LM25007MM/NOPB

LM25007 www.ti.com SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 LM25007 42V, 0.5A Step-Down Switching Regulator Check for Samples: LM25007 FEATURES DESCRIPTION • • • • • • The LM25007 is a monolithic step-down switching regulator featuring all of the functions needed to implement a low cost, efficient, power supply. Capable of driving a 0.5A load over a 9V-42V input voltage range, this device is easy to apply and is provided in the small VSSOP-8 and the thermally enhanced WSON-8 packages. Ultra-fast transient response is achieved through the use of a constant on-time architecture with Vin feed forward. This feature provides an almost constant operating frequency over load and input voltage variations. The operating frequency can be adjusted with a single resistor. This architecture is easy to use and tolerant of component selection. An intelligent current limit is implemented in the LM25007 with forced off time that is inversely proportional to Vout thus ensuring recovery from fault conditions. The output voltage may be set from 2.5V to >30V. To improve efficiency in light load applications, the Vcc pin can be connected to an external voltage source to eliminate the drop through the internal regulator. Additional features include: thermal shutdown, Vcc undervoltage lockout, gate drive under-voltage lockout, and max duty cycle limiter. 1 2 • • • • • • Integrated 0.74Ω N-Channel MOSFET Switch Guaranteed 0.5A Output Current Ultra-Fast Transient Response Up to 800kHz Operation No Control Loop Compensation Required Vin Feed Forward Provides Constant Operating Frequency 2% Accurate 2.5V Feedback from -40°C to 125°C Highly Efficient Operation Intelligent Current Limit Protection External Shutdown Control Thermal Shutdown VSSOP and Thermally Enhanced WSON Packages TYPICAL APPLICATIONS • • • • • • 12VDC and 24VDC Distributed Rail Systems 24VAC Systems Automotive Body Electronics and Telematics Industrial Systems HB-LED Constant Current Source Package: – VSSOP-8 – WSON-8 (4mm x 4mm) 1 2 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. All trademarks are the property of their respective owners. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2006–2013, Texas Instruments Incorporated LM25007 SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 www.ti.com Basic Step-Down Regulator 9V ± 42V Input VCC VIN 8 7 C1 C3 LM25007 C5 BST 2 GND C4 R ON L1 SW RON/ SD SHUTDOWN V OUT 1 6 D1 RCL R3 R5 3 R CL FB RTN 4 R4 5 C2 GND Connection Diagram 1 8 SW VIN BST VCC RCL RON RTN FB 2 3 4 7 6 5 8-Lead VSSOP, WSON 2 Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 LM25007 www.ti.com SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 Pin Descriptions Pin Name Description Application Information 1 SW Switching Node Power switching node. Connect to the inductor, bootstrap capacitor, and free-wheeling diode. 2 BST Boost Boot–strap capacitor input An external capacitor is required between the BST and the SW pins. A 0.01µF ceramic capacitor is recommended. 3 RCL Current Limit OFF time programming pin A resistor between this pin and RTN sets the off-time when current limit is detected. The off-time is preset to 17 µs if FB = 0V . 4 RTN Circuit Ground 5 FB 6 RON/SD 7 Feedback Signal from Regulated Output This pin is connected to the inverting input of the internal regulation comparator. The regulation threshold is 2.5V. On-time set pin A resistor between this pin and VIN sets the switch on-time as a function of Vin. The minimum recommended on-time is 300ns at the maximum input voltage. VCC Output from the internal high voltage bias regulator. If an auxiliary voltage is available to raise the voltage on this pin above the regulation setpoint (7V), the internal series pass regulator will shutdown, reducing the IC power dissipation. Do not exceed 14V. This output provides gate drive power for the internal Buck switch. An internal diode is provided between this pin and the BST pin. A local 0.1uF decoupling capacitor is recommended. 