DRV8842PWPR

DRV8842PWPR

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    HTSSOP28_9.7X4.4MM_EP

  • 描述:

    8.2~45V

  • 数据手册
  • 价格&库存
DRV8842PWPR 数据手册
Product Folder Sample & Buy Support & Community Tools & Software Technical Documents DRV8842 SLVSAB8G – MAY 2010 – REVISED MARCH 2016 DRV8842 DC Motor Driver IC 1 Features 3 Description • • • The DRV8842 provides an integrated motor driver solution for printers, scanners, and other automated equipment applications. The device has one H-bridge driver, and is intended to drive one DC motor, one coil of a stepper motor, or other loads. The output driver block consists of N-channel power MOSFETs configured as an H-bridge. The DRV8842 can supply up to 5-A peak or 3.5-A RMS output current (with proper heatsinking at 24 V and 25°C). 1 • • • • • • Single H-Bridge Current-Control Motor Driver 8.2-V to 45-V Operating Supply Voltage Range Five-Bit Winding Current Control Allows Up to 32 Current Levels Low MOSFET RDS(on) Typical 0.2 Ω (HS + LS) 5-A Maximum Drive Current at 24 V, 25°C Built-In 3.3-V Reference Output Industry-Standard PWM Control Interface Thermally Enhanced Surface Mount Package Protection Features: – Overcurrent Protection (OCP) – Thermal Shutdown (TSD) – VM Undervoltage Lockout (UVLO) – Fault Condition Indication Pin (nFAULT) Separate inputs to independently control each half of the H-bridge are provided. Internal shutdown functions are provided for overcurrent protection, short-circuit protection, undervoltage lockout, and overtemperature. TheDRV8842 is available in a 28-pin HTSSOP package with PowerPAD™ (Eco-friendly: RoHS & no Sb/Br). 2 Applications • • • • • • Device Information(1) Printers Scanners Office Automation Machines Gaming Machines Factory Automation Robotics PART NUMBER DRV8842 PACKAGE HTSSOP (28) BODY SIZE (NOM) 9.70 mm × 4.40 mm (1) For all available packages, see the orderable addendum at the end of the datasheet. Simplified Schematic 8.2 to 45 V IN1 DRV8842 Controller IN2 Current Control Decay Mode nFAULT + H-Bridge Motor Driver 5A ± Current Control 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. DRV8842 SLVSAB8G – MAY 2010 – REVISED MARCH 2016 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 4 6.1 6.2 6.3 6.4 6.5 6.6 4 4 4 5 5 6 Absolute Maximum Ratings ...................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics........................................... Typical Characteristics .............................................. Detailed Description .............................................. 7 7.1 7.2 7.3 7.4 Overview ................................................................... 7 Functional Block Diagram ......................................... 8 Feature Description................................................... 8 Device Functional Modes........................................ 12 8 Application and Implementation ........................ 13 8.1 Application Information............................................ 13 8.2 Typical Application ................................................. 13 9 Power Supply Recommendations...................... 16 9.1 Bulk Capacitance Sizing ......................................... 16 10 Layout................................................................... 17 10.1 Layout Guidelines ................................................. 17 10.2 Layout Example .................................................... 17 10.3 Thermal Considerations ........................................ 18 11 Device and Documentation Support ................. 19 11.1 11.2 11.3 11.4 11.5 Documentation Support ........................................ Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 19 19 19 19 19 12 Mechanical, Packaging, and Orderable Information ........................................................... 19 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision F (December 2015) to Revision G Page • Changed the typical RDS(on) value from 0.65 Ω to 0.2 Ω in the Features section .................................................................. 1 • Changed ENBL and PHASE to IN1 and IN2 (respectively) in the Simplified Schematic, Functional Block Diagram, Typical Application Schematic, and Example Layout images ............................................................................................... 1 Changes from Revision E (August 2013) to Revision F Page • Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section ................................................................................................. 