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DRV8884RHRT

DRV8884RHRT

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    WQFN28

  • 描述:

    SENSOR MAGNETIC HALL EFFECT

  • 数据手册
  • 价格&库存
DRV8884RHRT 数据手册
Order Now Product Folder Support & Community Tools & Software Technical Documents DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 DRV8884 1.0-A Stepper Motor Driver With Integrated Current Sense 1 Features 2 Applications • • • • • • • • 1 • • • • • • • • • • PWM microstepping stepper motor driver – Up to 1/16 microstepping – Non-circular and standard ½ step modes Integrated current sense functionality – No sense resistors required – ±6.25% Full-scale current accuracy Slow and mixed decay options 8.0- to 37-V Operating supply voltage range Low RDS(ON): 1.4 Ω HS + LS at 24 V, 25°C High current capacity – 1.0-A Full scale per bridge – 0.7-A rms per bridge Fixed off-time PWM chopping Simple STEP/DIR interface Low-current sleep mode (20 μA) Small package and footprint – 24 HTSSOP PowerPAD™ package – 28 WQFN package Protection features – VM undervoltage lockout (UVLO) – Charge pump undervoltage (CPUV) – Overcurrent protection (OCP) – Thermal shutdown (TSD) – Fault condition indication pin (nFAULT) Multi-function printers and scanners Laser beam printers 3D printers Automatic teller and money handling machines Video security cameras Office automation machines Factory automation and robotics 3 Description The DRV8884 device is a stepper motor driver for industrial equipment applications. The device has two N-channel power MOSFET H-bridge drivers, a microstepping indexer, and integrated current sense. The DRV8884 is capable of driving up to 1.0-A full scale or 0.7-A rms output current (depending on proper PCB ground plane for thermal dissipation and at 24 V and TA = 25°C). The DRV8884 integrated current sense functionality eliminates the need for two external sense resistors. The STEP/DIR pins provide a simple control interface. The device can be configured in full-step up to 1/16 step modes. A low-power sleep mode is provided for very-low quiescent current standby using a dedicated nSLEEP pin. Internal protection functions are provided for undervoltage, charge pump faults, overcurrent, short circuits, and overtemperature. Fault conditions are indicated by an nFAULT pin. Device Information(1) PART NUMBER DRV8884 PACKAGE BODY SIZE (NOM) HTSSOP (24) 7.80 mm × 4.40 mm WQFN (28) 5.50 mm × 3.5 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Simplified Schematic Microstepping Current Waveform 8 to 37 V Full-scale current Current Sense M 1A + ± 1A 1/16 µstep Copyright © 2016, Texas Instruments Incorporated Output Current Controller Decay mode Stepper Motor Driver ± Step size RMS current DRV8884 + STEP/DIR AOUT BOUT Step Input 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 1 1 1 2 3 4 6.1 6.2 6.3 6.4 6.5 6.6 6.7 4 4 5 5 6 8 9 Absolute Maximum Ratings ...................................... ESD Ratings.............................................................. Recommended Operating Conditions....................... Thermal Information .................................................. Electrical Characteristics........................................... Indexer Timing Requirements................................... Typical Characteristics .............................................. Detailed Description ............................................ 11 7.1 Overview ................................................................. 11 7.2 Functional Block Diagram ....................................... 12 7.3 Feature Description................................................. 13 7.4 Device Functional Modes........................................ 31 8 Application and Implementation ........................ 32 8.1 Application Information............................................ 32 8.2 Typical Application .................................................. 32 9 Power Supply Recommendations...................... 35 9.1 Bulk Capacitance ................................................... 35 10 Layout................................................................... 36 10.1 Layout Guidelines ................................................. 36 10.2 Layout Example .................................................... 36 11 Device and Documentation Support ................. 37 11.1 11.2 11.3 11.4 11.5 11.6 Documentation Support ........................................ Receiving Notification of Documentation Updates Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 37 37 37 37 37 37 12 Mechanical, Packaging, and Orderable Information ........................................................... 37 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision D (November 2018) to Revision E • Added Various Sources of Error and Application-Specific Error Calculations sections ....................................................... 18 Changes from Revision C (July 2018) to Revision D • Page Page Changed device status from Advanced Information to Production Data................................................................................ 1 Changes from Revision B (April 2016) to Revision C Page • Added the WQFN package option ......................................................................................................................................... 1 • Deleted and internal indexer from the description of the ENABLE pin in the Pin Functions table......................................... 3 • Changed until ENABLE is deasserted to until ENABLE is asserted in the Device Functional Modes section .................... 31 • Added the Receiving Notification of Documentation Updates section ................................................................................. 37 Changes from Revision A (March 2016) to Revision B Page • Updated RPD and RPU values.................................................................................................................................................. 6 • Fixed chopping current equation .......................................................................................................................................... 18 • Added "Controlling RREF with a PWM Resource"............................................................................................................... 18 • Fixed resistance values in tri-level input pin diagram........................................................................................................... 29 Changes from Original (January 2016) to Revision A • 2 Page Changed the device status from Product Preview to Production Data ................................................................................. 1 Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 5 Pin Configuration and Functions PWP PowerPAD™ Package 24-Pin HTSSOP Top View 22 M1 VM 4 21 M0 AOUT1 5 20 DIR PGND 6 19 STEP 18 ENABLE Thermal AOUT2 7 Pad BOUT2 8 17 nSLEEP PGND 9 16 RREF BOUT1 10 15 nFAULT VM 11 14 DVDD GND 12 13 AVDD DECAY 3 25 VCP VCP 1 24 TRQ VM 2 23 M1 AOUT1 3 22 M0 PGND 4 21 DIR AOUT2 5 20 STEP Thermal Pad BOUT2 6 19 ENABLE PGND 7 18 nSLEEP BOUT1 8 17 RREF VM 9 16 nFAULT 10 15 NC 11 GND 14 TRQ NC 23 CPL 2 26 CPH 27 DECAY 13 24 12 1 CPH CPL 28 RHR Package 28-Pin WQFN With Exposed Thermal Pad Top View NC AVDD DVDD NC Not to scale Not to scale Pin Functions PIN NAME TYPE (1) NO. HTSSOP WQFN AOUT1 5 3 AOUT2 7 5 AVDD 13 12 BOUT1 10 8 BOUT2 8 6 CPH 2 28 CPL 1 27 DECAY 24 25 DIR 20 DVDD 14 ENABLE O PWR O DESCRIPTION Winding A output. Connect to stepper motor winding. Internal regulator. Bypass to GND with a X5R or X7R, 0.47-μF, 6.3-V ceramic capacitor. Winding B output. Connect to stepper motor winding. PWR Charge pump switching node. Connect a X5R or X7R, 0.022-μF, VM-rated ceramic capacitor from CPH to CPL. I Decay-mode setting. Sets the decay mode (see the Decay Modes section). Decay mode can be adjusted during operation. 