Low-side MOSFET switch for LED cathode. Connect to RGB LED assembly. CH2_SWITCH 18 I Low-side MOSFET switch for LED cathode. Connect to RGB LED assembly. CH1_GATE_CTRL 19 O Gate control of CH1 external MOSFET switch for LED cathode. CH2_GATE_CTRL 20 O Gate control of CH2 external MOSFET switch for LED cathode. CH3_GATE_CTRL 21 O Gate control of CH3 external MOSFET switch for LED cathode. RLIM_2 22 O Connection to LED current sense resistor for CH3. RLIM_2 23 O Connection to LED current sense resistor for CH3. CH3_SWITCH 24 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. CH3_SWITCH 25 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. ILLUM_HSIDE_DRIVE 26 O Gate control for external high-side MOSFET for ILLUM Buck converter. ILLUM_LSIDE_DRIVE 27 O Gate control for external low-side MOSFET for ILLUM Buck converter. ILLUM_A_BOOST 28 I Supply voltage for high-side N-channel MOSFET gate driver. A 100 nF capacitor (typical) must be connected between this pin and ILLUM_A_SW. ILLUM_A_FB 29 I Input to the buck converter loop controlling ILED. ILLUM_A_VIN 30 POWER ILLUM_A_SW 31 I/O ILLUM_A_PGND 32 GND ILLUM_B_BOOST 33 I ILLUM_B_VIN 34 POWER ILLUM_B_FB 35 I ILLUM_B_SW 36 I/O ILLUM_B_PGND 37 GND ILLUM_A_COMP1 38 I/O Connection node for feedback loop components ILLUM_A_COMP2 39 I/O Connection node for feedback loop components ILLUM_B_COMP1 40 I/O Connection node for feedback loop components ILLUM_B_COMP2 41 I/O Connection node for feedback loop components THERMAL_PAD 42 GND Thermal pad. Connect to clean system ground. CLK_OUT 43 O Color wheel clock output CW_SPEED_PWM_OUT 44 O Color wheel PWM output SPI_VIN 45 I Supply for SPI interface SPI_CLK 46 I SPI clock input SPI_MISO 47 O SPI data output SPI_SS_Z 48 I SPI chip select (active low) SPI_MOSI 49 I SPI data input PWR7_BOOST 50 I Charge-pump-supply input for the high-side FET gate drive circuit. Connect 100 nF capacitor between PWR7_BOOST and PWR7_SWITCH pins. PWR7_FB 51 I Converter feedback input. Connect to converter output voltage. PWR7_VIN 52 POWER PWR7_SWITCH 53 I/O PWR7_PGND 54 GND 4 Submit Documentation Feedback Power input to the ILLUM Driver A. Switch node connection between high-side NFET and low-side NFET. Serves as common connection for the flying high side FET driver. Ground connection to the ILLUM Driver A. Supply voltage for high-side N-channel MOSFET gate driver. Power input to the ILLUM driver B. Input to the buck converter loop controlling ILED. Switch node connection between high-side NFET and low-side NFET. Ground connection to the ILLUM driver B. Power supply input for converter. Switch node connection between high-side NFET and low-side NFET. Ground pin. Power ground return for switching circuit. Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Pin Functions (continued) PIN I/O DESCRIPTION NAME NO. ACMPR_LABB_SAMPLE 55 I Control signal to sample voltage at ACMPR_IN_LABB. PROJ_ON 56 I Input signal to enable/disable the IC and DLP projector. RESET_Z 57 O Reset output to the DLP system (active low). Pin is held low to reset DLP system. INT_Z 58 O Interrupt output signal (open drain, active low). Connect to pull-up resistor. DGND 59 GND CH_SEL_0 60 I Control signal to enable either of CH1,2,3. CH_SEL_1 61 I Control signal to enable either of CH1,2,3. PWR6_PGND 62 GND PWR6_SWITCH 63 I/O PWR6_VIN 64 POWER PWR6_BOOST 65 I Charge-pump-supply input for the high-side FET gate drive circuit. Connect 100 nF capacitor between PWR6_BOOST and PWR6_SWITCH pins. PWR6_FB 66 I Converter feedback input. Connect to output voltage. PWR5_VIN 67 POWER PWR5_SWITCH 68 I/O PWR5_BOOST 69 I PWR5_PGND 70 GND Ground pin. Power ground return for switching circuit. PWR5_FB 71 I Converter feedback input. Connect to output voltage. PWR2_FB 72 I Converter feedback input. Connect to output voltage. PWR2_PGND 73 GND Ground pin. Power ground return for switching circuit. PWR2_SWITCH 74 I/O PWR2_VIN 75 POWER PWR2_BOOST 76 I Charge-pump-supply input for the high-side FET gate drive circuit. Connect 100 nF capacitor between PWR2_BOOST and PWR2_SWITCH pins. ACMPR_IN_1 77 I Input for analog sensor signal. ACMPR_IN_2 78 I Input for analog sensor signal. ACMPR_IN_3 79 I Input for analog sensor signal. ACMPR_IN_LABB 80 I Input for ambient light sensor, sampled input ACMPR_OUT 81 O Analog comparator out ACMPR_REF 82 I Reference voltage input for analog comparator PWR_VIN 83 POWER PWR_5P5V 84 O VINA 85 POWER AGND 86 GND PWR3_OUT 87 O PWR3_VIN 88 POWER PWR4_OUT 89 O PWR4_VIN 90 POWER SUP_2P5V 91 O Filter pin for LDO_V2V5. Internal supply voltage, typical 2.5 V. SUP_5P0V 92 O Filter pin for LDO_V5V. Internal supply voltage, typical 5 V. PWR1_PGND 93 GND Ground pin. Power ground return for switching circuit. PWR1_FB 94 I Converter feedback input. Connect to output voltage. PWR1_SWITCH 95 I/O PWR1_VIN 96 POWER PWR1_BOOST 97 I Copyright © 2015, Texas Instruments Incorporated Digital ground. Connect to ground plane. Ground pin. Power ground return for switching circuit. Switch node connection between high-side NFET and low-side NFET. Power supply input for converter. Power supply input for converter. Switch node connection between high-side NFET and low-side NFET. Charge-pump-supply input for the high-side FET gate drive circuit. Connect 100nF capacitor between PWR5_BOOST and PWR5_SWITCH pins. Switch node connection between high-side NFET and low-side NFET. Power supply input for converter. Power supply input for LDO_Bucks. Connect to system power. Filter pin for LDO_BUCKS. Internal analog supply for buck converters, typical 5.5 V. Input voltage supply pin for Reference system. Analog ground pin. Filter pin for LDO_2 DMD/DLPC/AUX, typical 2.5 V. Power supply input for LDO_2. Connect to system power. Filter pin for LDO_1 DMD/DLPC/AUX, typical 3.3 V. Power supply input for LDO_1. Connect to system power. Switch node connection between high-side NFET and low-side NFET. Power supply input for converter. Charge-pump-supply input for the high-side FET gate drive circuit. Connect 100nF capacitor between PWR1_BOOST and PWR1_SWITCH pins. Submit Documentation Feedback 5 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Pin Functions (continued) PIN NAME NO. I/O DESCRIPTION DMD_VOFFSET 98 O VOFS output rail. Connect to ceramic capacitor. DMD_VBIAS 99 O VBIAS output rail. Connect to ceramic capacitor. DMD_VRESET 100 O VRESET output rail. Connect to ceramic capacitor. 6 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature (unless otherwise noted) (1) MIN MAX ILLUM_A,B_BOOST –0.3 28 ILLUM_A,B_BOOST (10 ns transient) –0.3 30 ILLUM_A,B_BOOST vs ILLUM_A,B_SWITCH –0.3 7 ILLUM_LSIDE_DRIVE –0.3 7 –2 28 ILLUM_HSIDE_DRIVE ILLUM_A_BOOST vs ILLUM_HSIDE_DRIVE Voltage Source current Sink current Tstg (1) -0.3 7 ILLUM_A,B_SW –2 22 ILLUM_A,B_SW (10 ns transient) –3 27 PWR_VIN, PWR1,2,3,4,5,6,7_VIN, VINA, ILLUM_VIN, ILLUM_A,B_VIN, DRST_VIN –0.3 22 PWR1,2,5,6,7_BOOST –0.3 28 PWR1,2,5,6,7_BOOST (10 ns transient) –0.3 30 PWR1,2,5,6,7_SWITCH –2 22 PWR1,2,5,6,7_SWITCH (10 ns transient) –3 27 PWR1,2,5,6,7_FB –0.3 6.5 PWR1,2,5,6,7_BOOST vs PWR1,2,5,6,7_SWITCH –0.3 6.5 CH1,2,3_SWITCH, DRST_LS_IND, ILLUM_A,B_FB –0.3 20 ILLUM_A,B_COMP1,2, INT_Z, PROJ_ON –0.3 7 DRST_HS_IND –18 7 ACMPR_IN_1,2,3, ACMPR_REF, ACMPR_IN_LABB, ACMPR_LABB_SAMPLE, ACMPR_OUT –0.3 3.6 SPI_VIN, SPI_CLK, SPI_MOSI, SPI_SS_Z, SPI_MISO, CH_SEL_0,1, RESET_Z –0.3 3.6 RLIM_K_1,2, RLIM_1,2 –0.3 3.6 DGND, AGND, DRST_PGND, ILLUM_A,B_PGND, PWR1,2,5,6,7_PGND, RLIM_BOT_K_1,2 –0.3 0.3 DRST_5P5V, ILLUM_5P5V, PWR_5P5, PWR3,4_OUT, SUP_5P0V –0.3 7 CH1,2,3_GATE_CTRL –0.3 7 CLK_OUT –0.3 3.6 CW_SPEED_PWM –0.3 7 SUP_2P5V –0.3 3.6 DMD_VOFFSET –0.3 12 DMD_VBIAS –0.3 20 DMD_VRESET –18 7 RESET_Z, ACMPR_OUT 1 SPI_DOUT 5.5 RESET_Z, ACMPR_OUT 1 SPI_DOUT, INT_Z Storage temperature 5.5 –65 150 UNIT V mA mA ºC Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 7 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com 6.2 ESD Ratings VALUE V(ESD) (1) (1) (2) (3) Electrostatic discharge Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all pins (2) ±2000 Charged device model (CDM), per JEDEC specification JESD22-C101, all pins (3) ±500 UNIT V Electrostatic discharge (ESD) to measure device sensitivity and immunity to damage caused by assembly line electrostatic discharges in to the device. JEDEC document JEP155 states that 500 V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250 V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) MIN MAX 6 20 CH1,2,3_SWITCH, ILLUM_A,B_FB, –0.1 6.3 INT_Z, PROJ_ON –0.1 6 PWR1,2,5,6,7_FB –0.1 5 ACMPR_REF, CH_SEL_0,1, SPI_CLK, SPI_MOSI, SPI_SS_Z –0.1 3.6 RLIM_BOT_K_1,2 –0.1 0.1 ACMPR_IN_1,2,3, LABB_IN_LABB –0.1 1.5 1.7 3.6 RLIM_K_1,2 –0.1 0.25 ILLUM_A,B_COMP1,2 –0.1 5.7 Ambient temperature range 0 70 °C Operating junction temperature 0 120 °C PWR_VIN, PWR1,2,3,4,5,6,7_VIN, VINA, ILLUM_VIN, ILLUM_A,B_VIN, DRST_VIN Input voltage range SPI_VIN UNIT V 6.4 Thermal Information DLPA3005 THERMAL METRIC (1) PFD (HTQFP) UNIT 100 PINS RθJA Junction-to-ambient thermal resistance (2) (3) RθJC(top) Junction-to-case (top) thermal resistance RθJB Junction-to-board thermal resistance ψJT Junction-to-top characterization parameter (4) ψJB Junction-to-board characterization parameter RθJC(bot) Junction-to-case (bottom) thermal resistance (1) (2) (3) (4) (5) 8 (5) 7.0 °C/W 0.7 °C/W N/A °C/W 0.6 °C/W 3.4 °C/W N/A °C/W For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. The junction-to-ambient thermal resistance under natural convection is obtained in a simulation on a JEDEC-standard, high-K board, but since the device is intended to be cooled with a heatsink from the top case of the package, the simulation includes a fan and heatsink attached to the DLPA3005. The heatsink is a 22 mm × 22 mm × 12 mm aluminum pin fin heatsink with a 12 × 12 × 3 mm stud. Base thickness is 2 mm and pin diameter is 1.5 mm with an array of 6 × 6 pins. The heatsink is attached to the DLPA3005 with 100 um thick thermal grease with 3 W/m-K thermal conductivity. The fan is 20 × 20 × 8 mm with 1.6 cfm open volume flow rate and 0.22 in. water pressure at stagnation. The junction-to-case (top) thermal resistance is obtained by simulating a cold plate test on the package top. No specific JEDEC standard test exists, but a close description can be found in the ANSI SEMI standard G30-88. The junction-to-top characterization parameter, ψJT, estimates the junction temperature of a device in a real system and is extracted from the simulation data for obtaining RθJA, using a procedure described in JESD51-2a (sections 6 and 7), but modified to include the fan and heatsink described in note 2. The junction-to-board characterization parameter, ψJB, estimates the junction temperature of a device in a real system and is extracted from the simulation data for obtaining RθJA, using a procedure described in JESD51-2a (sections 6 and 7), but modified to include the fan and heatsink described in note 2. Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 6.5 Electrical Characteristics Over operating free-air temperature range. VIN = 12 V, TA = 0 to +70°C, typical values are at TA = 25°C, Configuration according to Typical Application (VIN =12 V, IOUT = 16 A, LED, external FETs) (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 12 20 V 18.4 V SUPPLIES INPUT VOLTAGE VIN Input voltage range VINA – pin 6 (1) VLOW_BAT Low battery warning threshold VINA falling (via 5 bit trim function, 0.5 V steps) 3.9 Hysteresis VINA rising UVLO threshold VINA falling (via 5 bit trim function, 0.5 V steps) Hysteresis VINA rising Startup voltage DMD_VBIAS, DMD_VOFFSET, DMD_VRESET loaded with 10 mA Idle current IDLE mode, all VIN pins combined 15 µA ISTD Standby current STANDBY mode, analog, internal supplies and LDOs enabled, DMD, ILLUMINATION and BUCK CONVERTERS disabled. 3.7 mA IQ_DMD Quiescent current (DMD) Quiescent current DMD block (in addtion to ISTD) with DMD type TRP, VINA + DRST_VIN 0.49 mA Quiescent current (ILLUM) Quiescent current ILLUM block (in addtion to ISTD), V_openloop= 3 V (0x18, ILLUM_OLV_SEL), VINA + ILLUM_VIN + ILLUM_A_VIN + ILLUM_B_VIN 21 mA Quiescent current per BUCK converter (in addtion to ISTD), Normal mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN, PWR1,2,5,6,7_VOUT = 1 V 4.3 Quiescent current per BUCK converter (in addtion to ISTD), Normal mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN, PWR1,2,5,6,7_VOUT = 5 V 15 VUVLO VSTARTUP 90 3.9 mV 18.4 90 V mV 6 V INPUT CURRENT IIDLE IQ_ILLUM IQ_BUCK IQ_TOTAL Quiescent current (per BUCK) Quiescent current (Total) mA Quiescent current per BUCK converter (in addtion to ISTD), Cycle-skipping mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN = 1 V 0.41 Quiescent current per BUCK converter (in addtion to ISTD), Cycle-skipping mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN = 5 V 0.46 Typical Application: ACTIVE mode, all VIN pins combined, DMD, ILLUMINATION and PWR1,2 enabled, PWR3,4,5,6,7 disabled. 38 mA 5 V 2.5 V INTERNAL SUPPLIES VSUP_5P0V Internal supply, analog VSUP_2P5V Internal supply, logic DMD - LDO DMD VDRST_VIN VDRST_5P5V (1) 6 12 20 5.5 V V VIN must be higher than the UVLO voltage setting, including after accounting for AC noise on VIN, for the DLPA3005 to fully operate. While 6.0V is the min VIN voltage supported, TI recommends that the UVLO is never set below 6.21V. 6.21V gives margin above 6.0V to protect against the case where someone suddenly removes VIN’s power supply which causes the VIN voltage to drop rapidly. Failure to keep VIN above 6.0V before the mirrors are parked and VOFS, VRST, and VBIAS supplies are properly shut down can result in permanent damage to the DMD. Since 6.21V is .21V above 6.0V, when UVLO trips there is time for the DLPA3005 and DLPC343x to park the DMD mirrors and do a fast shut down of supplies VOFS, VRST, and VBIAS. For whatever UVLO setting is used, if VIN’s power supply is suddenly removed enough bulk capacitance should be included on VIN inside the projector to keep VIN above 6.0V for at least 100us after UVLO trips. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 9 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Electrical Characteristics (continued) Over operating free-air temperature range. VIN = 12 V, TA = 0 to +70°C, typical values are at TA = 25°C, Configuration according to Typical Application (VIN =12 V, IOUT = 16 A, LED, external FETs) (unless otherwise noted). PARAMETER PGOOD Power good DRST_5P5V OVP Overvoltage protection DRST_5P5V Regulator dropout TEST CONDITIONS MIN TYP Rising 80% Faling 60% MAX 7.2 At 25 mA, VDRST_VIN= 5.5 V V 56 Regulator current limit (2) 300 340 UNIT mV 400 mA DMD - REGULATOR RDS(ON) VFW MOSFET ON-resistance Forward voltage drop Switch A (from DRST_5P5V to DRST_HS_IND) 920 Switch B (from DRST_LS_IND to DRST_PGND) 450 Switch C (from DRST_LS_IND to DRST_VBIAS (3)), VDRST_LS_IND = 2 V, IF = 100 mA 1.21 Switch D (from DRST_LS_IND to DRST_VOFFSET (3)), VDRST_LS_IND = 2 V, IF = 100 mA 1.22 tDIS Rail Discharge time COUT= 1 µF tPG Power-good timeout not tested in production ILIMIT Switch current limit mΩ V 40 µs 15 ms DMD type TRP 610 mA Output voltage DMD type TRP 10 V DC output voltage accuracy DMD type TRP, IOUT= 10 mA DC Load regulation DMD type TRP, IOUT= 0 to 10 mA DC Line regulation DMD type TRP, IOUT= 10 mA, DRST_VIN = 8 V to 20 V VRIPPLE Output ripple DMD type TRP, IOUT= 10 mA, COUT= 1 µF IOUT Output current DMD type TRP VOFFSET rising PGOOD Power-good threshold (fraction of nominal output voltage) VOFFSET REGULATOR VOFFSET -0.3 0.3 V –10 V/A –5 mV/V 200 0.1 mVpp 10 mA 86% VOFFSET falling 66% (4) C Output capacitor DMD type TRP, Recommended value (use same value as output capacitor on VRESET) 1 µF tDISCHARGE 5ms Start main supply DMD_VRESET >10ms >10ms >10ms Digital state machine control only >10ms 1 to 320ms 0 to 320ms Digital state machine & SPI control Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control. Figure 1. Powerup Timing 18 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Feature Description (continued) 7.3.1.2 Monitoring Several possible faults are monitored by the DLPA3005. If a fault has occurred and what kind of fault it is can be read in register 0x0C. Subsequently, an interrupt can be generated if such a fault occurs. The fault conditions for which an interrupt is generated can be configured individually in register 0x0D. 7.3.1.2.1 Block Faults Fault conditions for several supplies can be observed such as the low voltage supplies (SUPPLY_FAULT). ILLUM_FAULT monitors correct supply and voltage levels in the illumination block and DMD_FAULT monitors a correct functioning DMD block. The PROJ_ON_INT bit indicates if PROJ_ON was asserted. 7.3.1.2.2 Low Battery and UVLO Monitoring is also done on the battery voltage (input supply) by the low battery warning (BAT_LOW_WARN) and battery low shutdown (BAT_LOW_SHUT), Figure 2. They warn for a low VIN supply voltage or automatically shutdown the DLPA3005 when the VIN supply drops below a predefined level respectively. The threshold levels for these fault conditions can be set from 3.9 V to 18.4 V by writing to registers 0x10 (LOWBATT) and 0x11 (BAT_LOW_SHUT_UVLO). These threshold levels have hysteresis. This hysteresis depends on the selected threshold voltage and is depicted in Figure 3. It is recommended to set the low battery voltage higher than the under voltage lock out such that a warning is generated before the device goes into shutdown. VINA 85 VREF SYSPWR 1µ 16V 0x0C BAT_LOW_SHUT 0x11 UVLO_SEL AGND 86 0x0C BAT_LOW_WARN 0x10 LOWBATT_SEL Figure 2. Battery Voltage Monitoring 0.14 HYSTERESIS (V) 0.12 0.1 0.08 0.06 0.04 0.02 0 4 6 8 10 12 14 TRIM SETTING (V) 16 18 20 D002 Figure 3. Hysteresis on VLOW_BAT and VUVLO Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 19 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Feature Description (continued) 7.3.1.2.3 Auto LED Turn Off Functionality The PAD devices can be supplied from either a battery pack or an adapter. The PAD devices use several warning and detection levels, as indicated in the previous paragraphs, to prevent system damage in case the supply voltage becomes too low or even interrupted. Interruption of the supply voltage occurs when, for example, the adapter is switched to another mains outlet. In case a battery pack is installed, the system power control should switch at that moment to the battery pack. A change of supply voltage from, for example, 20 V to 8 V can occur, and thus the OVP level (which is ratio metric, see section Ratio Metric Overvoltage Protection) could become lower than VLED. An OVP fault will be triggered and the system switches off. The Auto_LED_Turn_Off functionality can be used to prevent the system from turning off in these circumstances. This function disables the LEDs when the supply voltage drops below LED_AUTO_OFF_LEVEL (reg 0x18h). It is advisable to have this level the same as the BAT_LOW_WARN level. When the Auto_LED_Turn_Off functionality is enabled (reg 0x01h), once a supply voltage drop is detected to below LED_AUTO_OFF_LEVEL, the LEDs will be switched off and the system should start sending lower current levels to have a lower VLED. After start using lower currents, the LEDs can be switched on again by disabling AUTO_LED_TURN_OFF function. As a result the system can continue working at the lower supply voltage using a lower intensity. The system has to monitor the BAT_LOW_WARN status and once the mains adapter is plugged in again (seen by BAT_LOW_WARN being low), the Auto_LED_Turn_Off functionality can be enabled again. Now the LED currents can be restored to their original levels from before the supply voltage drop. 7.3.1.2.4 Thermal Protection The chip temperature is monitored constantly to prevent overheating of the device. There are two levels of fault condition (register 0x0C). The first is to warn for overheating (TS_WARN). This is an indication that the chip temperature raises to a critical temperature. The next level of warning is TS_SHUT. This occurs at a higher temperature than TS_WARN and will shutdown the chip to prevent permanent damage. Both temperature faults have hysteresis on their levels to prevent rapid switching around the temperature threshold. 