1 • Added Protection Features and related list items to Features ............................................................................................... 1 • Changed the MIN value for ISENSEx pin voltage row from –0.3 V to –0.8 V........................................................................ 4 2 Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 DRV8842 www.ti.com SLVSAB8G – MAY 2010 – REVISED MARCH 2016 5 Pin Configuration and Functions PWP Package 28-Pin HTSSOP Top View CP1 CP2 VCP VM OUT1 ISEN OUT2 OUT2 ISEN OUT1 VM VREF VREF GND 1 2 3 28 4 25 24 27 26 5 6 23 GND (PPAD) 7 8 22 21 9 20 10 19 11 18 12 17 13 16 14 15 GND I4 I3 I2 I1 I0 NC IN1 IN2 DECAY nFAULT nSLEEP nRESET V3P3OUT Pin Functions PIN NAME NO. TYPE (1) EXTERNAL COMPONENTS OR CONNECTIONS DESCRIPTION POWER AND GROUND GND 14, 28 — Device ground VM 4, 11 — Bridge A power supply Connect to motor supply (8.2 - 45 V). Both pins must be connected to same supply. V3P3OUT 15 O 3.3-V regulator output Bypass to GND with a 0.47-μF, 6.3-V ceramic capacitor. Can be used to supply VREF. CP1 1 IO Charge pump flying capacitor CP2 2 IO Charge pump flying capacitor VCP 3 IO High-side gate drive voltage Connect a 0.1-μF 16-V ceramic capacitor and a 1-MΩ resistor to VM. IN1 21 I Input 1 Logic input controls state of OUT1. Internal pulldown. IN2 20 I Input 2 Logic input controls state of OUT2. Internal pulldown. I0 23 I I1 24 I I2 25 I Current set inputs Sets winding current as a percentage of full-scale. Internal pulldown. I3 26 I I4 27 I DECAY 19 I Decay mode Low = slow decay, open = mixed decay, high = fast decay. Internal pulldown and pullup. nRESET 16 I Reset input Active-low reset input initializes the logic and disables the Hbridge outputs. Internal pulldown. nSLEEP 17 I Sleep mode input Logic high to enable device, logic low to enter low-power sleep mode. Internal pulldown. 12,13 I Current set reference input Reference voltage for winding current set. Both pins must be connected together on the PCB. 18 OD Fault Logic low when in fault condition (overtemperature, overcurrent) 6, 9 IO Bridge ground / Isense Connect to current sense resistor. Both pins must be connected together on the PCB. Connect a 0.01-μF 50-V capacitor between CP1 and CP2. CONTROL VREF STATUS nFAULT OUTPUT ISEN (1) Directions: I = input, O = output, OZ = tri-state output, OD = open-drain output, IO = input/output Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 3 DRV8842 SLVSAB8G – MAY 2010 – REVISED MARCH 2016 www.ti.com Pin Functions (continued) PIN TYPE (1) EXTERNAL COMPONENTS OR CONNECTIONS DESCRIPTION NAME NO. OUT1 5, 10 O Bridge output 1 Connect to motor winding. Both pins must be connected together on the PCB. OUT2 7, 8 O Bridge output 2 Connect to motor winding. Both pins must be connected together on the PCB. 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) (2) VM VREF MIN MAX UNIT Power supply voltage –0.3 47 V Digital pin voltage –0.5 7 V Input voltage –0.3 4 V ISENSEx pin voltage (3) –0.8 0.8 V Peak motor drive output current, t < 1 μS Internally limited Continuous motor drive output current (4) 0 Continuous total power dissipation A 5 A See Thermal Information TJ Operating virtual junction temperature –40 150 °C TA Operating ambient temperature –40 85 °C Tstg Storage temperature –60 150 °C (1) (2) (3) (4) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions is not implied. Exposure to absolute–maximum–rated conditions for extended periods may affect device reliability. All voltage values are with respect to network ground pin. Transients of ±1 V for less than 25 ns are acceptable Power dissipation and thermal limits must be observed. 6.2 ESD Ratings VALUE V(ESD) (1) (2) Electrostatic discharge Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all pins (1) ±2000 Charged device model (CDM), per JEDEC specification JESD22-C101, all pins (2) ±500 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) MIN (1) MAX UNIT VM Motor power supply voltage 8.2 45 VREF VREF input voltage (2) 1 3.5 IV3P3 V3P3OUT load current 0 1 mA fPWM Externally applied PWM frequency 0 100 kHz (1) (2) 4 V V All VM pins must be connected to the same supply voltage. Operational at VREF between 0 V and 1 V, but accuracy is degraded. Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 DRV8842 www.ti.com SLVSAB8G – MAY 2010 – REVISED MARCH 2016 6.4 Thermal Information DRV8842 THERMAL METRIC (1) PWP (HTSSOP) UNIT 28 PINS RθJA Junction-to-ambient thermal resistance 31.6 °C/W RθJC(top) Junction-to-case (top) thermal resistance 15.9 °C/W RθJB Junction-to-board thermal resistance 5.6 °C/W ψJT Junction-to-top characterization parameter 0.2 °C/W ψJB Junction-to-board characterization parameter 5.5 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 1.4 °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. 