21 I Direction input. Logic level sets the direction of stepping; internal pulldown resistor. 13 PWR 18 19 I GND 12 10 PWR M0 21 22 M1 22 23 I Internal regulator. Bypass to GND with a X5R or X7R, 0.47-μF, 6.3-V ceramic capacitor. Enable driver input. Logic high to enable device outputs; logic low to disable; internal pulldown resistor. Device ground. Connect to system ground. Microstepping mode-setting. Sets the step mode; tri-level pins; sets the step mode; internal pulldown resistor. 11 NC — 14 15 — No connect. No internal connection 26 PGND RREF (1) 6 4 9 7 16 17 PWR I Power ground. Connect to system ground. Current-limit analog input. Connect a resistor to ground to set full-scale regulation current. I = input, O = output, PWR = power, OD = open-drain Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 3 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com Pin Functions (continued) PIN NAME TYPE (1) NO. DESCRIPTION HTSSOP WQFN STEP 19 20 I Step input. A rising edge causes the indexer to advance one step; internal pulldown resistor. TRQ 23 24 I Current-scaling control. Scales the output current; tri-level pin. VCP 3 1 PWR Charge pump output. Connect a X5R or X7R, 0.22-μF, 16-V ceramic capacitor to VM. 4 2 11 9 PWR Power supply. Connect to motor supply voltage and bypass to GND with two 0.01-μF ceramic capacitors (one for each pin) plus a bulk capacitor rated for VM. nFAULT 15 16 OD Fault indication. Pulled logic low with fault condition; open-drain output requires an external pullup resistor. nSLEEP 17 18 I Sleep mode input. Logic high to enable device; logic low to enter low-power sleep mode; internal pulldown resistor. VM 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) Power supply voltage (VM) Power supply voltage ramp rate (VM) MIN MAX UNIT –0.3 40 V 0 2 V/µs Charge pump voltage (VCP, CPH) –0.3 VM + 7 V Charge pump negative switching pin (CPL) –0.3 VM V Internal regulator voltage (DVDD) –0.3 3.8 V Internal regulator current output (DVDD) 0 1 mA Internal regulator voltage (AVDD) –0.3 5.7 V Control pin voltage (STEP, DIR, ENABLE, nFAULT, M0, M1, DECAY, TRQ, nSLEEP) –0.3 5.7 V Open drain output current (nFAULT) 0 10 mA Current limit input pin voltage (RREF) –0.3 6.0 V Continuous phase node pin voltage (AOUT1, AOUT2, BOUT1, BOUT2) –0.7 VM + 0.7 V 1.7 A Operating junction temperature, TJ –40 150 °C Storage temperature, Tstg –65 150 °C Peak drive current (AOUT1, AOUT2, BOUT1, BOUT2) (1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. 6.2 ESD Ratings VALUE V(ESD) (1) (2) 4 Electrostatic discharge Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001 (1) Charged-device model (CDM), per JEDEC specification JESD22-C101 ±2000 (2) ±500 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 6.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) MIN MAX UNIT VM Power supply voltage 8 37 VCC Logic level input voltage 0 5.3 ƒPWM Applied STEP signal (STEP) 0 100 (1) kHz IDVDD DVDD external load current 0 1 (2) mA IFS Motor full scale current 0 1.0 Irms Motor rms current 0 0.7 A TA Operating ambient temperature –40 125 °C (1) (2) V V A STEP input can operate up to 500 kHz, but system bandwidth is limited by the motor load Power dissipation and thermal limits must be observed 6.4 Thermal Information DRV8884 THERMAL METRIC (1) PWP (HTSSOP) RHR (WQFN) 24 PINS 28 PINS UNIT RθJA Junction-to-ambient thermal resistance 36.1 33.6 °C/W RθJC(top) Junction-to-case (top) thermal resistance 18.3 23.8 °C/W RθJB Junction-to-board thermal resistance 15.8 12.7 °C/W ψJT Junction-to-top characterization parameter 0.4 0.3 °C/W ψJB Junction-to-board characterization parameter 15.7 12.6 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 1.1 3.7 °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 5 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 6.5 Electrical Characteristics over operating free-air temperature range (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT POWER SUPPLIES (VM, DVDD, AVDD) VVM VM operating voltage 8 VM ≈ 8 to 35 V, ENABLE = 1, nSLEEP = 1, No motor load IVM VM operating supply current IVMQ VM sleep mode supply current tSLEEP Sleep time nSLEEP = 0 to sleep-mode tWAKE Wake-up time tON Turn-on time VDVDD Internal regulator voltage 0- to 1-mA external load VAVDD Internal regulator voltage No external load 5 nSLEEP = 0; TA = 25°C nSLEEP = 0; TA = 125°C 37 V 8 mA 20 (1) 40 μA 50 200 μs nSLEEP = 1 to output transition 0.85 1.5 ms VM > UVLO to output transition 0.85 1.5 ms 2.9 3.3 3.6 V 4.5 5.0 5.5 V CHARGE PUMP (VCP, CPH, CPL) VVCP VCP operating voltage VM > 8 V VM + 5.5 V LOGIC-LEVEL INPUTS (STEP, DIR, ENABLE, nSLEEP, M1) VIL Input logic low voltage 0 0.8 VIH Input logic high voltage 1.6 5.3 VHYS Input logic hysteresis 100 IIL Input logic low current VIN = 0 V IIH Input logic high current VIN = 5.0 V RPD Pulldown resistance To GND tPD Propagation delay STEP to current change V V mV –1 1 100 100 μA μA kΩ 1.2 μs 0.65 V TRI-LEVEL INPUT (M0, TRQ) VIL Tri-level input logic low voltage VIZ Tri-level input Hi-Z voltage 0 VIH Tri-level input logic high voltage IIL Tri-level input logic low current VIN = 0 V IIZ Tri-level input Hi-Z current VIN = 1.3 V IIH Tri-level input logic high current VIN = 5.0 V RPD Tri-level pulldown resistance To GND 18 RPU Tri-level pullup resistance To DVDD 1.1 1.5 V 5.3 –80 V μA –5 5 μA 155 μA 32 50 kΩ 30 60 90 kΩ QUAD-LEVEL INPUT (DECAY) VI1 Quad-level input voltage 1 5% resistor 5 kΩ to GND 0.07 0.11 0.13 V VI2 Quad-level input voltage 2 5% resistor 15 kΩ to GND 0.24 0.32 0.40 V VI3 Quad-level input voltage 3 5% resistor 45 kΩ to GND 0.71 0.97 1.20 V VI4 Quad-level input voltage 4 5% resistor 135 kΩ to GND 2.12 2.90 3.76 V IO Output current To GND 14 22 30 μA CONTROL OUTPUTS (nFAULT) VOL Output logic low voltage IO = 1 mA, RPULLUP = 4.7 kΩ IOH Output logic high leakage VO = 5.0 V, RPULLUP = 4.7 kΩ (1) 6 –1 0.5 V +1 μA Not tested in production; limits are based on characterization data Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 Electrical Characteristics (continued) over operating free-air temperature range (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT MOTOR DRIVER OUTPUTS (AOUT1, AOUT2, BOUT1, BOUT2) RDS(ON) High-side FET on resistance VM = 24 V, I = 1 A, TA = 25°C 716 798 mΩ RDS(ON) Low-side FET on resistance VM = 24 V, I = 1 A, TA = 25°C 684 749 mΩ tRISE (2) Output rise time 100 ns tFALL (2) Output fall time 100 ns Output dead time 200 (2) tDEAD Vd (2) Body diode forward voltage IOUT = 0.5 A ns 0.7 1.0 V 28.1 30 31.9 kAΩ 1.18 1.232 1.28 V PWM CURRENT CONTROL (RREF) ARREF RREF transimpedance gain VRREF RREF voltage tOFF PWM off-time CRREF Equivalent capacitance on RREF tBLANK ΔITRIP PWM blanking time Current trip accuracy RREF = 27 to 132 kΩ 20 μs 10 IRREF = 1.0 A, 63% to 100% current setting 1.5 IRREF = 1.0 A, 0% to 63% current setting 1.0 pF µs IRREF = 1.0 A, 10% to 20% current setting, 1% reference resistor –25% 25% IRREF = 1.0 A, 20% to 63% current setting, 1% reference resistor –12.5% 12.5% IRREF = 1.0 A, 71% to 100% current setting, 1% reference resistor –6.25% 6.25% PROTECTION CIRCUITS VM falling; UVLO report 7.8 VM rising; UVLO recovery 