7.3.2 Illumination The illumination function includes all blocks needed to generate light for the DLP system. In order to accurately set the current through the LEDs, a control loop is used (Figure 4). The intended LED current is set through IDAC[9:0]. The Illumination driver controls the LED anode voltage VLED and as a result a current will flow through one of the LEDs. The LED current is measured via the voltage across sense resistor RLIM. Based on the difference between the actual and intended current, the loop controls the output of the buck converter (VLED) higher or lower. The LED which conducts the current is controlled by switches P, Q, and R. The Openloop feedback circuitry" ensures that the control loop can be closed for cases when there is no path via the LED (for instance, when ILED= 0). 20 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Feature Description (continued) SYSPWR ILLUMINATION DRIVER A (B) 100n 16V LOUT LDO ILLUM COUT VLED ³2SHQORRS´ feedback circuitry PEXT RGB STROBE DECODER QEXT REXT IDAC[0:9] RLIM Figure 4. Illumination Control Loop Within the illumination block, the following blocks can be distinguished: • Programmable Gain Block • LDO illum, analog supply voltage for internal illumination blocks • Illumination driver A, primary driver for the external FETs • Illumination driver B, secondary driver – for future purpose. Will not be discussed • RGB stobe decoder, driver for external switches to control the on-off rhythm of the LEDs and measures the LED current 7.3.2.1 Programmable Gain Block The current through the LEDs is determined by a digital number stored in the respective IDAC registers 0x03h to 0x08h. These registers determine the LED current which is measured through the sense resistor RLIM. The voltage across RLIM is compared with the current setting from the IDAC registers and the loop regulates the current to its set value. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 21 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Feature Description (continued) Gain ILLUMINATION Buck Converter LOUT VLED rLED COUT RWIRE RON VRLIM RLIM Figure 5. Programmable Gain Block in the Illumination Control Loop When current is flowing through an LED, a forward voltage is built up over the LED. The LED also represents a (low) differential resistance which is part of the load circuit for VLED. Together with the wire resistance (RWIRE) and the RON resistance of the FET switch a voltage divider is created with RLIM that is a factor in the loop gain of the ILED control. Under normal conditions, the loop is able to produce a well regulated LED current up to 16 Amps. Since this voltage divider is part of the control loop, care must be taken while designing the system. When, for instance, two LEDs in series are connected, or when a relatively high wiring resistance is present in the loop, the loop gain will reduce due to the extra attenuation caused by the increased series resistances of rLED + RWIRE +RON. As a result, the loop response time lowers. To compensate for this increased attenuation, the loop gain can be increased by selecting a higher gain for the programmable gain block. The gain increase can be set through register 0x25h [3:0]. Under normal circumstances the default gain setting (00h) is sufficient. In case of a series connection of two LEDs setting 01h or 02h might suffice. As discussed before, wiring resistance also impacts the control-loop performance. It is advisable to prevent unnecessary large wire length in the loop. Keeping wiring resistance as low as possible is good for efficiency reasons. In case wiring resistance still impacts the response time of the loop, an appropriate setting of the gain block can be selected. The same goes for connector resistance and PCB tracks. Keep in mind that basically every milliohm counts. Following these precautions will help get a proper functioning of the ILED current loop. 7.3.2.2 LDO Illumination This regulator is dedicated to the illumination block and provides an analog supply of 5.5 V to the internal circuitry. It is recommended to use 1-µF capacitors on both the input and output of the LDO. 7.3.2.3 Illumination Driver A The illumination driver of the DLPA3005 is a buck controller for driving two external low-ohmic N-channel FETs (Figure 6). The theory of operation of a buck converter is explained in the application note Understanding Buck Power Stages in Switchmode Power Supplies (SLVA057). For proper operation, selection of the external components is very important, especially the inductor LOUT and the output capacitor COUT. For best efficiency and ripple performance, an inductor and capacitor should be chosen with low equivalent series resistance (ESR). 22 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Feature Description (continued) 29 ILLUM_A_FB 30 ILLUM_A_VIN 28 ILLUM_A_BOOST SYSPWR 2x68µ 16V DG ILLUMINATION DRIVER A 26 ILLUM_HSIDE_DRIVE 31 ILLUM_A_SW 100n 16V RG CG LOUT 1µH 20A DG 27 ILLUM_LSIDE_DRIVE 32 ILLUM_A_PGND RG CG VLED COUT 2x68µ 10V Low_ESR Figure 6. Typical Illumination Driver Configuration Several factors determine the component selection of the buck converter, such as input voltage (SYSPWR), desired output voltage (VLED) and the allowed output current ripple. Configuration starts with selecting the inductor LOUT. The value of the inductance of a buck power stage is selected such that the peak-to-peak ripple current flowing in the inductor stays within a certain range. Here, the target is set to have an inductor current ripple, kI_RIPPLE, less than 0.3 (30%). The minimum inductor value can be calculated given the input and output voltage, output current, switching frequency of the buck converter (ƒSWITCH= 600 kHz), and inductor ripple of 0.3 (30%): L OUT VOUT ˜ ( VIN VOUT ) VIN k I _ RIPPLE ˜ IOUT ˜ fSWITCH (1) Example: VIN= 12 V, VOUT= 4.3 V, IOUT= 16 A results in an inductor value of LOUT= 1 µH Once the inductor is selected, the output capacitor COUT can be determined. The value is calculated using the fact that the frequency compensation of the illumination loop has been designed for an LC-tank resonance frequency of 15 kHz: 1 15kHz fRES 2 ˜ S ˜ L OUT ˜ COUT (2) Example: COUT= 110 µF given that LOUT= 1 µH. A practical value is 2 × 68 µF. Here, a parallel connection of two capacitors is chosen to lower the ESR even further. The selected inductor and capacitor determine the output voltage ripple. The resulting output voltage ripple VLED_RIPPLE is a function of the inductor ripple kI_RIPPLE, output current IOUT, switching frequency ƒSWITCH and the capacitor value COUT: k I _ RIPPLE ˜ IOUT VLED _ RIPPLE 8 ˜ fSWITCH ˜ COUT (3) Example: kI_RIPPLE= 0.3, IOUT= 16 A, ƒSWITCH= 600 kHz and COUT= 2 x 68 µF results in an output voltage ripple of VLED_RIPPLE= 7 mVpp As can be seen, this is a relative small ripple. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 23 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Feature Description (continued) It is strongly advised to keep the capacitance value low. The larger the capacitor value the more energy is stored. In case of a VLED going down stored energy needs to be dissipated. This might result in a large discharge current. For a VLED step down from V1 to V2, while the LED current was I1. The theoretical peak reverse current is: I 2 , MAX C OUT 2 u V1 L OUT V2 2 I1 2 (4) Depending on the selected external FETs, the following three components might need to be added for each power FET: • Gate series resistor (RG) • Gate series diode (DG) • Gate parallel capacitance (CG) It is advisable to have placeholders for these components in the board design. The gate series resistors can be used to slow down the enable transient of the power FET. Since large currents are being switched, a fast transient implies a potential risk on ringing. Slowing down the turn-on transient reduces the edge steepness of the drain current and thus reduces the induced inductive ringing. A resistance of a few Ohm typically is sufficient. The gate series resistance is also present in the turn-off transient of the power FET. This might have a negative effect on the non-overlap timing. In order to keep the turn-off transient of the power FET fast, a parallel diode with the gate series resistance can be used. The cathode of the diode should be directed to the DLPA3005 device in order have fast gate pull-down. A third component that might be needed, depending on the specific configuration and FET selection, is an extra gate-source filter capacitance. Specifically for the higher supply voltages this capacitance is advisable. Due to a large drain voltage swing and the drain-gate capacitance, the gate of a disabled power FET might be pulled high parasitically. For the low-side FET this can happen at the end of the non-overlap time while the power converter is supplying current. For that case the switch node is low at the end of the non-overlap time. Enabling the high-side FET pulls high the switch node. Due to the large and steep switch node edge, charge is being injected via the drain-gate capacitance of the low-side FET into the gate of the low-side FET. As a result the low-side FET can be enabled for a short period of time causing a shoot-through current. For the high-side FET a dual case exists. If the power converter is discharging VLED, the power converter current is directed inward and thus at the end of the non-overlap time the switch node is high. If at that moment the low-side FET is enabled, via the gate-drain capacitance of the high-side FET charge is being injected into the gate of the high-side FET potentially causing the device to switch on for a short amount of time. That will cause a shoot through current as well. To reduce the effect of the charge injection via the drain-gate capacitance, an extra gate-source filter capacitance can be used. Assuming a linear voltage division between gate-source capacitance and gate-drain capacitance, for a 20V supply voltage the ratio of gate-source capacitance and gate-drain capacitance should be kept to about 1:10 or larger. It is advised to carefully test the gate-drive signals and the switch node for potential cross conduction. Sometimes dual FETs are being used in order to spread out power dissipation (heat). In order to prevent parasitic gate-oscillation a structure as shown in Figure 7 is suggested. Each gate is being isolated with RISO to damp potential oscillations. A resistance of 1 Ohm is typically sufficient. 