6.5 Electrical Characteristics over operating free-air temperature range (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT POWER SUPPLIES IVM VM operating supply current VM = 24 V, fPWM < 50 kHz 5 8 mA IVMQ VM sleep mode supply current VM = 24 V 10 20 μA VUVLO VM undervoltage lockout voltage VM rising 7.8 8.2 V 3.3 3.4 V 0.6 0.7 V 5.25 V V3P3OUT REGULATOR V3P3 V3P3OUT voltage IOUT = 0 mA to 1 mA 3.2 LOGIC-LEVEL INPUTS VIL Input low voltage VIH Input high voltage 2.2 VHYS Input hysteresis 0.3 IIL Input low current VIN = 0 IIH Input high current VIN = 3.3 V RPD Internal pulldown resistance 0.45 –20 33 0.6 V 20 μA 100 μA 100 kΩ nFAULT OUTPUT (OPEN-DRAIN OUTPUT) VOL Output low voltage IO = 5 mA IOH Output high leakage current VO = 3.3 V 0.5 V 1 μA 0.8 V ±40 μA DECAY INPUT VIL Input low threshold voltage For slow decay (brake) mode 0 VIH Input high threshold voltage For fast decay (coast) mode 2 IIN Input current RPU Internal pullup resistance (to 3.3 V) RPD Internal pulldown resistance V 130 kΩ 80 kΩ H-BRIDGE FETS RDS(ON) HS FET on resistance RDS(ON) LS FET on resistance IOFF Off-state leakage current VM = 24 V, IO = 1 A, TJ = 25°C 0.1 VM = 24 V, IO = 1 A, TJ = 85°C 0.13 VM = 24 V, IO = 1 A, TJ = 25°C 0.1 VM = 24 V, IO = 1 A, TJ = 85°C 0.13 –40 0.16 0.16 40 Ω Ω μA MOTOR DRIVER fPWM Internal current control PWM frequency tBLANK Current sense blanking time 50 kHz tR Rise time 30 200 ns tF Fall time 30 200 ns μs 3.75 Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 5 DRV8842 SLVSAB8G – MAY 2010 – REVISED MARCH 2016 www.ti.com Electrical Characteristics (continued) over operating free-air temperature range (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 160 180 °C 3 μA 660 685 mV PROTECTION CIRCUITS IOCP Overcurrent protection trip level tTSD Thermal shutdown temperature 6 Die temperature A 150 CURRENT CONTROL IREF VREF input current VREF = 3.3 V VTRIP ISENSE trip voltage VREF = 3.3 V, 100% current setting Current trip accuracy (relative to programmed value) ΔITRIP AISENSE Current sense amplifier gain –3 635 VREF = 3.3 V, 5% current setting –25% 25% VREF = 3.3 V, 10% to 34% current setting –15% 15% VREF = 3.3 V, 38% to 67% current setting –10% 10% VREF = 3.3 V, 71% to 100% current setting –5% 5% Reference only 5 V/V 6.6 Typical Characteristics 7 14 6.5 12 IVMQ (PA) IVM (mA) 6 5.5 10 5 8 -40qC 25qC 85qC 125qC 4.5 4 10 15 20 25 30 V(VMx) (V) 35 40 45 -40qC 25qC 85qC 125qC 6 10 15 20 Figure 1. IVMx vs V(VMx) 35 40 D002 350 -40°C 25°C 85°C 125°C 325 RDS(ON) HS + LS (mŸ) 350 300 250 300 275 250 225 200 200 8V 24 V 45 V 175 150 150 8 13 18 23 28 33 V(VMx) (V) 38 43 ±50 C001 ±25 0 25 50 75 TA (ƒC) 100 125 C002 Figure 4. RDS(ON) vs Temperature Figure 3. RDS(ON) vs V(VMx) 6 45 Figure 2. IVMxQ vs V(VMx) 400 RDS(ON) HS + LS (mŸ) 25 30 V(VMx) (V) D001 Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 DRV8842 www.ti.com SLVSAB8G – MAY 2010 – REVISED MARCH 2016 7 Detailed Description 7.1 Overview The DRV8842 device is an integrated motor driver solution for printers, scanners, and other automated equipment applications. The device integrates a single NMOS H-bridge, charge pump, current sense, current regulation, and device protection circuitry. The DRV8842 device can be powered from a single voltage supply from 8.2 V to 45 V, and is capable of providing a continuous output current up to 5 A. A simple PWM interface allows for easy interfacing to an external controller. A 5 bit current control scheme allows for up to 32 discrete current levels. The current regulation method is adjustable between slow, mixed, and fast decay. The integrated protection circuits allow the device to monitor and protect against overcurrent, undervoltage, and overtemperature faults, which are all reported through a fault indication pin (nFAULT). A low-power sleep mode is integrated, which allows the system to lower power consumption when not driving the motor. Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 7 DRV8842 SLVSAB8G – MAY 2010 – REVISED MARCH 2016 www.ti.com 7.2 Functional Block Diagram VM 3.3 V LS Gate Drive CP1 V3P3OUT V3P3OUT Internal VCC Charge Pump Low Side Gate Drive CP2 HS Gate Drive VM VCP 3.3 V VM VREF VM VM + VREF Additional Bulk Capacitor VM IN1 OUT1 IN2 OUT2 I0 I1 + I2 Stepper Motor BDC Motor Driver + Control Logic and Indexer ± ± I3 I4 OUT2 DECAY OUT2 nRESET nSLEEP ISEN Thermal Shut Down nFAULT GND PPAD ISEN GND 7.3 Feature Description 7.3.1 PWM Motor Driver The DRV8842 contains one H-bridge motor driver with current-control PWM circuitry. A block diagram of the motor control circuitry is shown in Figure 5. 