8.0 VUVLO VM UVLO VUVLO,HYS Undervoltage hysteresis Rising to falling threshold 100 VCPUV Charge pump undervoltage VCP falling; CPUV report VM + 2.0 IOCP Overcurrent protection trip level Current through any FET tOCP Overcurrent deglitch time tRETRY Overcurrent retry time TTSD Die temperature TJ THYS (2) Thermal shutdown hysteresis Die temperature TJ (2) V A 1.9 1 Thermal shutdown temperature mV 1.7 1.3 (2) V 2.8 μs 1.6 ms 150 °C 20 °C Not tested in production; limits are based on characterization data Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 7 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 6.6 Indexer Timing Requirements TA = 25°C, over recommended operating conditions unless otherwise noted NO. (1) MIN MAX UNIT 1 ƒSTEP Step frequency 2 tWH(STEP) Pulse duration, STEP high 970 ns 3 tWL(STEP) Pulse duration, STEP low 970 ns 4 tSU(DIR, Mx) Setup time, DIR or USMx to STEP rising 200 ns 5 tH(DIR, Hold time, DIR or USMx to STEP rising 200 ns Mx) 500 (1) kHz STEP input can operate up to 500 kHz, but system bandwidth is limited by the motor load 1 2 3 STEP DIR, Mx 4 5 Figure 1. Timing Diagram 8 Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 6.7 Typical Characteristics Over recommended operating conditions (unless otherwise noted) 6.4 6.2 6 S u p p ly C u r r e n t I V M ( m A ) S u p p ly C u r r e n t I V M ( m A ) 6.2 6 5.8 T A = 125°C T A = 85°C 5.6 T A = 25°C T A = -40°C 5.4 5.6 5.4 5.2 5.2 5 5 5 10 15 20 25 30 35 Supply Voltage VM (V) 40 -40 -20 0 20 40 60 Ambient Temperature T D001 Figure 2. Supply Current over VM 80 A 100 120 (qC) 140 D002 Figure 3. Supply Current over Temperature (VM = 24 V) 16 20 T A = 125°C 15 T A = 85°C 18 T A = 25°C 14 T A = -40°C 16 S le e p C u r r e n t I V M Q ( P A ) S le e p C u r r e n t I V M Q ( P A ) 5.8 14 12 10 8 13 12 11 10 9 8 6 7 4 6 5 10 15 20 25 30 35 Supply Voltage VM (V) 40 -40 0 20 40 60 Ambient Temperature T Figure 4. Sleep Current over VM 80 A 100 120 (qC) 140 D004 Figure 5. Sleep Current over Temperature (VM = 24 V) 1050 1050 TA = +125°C TA = +85°C TA = +25°C TA = -40°C 950 900 1000 950 High-Side RDS(ON) (m:) 1000 High-Side RDS(ON) (m:) -20 D003 850 800 750 700 650 600 900 850 800 750 700 650 600 550 550 500 500 -40 5 10 15 20 25 30 Supply Voltage VM (V) 35 Figure 6. High-Side RDS(ON) over VM Copyright © 2016–2020, Texas Instruments Incorporated 40 D005 -20 0 20 40 60 80 100 Ambient Temperature TA (qC) 120 140 D006 Figure 7. High-Side RDS(ON) over Temperature (VM = 24 V) Submit Documentation Feedback 9 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com Typical Characteristics (continued) Over recommended operating conditions (unless otherwise noted) 1000 950 TA = +125°C TA = +85°C TA = +25°C TA = -40°C Low-Side RDS(ON) (m:) 900 900 Low-Side RDS(ON) (m:) 950 850 800 750 700 650 850 800 750 700 650 600 600 550 550 500 5 10 15 20 25 30 Supply Voltage VM (V) 35 500 -40 40 -20 0 D007 Figure 8. Low-Side RDS(ON) over VM 20 40 60 80 100 Ambient Temperature T A (qC) D008 2 TRQ = 0 TRQ = Z TRQ = 1 3.336 1 0.7 0.5 3.333 3.33 3.327 3.324 IFS (A) D V D D V o lta g e ( V ) 140 Figure 9. Low-Side RDS(ON) over Temperature (VM = 24 V) 3.339 3.321 3.318 3.315 T A = 125°C 3.312 T A = 85°C T A = 25°C 3.309 3.303 0 0.1 0.2 0.3 0.4 0.5 0.6 DVDD Load (mA) 0.7 0.8 0.9 1 D009 Figure 10. DVDD Regulator over Load (VM = 24 V) Submit Documentation Feedback 0.3 0.2 0.1 0.07 0.05 0.03 0.02 T A = -40°C 3.306 10 120 0.01 10 20 30 40 50 60 70 RREF (k:) 100 200 300 D010 Figure 11. Full-Scale Current over RREF Selection Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 7 Detailed Description 7.1 Overview The DRV8884 is an integrated motor driver solution for bipolar stepper motors. The device integrates two NMOS H-bridges, integrated current sense and regulation circuitry, and a microstepping indexer. The DRV8884 can be powered with a supply voltage between 8 and 37 V, and is capable of providing an output current with up to 1.7A peak, 1.0-A full-scale, or 0.7-A rms. Actual full-scale and rms current depends on ambient temperature, supply voltage, and PCB ground plane size. The DRV8884 integrates current sense functionality, which eliminates the need for high-power external sense resistors. This integration does not dissipate the external sense resistor power, because the current sense functionality is not implemented using a resistor-based architecture. This functionality helps improve component cost, board size, PCB layout, and system power consumption. A simple STEP/DIR interface allows easy interfacing to the controller circuit. The internal indexer is able to execute high-accuracy microstepping without requiring the processor to control the current level. The indexer is capable of full step and half step as well as microstepping to 1/4, 1/8, and 1/16. In addition to the standard halfstepping mode, a non-circular 1/2-stepping mode is available for increased torque output at higher motor rpm. The current regulation is configurable with several decay modes of operation. The decay mode can be selected as a fixed slow, slow/mixed, or mixed decay. The slow/mixed decay mode uses slow decay on increasing steps and mixed decay on decreasing steps. An adaptive blanking time feature automatically scales the minimum drive time with output current. This helps alleviate zero-crossing distortion by limiting the drive time at low-current steps. A torque DAC feature allows the controller to scale the output current without needing to scale the reference resistor. The torque DAC is accessed using a digital input pin. This allows the controller to save power by decreasing the current consumption when not high current is not required. A low-power sleep mode is included that allows the system to save power when not driving the motor. Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 11 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 7.2 Functional Block Diagram VM + 0.01 µF VM VM 0.01 µF bulk VM VM Adaptive Blanking Gate Drive Power 0.22 µF VCP CPH AOUT1 Charge Pump 0.022 µF CPL Off-time PWM 5.0-V LDO DVDD Step Motor VM ± Gate Drive 1 mA + + - AVDD 0.47 µF AIREF 3.3-V LDO 0.47 µF AOUT2 + ± STEP ENABLE nSLEEP Control Inputs DVDD M[1:0] DVDD AIREF PGND IREF 4 SINE DAC AIREF VM Gate Drive Core Logic Microstepping Indexer up to 1/16 + - DIR BOUT1 DECAY RREF Protection Output Gate Drive Analog Input VM Overcurrent nFAULT Undervoltage Thermal GND BOUT2 + - RREF + - DVDD IREF BIREF Off-time PWM DVDD TRQ BIREF PGND IREF 4 SINE DAC BIREF PPAD Copyright © 2016, Texas Instruments Incorporated 12 Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 7.3 Feature Description Table 1 lists the recommended external components for the DRV8884 device. Table 1. External Components COMPONENT PIN 1 PIN 2 CVM VM GND Two 0.01-µF ceramic capacitors rated for VM CVM VM GND Bulk electrolytic capacitor rated for VM CVCP VCP VM 16-V, 0.22-µF ceramic capacitor CSW CPH CPL 0.022-µF X7R capacitor rated for VM CAVDD AVDD GND 6.3-V, 0.47-µF ceramic capacitor GND 6.3-V, 0.47-µF ceramic capacitor CDVDD RnFAULT RREF (1) RECOMMENDED DVDD VCC (1) nFAULT RREF >4.7 kΩ Resistor to limit chopping current must be installed. See the Typical Application section for value selection. GND VCC is not a pin on the DRV8884, but a VCC supply voltage pullup is required for open-drain output nFAULT; nFAULT may be pulled up to DVDD 7.3.1 Stepper Motor Driver Current Ratings Stepper motor drivers can be classified using three different numbers to describe the output current: peak, rms, and full-scale. 