8 VIN Input supply voltage Recommended operating range: 9V to 42V. - EP Exposed pad, underside of the WSON package option Exposed metal pad on the WSON package underside. It is recommended to connect this pad to the PC board ground plane to aid in heat dissipation. Typical Application Circuit and Block Diagram 7V SERIES REGULATOR 12V -42V LM25007 VCC 7 8 VIN C1 1 PF SD C5 0.1 PF, 100V ON TIMER START RON 200k COMPLETE 6 SD/ RON SHUTDOWN BST Ron OVER-VOLTAGE COMPARATOR + - 2.875V START FB COMPLETE RCL R2 100k 100 PH L1 LEVEL SHIFT S REGULATION COMPARATOR FB 3 C4 0.01 PF DRIVER + - 5 2 VIN UVLO SD MINIMUM OFF TIMER 2.5V R SET CLR SW RCL START 10V 1 Q Q R3 3.01k COMPLETE CURRENT LIMIT OFF TIMER 4 C3 0.1 PF THERMAL SHUTDOWN UVLO + 0.725A RTN BUCK SWITCH CURRENT SENSE R5 1 D1 R4 1k C2 15 PF Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 3 LM25007 SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 www.ti.com These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. Absolute Maximum Ratings (1) VIN to RTN 45V BST to RTN 59V SW to RTN (Steady State) ESD Rating, Human Body Model -1V (2) 2kV BST to VCC 45V BST to SW 14V VCC to RTN 14V All Other Inputs to RTN -0.3 to 7V Storage Temperature Range (1) (2) -65°C to +150°C Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the device is intended to be functional. For guaranteed specifications and test conditions, see the Electrical Characteristics. The human body model is a 100pF capacitor discharge through a 1.5kΩ resistor into each pin. The human body ESD compliance level for Pin 7 and 8 is 1000V. Operating Ratings (1) VIN 9V to 42V −40°C to + 125°C Junction Temperature (1) 4 Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the device is intended to be functional. For guaranteed specifications and test conditions, see the Electrical Characteristics. Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 LM25007 www.ti.com SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 Electrical Characteristics (1) Specifications with standard type are for TJ = 25°C only; limits in boldface type apply over the full Operating Junction Temperature (TJ) range. Minimum and Maximum limits are guaranteed through test, design, or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VIN = 24V, RON = 200kΩ. . Symbol Parameter Conditions Min Typ Max 7 7.4 Unit Startup Regulator VCC Reg VCC Regulator Output VCC Current Limit 6.6 (2) V 11 mA VCC undervoltage Lockout Voltage (VCC increasing) 6.3 V VCC Undervoltage Hysteresis 206 mV VCC Supply VCC UVLO Delay (filter) 3 µs Operating Current (ICC) Non-Switching, FB = 3V 500 675 µA Shutdown/Standby Current RON/SD = 0V 70 150 µA 0.74 1.34 Ω 4.5 5.5 Switch Characteristics Buck Switch Rds(on) ITEST = 200mA, VBST −VSW = 6.3V (3) Gate Drive UVLO (VBST – VSW) Rising 3.4 Gate Drive UVLO Hysteresis V 400 mV Current Limit Current Limit Threshold 535 725 900 mA Current Limit Response Time Iswitch Overdrive = 0.1A Time to Switch Off 225 ns OFF time generator (test 1) FB=0V, RCL = 100K 17 µs OFF time generator (test 2) FB=2.3V, RCL = 100K 2.65 µs On Time Generator TON -1 Vin = 10V Ron = 200K 2.15 2.77 3.5 µs TON -2 Vin = 40V Ron = 200K 450 615 810 ns Remote Shutdown Threshold Rising 0.45 0.7 1.1 V Remote Shutdown Hysteresis 40 mV 300 ns Minimum Off Time Minimum Off Timer FB = 0V Regulation and OV Comparators FB Reference Threshold Internal reference Trip point for switch ON FB Over-Voltage Threshold Trip point for switch OFF 2.445 2.5 2.550 V 2.875 V 100 nA Thermal Shutdown Temp. 165 °C Thermal Shutdown Hysteresis 25 °C DGK Package 200 °C/W NGT Package 40 °C/W FB Bias Current Thermal Shutdown Tsd Thermal Resistance θJA (1) (2) (3) Junction to Ambient All limits are guaranteed. All electrical characteristics having room temperature limits are tested during production with TA = TJ = 25°C. All hot and cold limits are guaranteed by correlating the electrical characteristics to process and temperature variations and applying statistical process control. The VCC output is intended as a self bias for the internal gate drive power and control circuits. Device thermal limitations limit external loading. For devices procured in the WSON-8 package the Rds(on) limits are guaranteed by design characterization data only. Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 5 LM25007 SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 www.ti.com Typical Performance Characteristics Operational Waveforms Operational Waveforms LM25007 Operation: VOUT = 10V, VIN = 20V, IOUT = 250mA CH1: Switch Node, CH2: VOUT (AC), CH4: Inductor Current LM25007 Operation: VOUT = 10V, VIN = 42V, IOUT = 250mA CH1: Switch Node, CH2: VOUT (AC), CH4: Inductor Current Figure 2. Figure 1. Current Limit Off-Time vs VFB LM25007 10V Output Efficiency 100 20 18 600k 16 14 90 30V (Ps) T OFF EFFICIENCY (%) VIN = 15V 42V 400k 200k 12 10 80 8 6 4 2 70 100k 50k 0 0 100 200 300 400 500 0 LOAD CURRENT (mA) 0.5 1 V Figure 3. 