8 Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 DRV8842 www.ti.com SLVSAB8G – MAY 2010 – REVISED MARCH 2016 Feature Description (continued) VM OCP VM VCP, VGD OUT1 Predrive DCM OUT2 IN1 IN2 PWM DECAY OCP ISEN + I[4:0] A =5 DAC 5 VREF Figure 5. Motor Control Circuitry Note that there are multiple VM, ISEN, OUT, and VREF pins. All like-named pins must be connected together on the PCB. 7.3.2 Bridge Control The IN1 and IN2 input pins directly control the state of the OUT1 and OUT2 outputs. Either input can also be used for PWM control of the load. Table 1 shows the logic. Table 1. H-Bridge Logic xIN1 xIN2 xOUT1 xOUT2 0 0 L L 0 1 L H 1 0 H L 1 1 H H The control inputs have internal pulldown resistors of approximately 100 kΩ. 7.3.3 Current Regulation The maximum current through the load is regulated by a fixed-frequency PWM current regulation, or current chopping. When the H-bridge is enabled, current rises through the winding at a rate dependent on the DC voltage and inductance of the winding. Once the current hits the current chopping threshold, the bridge disables the current until the beginning of the next PWM cycle. For DC motors, current regulation is used to limit the start-up and stall current of the motor. Speed control is typically performed by providing an external PWM signal to the xIN1 or xIN2 input pins. If the current regulation feature is not needed, it can be disabled by connecting the ISENSE pins directly to ground and the VREF pins to V3P3. The PWM chopping current is set by a comparator which compares the voltage across a current sense resistor connected to the ISEN pin, multiplied by a factor of 5, with a reference voltage. The reference voltage is input from the VREF pin, and is scaled by a 5-bit DAC that allows current settings of zero to 100% in an approximately sinusoidal sequence. Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 9 DRV8842 SLVSAB8G – MAY 2010 – REVISED MARCH 2016 www.ti.com The full-scale (100%) chopping current is calculated in Equation 1. VREFX ICHOP 5 u RISENSE (1) Example: If a 0.25-Ω sense resistor is used and the VREFx pin is 2.5 V, the full-scale (100%) chopping current will be 2.5 V / (5 x 0.25 Ω) = 2 A. Five input pins (I0 - I4) are used to scale the current in the bridge as a percentage of the full-scale current set by the VREF input pin and sense resistance. The I0 - I4 pins have internal pulldown resistors of approximately 100 kΩ. The function of the pins is shown in Table 2. Table 2. Pin Functions 10 I[4..0] RELATIVE CURRENT (% FULL-SCALE CHOPPING CURRENT) 0x00h 0% 0x01h 5% 0x02h 10% 0x03h 15% 0x04h 20% 0x05h 24% 0x06h 29% 0x07h 34% 0x08h 38% 0x09h 43% 0x0Ah 47% 0x0Bh 51% 0x0Ch 56% 0x0Dh 60% 0x0Eh 63% 0x0Fh 67% 0x10h 71% 0x11h 74% 0x12h 77% 0x13h 80% 0x14h 83% 0x15h 86% 0x16h 88% 0x17h 90% 0x18h 92% 0x19h 94% 0x1Ah 96% 0x1Bh 97% 0x1Ch 98% 0x1Dh 99% 0x1Eh 100% 0x1Fh 100% Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 DRV8842 www.ti.com SLVSAB8G – MAY 2010 – REVISED MARCH 2016 7.3.4 Decay Mode During PWM current chopping, the H-bridge is enabled to drive current through the motor winding until the PWM current chopping threshold is reached. This is shown in Figure 6 as case 1. The current flow direction shown indicates the state when the IN1 pin is high and the IN2 pin is low. Once the chopping current threshold is reached, the H-bridge can operate in two different states, fast decay or slow decay. In fast decay mode, once the PWM chopping current level has been reached, the H-bridge reverses state to allow winding current to flow in a reverse direction. As the winding current approaches zero, the bridge is disabled to prevent any reverse current flow. Fast decay mode is shown in Figure 6 as case 2. In slow decay mode, winding current is re-circulated by enabling both of the low-side FETs in the bridge. This is shown in Figure 6 as case 3. Figure 6. Decay Mode The DRV8842 supports fast decay, slow decay and a mixed decay mode. Slow, fast, or mixed decay mode is selected by the state of the DECAY pin - logic low selects slow decay, open selects mixed decay operation, and logic high sets fast decay mode. The DECAY pin has both an internal pullup resistor of approximately 130 kΩ and an internal pulldown resistor of approximately 80 kΩ. This sets the mixed decay mode if the pin is left open or undriven. Mixed decay mode begins as fast decay, but at a fixed period of time (75% of the PWM cycle) switches to slow decay mode for the remainder of the fixed PWM period. 