7.3.1.1 Peak Current Rating The peak current in a stepper driver is limited by the overcurrent protection trip threshold, IOCP. The peak current describes any transient duration current pulse, for example when charging capacitance, when the overall duty cycle is very low. In general, the minimum value of IOCP specifies the peak current rating of the stepper motor driver. For the DRV8884, the peak current rating is 1.7 A per bridge. 7.3.1.2 RMS Current Rating The rms (average) current is determined by the thermal considerations of the IC. The rms current is calculated based on the RDS(ON), rise and fall time, PWM frequency, device quiescent current, and package thermal performance in a typical system at 25°C. The real operating rms current may be higher or lower depending on heatsinking and ambient temperature. For the DRV8884, the rms current rating is 0.7 A per bridge. 7.3.1.3 Full-Scale Current Rating The full-scale current describes the top of the sinusoid current waveform while microstepping. Because the sinusoid amplitude is related to the rms current, the full-scale current is also determined by the thermal considerations of the IC. The full-scale current rating is approximately √2 × Irms. The full-scale current is set by VREF, the sense resistor, and torque DAC when configuring the DRV8884 (see Current Regulation for details). For the DRV8884, the full-scale current rating is 1.0 A per bridge. Full-scale current Output Current RMS current AOUT BOUT Step Input Figure 12. Full-Scale and rms Current Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 13 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 7.3.2 PWM Motor Drivers The DRV8884 contains drivers for two full H-bridges. Figure 13 shows a block diagram of the circuitry. VM AOUT1 Gate Drive AIREF + Step Motor + ± PWM Logic VM Device Logic ± AOUT2 Gate Drive + ± AIREF + ± PGND Copyright © 2016, Texas Instruments Incorporated Figure 13. PWM Motor Driver Block Diagram 7.3.3 Microstepping Indexer Built-in indexer logic in the DRV8884 allows a number of different stepping configurations. The Mx pins are used to configure the stepping format as shown in Table 2. Table 2. Microstepping Settings M1 M0 STEP MODE 0 0 Full step (2-phase excitation) with 71% current 0 1 1/16 step 1 0 1/2 step 1 1 1/4 step 0 Z 1/8 step 1 Z Non-circular 1/2 step Table 3 shows the relative current and step directions for full-step through 1/16-step operation. The AOUT current is the sine of the electrical angle; BOUT current is the cosine of the electrical angle. Positive current is defined as current flowing from xOUT1 to xOUT2 while driving. At each rising edge of the STEP input the indexer travels to the next state in the table (see Table 3). The direction is shown with the DIR pin logic high. If the DIR pin is logic low, the sequence is reversed. On power-up or when exiting sleep mode, keep the STEP pin logic low, otherwise the indexer will advance one step. 14 Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 Note that if the step mode is changed from full, 1/2, 1/4, 1/8, or 1/16 to full, 1/2, 1/4, 1/8, or 1/16 while stepping, the indexer will advance to the next valid state for the new MODE setting at the rising edge of STEP. If the step mode is changed from or to non-circular 1/2 step, the indexer will immediately go to the valid state for that mode. The home state is an electrical angle of 45°. This state is entered after power-up, after exiting logic undervoltage lockout (UVLO), or after exiting sleep mode. Table 3 shows this state with the cells outlined in red. Table 3. Microstepping Relative Current per Step (DIR = 1) FULL STEP 1/2 STEP 1/4 STEP 1/8 STEP 1/16 STEP ELECTRICAL ANGLE (DEGREES) 1 1 1 1 2 2 2 3 4 1 2 3 5 6 4 7 8 3 5 9 10 6 11 12 2 4 7 13 14 8 15 16 5 9 17 18 10 19 20 Copyright © 2016–2020, Texas Instruments Incorporated AOUT CURRENT (% FULL-SCALE) BOUT CURRENT (% FULL-SCALE) 0.000° 0% 100% 5.625° 10% 100% 3 11.250° 20% 98% 4 16.875° 29% 96% 5 22.500° 38% 92% 6 28.125° 47% 88% 7 33.750° 56% 83% 8 39.375° 63% 77% 9 45.000° 71% 71% 10 50.625° 77% 63% 11 56.250° 83% 56% 12 61.875° 88% 47% 13 67.500° 92% 38% 14 73.125° 96% 29% 15 78.750° 98% 20% 16 84.375° 100% 10% 17 90.000° 100% 0% 18 95.625° 100% –10% 19 101.250° 98% –20% 20 106.875° 96% –29% 21 112.500° 92% –38% 22 118.125° 88% –47% 23 123.750° 83% –56% 24 129.375° 77% –63% 25 135.000° 71% –71% 26 140.625° 63% –77% 27 146.250° 56% –83% 28 151.875° 47% –88% 29 157.500° 38% –92% 30 163.125° 29% –96% 31 168.750° 20% –98% 32 174.375° 10% –100% 33 180.000° 0% –100% 34 185.625° –10% –100% 35 191.250° –20% –98% 36 196.875° –29% –96% 37 202.500° –38% –92% 38 208.125° –47% –88% 39 213.750° –56% –83% 40 219.375° –63% –77% Submit Documentation Feedback 15 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com Table 3. Microstepping Relative Current per Step (DIR = 1) (continued) FULL STEP 1/2 STEP 1/4 STEP 1/8 STEP 1/16 STEP ELECTRICAL ANGLE (DEGREES) AOUT CURRENT (% FULL-SCALE) BOUT CURRENT (% FULL-SCALE) 3 6 11 21 41 225.000° –71% –71% 42 230.625° –77% –63% 43 236.250° –83% –56% 44 241.875° –88% –47% 45 247.500° –92% –38% 46 253.125° –96% –29% 47 258.750° –98% –20% 48 264.375° –100% –10% 49 270.000° –100% 0% 50 275.625° –100% 10% 51 281.250° –98% 20% 52 286.875° –96% 29% 53 292.500° –92% 38% 54 298.125° –88% 47% 55 303.750° –83% 56% 56 309.375° –77% 63% 57 315.000° –71% 71% 58 320.625° –63% 77% 59 326.250° –56% 83% 60 331.875° –47% 88% 61 337.500° –38% 92% 62 343.125° –29% 96% 63 348.750° –20% 98% 64 354.375° –10% 100% 1 360.000° 0% 100% 22 12 23 24 7 13 25 26 14 27 28 4 8 15 29 30 16 31 32 1 1 1 Non-circular 1/2–step operation is shown in Table 4. This stepping mode consumes more power than circular 1/2-step operation, but provides a higher torque at high motor rpm. Table 4. Non-Circular 1/2-Stepping Current NON-CIRCULAR 1/2 STEP 16 AOUT CURRENT (% FULL-SCALE) BOUT CURRENT (% FULL-SCALE) 1 0 100 0 2 100 100 45 3 100 0 90 4 100 –100 135 5 0 –100 180 6 –100 –100 225 7 –100 0 270 8 –100 100 315 Submit Documentation Feedback ELECTRICAL ANGLE (°) Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 7.3.4 Current Regulation The current through the motor windings is regulated by an adjustable fixed-off-time PWM current regulation circuit. When an H-bridge is enabled, current rises through the winding at a rate dependent on the DC voltage, inductance of the winding, and the magnitude of the back EMF present. After the current hits the current chopping threshold, the bridge enters a decay mode for a fixed 20-μs period of time to decrease the current. After the off time expires, the bridge is re-enabled, starting another PWM cycle. Motor Current (A) ITRIP tBLANK tDRIVE tOFF Figure 14. Current Chopping Waveform The PWM chopping current is set by a comparator which looks at the voltage across current sense FETs in parallel with the low-side drivers. The current sense FETs are biased with a reference current that is the output of a current-mode sine-weighted DAC whose full-scale reference current is set by the current through the RREF pin. An external resistor is placed from the RREF pin to GND in order to set the reference current. In addition, the TRQ pin can further scale the reference current. The chopping current is calculated as shown in Equation 1. ARREF (kA:) 30 (kA:) IFS (A) u TRQ (%) u TRQ (%) RREF (k :) RREF (k:) (1) Example: If a 30-kΩ resistor is connected to the RREF pin, the chopping current will be 1 A (TRQ at 100%). The TRQ pin is the input to a DAC used to scale the output current. The current scalar value for different