1.5 FB 2 2.5 (V) Figure 4. RON VIN vs TON = 100k, 200k, 300k 10000 ON-TIME (ns) RON = 300k 1000 200k 100k 100 0 10 20 30 42 INPUT VOLTAGE VIN (V) Figure 5. 6 Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 LM25007 www.ti.com SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 DETAILED OPERATING DESCRIPTION The LM25007 is a monolithic step-down switching regulator featuring all of the functions needed to implement low cost, efficient, power supply. Capable of driving a 0.5Amp load over a 9-42V input voltage range, this device is easy to apply and is provided in the small VSSOP-8 and the thermally enhanced WSON-8 packages. Ultra-fast transient response is achieved through the use of a constant on-time architecture with Vin feed forward. This feature provides and almost constant operating frequency over load and input voltage variations. The operating frequency may be adjusted up to 800kHz depending on input and output voltages. This architecture is easy to use and tolerant of component selection. An intelligent current limit is implemented in the LM25007 with forced off time that is inversely proportional to Vout to ensure recovery from fault conditions. The output voltage may be set from 2.5V to >30V. To improve efficiency in light load applications, the Vcc pin can be tied to an external voltage source thus eliminating the drop through the integrated internal regulator. Additional protection features include: thermal shutdown, Vcc under-voltage lockout, gate drive under-voltage lockout, and max duty cycle limiter. Hysteretic Control Circuit Overview The LM25007 is a Buck DC-DC regulator that uses a constant on-time control scheme. The on-time is programmed by an external resistor and varies inversely with line input voltage (Vin). The core regulation elements of the LM25007 are the feedback comparator and the on-time one-shot. The regulator output voltage is sensed at the feedback pin (FB) and is compared to an internal reference voltage (2.5V). If the FB signal is below the reference voltage, the buck switch is turned on for a fixed time pulse determined by the line voltage and a programming resistor (RON). Following the on period the switch will remain off for at least the minimum off timer period of 300ns. If the FB pin voltage is still below the reference after the 300ns off-time, the switch will turn on again for another on time period. This switching behavior will continue until the FB pin voltage reaches the reference voltage level. The LM25007 operates in discontinuous conduction mode at light load currents or continuous conduction mode at heavier load currents. In discontinuous conduction mode, current through the output inductor starts at zero and ramps up to a peak value during the buck switch on-time and then back to zero during the off-time. The inductor current remains at zero until the next on-time period starts when FB falls below the internal reference. In discontinuous mode the operating frequency is relatively low and will vary with load. Therefore at light loads the conversion efficiency is maintained, since the switching losses decrease with the reduction in load current and switching frequency. The approximate discontinuous mode operating frequency can be calculated as follows: VOUT2 x L F= 1 x 10-20 x RLoad x (RON)2 (1) In continuous conduction mode, current flows continuously through the inductor and never ramps down to zero. In this mode the operating frequency is greater than the discontinuous mode frequency and remains relatively constant with load and line variations. The approximate continuous mode operating frequency can be calculated as follows: VOUT F= 1.42 x 10-10 x RON (2) The output voltage (Vout) can be programmed by two external resistors as shown in Figure 6. The regulated voltage is calculated as follows: VOUT = 2.5 x (R3 + R4) / R4 (3) The feedback comparator in hysteretic regulators depends on the output ripple voltage to switch the output transistor on and off at regular intervals. In order for the internal comparator to respond quickly to changes in output voltage, proportional to inductor current, a minimum amount of capacitor Equivalent Series Resistance (ESR) is required. A ripple voltage of 25mV is recommended at the feedback pin (FB) for stable operation. In cases where the intrinsic capacitor ESR is too small, additional series resistance may be added. Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 7 LM25007 SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 www.ti.com For applications where lower output voltage ripple is required the load can be connected directly to the low ESR output capacitor, as shown in Figure 6. The series resistor (R5) will degrade the load regulation. Another technique for enhancing the ripple voltage at the FB pin is to place a capacitor in parallel with the feedback divider resistor R3. The addition of the capacitor reduces the attenuation of the ripple voltage from the feedback divider. High Voltage Bias Regulator (VCC) The LM25007 contains an internal high voltage bias regulator. The input pin (Vin) can be connected directly to line voltages from 9 to 42 Volts. To avoid supply voltage transients due to long lead inductances on the input pin (VIN), it is always recommended to connect a low ESR ceramic chip capacitor (≊ 0.1µF) between VIN and RTN pins located close to the LM25007. The regulator is internally current limited to 11mA. Upon power up, the regulator is enabled and sources current into an external capacitor connected to the VCC pin. When the voltage on the VCC pin reaches its UVLO level (6.3V), the controller output is enabled. An external auxiliary supply voltage can be diode connected to the Vcc pin. If the auxiliary voltage is greater than 7 Volts the internal regulator will shutoff, thus reducing internal power dissipation. Do not exceed 14V at VCC. See Figure 7. VIN L SW R3 R5 FB + + R4 VOUT COUT REF 2.5V LM25007 Figure 6. Low Ripple Output Configuration 8 Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 LM25007 www.ti.com SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 7V SERIES REGULATOR VCC + 0.1 PF SELF-BIAS DIODE BST VIN + 0.01 PF SW 10V LM25007 30k + 10k Figure 7. Self Biased Configuration Over-Voltage Comparator The over-voltage comparator is provided to protect the output from overvoltage conditions due to sudden input line voltage changes or output loading changes. The over-voltage comparator monitors the FB pin versus an internal 2.875V reference. If the voltage at FB rises above 2.875V the comparator immediately terminates the buck switch on-time pulse. ON Time generator and Shutdown The on-time of the LM25007 is set inversely proportional to the input voltage by an external resistor connected between RON/SD and VIN. The RON/SD terminal is a low impedance input biased at approximately 1.5V. The current through the resistor and into the RON/SD pin is approximately proportional to Vin and used internally to control the on-timer. This scheme of input voltage feed-forward hysteretic operation achieves nearly constant operational frequency over varying line and load conditions. The on-time equation for the LM25007 is : Ton = 1.42 x 10-10 x RON / VIN (4) The RON/SD pin of the LM25007 also provides a shutdown function which disables the regulator and significantly decreases quiescent power dissipation. By pulling the pin below 0.7V activates the low power shutdown mode. The VIN quiescent current in the shutdown mode is approximately 100µA internal to the LM25007 plus the current in the RON resistor. See Figure 8. Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 9 LM25007 SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 www.ti.com 7V SERIES REGULATOR VIN VIN ON TIMER RON VIN START RON/SD RON COMPLETE STOP RUN LM25007 Figure 8. Shutdown Implementation Current Limit The LM25007 contains an intelligent current limit off-timer intended to reduce the foldback characteristic inherent with fixed off-time over-current protection. If the current in the Buck switch exceeds 725mA the present cycle ontime is immediately terminated (cycle by cycle current limit). Following the termination of the cycle a nonresetable current limit off timer is initiated. The duration of the off time is a function of the external resistor (RCL) and the FB pin voltage. When the FB pin voltage equals zero, the current limit off-time is internally preset to 17µs. This condition occurs in short circuit operation when a maximum amount of off-time is required. In cases of overload (not complete short circuit) the current limit off-time is reduced as a function of the output voltage (measured at the FB pin). Reducing the off-time with smaller overloads reduces the amount of foldback and also reduces the initial start-up time. The current limit off time for a given FB pin voltage and RCL resistor can