7.3.5 Blanking Time After the current is enabled in an H-bridge, the voltage on the xISEN pin is ignored for a fixed period of time before enabling the current sense circuitry. This blanking time is fixed at 3.75 μs. Note that the blanking time also sets the minimum on time of the PWM. Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 11 DRV8842 SLVSAB8G – MAY 2010 – REVISED MARCH 2016 www.ti.com 7.3.6 Protection Circuits The DRV8842 device is fully protected against undervoltage, overcurrent and overtemperature events. 7.3.6.1 Overcurrent Protection (OCP) An analog current limit circuit on each FET limits the current through the FET by removing the gate drive. If this analog current limit persists for longer than the OCP time, all FETs in the H-bridge will be disabled and the nFAULT pin will be driven low. The device will remain disabled until either nRESET pin is applied, or VM is removed and re-applied. Overcurrent conditions on both high and low side devices; i.e., a short to ground, supply, or across the motor winding will all result in an overcurrent shutdown. Overcurrent protection does not use the current sense circuitry used for PWM current control, and is independent of the ISENSE resistor value or VREF voltage. 7.3.6.2 Thermal Shutdown (TSD) If the die temperature exceeds safe limits, all FETs in the H-bridge will be disabled and the nFAULT pin will be driven low. Once the die temperature has fallen to a safe level operation will automatically resume. 7.3.6.3 Undervoltage Lockout (UVLO) If at any time the voltage on the VM pins falls below the undervoltage lockout threshold voltage, all circuitry in the device will be disabled and internal logic will be reset. Operation will resume when VM rises above the UVLO threshold. 7.4 Device Functional Modes 7.4.1 nRESET and nSLEEP Operation The nRESET pin, when driven active low, resets the internal logic. It also disables the H-bridge driver. All inputs are ignored while nRESET is active. Driving nSLEEP low will put the device into a low power sleep state. In this state, the H-bridges are disabled, the gate drive charge pump is stopped, the V3P3OUT regulator is disabled, and all internal clocks are stopped. In this state all inputs are ignored until nSLEEP returns inactive high. When returning from sleep mode, some time (approximately 1 ms) needs to pass before the motor driver becomes fully operational. Note that nRESET and nSLEEP have internal pulldown resistors of approximately 100 kΩ. These signals need to be driven to logic high for device operation. 12 Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 DRV8842 www.ti.com SLVSAB8G – MAY 2010 – REVISED MARCH 2016 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The DRV8842 device is used in brushed motor or stepper motor control. The onboard current regulation allows for limiting the motor current through simple pin configurations. 8.2 Typical Application 1 CP1 DRV8842 GND 28 0.01 µF 27 2 CP2 I4 VCP I3 VM I2 OUT1 I1 ISEN I0 VM 26 3 0.1 µF 0.1 µF 1M 4 5 25 24 100 m 6 7 BDC 8 9 10 OUT2 NC OUT2 IN1 ISEN IN2 OUT1 DECAY VM nFAULT VREF nSLEEP VREF nRESET 23 22 21 20 19 VM 11 100 µF 18 0.1 µF 12 17 14 GND PPAD 10 NŸ 13 V3P3OUT 16 15 0.47 µF R1 R2 Figure 7. Typical Application Schematic Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 13 DRV8842 SLVSAB8G – MAY 2010 – REVISED MARCH 2016 www.ti.com Typical Application (continued) 8.2.1 Design Requirements Table 3 shows the design parameters for this application. Table 3. Design Parameters DESIGN PARAMETER REFERENCE EXAMPLE VALUE Supply Voltage VM 24 V Motor Winding Resistance RM 3.9 Ω Motor Winding Inductance LM 2.9 mH ITRIP 1.5 A Sense Resistor RSENSE 100 mΩ VREF Voltage VREF 0.75 V Target Chopping Current 8.2.2 Detailed Design Procedure 8.2.2.1 Current Regulation The maximum current (ITRIP) is set by the Ix pins, the VREF analog voltage, and the sense resistor value (RSENSE). When starting a brushed DC motor, a large inrush current may occur because there is no back-EMF and high detent torque. Current regulation will act to limit this inrush current and prevent high current on start-up. ITRIP = VREF / (5 × RSENSE) (2) Example: If the desired chopping currents is 1.5 A: • Set RSENSE = 100 mΩ • VREF would have to be 0.75 V • Create a resistor divider network from V3P3OUT (3.3 V) to set VREF = 0.75 V • Set R2 = 10 kΩ and set R1 = kΩ 8.2.2.2 Sense Resistor For optimal performance, it is important for the sense resistor to be: • Surface-mount • Low inductance • Rated for high enough power • Placed closely to the