inputs is shown in Table 5. Table 5. Torque DAC Settings Copyright © 2016–2020, Texas Instruments Incorporated TRQ CURRENT SCALAR (TRQ) 0 100% Z 75% 1 50% Submit Documentation Feedback 17 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 7.3.5 Controlling RREF With an MCU DAC In some cases, the full-scale output current may need to be changed on the fly between many different values, depending on motor speed and loading. The RREF pin reference current can be adjusted in system by tying the RREF resistor to a DAC output instead of GND. In this mode of operation, as the DAC voltage increases, the reference current will decrease, and therefore, the full-scale current will decrease as well. For proper operation, the output of the DAC should not rise above VRREF. MCU DVDD IREF Analog Input RREF RREF DAC Copyright © 2016, Texas Instruments Incorporated Figure 15. Controlling RREF With a DAC The chopping current as controlled by a DAC is calculated as in Equation 2. IFS (A) $RREF N$: u > 9RREF 9 ± 9DAC 9 VRREF (V) u RREF (k :) @ u TRQ (%) (2) Example: If a 20-kΩ resistor is connected from the RREF pin to the DAC, and the DAC is outputting 0.74 V, the chopping current will be 600 mA (TRQ at 100%). RREF can also be adjusted using a PWM signal and low-pass filter. MCU AVDD IREF GPIO RREF R1 RREF R2 C1 Analog Input Copyright © 2016, Texas Instruments Incorporated Figure 16. Controlling RREF with a PWM Resource 7.3.5.1 Various Sources of Error When performing a design error calculation, the different variables that contribute the most to the error must be considered. To do so, first consider the typical values extracted from DRV8885 data sheet which are listed in Table 6 with a 20-kΩ 1% resistor . 18 Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 Table 6. DRV8885 Data Sheet Values Parameter ARREF Minimum Typical Maximum 28100 30000 31900 VRREF 1.18 1.232 1.28 RREF 19800 20000 20200 Using and knowing the desired output current, the VDAC value can be obtained. For example, the DRV8885EVM, which has a 20-kΩ resistor for RREF, was selected to operate at a 1-A, 400mA, and 200 mA current. Table 7 lists the calculated VDAC values using typical ARREF and VRREF data sheet values Table 7. VDAC Calculation Parameter IFS ARREF Minimum Typical 1 0.4 Maximum 0.2 30 000 30 000 30 000 VRREF 1.232 1.232 1.232 RREF 20 000 20 000 20 000 VDAC 0.4107 0.9035 1.0677 Next, use Equation 3 and Equation 4 to calculate the worst case value for the minimum and maximum full scale current, respectively. ARREFmin (kA:) u [VRREFmin (V) VDACmax (V)] u TRQ (%) IFSmin (A) VRREFmin (V) u RREFmax (k:) (3) IFSmax (A) ARREFmax (kA:) u [VRREFmax (V) VDACmin (V)] VRREFmax (V) u RREFmin (k:) u TRQ (%) (4) These two equations show that error contributions come from VDAC, ARREF, VRREF, and RREF. The next sections will show how these different error contributors, affect the overall IFS error and how they can be improved. 7.3.5.1.1 VRREF, ARREF, and RREF Error To observe how VRREF, ARREF, and RREFVRREF affect the IFS error , Equation 3 and Equation 4 are used with the data sheet values from earlier while VDAC voltage remains constant. Table 8, Table 9, and Table 10 list the results at different current levels (1 A, 400 mA, and 200 mA, respectively). Table 8. Worst Case Calculation—IFS Error at 1 A Parameter Minimum Typical Maximum VDAC 0.4107 0.4107 0.4107 ARREF 28100 30000 31900 VRREF 1.18 1.232 1.28 RREF 19800 20000 20200 IFS (mA) 906.95 1000 1094.21 Error (%) –9.30 9.42 Table 9. Worst Case Calculation—IFS Error at 400 mA Parameter Minimum Typical Maximum VDAC 0.9035 0.9035 0.9035 ARREF 28100 30000 31900 VRREF 1.18 1.232 1.28 RREF 19800 20000 20200 IFS (mA) 326.00 400 473.93 Error (%) –18.50 Copyright © 2016–2020, Texas Instruments Incorporated 18.48 Submit Documentation Feedback 19 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com Table 10. Worst Case Calculation—IFS Error at 200 mA Parameter Minimum Typical Maximum VDAC 1.0677 1.0677 1.0677 ARREF 28100 30000 31900 VRREF 1.18 1.232 1.28 RREF 19800 20000 20200 IFS (mA) 135.35 200 267.18 Error (%) –33.83 33.59 These tables show that as the IFS current level decreases, the overall error percentage increases due to increasing offset error from the internal signal chain. It is worthy to clarify that the VRREF and ARREF values in these tables are data sheet values which represent the characterization data variation across a wide range of temperatures and voltages with additional margin. For information on how to further minimize this percentage of error based on targeted characterization data for VRREF and ARREF, see Application-Specific Error Calculations . 7.3.5.1.2 VDAC Error Using the same methodology along with Equation 3 and Equation 4, the VDAC error contribution to IFS can be shown. This is done by removing the error from VRREF, ARREF, and RREF. The following examples show the VDAC error value with a 3% and 10% variation. Table 11. Worst Case Calculation—VDAC 3% and 10%, IFS Error at 1 A Parameter Minimum Typical Maximum VDAC 0.3983 0.4107 0.423 ARREF 30000 30000 30000 VRREF 1.232 1.232 1.232 RREF 20000 20000 20000 IFS (mA) 985.08 1000 1015.07 Error (%) –1.50 3% ERROR 1.50 10% ERROR VDAC 0.3696 0.4107 0.4517 ARREF 30000 30000 30000 VRREF 1.232 1.232 1.232 RREF 20000 20000 20000 IFS (mA) 950.08 1000 1050.07 Error (%) –5.00 5.00 Table 12. Worst Case Calculation—VDAC 3% and 10%, IFS Error at 400 mA Parameter Minimum Typical Maximum VDAC 0.8764 0.9035 0.9306 ARREF 30000 30000 31 900 VRREF 1.232 1.232 1.232 RREF 20000 20000 20000 IFS (mA) 367.18 400 433.17 Error (%) –8.25 3% ERROR 8.25 10% ERROR 20 VDAC 0.8131 0.9035 0.9938 ARREF 30000 30000 30000 Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 Table 12. Worst Case Calculation—VDAC 3% and 10%, IFS Error at 400 mA (continued) Parameter Minimum Typical Maximum 1.232 1.232 1.232 RREF 20000 20000 20000 IFS (mA) 290.19 400 510.16 Error (%) –27.48 VRREF 27.48 Table 13. Worst Case Calculation—VDAC 3% and 10%, IFS Error at 200 mA Parameter Minimum Typical Maximum VDAC 1.0357 1.0677 1.0998 ARREF 30000 30000 30000 VRREF 1.232 1.232 1.232 RREF 20000 20000 20000 IFS (mA) 161.22 200 239.20 Error (%) –19.48 3% ERROR 19.48 10% ERROR VDAC 0.9610 1.0677 1.1745 ARREF 30000 30000 30000 VRREF 1.232 1.232 1.232 RREF 20000 20000 20000 IFS (mA) 70.23 200 330.19 Error (%) –64.92 64.92 These tables show that as the variation in VDAC increases, the error percentage increases. Also, for very low currents, the error percentage increases greatly because of the VDAC proximity to the VRREF voltage. 