24 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Feature Description (continued) DG RISO RG RISO CG Figure 7. Using RISO to Prevent Gate Oscillations When Using Power FETs in Parallel Finally two other components need to be selected in the buck converter. The value of the input-capacitor (pin ILLUM_A_VIN) should be equal or greater than the selected output capacitance COUT, in this case ≥2 x 68 µF. The capacitor between ILLUM_A_SWITCH and ILLUM_A_BOOST is a charge pump capacitor to drive the high side FET. The recommended value is 100 nF. 7.3.2.4 RGB Strobe Decoder The DLPA3005 contains circuitry to sequentially control the three color-LEDs (red, green and blue). This circuitry consists of three drivers to control external switches, the actual strobe decoder and the LED current control (Figure 8). The NMOS switches are connected to the cathode terminals of the external LED package and turn the currents through the LEDs on and off. From LDO_ILLUM From ILLUM_A_FB (VLED) PINT QINT RINT PEXT RGB STROBE DECODER 19 CH1_GATE_CTRL QEXT 20 CH2_GATE_CTRL 21 CH3_GATE_CTRL REXT 15 RLIM_K_1 14 RLIM_BOT_K_1 13 RLIM_K_2 12 RLIM_BOT_K_2 60 CH_SEL_0 61 CH_SEL_1 9.4m 2W From host From host Figure 8. Switch Connection for a Common-Anode LED Assembly The NMOS FET’s P, Q, and R are controlled by the CH_SEL_0 and CH_SEL_1 pins. CH_SEL[1:0] typically receive a rotating code switching from RED to GREEN to BLUE and then back to RED. The relation between CH_SEL[0:1] and which switch is closed is indicated in Table 1. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 25 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Feature Description (continued) Table 1. Switch Positions for Common Anode RGB LEDs SWITCH PINS CH_SEL[1:0 IDAC REGISTER P Q R 00 Open Open Open N/A 01 Closed Open Open 0x03 and 0x04 SW1_IDAC[9:0] 10 Open Closed Open 0x05 and 0x06 SW2_IDAC[9:0] 11 Open Open Closed 0x07 and 0x08 SW3_IDAC[9:0] Besides enabling one of the switches, CH_SEL[1:0] also selects a 10-bit current setting for the control IDAC that is used as the set current for the LED. This set current together with the measured current through RLIM is used to control the illumination driver to the appropriate VLED. The current through the 3 LEDs can be set independently by registers 0x03 to 0x08 (Table 1). Each current level can be set from off to 150mV/RLIM in 1023 steps: Led current( A ) 0 for bit value 0 Led current( A ) Bit value 1024 1 150mV ˜ for bit value RLIM 1 to 1023 (5) The maximum current for RLIM= 9.4 mΩ is thus 16 A. For proper operation a minimum LED current of 5% of ILED_MAX is required. 7.3.2.4.1 Break Before Make (BBM) The switching of the three LED NMOS switches (P, Q, R) is controlled such that a switch is returned to the OPEN position first before the subsequent switch is set to the CLOSED position (BBM), Figure 9. The dead time between opening and closing switches is controlled through the BBM register (0x0E). Switches that already are in the CLOSED position and are to remain in the CLOSED state, are not opened during the BBM delay time. ILED BBM dead time (0x0E) P Q R P Figure 9. BBM Timing 7.3.2.4.2 Openloop Voltage Several situations exist in which the control loop for the buck converter through the LED is not present. In order to prevent the output voltage of the buck converter to “run-away”, the loop is closed by means of an internal resistive divider (see Figure 4 - Openloop feedback circuitry). Situations in which the openloop voltage control is active: • During the BBM period. Transitions from one LED to another implies that during the BBM time all LEDs are off. • Current setting for all three LEDs is 0. It’s advised to set the openloop voltage to about the lowest LED forward voltage. The openloop voltage can be set between 3 V and 18 V in steps of 1 V through register 0x18. 26 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 7.3.2.4.3 Transient Current Limit Current overshoot SW_IDAC TIME RED LED CURRENT (mA) RED LED CURRENT (mA) Typically the forward voltages of the GREEN and BLUE diodes are close to each other (about 3 V to 5 V) however the forward voltage of the red diode is significantly lower (2 V to 4 V). This can lead to a current spike in the RED diode when the strobe controller switches from green or blue to red. This happens because VLED is initially at a higher voltage than required to drive the red diode. DLPA3005 provides transient current limiting for each switch to limit the current in the LEDs during the transition. The transient current limit value is controlled via register 0x02 (ILLUM_ILIM). In a typical application it is required only for the RED diode. The value for ILLUM_ILIM should be set at least 20% higher than the DC regulation current. Register 0x02 (ILLUM_SW_ILIM_EN) contains three bits to select which switch employs the transient current limiting feature. The effect of the transient current limit on the LED current is shown in Figure 10. Transient current limit active ILLUM_ILIM SW_IDAC TIME Figure 10. LED Current Without (Left) and With (Right) Transient Current Limit 7.3.2.5 Illumination Monitoring The illumination block is continuously monitored for system failures to prevent damage to the DLPA3005 and LEDs. Several possible failures are monitored such as a broken control loop and a too high or too low output voltage VLED. The overall illumination fault bit is in register 0x0C (ILLUM_FAULT). If any of the below failures occur, the ILLUM_FAULT bit may be set high: • ILLUM_BC1_PG_FAULT • ILLUM_BC1_OV_FAULT Where, PG= Power Good and OV= Over Voltage 7.3.2.5.1 Power Good Both the Illumination driver and the Illumination LDO have a power good indication. The power good for the driver indicates if the output voltage (VLED) is within a defined window indicating that the LED current has reached the set point. If for some reason the LED current cannot be controlled to the intended value, this fault occurs. Subsequently, bit ILLUM_BC1_PG_FAULT in register 0x27 is set high. The illumination LDO output voltage is also monitored. When the power good of the LDO is asserted it implies that the LDO voltage is below a pre-defined minimum of 80% (rising) or 60% (falling) edge. The power good indication for the LDO is in register 0x27 (V5V5_LDO_ILLUM_PG_FAULT). 7.3.2.5.2 Ratio Metric Overvoltage Protection The DLPA3005 illumination driver LED outputs are protected against open circuit use. In case no LED is connected and the PAD device is instructed to set the LED current to a specific level, the LED voltage (ILLUM_A_FB) will quickly rise and potentially rail to VIN. This should be prevented. The OVP protection circuit triggers once VLED crosses a predefined level. As a result the DLPA3005 will be switched off. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 27 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com The same protection circuit is triggered in case the supply voltage (VINA) will become too low to have the DLPA3005 work properly given the VLED level. This protection circuit is constructed around a comparator that will sense both the LED voltage and the VINA supply voltage. The fraction of the VINA is connected to the minus input of the comparator while the fraction of the VLED voltage is connected to the plus input. Triggering occurs when the plus input rises above the minus input and an OVP fault is set. The fraction of the VINA must be set between 1 V and 4 V to ensure proper operation of the comparator. ILLUM_A_FB (VLED) VINA Settings: reg 0x19h [4:0] VLED / VLED_RATIO Settings: reg 0x0Bh [4:0] + OVP_trigger VINA / VINA_RATIO 1V< VIN- 250 ms later followed by writing a 0 to the same register. To check if the registers are unlocked, read back the PASSWORD register 0x2E. If the data returned is 0x00h, the registers are locked. If the PASSWORD register returns 0x01h, the registers are unlocked. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 43 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com 7.6 Register Maps Register Address, Default, R/W, Register name. Boldface settings are the hardwired defaults. Table 8. Register Map NAME BITS DESCRIPTION 0x00, E3, R/W, Chip Identification CHIPID [7:4] Chip identification number: E (hex) REVID [3:0] Revision number, 3 (hex) 0x01, 82, R/W, Enable Register FAST_SHUTDOWN_EN [7] 0: Fast shutdown disabled 1: Fast shutdown enabled CW_EN [6] 0: Color wheel circuitry disabled 1: Color wheel circuitry enabled BUCK_GP3_EN [5] 0: General purpose buck3 disabled 1: Generale purpose buck3 enabled BUCK_GP2_EN [4] 0: General purpose buck2 disabled 1: General purpose buck2 enabled BUCK_GP1_EN [3] 0: General purpose buck1 disabled 1: General purpose buck1 enabled ILLUM_LED_AUTO_OFF_EN [2] 0: Illum_led_auto_off_en disabled 1: Illum_led_auto_off_en enabled ILLUM_EN [1] 0: Illum regulators disabled 1: Illum regulators enabled DMD_EN [0] 0: DMD regulators disabled 1: DMD regulators enabled [7] Reserved, values don't care 0x02, 70, R/W, IREG Switch Control Rlim voltage top-side (mV). Illum current limit = Rlim voltage / Rlim ILLUM_ILIM ILLUM_SW_ILIM_EN [6:3] 0000: 17 1000: 73 0001: 20 1001: 88 0010: 23 1010: 102 0011: 25 1011: 117 0100: 29 1100: 133 0101: 37 1101: 154 0110: 44 1110: 176 0111: 59 1111: 197 [2:0] Bit2: CH3, MOSFET R transient current limit (0:disabled, 1:enabled) Bit1: CH2, MOSFET Q transient current limit (0:disabled, 1:enabled) Bit0: CH1, MOSFET P transient current limit (0:disabled, 1:enabled) [7:2] Reserved, values don't care [1:0] Led current of CH1(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Most significant bits of 10 bits register (register 0x03 and 0x04). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] 0x03, 00, R/W, SW1_IDAC(1) SW1_IDAC 44 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION 0x04, 00, R/W, SW1_IDAC(2) SW1_IDAC [7:0] Led current of CH1(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Least significant bits of 10 bits register (register 0x03 and 0x04). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:2] Reserved, value don’t care. [1:0] Led current of CH2(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Most significant bits of 10 bits register (register 0x05 and 0x06). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:0] Led current of CH2(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Least significant bits of 10 bits register (register 0x05 and 0x06). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:2] Reserved, value don’t care. [1:0] Led current of CH3(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Most significant bits of 10 bits register (register 0x07 and 0x08). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:0] Led current of CH3(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Least significant bits of 10 bits register (register 0x07 and 0x08). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] 0x05, 00, R/W, SW2_IDAC(1) SW2_IDAC 0x06, 00, R/W, SW2_IDAC(2) SW2_IDAC 0x07, 00, R/W, SW3_IDAC(1) SW3_IDAC 0x08, 00, R/W, SW3_IDAC(2) SW3_IDAC 0x09, 00, R/W, Switch ON/OFF Control SW3 [7] Only used if DIRECT MODE is enabled (see register 0x2F) 0: SW3 disabled 1: SW3 enabled SW2 [6] Only used if DIRECT MODE is enabled (see register 0x2F) 0: SW2 disabled 1: SW2 enabled SW1 [5] Only used if DIRECT MODE is enabled (see register 0x2F) 0: SW1 disabled 1: SW1 enabled [4:0] Reserved, value don’t care. 0x0A, 00, R/W, Analog Front End (1) AFE_EN [7] 0: Analog front end disabled 1: Analog front end enabled AFE_CAL_DIS [6] 0: Calibrated 18x AFE_VGA 1: Uncalibrated 18x AFE_VGA AFE_GAIN [5:4] Copyright © 2015, Texas Instruments Incorporated Gain analog front end gain 00: Off 01: 1x 10: 9.5x 11: 18x Submit Documentation Feedback 45 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION [3:0] Selected analog multiplexer input 0000: ILLUM_A_FB/xx, where xx is controlled by VLED_OVP_VLED_RATIO (reg0x19) 0001: ILLUM_B_FB/xx, where xx is controlled by VLED_OVP_VLED_RATIO (reg0x19) 0010: VIN/xx, where xx is controlled by ILLUM_LED_AUTO_OFF_SEL (reg0x18) 0011: V_LABB 0100: RLIM_K1 0101: RLIM_K2 0110: CH1_SWITCH 0111: CH2_SWITCH 1000: CH3_SWITCH 1001: VREF_1V2 1010: VOTS (Main temperature sense block output voltage) 1011: VPROG1/12 (EEPROM block1 programming voltage divided by 12) 1100: VPROG2/12 (EEPROM block2 programming voltage divided by 12) 1101: ACMPR_IN_1 1110: ACMPR_IN_2 1111: ACMPR_IN_3 TSAMPLE_SEL [7:6] Samples time LABB Sensor (µs) 00: 7 01: 14 10: 21 11: 28 SAMPLE_LABB [5] AFE_SEL 0x0B, 00, R/W, Analog Front End (2) 0: LABB SAMPLING disabled 1: START LABB SAMPLING (auto reset to 0 after TSAMPLE_SEL time). OVP_VIN Division factor. VLED_OVP_VIN_RATIO [4:0] 00000: 3.33 01000: 6.10 10000: 9.16 11000: 12.51 00001: 4.98 01001: 6.23 10001: 9.60 11001: 12.94 00010: 5.23 01010: 6.67 10010: 9.99 11010: 13.31 00011: 5.32 01011: 7.11 10011: 10.41 11011: 13.70 00100: 5.42 01100: 7.50 10100: 10.88 11100: 14.11 00101: 5.52 01101: 7.96 10101: 11.26 11101: 14.56 00110: 5.62 01110: 8.34 10110: 11.67 11110: 15.04 00111: 5.85 01111: 8.77 10111: 12.11 11111: 15.41 0x0C, 00, R, Main Status Register SUPPLY_FAULT [7] 0: No PG or OV failures for any of the LV Supplies 1: PG failures for a LV Supplies ILLUM_FAULT [6] 0: ILLUM_FAULT = LOW 1: ILLUM_FAULT = HIGH PROJ_ON_INT [5] 0: PROJ_ON = HIGH 1: PROJ_ON = LOW DMD_FAULT [4] 0: DMD_FAULT = LOW 1: DMD_FAULT = HIGH BAT_LOW_SHUT [3] 0: VIN > UVLO_SEL 1: VIN < UVLO_SEL BAT_LOW_WARN [2] 0: VIN > LOWBATT_SEL 1: VIN < LOWBATT_SEL TS_SHUT [1] 0: Chip temperature < 132.5°C and no violation in V5V0 1: Chip temperature > 156.5°C, or violation in V5V0 TS_WARN [0] 0: Chip temperature < 121.4°C 1: Chip temperature > 123.4°C [7] 0: Not masked for SUPPLY_FAULT interrupt 1: Masked for SUPPLY_FAULT interrupt 0x0D, F5, Interrupt Mask Register SUPPLY_FAULT_MASK 46 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION ILLUM_FAULT_MASK [6] 0: Not masked for ILLUM_FAULT interrupt 1: Masked for ILLUM_FAULT interrupt PROJ_ON_INT_MASK [5] 0: Not masked for PROJ_ON_INT interrupt 1: Masked for PROJ_ON_INT interrupt DMD_FAULT_MASK [4] 0: Not masked for DMD_FAULT interrupt 1: Masked for DMD_FAULT interrupt BAT_LOW_SHUT_MASK [3] 0: Not masked for BAT_LOW_SHUT interrupt 1: Masked for BAT_LOW_SHUT interrupt BAT_LOW_WARN_MASK [2] 0: Not masked for BAT_LOW_WARN interrupt 1: Masked for BAT_LOW_WARN interrupt TS_SHUT_MASK [1] 0: Not masked for TS_SHUT interrupt 1: Masked for TS_SHUT interrupt TS_WARN_MASK [0] 0: Not masked for TS_WARN interrupt 1: Masked for TS_WARN interrupt 0x0E, 00, R/W, Break-Before-Make Delay BBM_DELAY [7:0] Break before make delay register (ns), step size is 111 ns 0000 0000: 0 0000 0001: 333 0000 0010: 444 0000 0011: 555 …. 1111 1101: 28305 1111 1110: 28416 1111 1111: 28527 0x0F, 07, R/W, Fast Shutdown Timing VOFS/RESETZ_DEL AY (µs) VOFS/RESETZ_DELAY [7:4] 0000: 4.000 – 4.445 1000: 6.230 – 7.120 0001: 8.010 – 8.900 1001: 12.46 – 14.24 0010: 16.02 – 17.80 1010: 24.89 – 28.44 0011: 32.00 – 35.55 1011: 49.77 – 56.88 0100: 63.99 – 71.10 1100: 99.5 – 113.8 0101: 128.0 – 142.2 1101: 199.1 – 227.6 0110: 256.0 – 284.5 1110: 398.3 – 455.2 0111: 512.1 – 569.0 1111: 1024.2 – 1138.0 VBIAS/VRST_DELAY (µs) VBIAS/VRST_DELAY [3:0] 0000: 4.000 – 4.445 1000: 6.230 – 7.120 0001: 8.010 – 8.900 1001: 12.46 – 14.24 0010: 16.02 – 17.80 1010: 24.89 – 28.44 0011: 32.00 – 35.55 1011: 49.77 – 56.88 0100: 63.99 – 71.10 1100: 99.5 – 113.8 0101: 128.0 – 142.2 1101: 199.1 – 227.6 0110: 256.0 – 284.5 1110: 398.3 – 455.2 0111: 512.1 – 569.0 1111: 1024.2 – 1138.0 0x10, C0, R/W, VOFS State Duration Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 47 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Register Maps (continued) Table 8. Register Map (continued) NAME BITS VOFS_STATE_DURATION [7:5] DESCRIPTION Duration of VOFS state (ms) 000: 1 001: 5 010: 10 011: 20 100: 40 101: 80 110: 160 111: 320 Low Battery level Selection LOWBATT_SEL [4:0] 00000: 3.93 01000: 7.27 10000: 10.94 11000: 14.96 00001: 5.92 01001: 7.43 10001: 11.46 11001: 15.47 00010: 6.21 01010: 7.95 10010: 11.92 11010: 15.91 00011: 6.32 01011: 8.46 10011: 12.42 11011: 16.37 00100: 6.43 01100: 8.93 10100: 12.97 11100: 16.87 00101: 6.55 01101: 9.47 10101: 13.42 11101: 17.40 00110: 6.67 01110: 9.92 10110: 13.91 11110: 17.96 00111: 6.93 01111: 10.42 10111: 14.43 11111: 18.41 0x11, 00, R/W, VBIAS State Duration VBIAS_STATE_DURATION [7:5] Duration of VBIAS state (ms) 000: bypass 001: 5 010: 10 011: 20 100: 40 101: 80 110: 160 111: 320 Under Voltage Lockout level Selection UVLO_SEL [4:0] 00000: 3.93 01000: 7.27 10000: 10.94 11000: 14.96 00001: 5.92 01001: 7.43 10001: 11.46 11001: 15.47 00010: 6.21 01010: 7.95 10010: 11.92 11010: 15.91 00011: 6.32 01011: 8.46 10011: 12.42 11011: 16.37 00100: 6.43 01100: 8.93 10100: 12.97 11100: 16.87 00101: 6.55 01101: 9.47 10101: 13.42 11101: 17.40 00110: 6.67 01110: 9.92 10110: 13.91 11110: 17.96 00111: 6.93 01111: 10.42 10111: 14.43 11111: 18.41 0x13, 00, R/W, GP1 Buck Converter Voltage Selection BUCK_GP1_TRIM 48 [7:0] Submit Documentation Feedback General purpose1 buck output voltage = 1+ bit value * 15.69 (stepsize = 15.69 mV) 00000000 1 V …. 11111111 5 V Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION 0x14, 00, R/W, GP2 Buck Converter voltage Selection BUCK_GP2_TRIM [7:0] General purpose2 buck output voltage = 1+ bit value * 15.69 (stepsize = 15.69 mV) 00000000 1 V …. 11111111 5 V 0x15, 00, R/W, GP3 Buck Converter Voltage Selection BUCK_GP3_TRIM [7:0] General purpose3 driver output voltage = 1+ bit value * 15.69 (stepsize = 15.69 mV) 00000000 1 V …. 11111111 5 V [7:5] Reserved, value don’t care. [4:0] Skip Mode: Bit4: Buck_GP3 (0:disabled, 1:enabled) Bit3: Buck_GP1 (0:disabled, 1:enabled) Bit2: Buck_GP2 (0:disabled, 1:enabled) Bit1: Buck_DMD1 (0:disabled, 1:enabled) Bit0: Buck_DMD2 (0:disabled, 1:enabled) 0x16, 00, R/W, Buck Skip Mode BUCK_SKIP_ON 0x17, 02, R/W, User Configuration Selection Register [7] 0: SPI Clock from 0 to 36 MHz 1: SPI Clock from 20 to 40 MHz [6] Reserved, value don’t care. ILLUM_EXT_LSD_CUR_LIM_EN [5] 0: Current limiting disabled (External FETs mode) 1: Current limiting enabled (External FETs mode) Reserved [4] ILLUM_3A_INT_SWITCH_SEL [3] ILLUM_DUAL_OUTPUT_CNTR_SE L [2] ILLUM_INT_SWITCH_SEL [1] ILLUM_EXT_SWITCH_SEL [0] DIG_SPI_FAST_SEL Illum Configuration: most significant bit is ILLUM_EXT_SWITCH_CAP (Reg0x26). Other 4 bits are of this register. “x” is don’t care. x xx00: Off x x110: 2 x 3 A Internal FETs x 0010: 1 x 6 A Internal FETs x 1010: 1 x 3 A Internal FETs 0 xx0x: Off 0 x11x: 2 x 3 A Internal FETs 0 001x: 1 x 6 A Internal FETs 0 101x: 1 x 3 A Internal FETs 0 xxx1: External FETs 0x18, 00, R/W, OLV -ILLUM_LED_AUTO_OFF_SEL ILLUM_OLV_SEL [7:4] Copyright © 2015, Texas Instruments Incorporated Illum openloop voltage (V) = 3 + bit value * 1 (stepsize = 1 V) 0000: 3 V 0001: 4 V ... 1110: 17 V 1111: 18 V Submit Documentation Feedback 49 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Register Maps (continued) Table 8. Register Map (continued) NAME ILLUM_LED_AUTO_OFF_SEL BITS [3:0] DESCRIPTION Bit value Led Auto Off Level (V) VIN division factor 0000 3.93 3.33 0001 5.92 4.98 0010 6.21 5.23 0011 6.32 5.32 0100 6.43 5.42 0101 6.55 5.52 0110 6.67 5.62 0111 6.93 5.85 1000 7.27 6.10 1001 7.95 6.67 1010 8.93 7.50 1011 9.92 8.34 1100 10.94 9.16 1101 11.92 9.99 1110 12.97 10.88 1111 13.91 11.67 0x19, 1F, R/W, Illumination Buck Converter Overvoltage Fault Level Reserved [7:5] Bit value / OVP VLED Division factor VLED_OVP_VLED_RATIO [4:0] 00000: 3.33 01000: 6.10 10000: 9.16 11000: 12.51 00001: 4.98 01001: 6.23 10001: 9.60 11001: 12.94 00010: 5.23 01010: 6.67 10010: 9.99 11010: 13.31 00011: 5.32 01011: 7.11 10011: 10.41 11011: 13.70 00100: 5.42 01100: 7.50 10100: 10.88 11100: 14.11 00101: 5.52 01101: 7.96 10101: 11.26 11101: 14.56 00110: 5.62 01110: 8.34 10110: 11.67 11110: 15.04 00111: 5.85 01111: 8.77 10111: 12.11 11111: 15.41 0x1B, 00, R/W, Color Wheel PWM Voltage(1) CW_PWM 50 [7:0] Submit Documentation Feedback Least significant 8 bits of 16 bits register (register 0x1B and 0x1C) Average color wheel PWM voltage (V), step size = 76.294 µV 0x0000 0 V .... 