motor driver The power dissipated by the sense resistor equals Irms2 × R. For example, if the RMS motor current is 1.5 A and a 200-mΩ sense resistor is used, the resistor will dissipate 1.5 A2 × 0.2 Ω = 0.3 W. The power quickly increases with greater current levels. Resistors typically have a rated power within some ambient temperature range, along with a derated power curve for high ambient temperatures. When a PCB is shared with other components generating heat, margin should be added. It is always best to measure the actual sense resistor temperature in a final system, along with the power MOSFETs, as those are often the hottest components. Because power resistors are larger and more expensive than standard resistors, it is common practice to use multiple standard resistors in parallel, between the sense node and ground. This distributes the current and heat dissipation. 14 Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 DRV8842 www.ti.com SLVSAB8G – MAY 2010 – REVISED MARCH 2016 8.2.3 Application Curves Figure 8. DRV8842 Current Regulation Figure 9. DRV8842 Direction Change Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 15 DRV8842 SLVSAB8G – MAY 2010 – REVISED MARCH 2016 www.ti.com 9 Power Supply Recommendations The DRV8842 device is designed to operate from an input voltage supply (VM) range from 8.2 V to 45 V. The device has an absolute maximum rating of 47 V. A 0.1-µF ceramic capacitor rated for VM must be placed at each VM pin as close to the DRV8842 as possible. In addition, a bulk capacitor must be included on VM. 9.1 Bulk Capacitance Sizing Having appropriate local bulk capacitance is an important factor in motor drive system design. It is generally beneficial to have more bulk capacitance, while the disadvantages are increased cost and physical size. The amount of local capacitance needed depends on a variety of factors, including: • The highest current required by the motor system. • The power supply’s capacitance and ability to source current. • The amount of parasitic inductance between the power supply and motor system. • The acceptable voltage ripple. • The type of motor used (Brushed DC, Brushless DC, Stepper). • The motor braking method. The inductance between the power supply and motor drive system will limit the rate current can change from the power supply. If the local bulk capacitance is too small, the system will respond to excessive current demands or dumps from the motor with a change in voltage. When adequate bulk capacitance is used, the motor voltage remains stable and high current can be quickly supplied. The data sheet generally provides a recommended value, but system-level testing is required to determine the appropriate sized bulk capacitor. The voltage rating for bulk capacitors should be greater than the operating voltage, to provide margin for cases when the motor transfers energy to the supply. Power Supply Parasitic Wire Inductance Motor Drive System VM + ± + Motor Driver GND Local Bulk Capacitor IC Bypass Capacitor Figure 10. Setup of Motor Drive System With External Power Supply 16 Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 DRV8842 www.ti.com SLVSAB8G – MAY 2010 – REVISED MARCH 2016 10 Layout 10.1 Layout Guidelines Each VM terminal must be bypassed to GND using a low-ESR ceramic bypass capacitors with recommended values of 0.1 μF rated for VM. These capacitors should be placed as close to the VM pins as possible with a thick trace or ground plane connection to the device GND pin. The VM pin must be bypassed to ground using a bulk capacitor rated for VM. This component may be an electrolytic. A low-ESR ceramic capacitor must be placed in between the CP1 and CP2 pins. TI recommends a value of 0.1 μF rated for VM . Place this component as close to the pins as possible. A low-ESR ceramic capacitor must be placed in between the VM and VCP pins. TI recommends a value of 0.47 μF rated for 16 V. Place this component as close to the pins as possible. In addition, place a 1 MΩ between VM and VCP. Bypass V3P3OUT to ground with a ceramic capacitor rated 6.3 V. Place this bypassing capacitor as close to the pin as possible. The current sense resistor should be placed as close as possible to the device pins to minimize trace inductance between the pin and resistor. 