7.3.5.2 Application-Specific Error Calculations As described in the previous analysis, it is possible to obtain a tighter error calculations by using values for VRREF and ARREF for the specific application use case. The data sheet parameters represent limits based on design and characterization data across a wide range of temperatures and voltage with additional margin. For the following example, the operational voltage is limited to VVM = 24 V, a common operating point for the DRV8884, DRV8885, DRV8886, and DRV8886AT. Considering this use case, Table 14 provides updated values for VRREF and ARREF. Table 14. Values For DRV8885 VVM= 24-V Parameter Minimum Typical Maximum ARREF 28800 30000 31200 VRREF 1.207 1.232 1.257 RREF 19800 20000 20200 Using values above and maintaining VDAC constant, the error percentage is reduced as shown in the following tables. Table 15. IFS Error at 1 A, VDAC Fixed and Application Values Parameter Minimum Typical Maximum VDAC 0.4107 0.4107 0.4107 ARREF 28800 30000 31200 VRREF 1.207 1.232 1.257 RREF 19800 20000 20200 Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 21 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com Table 15. IFS Error at 1 A, VDAC Fixed and Application Values (continued) Parameter Minimum Typical Maximum IFS (mA) 940.79 1000 1060.8 Error (%) –5.93 6.07 Table 16. IFS Error at 400 mA, VDAC Fixed and Application Values Parameter Minimum Typical Maximum VDAC 0.9035 0.9035 0.9035 ARREF 28800 30000 31200 VRREF 1.207 1.232 1.257 RREF 19800 20000 20200 IFS (mA) 358.54 400 443.18 Error (%) –10.4 10.75 Table 17. IFS Error at 200 mA, VDAC Fixed and Application Values Parameter Minimum Typical Maximum VDAC 1.0677 1.0677 1.0677 ARREF 28800 30000 31200 VRREF 1.207 1.232 1.257 RREF 19800 20000 20200 IFS (mA) 164.51 200 267.26 Error (%) –17.83 18.51 By keeping VDAC value fixed or close to be fixed, yields much less error variation. The same calculation can be made using a VDAC value with a ±3 % variation to compare error percentage difference as shown in the following tables. Table 18. VDAC 3%, VRREF and ARREF for 24-V Application at 1 A Parameter Minimum Typical Maximum VDAC 0.3983 0.4107 0.4230 ARREF 28800 30000 31200 VRREF 1.207 1.232 1.257 RREF 19800 20000 20200 IFS (mA) 926.09 1000 1076.39 Error (%) –7.4 7.63 Table 19. VDAC 3%, VRREF and ARREF for 24-V Application at 400 mA Parameter 22 Minimum Typical Maximum VDAC 0.8764 0.9035 0.9306 ARREF 28800 30000 31200 VRREF 1.207 1.232 1.257 RREF 19800 20000 20200 IFS (mA) 326.52 400 477.16 Error (%) –18.41 Submit Documentation Feedback 19.24 Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 Table 20. VDAC 3%, VRREF and ARREF for 24-V Application at 200 mA Parameter Minimum Typical Maximum VDAC 1.0357 1.0677 1.0998 ARREF 28800 30000 31200 VRREF 1.207 1.232 1.257 RREF 19800 20000 20200 IFS (mA) 126.67 200 277.42 Error (%) –36.73 38.56 Table 18, Table 19, and Table 20 show values closer to the typical values for both VDAC, ARREF, and VRREF. From all these calculations, the error percentages for the 200 mA current are higher because at those very low values, the minimum change greatly affects the full current equation. One method to improve the low-value current accuracy is to use a combination of the MCU DAC and TRQ pin. This method can help improve the error by reducing the need to use only the DAC voltage to achieve the low full-scale current. An example of this method is to achieve 200 mA using the 400 mA DAC setting and the 50% TRQ setting. Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 23 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 7.3.6 Decay Modes The DRV8884 decay mode is selected by setting the quad-level DECAY pin to the voltage range in Table 21. Table 21. Decay Mode Settings DECAY INCREASING STEPS DECREASING STEPS 100 mV Can be tied to ground Slow decay Mixed decay: 30% fast 300 mV, 15 kΩ to GND Mixed decay: 30% fast Mixed decay: 30% fast 1.0 V, 45 kΩ to GND Mixed decay: 60% fast Mixed decay: 60% fast 2.9 V Can be tied to DVDD Slow decay Slow decay AOUT Current Increasing and decreasing current are defined in Figure 17. For the slow/mixed decay mode, the decay mode is set as slow during increasing current steps and mixed decay during decreasing current steps. In full-step mode, the decreasing steps decay mode is always used. Increasing Decreasing Increasing Decreasing STEP Input BOUT Current AOUT Current Decreasing Increasing Increasing Decreasing STEP Input Figure 17. Definition of Increasing and Decreasing Steps 24 Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 7.3.6.1 Mode 1: Slow Decay for Increasing and Decreasing Current Increasing Phase Current (A) ITRIP tBLANK tOFF tBLANK tOFF tDRIVE Decreasing Phase Current (A) tDRIVE ITRIP tBLANK tOFF tBLANK tDRIVE tDRIVE tOFF tBLANK tDRIVE Figure 18. Slow/Slow Decay Mode During slow decay, both of the low-side FETs of the H-bridge are turned on, allowing the current to be recirculated. Slow decay exhibits the least current ripple of the decay modes for a given tOFF. However, on decreasing current steps, slow decay takes a long time to settle to the new ITRIP level because the current decreases very slowly. Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 25 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 7.3.6.2 Mode 2: Slow Decay for Increasing Current, Mixed Decay for Decreasing Current Increasing Phase Current (A) ITRIP tBLANK tOFF tBLANK tOFF tDRIVE Decreasing Phase Current (A) tDRIVE tBLANK tDRIVE ITRIP tBLANK tDRIVE tFAST tBLANK tOFF tDRIVE tFAST tOFF Figure 19. Slow/Mixed Decay Mode Mixed decay begins as fast decay for a time, followed by slow decay for the remainder of tOFF. In this mode, mixed decay only occurs during decreasing current. Slow decay is used for increasing current. This mode exhibits the same current ripple as slow decay for increasing current, since for increasing current, only slow decay is used. For decreasing current, the ripple is larger than slow decay, but smaller than fast decay. On decreasing current steps, mixed decay settles to the new ITRIP level faster than slow decay. 26 Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 7.3.6.3 Mode 3: Mixed Decay for Increasing and Decreasing Current Increasing Phase Current (A) ITRIP tOFF tBLANK tOFF tDRIVE Decreasing Phase Current (A) tDRIVE tBLANK tDRIVE ITRIP tBLANK tDRIVE tFAST tBLANK tOFF tDRIVE tFAST tOFF Figure 20. Mixed/Mixed Decay Mode Mixed decay begins as fast decay for a time, followed by slow decay for the remainder of tOFF. In this mode, mixed decay occurs for both increasing and decreasing current steps. This mode exhibits ripple larger than slow decay, but smaller than fast decay. On decreasing current steps, mixed decay settles to the new ITRIP level faster than slow decay. In cases where current is held for a long time (no input in the STEP pin) or at very low stepping speeds, slow decay may not properly regulate current because no back-EMF is present across the motor windings. In this state, motor current can rise very quickly, and requires an excessively large off-time. Increasing/decreasing mixed decay mode allows the current level to stay in regulation when no back-EMF is present across the motor windings. Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 27 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 7.3.7 Blanking Time After the current is enabled in an H-bridge, the current sense comparator is ignored for a period of time (tBLANK) before enabling the current sense circuitry. Note that the blanking time also sets the minimum drive time of the PWM. Table 22 shows the blanking time based on the sine table index and the torque DAC setting. Note that the torque DAC index is not the same as one step as given in Table 3. Table 22. Adaptive Blanking Time over Torque DAC and Microsteps tblank = 1.5 µs tblank = 1.0 µs TORQUE DAC (TRQ) SINE INDEX 100% 75% 50% 16 100% 75% 50% 15 98% 73.5 49% 14 96% 72% 48% 13 92% 69% 46% 12 88% 66% 44% 11 83% 62.3% 41.5% 10 77% 57.8% 38.5% 9 71% 53.3% 35.5% 8 63% 47.3% 31.5% 7 56% 42% 28% 6 47% 35.3 23.5% 5 38% 28.5 19% 4 29% 21.8% 14.5% 3 20% 15% 10% 2 10% 7.5% 5% 1 0% 0% 0% 7.3.8 Charge Pump A charge pump is integrated in order to supply a high-side NMOS gate drive voltage. The charge pump requires a capacitor between the VM and VCP pins. Additionally, a low-ESR ceramic capacitor is required between pins CPH and CPL. VM 0.22 µF VCP VM CPH 0.022 µF VM Charge Pump CPL Copyright © 2016, Texas Instruments Incorporated Figure 21. Charge Pump Diagram 28 Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 7.3.9 LDO Voltage Regulator An LDO regulator is integrated into the DRV8884. DVDD can be used to provide a reference voltage. For proper operation, bypass DVDD to GND using a ceramic capacitor. The DVDD output is nominally 3.3 V. When the DVDD LDO current load exceeds 1 mA, the output voltage drops significantly. The AVDD pin also requires a bypass capacitor to GND. This LDO is for DRV8884 internal use only. VM + ± AVDD 0.47 µF VM + ± 3.3 V DVDD 0.47 µF 1 mA max Copyright © 2016, Texas Instruments Incorporated Figure 22. LDO Diagram If a digital input needs to be tied permanently high (that is, Mx, DECAY, or TRQ), it is preferable to tie the input to DVDD instead of an external regulator. This saves power when VM is not applied or in sleep mode; DVDD is disabled and current will not be flowing through the input pulldown resistors. For reference, logic level inputs have a typical pulldown of 100 kΩ, and tri-level inputs have a typical pulldown of 60 kΩ. 7.3.10 Logic and Multi-Level Pin Diagrams Figure 23 gives the input structure for logic-level pins STEP, DIR, ENABLE, nSLEEP, and M1. DVDD 100 kŸ Figure 23. Logic-level Input Pin Diagram Tri-level logic pins M0 and TRQ have the following structure shown in Figure 24. DVDD DVDD + - 60 kŸ DVDD 32 kŸ + - Figure 24. Tri-level Input Pin Diagram Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 29 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com Quad-level logic pin DECAY has the following structure shown in Figure 25. DVDD + DVDD 20 µA t DVDD + tDVDD + t Figure 25. Quad-level Input Pin Diagram 7.3.11 Protection Circuits The DRV8884 is fully protected against undervoltage, charge pump undervoltage, overcurrent, and overtemperature events. 7.3.11.1 VM UVLO If at any time the voltage on the VM pin falls below the VM UVLO threshold voltage (VUVLO), all FETs in the Hbridge will be disabled, the charge pump will be disabled, the logic will be reset, the DVDD regulator is disabled, and the nFAULT pin will be driven low. Operation resumes when VM rises above the UVLO threshold. The nFAULT pin is released after operation has resumed. Decreasing VM below this undervoltage threshold will reset the indexer position. 7.3.11.2 VCP Undervoltage Lockout (CPUV) If at any time the voltage on the VCP pin falls below the charge pump UVLO threshold voltage, all FETs in the Hbridge will be disabled and the nFAULT pin will be driven low. Operation resumes when VCP rises above the CPUV threshold. The nFAULT pin is released after operation has resumed. 7.3.11.3 Overcurrent Protection (OCP) An analog current limit circuit on each FET limits the current through the FET by removing the gate drive. If this analog current limit persists for longer than tOCP, all FETs in the H-bridge will be disabled and nFAULT will be driven low. The driver is re-enabled after the OCP retry period (tRETRY) has passed. nFAULT becomes high again after the retry time. If the fault condition is still present, the cycle repeats. If the fault is no longer present, normal operation resumes and nFAULT remains deasserted. 7.3.11.4 Thermal Shutdown (TSD) If the die temperature exceeds safe limits, all FETs in the H-bridge will be disabled and the nFAULT pin will be driven low. After the die temperature has fallen to a safe level, operation automatically resumes. The nFAULT pin is released after operation has resumed. Table 23. Fault Condition Summary FAULT VM undervoltage (UVLO) 30 CONDITION VM < VUVLO (max 7.8 V) Submit Documentation Feedback ERROR REPORT H-BRIDGE CHARGE PUMP INDEXER DVDD RECOVERY nFAULT Disabled Disabled Disabled Disabled VM > VUVLO (max 8.0 V) Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 Table 23. Fault Condition Summary (continued) FAULT CONDITION ERROR REPORT H-BRIDGE CHARGE PUMP INDEXER DVDD RECOVERY VCP undervoltage (CPUV) VCP < VCPUV (typ VM + 2.0 V) nFAULT Disabled Operating Operating Operating VCP > VCPUV (typ VM + 2.7 V) Overcurrent (OCP) IOUT > IOCP (min 1.7 A) nFAULT Disabled Operating Operating Operating tRETRY Thermal Shutdown (TSD) TJ > TTSD (min 150°C) nFAULT Disabled Operating Operating Operating TJ < TTSD – THYS (THYS typ 20°C) 7.4 Device Functional Modes The DRV8884 is active unless the nSLEEP pin is brought logic low. In sleep mode, the charge pump is disabled, the H-bridge FETs are disabled Hi-Z, and the V3P3 regulator is disabled. Note that tSLEEP must elapse after a falling edge on the nSLEEP pin before the device is in sleep mode. The DRV8884 is brought out of sleep mode automatically if nSLEEP is brought logic high. Note that tWAKE must elapse before the outputs change state after wake-up. TI recommends to keep the STEP pin logic low when coming out of nSLEEP or when applying power. If the ENABLE pin is brought logic low, the H-bridge outputs are disabled, but the internal logic will still be active. A rising edge on STEP will advance the indexer, but the outputs will not change state until ENABLE is asserted. Table 24. Functional Modes Summary CONDITION H-BRIDGE CHARGE PUMP INDEXER V3P3 Operating 8 V < VM < 40 V nSLEEP pin = 1 ENABLE pin = 1 Operating Operating Operating Operating Disabled 8 V < VM < 40 V nSLEEP pin = 1 ENABLE pin = 0 Disabled Operating Operating Operating Sleep mode 8 V < VM < 40 nSLEEP pin = 0 Disabled Disabled Disabled Disabled VM undervoltage (UVLO) Disabled Disabled Disabled Disabled VCP undervoltage (CPUV) Disabled Operating Operating Operating Overcurrent (OCP) Disabled Operating Operating Operating Thermal shutdown (TSD) Disabled Operating Operating Operating Fault encountered Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 31 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information The DRV8884 is used in bipolar stepper control. 8.2 Typical Application The following design procedure can be used to configure the DRV8884. DRV8884PWP 24 1 DECAY CPL TRQ CPH M1 VCP 23 2 22 3 21 0.22 µF 4 M0 VM VM 20 5 6 + STEP 0.01 µF AOUT1 7 ± DIR 19 PGND 18 ENABLE AOUT2 nSLEEP BOUT2 17 8 16 Step Motor + ± 9 RREF PGND 15 10 nFAULT BOUT1 14 30 kŸ 0.022 µF 11 DVDD VM AVDD GND 13 VM 12 + 0.47 µF 100 µF 0.01 µF 0.47 µF Copyright © 2016, Texas Instruments Incorporated Figure 26. Typical Application Schematic 8.2.1 Design Requirements Table 25 gives design input parameters for system design. Table 25. Design Parameters DESIGN PARAMETER EXAMPLE VALUE VM 24 V Motor winding resistance RL 2.6 Ω/phase LL 1.4 mH/phase θstep 1.8°/step Motor winding inductance Motor full step angle Target microstepping level Target motor speed Target full-scale current 32 REFERENCE Supply voltage Submit Documentation Feedback nm 1/8 step v 120 rpm IFS 1.0 A Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 8.2.2 Detailed Design Procedure 8.2.2.1 Stepper Motor Speed The first step in configuring the DRV8884 requires the desired motor speed and microstepping level. If the target application requires a constant speed, then a square wave with frequency ƒstep must be applied to the STEP pin. If the target motor speed is too high, the motor will not spin. Make sure that the motor can support the target speed. For a desired motor speed (v), microstepping level (nm), and motor full step angle (θstep), v (rpm) u 360 (q / rot) ¦step VWHSV V Tstep (q / step) u nm (steps / microstep) u 60 (s / min) (5) θstep can be found in the stepper motor data sheet, or written on the motor itself. For the DRV8884, the microstepping level is set by the Mx pins and can be any of the settings in Table 26. Higher microstepping will mean a smother motor