0xFFFF 5 V Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION 0x1C, 00, R/W, Color Wheel PWM Voltage(2) CW_PWM [7:0] Most significant 8 bits of 16 bits register (register 0x1B and 0x1C) Average color wheel PWM voltage (V), step size = 76.294 µV 0x0000 0 V .... 0xFFFF 5 V 0x25, 00, R/W, ILLUM BUCK CONVERTER BANDWIDTH SELECTION reserved [7:4] ILED CONTROL LOOP BANDWIDTH INCREASE (dB) 00: 0 ILLUM_BW_BC1 [3,2] 01: 1.9 10: 4.7 11: 9.3 ILED CONTROL LOOP BANDWIDTH INCREASE (dB) 00: 0 ILLUM_BW_BC2 [1,0] 01: 1.9 10: 4.7 11: 9.3 0x26, DF, R, Capability register LED_AUTO_TURN_OFF_CAP [7] 0: LED_AUTO_TURN_OFF_CAP disabled 1: LED_AUTO_TURN_OFF_CAP enabled ILLUM_EXT_SWITCH_CAP [6] 0: No external switch control capability 1: External switch control capability included CW_CAP [5] 0: No color wheel capability 1: Color wheel capability included DMD type [4] 0: VSP 1: TRP DMD_LDO1_USE [3] 0: LDO1 not used for DMD, voltage set by user register 1: LDO1 used for DMD, voltage set by EEPROM DMD_LDO2 _USE [2] 0: LDO2 not used for DMD, voltage set by user register 1: LDO2 used for DMD, voltage set by EEPROM DMD_BUCK1 _USE [1] 0: DMD Buck1 disabled 1: DMD Buck1 used DMD_BUCK2 _USE [0] 0: DMD Buck2 disabled 1: DMD Buck2 used 0x27, 00, R, Detailed status register1 (Power good failures for general purpose and illumination blocks) BUCK_GP3_PG_FAULT [7] 0: No fault 1: Focus motor buck power good failure. Does not initiate a fast shutdown. BUCK_GP1_PG_FAULT [6] 0: No fault 1: General purpose buck1 power good failure. Does not initiate a fast shutdown. BUCK_GP2_PG_FAULT [5] 0: No fault 1: General purpose buck2 power good failure. Does not initiate a fast shutdown. Reserved [4] ILLUM_BC1_PG_FAULT [3] 0: No fault 1: Illum buck converter1 power good failure. Does not initiate a fast shutdown. ILLUM_BC2_PG_FAULT [2] 0: No fault 1: Illum buck converter2 power good failure. Does not initiate a fast shutdown. [1] Reserved, value always 0 [0] Reserved, value always 0 0x28, 00, R, Detailed status register2 (Overvoltage failures for general purpose and illum blocks) BUCK_GP3_OV_FAULT [7] Copyright © 2015, Texas Instruments Incorporated 0: No fault 1: Focus motor buck overvoltage failure. Does not initiate a fast shutdown. Submit Documentation Feedback 51 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION BUCK_GP1_OV_FAULT [6] 0: No fault 1: General purpose buck1 overvoltage failure. Does not initiate a fast shutdown. BUCK_GP2_OV_FAULT [5] 0: No fault 1: General purpose buck2 overvoltage failure. Does not initiate a fast shutdown. [4] Reserved, value always 0 ILLUM_BC1_OV_FAULT [3] 0: No fault 1: Illum buck converter1 overvoltage failure. Does not initiate a fast shutdown. ILLUM_BC2_OV_FAULT [2] 0: No fault 1: Illum buck converter2 overvoltage failure. Does not initiate a fast shutdown. [1] Reserved, value always 0 [0] Reserved, value always 0 0x29, 00, R, Detailed status register3 (Power good failure for DMD related blocks) [7] Reserved, value always 0 DMD_PG_FAULT [6] 0: No fault 1: VBIAS, VOFS and/or VRST power good failure. Initiates a fast shutdown. BUCK_DMD1_PG_FAULT [5] 0: No fault 1: Buck1 (used to create DMD voltages) power good failure. Initiates a fast shutdown. BUCK_DMD2_PG_FAULT [4] 0: No fault 1: Buck2 (used to create DMD voltages) power good failure. Initiates a fast shutdown. [3] Reserved, value always 0 [2] Reserved, value always 0 LDO_GP1_PG_FAULT / LDO_DMD1_PG_FAULT [1] 0: No fault 1: LDO1 (used as general purpose or DMD specific LDO) power good failure. Initiates a fast shutdown. LDO_GP2_PG_FAULT / LDO_DMD2_PG_FAULT [0] 0: No fault 1: LDO2 (used as general purpose or DMD specific LDO) power good failure. Initiates a fast shutdown. 52 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION 0x2A, 00, R, Detailed status register4 (Overvoltage failures for DMD related blocks and Color Wheel) [7] Reserved, value always 0 [6] Reserved, value always 0 BUCK_DMD1_OV_FAULT [5] 0: No fault 1: Buck1 (used to create DMD voltage) overvoltage failure BUCK_DMD2_OV_FAULT [4] 0: No fault 1: Buck2 (used to create DMD voltage) overvoltage failure [3] Reserved, value always 0 [2] Reserved, value always 0 LDO_GP1_OV_FAULT / LDO_DMD1_OV_FAULT [1] 0: No fault 1: LDO1 (used as general purpose or DMD specific LDO) overvoltage failure LDO_GP2_OV_FAULT / LDO_DMD2_OV_FAULT [0] 0: No fault 1: LDO2 (used as general purpose or DMD specific LDO) overvoltage failure 0x2B, 00, R, Chip ID extension CHIP_ID_EXTENTION [7:0] ID extension to distinguish between various configuration options. 0x2C, 00, R/W, ILLUM_LED_AUTO_TURN_OFF_DELAY SETTINGS Reserved [7:4] TBD ILLUM_LED_AUTO_TURN_OFF_DELAY (µsec) ILLUM_LED_AUTO_TURN_OFF_D ELAY [3:0] 0000: 4.000-4.445 0100: 63.99-71.10 1000: 6.230-7.120 1100: 99.5-113.8 0001: 8.010-8.900 0101: 128.0-142.2 1001: 12.46-14.24 1101: 199.1-227.6 0010: 16.02-17.80 0110: 256.0-284.5 1010: 24.89-28.44 1110: 398.3-455.2 0011: 32.00-35.55 0111: 512.1-569.0 1011: 49.77-56.88 1111: 1024.2-1138.0 0x2E, 00, R/W, User Password USER PASSWORD (0xBABE) [7:0] Write Consecutively 0xBA and 0xBE to unlock. 0x2F, 00, R/W, User Protection Register [7:3] Reserved, value don’t care. EEPROM_PROGRAM [2] 0: EEPROM programming disabled 1: Shadow register values programmed to EEPROM DIRECT_MODE [1] 0: Direct mode disabled 1: Direct mode enabled (register 0x09 to control switched) PROTECT_USER_REG [0] 0: ALL regular USER registers are WRITABLE, except for READ ONLY registers 1: ONLY USER registers 0x02, 0x03, 0x04, 0x05, 0x06, 0x07, 0x08, and 0x09 are WRITABLE 0x30, 00, R/W, User EEPROM Register USER_REGISTER1 [7:0] User EEPROM Register1 0x31, 00, R/W, User EEPROM Register USER_REGISTER2 [7:0] User EEPROM Register2 0x32, 00, R/W, User EEPROM Register USER_REGISTER3 [7:0] User EEPROM Register3 0x33, 00, R/W, User EEPROM Register USER_REGISTER4 [7:0] User EEPROM Register4 0x34, 00, R/W, User EEPROM Register USER_REGISTER5 [7:0] User EEPROM Register5 0x35, 00, R/W, User EEPROM Register USER_REGISTER6 [7:0] Copyright © 2015, Texas Instruments Incorporated User EEPROM Register6 Submit Documentation Feedback 53 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information In display applications, using the DLPA3005 provides all needed analog functions including all analog power supplies and the RGB LED driver (up to 16A per LED) to provide a robust and efficient display solution. Each DLP application is derived primarily from the optical architecture of the system and the format of the data coming into the DLPC3439 DLP controller chips. 8.2 Typical Application A common application when using DLPA3005 is to use it with a 0.47 1080 DMD (DLP4710) and two DLPC3439 controllers for creating a small, ultra-portable projector. The DLPC3439s in the projector typically receive images from a PC or video player using HDMI or VGA analog as shown in Figure 24. Card readers and Wi-Fi can also be used to receive images if the appropriate peripheral chips are added. The DLPA3005 provides power supply sequencing and control of the RGB LED currents as required by the application. Projector Module + BAT - SYSPWR CHARGER DC SUPPLIES FAN(S) VGA FRONTEND CHIP DLPC3439 eDRAM 3x BUCK CONVERTER (GEN.PURP) PROJ_ON DIGITAL CONTROL RESET_Z SD CARD READER, VIDEO DECODER, etc - OSD - Autolock - Scaler - Deinterlacer - KS Corr - uController DLPC3439 eDRAM FLASH OPTICS DLPA3005 FLASH, SDRAM KEYPAD External Power FETs ILLUMINATION FLASH HDMI RECEIVER SUPPLIES and MONITORING SENSORS MEASUREMENT SYSTEM DMD HIGH VOLTAGE GENERATION 1080P Processor TRP-DMD DMD/DPP BUCKS Buck 1.1V Buck 1.8V AUX LDOs LDO 2.5V LDO 3.3V CTRL / DATA TI Device Non-TI Device Figure 24. Typical Setup Using DLPA3005 8.2.1 Design Requirements An ultra-portable projector can be created by using a DLP chip set comprised of a 0.47 1080 DMD (DLP4710), two DLPC3439s controllers, and the DLPA3005 PMIC/LED Driver. The two DLPC3439s do the digital image processing, the DLPA3005 provides the needed analog functions for the projector, and DMD is the display device for producing the projected image. In addition to the three DLP chips in the chip set, other chips may be needed. At a minimum a Flash part is needed to store the software and firmware to control the two DLPC3439s. The illumination light that is applied to the DMD is typically from red, green, and blue LEDs. These are often contained in three separate packages, but sometimes more than one color of LED die may be in the same package to reduce the overall size of the projector. Power FETs are needed external to the DLPA3005 so that high LED currents can be supported. For connecting the two DLPC3439s to the front end chip for receiving images the parallel interface is typically used. While using the parallel interface, I2C should be connected to the front end chip for inputting commands to the two DLPC3439s. 54 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Typical Application (continued) The DLPA3005 has five built-in buck switching regulators to serve as projector system power supplies. Two of the regulators are fixed to 1.1 V and 1.8 V for powering the DLP chip set. The remaining three buck regulators are available for general purpose use and their voltages are programmable. These three regulators can be used to drive variable-speed fans or to power other projector chips such as the front-end chip. The only power supply needed at the DLPA3005 input is SYSPWR from an external DC power supply or internal battery. The entire projector can be turned on and off by using a single signal called PROJ_ON. When PROJ_ON is high, the projector turns on and begins displaying images. When PROJ_ON is set low, the projector turns off and draws just microamps of current on SYSPWR. 