10.2 Layout Example + 0.1 µF CP1 GND 0.1 µF CP2 I4 VCP I3 1 MŸ RISEN VM I2 OUT1 I1 ISEN I0 0.47 µF 0.1 µF OUT2 NC OUT2 IN1 ISEN IN2 OUT1 DECAY VM nFAULT VREF nSLEEP VREF nRESET GND V3P3OUT 0.1 µF Figure 11. Example Layout Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 17 DRV8842 SLVSAB8G – MAY 2010 – REVISED MARCH 2016 www.ti.com 10.3 Thermal Considerations The DRV8842 has thermal shutdown (TSD) as described above. If the die temperature exceeds approximately 150°C, the device will be disabled until the temperature drops to a safe level. Any tendency of the device to enter TSD is an indication of either excessive power dissipation, insufficient heatsinking, or too high an ambient temperature. 10.3.1 Power Dissipation Average power dissipation in the DRV8842 when running a DC motor can be roughly estimated by: Equation 3. P 2 u RDS(ON) u IOUT 2 (3) where P is the power dissipation of one H-bridge, RDS(ON) is the resistance of each FET, and IOUT is the RMS output current being applied to each winding. IOUT is equal to the average current drawn by the DC motor. Note that at start-up and fault conditions this current is much higher than normal running current; these peak currents and their duration also need to be taken into consideration. The factor of 2 comes from the fact that at any instant two FETs are conducting winding current (one high-side and one low-side). The maximum amount of power that can be dissipated in the device is dependent on ambient temperature and heatsinking. Note that RDS(ON) increases with temperature, so as the device heats, the power dissipation increases. This must be taken into consideration when sizing the heatsink. 10.3.2 Heatsinking The PowerPAD™ package uses an exposed pad to remove heat from the device. For proper operation, this pad must be thermally connected to copper on the PCB to dissipate heat. On a multi-layer PCB with a ground plane, this can be accomplished by adding a number of vias to connect the thermal pad to the ground plane. On PCBs without internal planes, copper area can be added on either side of the PCB to dissipate heat. If the copper area is on the opposite side of the PCB from the device, thermal vias are used to transfer the heat between top and bottom layers. For details about how to design the PCB, see the TI application report, PowerPAD™ Thermally Enhanced Package (SLMA002), and the TI application brief, PowerPAD™ Made Easy (SLMA004), available at www.ti.com. In general, the more copper area that can be provided, the more power can be dissipated. 18 Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 DRV8842 www.ti.com SLVSAB8G – MAY 2010 – REVISED MARCH 2016 11 Device and Documentation Support 11.1 Documentation Support 11.1.1 Related Documentation For related documentation see the following: • Calculating Motor Driver Power Dissipation, SLVA504 • CPG005_DRV88xx Evaluation Modules, SLVU410 • PowerPAD™ Thermally Enhanced Package, SLMA002 • PowerPAD™ Made Easy, SLMA004 • Solenoid Driving With DRV8841/42, SLVA460 • Various Reference Voltage Driving Techniques for Motor Drive Current Regulation, SLOA170 • Understanding Motor Driver Current Ratings, SLVA505 11.2 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 11.3 Trademarks PowerPAD, E2E are trademarks of Texas Instruments. All other trademarks are the property of their respective owners. 11.4 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 11.5 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Documentation Feedback Copyright © 2010–2016, Texas Instruments Incorporated Product Folder Links: DRV8842 19 PACKAGE OPTION ADDENDUM www.ti.com 16-Mar-2016 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (°C) Device Marking (4/5) DRV8842PWP ACTIVE HTSSOP PWP 28 50 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR -40 to 85 DRV8842 DRV8842PWPR ACTIVE HTSSOP PWP 28 2000 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR -40 to 85 DRV8842 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish value exceeds the maximum column width. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 16-Mar-2016 In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. OTHER QUALIFIED VERSIONS OF DRV8842 : • Enhanced Product: DRV8842-EP NOTE: Qualified Version Definitions: • Enhanced Product - Supports Defense, Aerospace and Medical Applications Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 26-Feb-2019 TAPE AND REEL INFORMATION *All dimensions are nominal Device DRV8842PWPR Package Package Pins Type Drawing SPQ HTSSOP 2000 PWP 28 Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) 330.0 16.4 Pack Materials-Page 1 6.9 B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant 10.2 1.8 12.0 16.0 Q1 PACKAGE MATERIALS INFORMATION www.ti.com 26-Feb-2019 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) DRV8842PWPR HTSSOP PWP 28 2000 350.0 350.0 43.0 Pack Materials-Page 2 GENERIC PACKAGE VIEW PWP 28 TM PowerPAD TSSOP - 1.2 mm max height SMALL OUTLINE PACKAGE 4.4 x 9.7, 0.65 mm pitch Images above are just a representation of the package family, actual package may vary. Refer to the product data sheet for package details. 