motion and less audible noise, but will increase switching losses and require a higher ƒstep to achieve the same motor speed. Table 26. Microstepping Indexer Settings M1 M0 STEP MODE 0 0 Full step (2-phase excitation) with 71% current 0 1 1/16 step 1 0 1/2 step 1 1 1/4 step 0 Z 1/8 step 1 Z Non-circular 1/2 step Example: Target 120 rpm at 1/8 microstep mode. The motor is 1.8°/step 120 rpm u 360q / rot ¦step VWHSV V N+] 1.8q / step u 1/ 8 steps / microstep u 60 s / min (6) 8.2.2.2 Current Regulation In a stepper motor, the full-scale current (IFS) is the maximum current driven through either winding. This quantity will depend on the RREF resistor and the TRQ setting. During stepping, IFS defines the current chopping threshold (ITRIP) for the maximum current step. ARREF (kA:) 30 (kA:) u TRQ% IFS (A) RREF (k:) RREF (k:) (7) Note that IFS must also follow Equation 8 in order to avoid saturating the motor. VM is the motor supply voltage, and RL is the motor winding resistance. VM (V) IFS (A) RL (:) 2 u RDS(ON) (:) (8) 8.2.2.3 Decay Modes The DRV8884 supports three different decay modes: slow decay, slow/mixed and all mixed decay. The current through the motor windings is regulated using an adjustable fixed-time-off scheme. This means that after any drive phase, when a motor winding current has hit the current chopping threshold (ITRIP), the DRV8884 will place the winding in one of the three decay modes for tOFF. After tOFF, a new drive phase starts. The blanking time tBLANK defines the minimum drive time for the PWM current chopping. ITRIP is ignored during tBLANK, so the winding current may overshoot the trip level. Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 33 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 8.2.3 Application Curves 34 Figure 27. Microstepping Using Slow Decay on Increasing and Decreasing Steps; Current Loses Regulation on Falling Steps Figure 28. Microstepping Using Slow Decay on Increasing Steps and Mixed 30% Fast Decay on Decreasing Steps Figure 29. Microstepping Using Mixed 30% Fast Decay on Increasing and Decreasing Steps Figure 30. Microstepping Using Mixed 60% Fast Decay on Increasing and Decreasing Steps Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 9 Power Supply Recommendations The DRV8884 is designed to operate from an input voltage supply (VM) range between 8 and 35 V. A 0.01-µF ceramic capacitor rated for VM must be placed at each VM pin as close to the DRV8884 as possible. In addition, a bulk capacitor must be included on VM. 9.1 Bulk Capacitance Having appropriate local bulk capacitance is an important factor in motor drive system design. It is generally beneficial to have more bulk capacitance, while the disadvantages are increased cost and physical size. The amount of local capacitance needed depends on a variety of factors, including: • The highest current required by the motor system • The power supply’s capacitance and ability to source current • The amount of parasitic inductance between the power supply and motor system • The acceptable voltage ripple • The type of motor used (brushed DC, brushless DC, stepper) • The motor braking method The inductance between the power supply and motor drive system will limit the rate current can change from the power supply. If the local bulk capacitance is too small, the system will respond to excessive current demands or dumps from the motor with a change in voltage. When adequate bulk capacitance is used, the motor voltage remains stable and high current can be quickly supplied. The data sheet generally provides a recommended value, but system-level testing is required to determine the appropriate sized bulk capacitor. The voltage rating for bulk capacitors should be higher than the operating voltage, to provide margin for cases when the motor transfers energy to the supply. Power Supply Parasitic Wire Inductance Motor Drive System VM + ± + Motor Driver GND Local Bulk Capacitor IC Bypass Capacitor Copyright © 2016, Texas Instruments Incorporated Figure 31. Example Setup of Motor Drive System With External Power Supply Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 35 DRV8884 SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 www.ti.com 10 Layout 10.1 Layout Guidelines The VM terminal should be bypassed to GND using a low-ESR ceramic bypass capacitor with a recommended value of 0.01 µF rated for VM. This capacitor should be placed as close to the VM pin as possible with a thick trace or ground plane connection to the device GND pin. The VM pin must be bypassed to ground using a bulk capacitor rated for VM. This component may be an electrolytic. A low-ESR ceramic capacitor must be placed in between the CPL and CPH pins. TI recommends a value of 0.022 µF rated for VM. Place this component as close as possible to the pins. A low-ESR ceramic capacitor must be placed in between the VM and VCP pins. TI recommends a value of 0.22 µF rated for 16 V. Place this component as close as possible to the pins. Bypass AVDD and DVDD to ground with a ceramic capacitor rated 6.3 V. Place this bypassing capacitor as close as possible to the pin. 10.2 Layout Example + CPL DECAY CPH TRQ VCP M1 VM M0 AOUT1 DIR PGND STEP AOUT2 ENABLE BOUT2 nSLEEP PGND RREF BOUT1 nFAULT VM DVDD GND AVDD 0.47 µF 0.01 µF 0.47 µF 0.22 µF 0.022 µF 0.01 µF Figure 32. Layout Recommendation 36 Submit Documentation Feedback Copyright © 2016–2020, Texas Instruments Incorporated DRV8884 www.ti.com SLVSDA5E – JANUARY 2016 – REVISED MARCH 2020 11 Device and Documentation Support 11.1 Documentation Support 11.1.1 Related Documentation • Texas Instruments, Current Recirculation and Decay Modes application report • Texas Instruments, Calculating Motor Driver Power Dissipation application report • Texas Instruments, Full-Scale Current Adjustment Using a Digital-to-Analog Converter (DAC) application report • Texas Instruments, DRV8884 Evaluation Module (EVM) User's Guide • Texas Instruments, PowerPAD™ Thermally Enhanced Package application report • Texas Instruments, PowerPAD™ Made Easy application report • Texas Instruments, Understanding Motor Driver Current Ratings application report 11.2 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. In the upper right corner, click on Alert me to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 11.3 Community Resources TI E2E™ support forums are an engineer's go-to source for fast, verified answers and design help — straight from the experts. Search existing answers or ask your own question to get the quick design help you need. Linked content is provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. 11.4 Trademarks PowerPAD, E2E are trademarks of Texas Instruments. All other trademarks are the property of their respective owners. 11.5 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 11.6 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Copyright © 2016–2020, Texas Instruments Incorporated Submit Documentation Feedback 37 PACKAGE OPTION ADDENDUM www.ti.com 10-Dec-2020 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) DRV8884PWP ACTIVE HTSSOP PWP 24 60 RoHS & Green NIPDAU Level-3-260C-168 HR -40 to 125 DRV8884 DRV8884PWPR ACTIVE HTSSOP PWP 24 2000 RoHS & Green NIPDAU Level-3-260C-168 HR -40 to 125 DRV8884 DRV8884RHRR ACTIVE WQFN RHR 28 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 DRV8884 DRV8884RHRT ACTIVE WQFN RHR 28 250 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 DRV8884 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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