be calculated by the following equation: Toff = 10-5 / (0.59 + (VFB / 7.22 x 10-6 x RCL)) (5) Applications utilizing low resistance inductors and/or a low voltage drop rectifier may require special evaluation at high line, short circuit conditions. In this special case the preset 17µs (FB = 0V) off-time may be insufficient to balance the inductor volt*time product. Additional inductor resistance, output resistance or a larger voltage drop rectifier may be necessary to balance the inductor cycle volt*time product and limit the short circuit current. N - Channel Buck Switch and Driver The LM25007 integrates an N-Channel Buck switch and associated floating high voltage gate driver. The gate driver circuit works in conjunction with an external bootstrap capacitor and an internal high voltage diode. The bootstrap capacitor is charged by VCC through the internal high voltage diode. A 0.01uF ceramic capacitor connected between the BST pin and SW pin is recommended. During each cycle when the Buck switch turns off, the SW pin is approximately 0V. When the SW pin voltage is low, the bootstrap capacitor is charged from Vcc through the internal diode. The minimum off timer, set to 300ns, ensures that there will be a minimum interval every cycle to recharge the bootstrap capacitor. An external re-circulating diode from the SW pin to ground is necessary to carry the inductor current after the internal Buck switch turns off. This external diode must be of the Ultra-fast or Schottky type to reduce turn-on losses and current over-shoot. The reverse voltage rating of the re-circulating diode must be greater than the maximum line input voltage. 10 Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 LM25007 www.ti.com SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 Thermal Protection Internal Thermal Shutdown circuitry is provided to protect the integrated circuit in the event the maximum junction temperature is exceeded. When thermal protection is activated, typically at 165 degrees Celsius, the controller is forced into a low power reset state, disabling the output driver. This feature is provided to prevent catastrophic failures from accidental device overheating. Minimum Load Current A minimum load current of 1 mA is required to maintain proper operation. If the load current falls below that level, the bootstrap capacitor may discharge during the long off-time, and the circuitwill either shutdown, or cycle on and off at a low frequency. If the load current is expected to drop below 1 mA in the application, the feedback resistors should be chosen low enough in value so they provide the minimum required current at nominal Vout. 10V, 400mA Demo Board Bill of Materials See Typical Application Circuit and Block Diagram Table 1. Bill of Materials ITEM PART NUMBER DESCRIPTION VALUE C1 C4532X7R2A105M CAPACITOR, CER, TDK 1µ, 100V C2 C4532X7R1E156M CAPACITOR, CER, TDK 15µ, 25V C3 C1206C104K5RAC CAPACITOR, CER, KEMET 0.1µ, 50V C4 C1206C103K5RAC CAPACITOR, CER, KEMET 0.01µ, 50V C5 C3216X7R2A104KT CAPACITOR, CER, TDK 0.1µ, 100V D1 MURA110T3 DIODE, 100V, ON SEMI L1 SLF7045T-101MR60-1 BUCK INDUCTOR, TDK 100µH R1 CRCW12062003F RESISTOR 200K R2 CRCW12061003F RESISTOR 100K R3 CRCW12063011F RESISTOR 3.01K R4 CRCW12061001F RESISTOR 1K R5 CRCW12061R00F RESISTOR 1 U1 LM25007 REGULATOR, TI Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 11 LM25007 SNVS401C – JANUARY 2006 – REVISED FEBRUARY 2013 www.ti.com REVISION HISTORY Changes from Revision B (February 2013) to Revision C • 12 Page Changed layout of National Data Sheet to TI format .......................................................................................................... 11 Submit Documentation Feedback Copyright © 2006–2013, Texas Instruments Incorporated Product Folder Links: LM25007 PACKAGE OPTION ADDENDUM www.ti.com 30-Sep-2021 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) LM25007MM NRND VSSOP DGK 8 1000 Non-RoHS & Green Call TI Level-1-260C-UNLIM -40 to 125 SLYB LM25007MM/NOPB ACTIVE VSSOP DGK 8 1000 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 SLYB LM25007MMX/NOPB ACTIVE VSSOP DGK 8 3500 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 SLYB LM25007SD/NOPB ACTIVE WSON NGT 8 1000 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 25007SD LM25007SDX/NOPB ACTIVE WSON NGT 8 4500 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 25007SD (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of