4224765/A www.ti.com PACKAGE OUTLINE PWP0028C TM PowerPAD TSSOP - 1.2 mm max height SCALE 2.000 SMALL OUTLINE PACKAGE C 6.6 TYP 6.2 A 0.1 C PIN 1 INDEX AREA SEATING PLANE 26X 0.65 28 1 2X 9.8 9.6 NOTE 3 8.45 14 15 B 0.30 0.19 0.1 C A B 28X 4.5 4.3 SEE DETAIL A (0.15) TYP 2X 0.95 MAX NOTE 5 14 15 2X 0.2 MAX NOTE 5 0.25 GAGE PLANE 1.2 MAX 5.18 4.48 THERMAL PAD 0 -8 0.15 0.05 0.75 0.50 DETAIL A A 20 TYPICAL 28 1 3.1 2.4 4223582/A 03/2017 PowerPAD is a trademark of Texas Instruments. NOTES: 1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing per ASME Y14.5M. 2. This drawing is subject to change without notice. 3. This dimension does not include mold flash, protrusions, or gate burrs. Mold flash, protrusions, or gate burrs shall not exceed 0.15 mm per side. 4. Reference JEDEC registration MO-153. 5. Features may differ or may not be present. www.ti.com EXAMPLE BOARD LAYOUT PWP0028C TM PowerPAD TSSOP - 1.2 mm max height SMALL OUTLINE PACKAGE (3.4) NOTE 9 (3.1) METAL COVERED BY SOLDER MASK SYMM 28X (1.5) 1 28X (0.45) 28 SEE DETAILS (R0.05) TYP (5.18) 26X (0.65) (0.6) SYMM (9.7) NOTE 9 SOLDER MASK DEFINED PAD (1.2) TYP ( 0.2) TYP VIA 15 14 (1.2) TYP (5.8) LAND PATTERN EXAMPLE EXPOSED METAL SHOWN SCALE: 8X SOLDER MASK OPENING METAL UNDER SOLDER MASK METAL SOLDER MASK OPENING EXPOSED METAL EXPOSED METAL 0.05 MAX ALL AROUND NON-SOLDER MASK DEFINED (PREFERRED) 0.05 MIN ALL AROUND SOLDER MASK DEFINED SOLDER MASK DETAILS 15.000 4223582/A 03/2017 NOTES: (continued) 6. Publication IPC-7351 may have alternate designs. 7. Solder mask tolerances between and around signal pads can vary based on board fabrication site. 8. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature numbers SLMA002 (www.ti.com/lit/slma002) and SLMA004 (www.ti.com/lit/slma004). 9. Size of metal pad may vary due to creepage requirement. 10. Vias are optional depending on application, refer to device data sheet. It is recommended that vias under paste be filled, plugged or tented. www.ti.com EXAMPLE STENCIL DESIGN PWP0028C TM PowerPAD TSSOP - 1.2 mm max height SMALL OUTLINE PACKAGE (3.1) BASED ON 0.125 THICK STENCIL 28X (1.5) METAL COVERED BY SOLDER MASK 1 28 28X (0.45) (R0.05) TYP 26X (0.65) (5.18) BASED ON 0.125 THICK STENCIL SYMM 15 14 SYMM (5.8) SEE TABLE FOR DIFFERENT OPENINGS FOR OTHER STENCIL THICKNESSES SOLDER PASTE EXAMPLE BASED ON 0.125 mm THICK STENCIL SCALE: 8X STENCIL THICKNESS SOLDER STENCIL OPENING 0.1 0.125 0.15 0.175 3.47 X 5.79 3.10 X 5.18 (SHOWN) 2.83 X 4.73 2.62 X 4.38 4223582/A 03/2017 NOTES: (continued) 11. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate design recommendations. 12. Board assembly site may have different recommendations for stencil design. www.ti.com IMPORTANT NOTICE AND DISCLAIMER TI PROVIDES TECHNICAL AND RELIABILITY DATA (INCLUDING DATASHEETS), DESIGN RESOURCES (INCLUDING REFERENCE DESIGNS), APPLICATION OR OTHER DESIGN ADVICE, WEB TOOLS, SAFETY INFORMATION, AND OTHER RESOURCES “AS IS” AND WITH ALL FAULTS, AND DISCLAIMS ALL WARRANTIES, EXPRESS AND IMPLIED, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT OF THIRD PARTY INTELLECTUAL PROPERTY RIGHTS. These resources are intended for skilled developers designing with TI products. You are solely responsible for (1) selecting the appropriate TI products for your application, (2) designing, validating and testing your application, and (3) ensuring your application meets applicable standards, and any other safety, security, or other requirements. These resources are subject to change without notice. TI grants you permission to use these resources only for development of an application that uses the TI products described in the resource. Other reproduction and display of these resources is prohibited. No license is granted to any other TI intellectual property right or to any third party intellectual property right. TI disclaims responsibility for, and you will fully indemnify TI and its representatives against, any claims, damages, costs, losses, and liabilities arising out of your use of these resources. TI’s products are provided subject to TI’s Terms of Sale (www.ti.com/legal/termsofsale.html) or other applicable terms available either on ti.com or provided in conjunction with such TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. 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DRV8842PWPR
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