8.2.2 Detailed Design Procedure To connect the 0.47 1080 DMD (DLP4710), two DLPC3439s and DLPA3005, see the reference design schematic. When a circuit board layout is created from this schematic a very small circuit board is possible. An example small board layout is included in the reference design data base. Layout guidelines should be followed to achieve reliable projector operation. The optical engine that has the LED packages and the DMD mounted to it is typically supplied by an optical OEM who specializes in designing optics for DLP projectors. The component selection of the buck converter is mainly determined by the output voltage. Table 9 shows the recommended value for inductor LOUT and capacitor COUT for a given output voltage. Table 9. Recommended Buck Converter LOUT and COUT VOUT (V) LOUT (µH) COUT (µF) MIN TYP MAX MIN MAX 1 - 1.5 1.5 2.2 4.7 22 68 1.5 - 3.3 2.2 3.3 4.7 22 68 3.3 - 5 3.3 4.7 22 68 The inductor peak-to-peak ripple current, peak current and RMS current can be calculated using Equation 8, Equation 9 and Equation 10 respectively. The inductor saturation current rating must be greater than the calculated peak current. Likewise, the RMS or heating current rating of the inductor must be greater than the calculated RMS current. The switching frequency of the buck converter is approximately 600 kHz (ƒSWITCH). VOUT ˜ ( VIN _ MAX VOUT ) VIN _ MAX IL _ OUT _ RIPPLE _ P P L OUT ˜ fSWITCH (8) IL _ OUT _ PEAK IL _ OUT(RMS) IL _ OUT IL _ OUT 2 IL _ OUT _ RIPPLE _ P P 2 1 ˜ IL _ OUT _ RIPPLE _ P 12 (9) 2 P (10) The capacitor value and ESR determines the level of output voltage ripple. The buck converter is intended for use with ceramic or other low ESR capacitors. Recommended values range from 22 to 68 μF. Equation 11 can be used to determine the required RMS current rating for the output capacitor. VOUT ˜ ( VIN VOUT ) IC _ OUT (RMS) 12 ˜ VIN ˜ L OUT ˜ fSWITCH (11) Two other components need to be selected in the buck converter configuration. The value of the input-capacitor (pin PWRx_VIN) should be equal or greater than halve the selected output capacitance COUT. In this case CIN 2 × 10 µF is sufficient. The capacitor between PWRx_SWITCH and PWRx_BOOST is a charge pump capacitor to drive the high side FET. The recommended value is 100 nF. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 55 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Since the switching edges of the buck converter are relatively fast, voltage overshoot and ringing can become a problem. To overcome this problem a snubber network is used. The snubber circuit consists of a resistor and capacitor that are connected in series from the switch node to ground. The snubber circuit is used to damp the parasitic inductances and capacitances during the switching transitions. This circuit reduces the ringing voltage and also reduces the number of ringing cycles. The snubber network is formed by RSNx and CSNx. More information on controlling switch-node ringing in synchronous buck converters and configuring the snubber can be found in Analog Applications Journal. 8.2.2.1 Component Selection for General-Purpose Buck Converters The theory of operation of a buck converter is explained in application note, Understanding Buck Power Stages in Switchmode Power Supplies, SLVA057. This section is limited to the component selection. For proper operation, selection of the external components is very important, especially the inductor LOUT and the output capacitor COUT. For best efficiency and ripple performance, an inductor and capacitor should be chosen with low equivalent series resistance (ESR). 8.2.3 Application Curve As the LED currents that are driven time-sequentially through the red, green, and blue LEDs are increased, the brightness of the projector increases. This increase is somewhat non-linear, and the curve for typical white screen lumens changes with LED currents as shown in Figure 25. For the LED currents shown, it’s assumed that the same current amplitude is applied to the red, green, and blue LEDs. The thermal solution used to heatsink the red, green, and blue LEDs can significantly alter the curve shape shown. RELATIVE ILLUMINANCE LEVEL 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 1 2 3 4 5 6 7 8 LED CURRENT (A) 9 10 11 12 D001 Figure 25. Luminance vs LED Current 56 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 8.3 System Example With DLPA3005 Internal Block Diagram 91 SUP_2P5V LDO_V2V5 N/C 1 2.2µ/4V 92 SUP_5P0V LDO_V5V 4.7µ/6.3V THERMAL_PAD 42 1µ/16V 8 ILLUM_VIN LDO ILLUM VINA 85 SYSPWR 7 ILLUM_5P5V 1µ/6.3V VREF 0x0C BAT_LOW_SHUT 1µ/16V 0x11 UVLO_SEL VLED 29 ILLUM_A_FB 30 ILLUM_A_VIN 0x0C BAT_LOW_WARN SYSPWR 28 ILLUM_A_BOOST 0x10 LOWBATT_SEL AGND SYSPWR 26 ILLUM_HSIDE_DRIVE 100n 16V 86 AFE_GAIN [1:0] 31 ILLUM_A_SW ILLUMINATION DRIVER A AFE_SEL[3:0] 2x68µ 16V LEXT MEXT 27 ILLUM_LSIDE_DRIVE 1µH 20A 2x68µ 10V Low_ESR 32 ILLUM_A_PGND AFE ACMPR_REF 82 From host 38 ILLUM_A_COMP1 ACMPR_OUT 81 To host MUX 39 ILLUM_A_COMP2 35 ILLUM_B_FB 10p NC 34 ILLUM_B_VIN ACMPR_IN_LABB 80 ACMPR_LABB_SAMPLE 55 S/H 33 ILLUM_B_BOOST V_LABB NC N 36 ILLUM_B_SW ACMPR_IN_1 77 ACMPR_IN_2 78 From light sensor From temperature sensor ILLUMINATION DRIVER B ACMPR_IN_3 79 NC O 37 ILLUM_B_PGND 40 ILLUM_B_COMP1 DRST_5P5V 3 10µ/6.3V SYSPWR 41 ILLUM_B_COMP2 LDO DMD DRST_VIN 5 NC NC PEXT 19 CH1_GATE_CTRL 1µ/16V MBR0540T1 21 CH3_GATE_CTRL A DRST_HS_IND 6 PINT DRST_LS_IND 2 1µ/50V D C B DMD HIGH VOLTAGE REGULATOR DRST_PGND 4 DMD_VBIAS 99 DMD_VOFFSET 98 VBIAS VOFS NC 24,25 CH3_SWITCH RGB STROBE DECODER 11,16 RLIM_1 22,23 RLIM_2 REXT NC 17,18 CH2_SWITCH RINT DMD_VRESET 100 470n/50V 9,10 CH1_SWITCH QINT 10µ/0.7A VRST QEXT 20 CH2_GATE_CTRL NC NC NC 15 RLIM_K_1 14 RLIM_BOT_K_1 1µ/50V G 13 RLIM_K_2 12.5m 2W F 12 RLIM_BOT_K_2 E PWR1_BOOST 97 100n 6.3V SYSPWR 2x10µ 16V 69 PWR5_BOOST PWR1_VIN 96 PWR1_SWITCH 95 I 3.3µH 3A DMD/DLPC PWR1 PWR1_PGND 93 General Purpose S BUCK1 T 2x22µ 6.3V Low_ESR 2x10µ 16V 3.3µH 3A PWR2_PGND 73 K DMD/DLPC PWR2 General Purpose U BUCK2 V 1µ/16V PWR4_OUT 89 PWR3_OUT 87 50 PWR7_BOOST LDO_1 DMD/DLPC/AUX NC CW_SPEED_PWM_OUT 44 CLK_OUT 43 W BUCK3 X SYSPWR 53 PWR7_SWITCH RSN7 CSN7 2x10µ 16V 3.3µH 3A 54 PWR7_PGND LDO_2 DMD/DLPC/AUX 51 PWR7_FB 83 PWR_VIN Color Wheel PWM 100n 6.3V 52 PWR7_VIN General Purpose 1µ/6.3V NC 1-5V / 8bit 2x22µ 6.3V Low_ESR PWR3_VIN 88 1µ/16V 2x10µ 16V 66 PWR6_FB 1µ/6.3V 3.3V-20V RSN6 CSN6 3.3µH 3A 62 PWR6_PGND PWR4_VIN 90 3.3V-20V SYSPWR 63 PWR6_SWITCH PWR2_FB 72 2x22µ 6.3V Low_ESR 100n 6.3V 64 PWR6_VIN PWR2_SWITCH 74 V_DMD-DLPC-2 1-5V / 8bit 2x22µ 6.3V Low_ESR 65 PWR6_BOOST J CSN2 RSN2 2x10µ 16V 71 PWR5_FB PWR2_VIN 75 SYSPWR RSN5 CSN5 3.3µH 3A 70 PWR5_PGND PWR2_BOOST 76 100n 6.3V SYSPWR 68 PWR5_SWITCH PWR1_FB 94 V_DMD-DLPC-1 100n 6.3V 67 PWR5_VIN H CSN1 RSN1 LDO BUCKS 1-5V / 8bit 2x22µ 6.3V Low_ESR 1µ/16V SYSPWR 84 PWR_5P5V 1µ/6.3V 57 RESET_Z PROJ_ON 56 CH_SEL_0 60 CH_SEL_1 61 From host From host From host To system 0.1µ/6.3V From host From host From host To host From host SPI_VIN SPI_SS_Z SPI_CLK SPI_MISO SPI_MOSI 46 47 49 SPI_VIN DIGITAL CORE 45 48 SPI 58 INT_Z 5.1k To DLPC (optional) Y 59 DGND Figure 26. Typical Application: VIN = 12 V, IOUT = 16 A, LED, Internal FETs Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 57 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com 9 Power Supply Recommendations The DLPA3005 is designed to operate from a 6 V to 20 V input voltage supply or battery. To avoid insufficient supply current due to line drop, ringing due to trace inductance at the VIN terminals, or supply peak current limitations, additional bulk capacitance may be required. In the case ringing that is caused by the interaction with the ceramic input capacitors, an electrolytic or tantalum type capacitor may be needed for damping. The amount of bulk capacitance required should be evaluated such that the input voltage can remain in spec long enough for a proper fast shutdown to occur for the VOFFSET, VRESET, and VBIAS supplies. The shutdown begins when the input voltage drops below the programmable UVLO threshold such as when the external power supply or battery supply is suddenly removed from the system. 58 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 9.1 Power-Up and Power-Down Timing The power-up and power-down sequence is important to ensure a correct operation of the DLPA3005 and to prevent damage to the DMD. The DLPA3005 controls the correct sequencing of the DMD_VRESET, DMD_VBIAS, and DMD_VOFFSET to ensure a reliable operation of the DMD. The general startup sequence of the supplies is described earlier in Supply and Monitoring. The power-up sequence of the high voltage DMD lines is especially important in order not to damage the DMD. A too large delta voltage between DMD_VBIAS and DMD_VOFFSET could cause the damage and should therefore be prevented. After PROJ_ON is pulled high, the DMD buck converters and LDOs are powered (PWR1-4) the DMD high voltage lines (HV) are sequentially enabled. First DMD_VOFFSET is enabled. After a delay VOFS_STATE_DURATION (register 0x10) DMD_VBIAS is enabled. Finally, again after a delay VBIAS_STATE_DURATION (register 0x11) DMD_VRESET is enabled. Now the DLPA3005 is fully powered and ready for starting projection. For power down there are two sequences, normal power down (Figure 27) and a fault fast power down used in case a fault occurs (Figure 28). In normal power down mode, the power down is initiated after pulling PROJ_ON pin low. 25 ms after PROJ_ON is pulled low, first DMD_VBIAS and DMD_VRESET stop regulating, 10 ms later followed by DMD_OFFSET. When DMD_OFFSET stopped regulating, RESET_Z is pulled low. 1 ms after the DMD_OFFSET stopped regulating, all three voltages are discharged. Finally, all other supplies are turned off. INT_Z remains high during the power down sequence since no fault occurred. During power down it is ensured that the HV levels do not violate the DMD specifications on these three lines. For this it is important to select the capacitors such that CVOFFSET is equal to CVRESET and CVBIAS is ≤ CVOFFSET, CVBIAS. The fast power down mode (Figure 28) is started in case a fault occurs (INT_Z will be pulled low), for instance due to overheating. The fast power down mode can be enabled/ disabled via register 0x01, FAST_SHUTDOWN_EN. By default the mode is enabled. After the fault occurs, regulation of DMD_VBIAS and DMD_VRESET is stopped. The time (delay) between fault and stop of regulation can be controlled via register 0x0F (VBIAS/VRST_DELAY). The delay can be selected between 4 µs and ~1.1 ms, where the default is ~540 µs. A defined delay-time after the regulation stopped, all three high voltages lines are discharged and RESET_Z is pulled low. The delay can be controlled via register 0x0F (VOFS/VRESETZ_DELAY). Delay can be selected between 4 µs and ~1.1ms. The default is ~4 µs. Finally the internal DMD_EN signal is pulled low. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 59 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Power-Up and Power-Down Timing (continued) Now the DLPA3005 is in a standby state. It remains in standby state until the fault resolves. In case the fault resolves a restart is initiated. It starts then by powering-up PWR_3 and follows the regular power up as depicted in Figure 28. Again, for proper discharge timing/levels the capacitors should be select such that CVOFFSET is equal to CVRESET and CVBIAS is ≤ CVOFFSET, CVBIAS. SYSPWR Initiated by DLPC Initiated by DLPC PROJ_ON SUP_5P0V SUP_2P5V D_CORE_EN (INTERNAL SIGNAL) PWR_5P5V DRST_5P5V ILLUM_5P5V PWR_1 PWR_2 PWR_3 PWR_4 PWR_5 PWR_6 PWR_7 INT_Z RESET_Z Initiated by DLPC via SPI DMD_EN (INTERNAL SIGNAL) Stop Regulating DMD_VOFFSET Stop Regulating DMD_VBIAS DMD_VRESET Analog start Note: >1ms Load EEPROM Start digital supply Wakeup >5ms Start main supply Stop Regulating >10ms >10ms >10ms >10ms VOFS VBIAS STATE STATE DURATION DURATION 0x10[7:5] 0x11[7:5] Digital state machine control only 25ms 10ms 1ms 10ms 120µs Digital state machine & SPI control Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control. Figure 27. Power Sequence Normal Shutdown Mode 60 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Power-Up and Power-Down Timing (continued) SYSPWR Initiated by DLPC PROJ_ON SUP_5P0V SUP_2P5V PWR_5P5V DRST_5P5V ILLUM_5P5V PWR_1 Supplies are not turned off, Unless PROJ_ON is set Low PWR_2 PWR_3 PWR_4 PWR_5 PWR_6 PWR_7 Initiated by FAULT INT_Z RESET_Z Initiated by DLPC via SPI DMD_EN (INTERNAL SIGNAL) DMD_VOFFSET DMD_VBIAS >10ms >10ms Digital state machine control only Digital state machine & SPI control In case fault resolves VOFS Delay 0x0F [7:4] VBIAS Delay 0x0F [3:0] VOFS VBIAS STATE STATE DURATION DURATION 0x10[7:5] 0x11[7:5] VOFS Delay 0x0F [7:4] VOFS Delay 0x0F [7:4] 120µs Discharge >10ms Stop Regulation >1ms >10ms Fault Occurs Analog start Load EEPROM Start digital supply Wakeup >5ms Start main supply DMD_VRESET (INT_Z remains low until cleared) Note: Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control. Figure 28. Power Sequence Fault Fast Shutdown Mode Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 61 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com 10 Layout 10.1 Layout Guidelines For switching power supplies, the layout is an important step in the design, especially when it concerns high peak currents and high switching frequencies. If the layout is not carefully done, the regulator could show stability issues and/or EMI problems. Therefore, it is recommended to use wide and short traces for high current paths and for their return power ground paths. For the DMD HV regulator, the input capacitor, output capacitor, and the inductor should be placed as close as possible to the IC. In order to minimize ground noise coupling between different buck converters it is advised to separate their grounds and connect them together at a central point under the part. For the DMD HV regulator, the recommended value for the capacitors is 1 µF for VRST and VOFS, 470 nF for VBIAS. The inductor value is 10 µH. The high currents of the buck converters concentrate around pins VIN, SWITCH and PGND (Figure 29). The voltage at the pins VIN, PGND and FB are DC voltages while the pin SWITCH has a switching voltage between VIN and PGND. In case the FET between pins 52 – 53 is closed the red line indicates the current flow while the blue line indicates the current flow when the FET between pins 53 – 54 is closed. These paths carry the highest currents and must be kept as short as possible. For the LDO DMD, it is recommended to use a 1 µF/16 V capacitor on the input and a 10 µF/6.3 V capacitor on the output of the LDO assuming a battery voltage of 12 V. For LDO bucks, it is recommended to use a 1 µF/16 V capacitor on the input and a 1 µF/6.3 V capacitor on the output of the LDO. 50 PWR7_BOOST 52 PWR7_VIN General Purpose 53 PWR7_SWITCH BUCK3 100n 6.3V SYSPWR 2x10µ 16V RSN7 CSN7 3.3µH 3A 51 PWR7_FB Regulated Output Voltage 2x22µ 6.3V Low_ESR 54 PWR7_PGND Figure 29. High AC Current Paths in a Buck Converter The trace to the VIN pin carries high AC currents. Therefore the trace should be low resistive to prevent voltage drop across the trace. Additionally the decoupling capacitors should be placed as close to the VIN pin as possible. The SWITCH pin is connected alternatingly to the VIN or GND. This means a square wave voltage is present on the SWITCH pin with an amplitude of VIN, and containing high frequencies. This can lead to EMI problems if not properly handled. To reduce EMI problems a snubber network (RSN7 & CSN7) is placed at the SWITCH pin to prevent and/or suppress unwanted high frequency ringing at the moment of switching. The PGND pin sinks high current and should be connected to a star ground point such that it does not interfere with other ground connections. 62 Submit Documentation Feedback Copyright © 2015, Texas Instruments Incorporated DLPA3005 www.ti.com DLPS071 – OCTOBER 2015 Layout Guidelines (continued) The FB pin is the sense connection for the regulated output voltage which is a DC voltage; no current is flowing through this pin. The voltage on the FB pin is compared with the internal reference voltage in order to control the loop. The FB connection should be made at the load such that I•R drop is not affecting the sensed voltage. 10.1.1 SPI Connections The SPI interface consists of several digital lines and the SPI supply. If routing of the interface lines is not done properly, communication errors can occur. It should be prevented that SPI lines can pickup noise and possible interfering sources should be kept away from the interface. Pickup of noise can be prevented by ensuring that the SPI ground line is routed together with the digital lines as much as possible to the respective pins. The SPI interface should be connected by a separate own ground connection to the DGND of the DLPA3005 (Figure 30). This prevents ground noise between SPI ground references of DLPA3005 and DLPC due to the high current in the system. CLK MISO MOSI SS_Z DLPC SPI Interface SPI_GND DLPA3005 GND VIN - VGND-DROP + I DGND DLPA3005 PCB Figure 30. SPI Connections Interfering sources should be kept away from the interface lines as much as possible. Especially high current lines such as neighboring PWR_7 should be routed carefully. If PWR 7 is routed too close to for instance the SPI_CLK it could lead to false clock pulses and thus communication errors. 10.1.2 RLIM Routing RLIM is used to sense the LED current. To accurately measure the LED current, the RLIM _K_1,2 lines should be connected close to the top-side of measurement resistor RLIM, while RLIM_BOT_K_1,2 should be connected close to the bottom-side of RLIM. The switched LED current is running through RLIM. Therefore a low-ohmic ground connection for RLIM is strongly advised. 10.1.3 LED Connection Through the wiring from the external RGB switches to the LEDs switched large currents are running. Therefore special attention needs to be paid here. Two perspectives apply to the LED-to-RGB switches wiring: 1. The resistance of the wiring, Rseries 2. The inductance of the wiring, Lseries The location of the parasitic series impedances are depicted in Figure 31. Copyright © 2015, Texas Instruments Incorporated Submit Documentation Feedback 63 DLPA3005 DLPS071 – OCTOBER 2015 www.ti.com Layout Guidelines (continued) VLED RSERIES CDECOUPLE LSERIES SW VRLIM Close to VLED, RLIM RLIM Figure 31. Parasitic Inductance (LSeries) and Resistance (Rseries) in Series with LED Currents up to 16 A can run through the wires connecting the LEDs to the RGB switches. Easily some noticeable dissipation can be caused. Every 10 mΩ of series resistances implies for 16 A average LED current a parasitic power dissipation of 2.5 W. This might cause PCB heating, but more important overall system efficiency is deteriorated. Additionally the resistance of the wiring might impact the control dynamics of the LED current. It should be noted that the routing resistance is part of the LED current control loop. The LED current is controlled by VLED. For a small change in VLED (ΔVLED) the resulting LED current variation (ΔILED) is given by the total differential resistance in that path, as: ' ILED rLED R series ' VLED R on _ SW _ Q 3 ,Q 4 ,Q 5 R LIM where • • rLED is the differential resistance of the LED Ron_SW_P,Q,R the on resistance of the strobe decoder switch. (12) In this expression Lseries is ignored since realistic values are usually sufficiently low to cause any noticeable impact on the dynamics. All the comprising differential resistances are in the range of 12.5 mΩ to several 100’s mΩ. Without paying special attention a series resistance of 100 mΩ can easily be obtained. It is advised to keep this series resistance sufficiently low, i.e.
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