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LM25018MR/NOPB

LM25018MR/NOPB

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    HSOIC-8_4.9X3.9MM-EP

  • 描述:

    IC REG BUCK ADJ 325MA 8SOPWR

  • 数据手册
  • 价格&库存
LM25018MR/NOPB 数据手册
LM25018 SNVS953G – DECEMBER 2012 – REVISED MAY 2021 LM25018 48-V, 325-mA Constant On-Time Synchronous Buck/Fly-Buck™ Regulator 1 Features 3 Description • • The LM25018 device is a 48-V, 325-mA synchronous step-down regulator with integrated high-side and low-side MOSFETs. The constant on-time (COT) control scheme employed in the LM25018 device requires no loop compensation, provides excellent transient response, and enables very high step-down ratios. The on-time varies inversely with the input voltage resulting in nearly constant frequency over the input voltage range. A high-voltage startup regulator provides bias power for internal operation of the IC and for integrated gate drivers. A peak current-limit circuit protects against overload conditions. The undervoltage lockout (UVLO) circuit allows the input undervoltage threshold and hysteresis to be independently programmed. Other protection features include thermal shutdown and bias supply undervoltage lockout. 2 Applications • • • • The LM25018 device is available in WSON-8 and SO Power PAD-8 plastic packages. Industrial equipment Smart power meters Telecommunication systems Isolated bias supply (Fly-Buck™) Device Information PART NUMBER PACKAGE LM25018 4 RUV2 BST VIN SW RON 4.89 mm × 3.90 mm 4.00 mm × 4.00 mm 3 VCC UVLO FB RUV1 + CBST 8 L1 VOUT CVCC RON SD SO PowerPAD (8) WSON (8) 7 2 + CIN BODY SIZE (NOM) LM25018 7.5 V - 48 V VIN + • • • • • • • • • • • • • Wide 7.5-V to 48-V input range Integrated 325-mA, high-side and low-side switches No schottky required Constant on-time control No loop compensation required Ultra-fast transient response Nearly constant operating frequency Intelligent peak current limit Adjustable output voltage from 1.225 V Precision 2% feedback reference Frequency adjustable to 1 MHz Adjustable undervoltage lockout Remote shutdown Thermal shutdown Create a custom design using the LM25018 with the WEBENCH® Power Designer 6 5 RTN 1 RC RFB2 + RFB1 COUT Typical Application An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 Table of Contents 1 Features............................................................................1 2 Applications..................................................................... 1 3 Description.......................................................................1 4 Revision History.............................................................. 2 5 Pin Configuration and Functions...................................4 6 Specifications.................................................................. 5 6.1 Absolute Maximum Ratings........................................ 5 6.2 ESD Ratings............................................................... 5 6.3 Recommended Operating Conditions.........................5 6.4 Thermal Characteristics.............................................. 5 6.5 Electrical Characteristics.............................................6 6.6 Switching Characteristics............................................6 6.7 Typical Characteristics................................................ 7 7 Detailed Description........................................................9 7.1 Overview..................................................................... 9 7.2 Functional Block Diagram........................................... 9 7.3 Feature Description.....................................................9 7.4 Device Functional Modes..........................................14 8 Application and Implementation.................................. 15 8.1 Application Information............................................. 15 8.2 Typical Applications.................................................. 15 9 Power Supply Recommendations................................24 10 Layout...........................................................................25 10.1 Layout Guidelines................................................... 25 10.2 Layout Example...................................................... 25 11 Device and Documentation Support..........................26 11.1 Device Support........................................................26 11.2 Documentation Support.......................................... 26 11.3 Receiving Notification of Documentation Updates.. 26 11.4 Support Resources................................................. 26 11.5 Trademarks............................................................. 26 11.6 Electrostatic Discharge Caution.............................. 27 11.7 Glossary.................................................................. 27 12 Mechanical, Packaging, and Orderable Information.................................................................... 27 4 Revision History Changes from Revision F (November 2017) to Revision G (May 2021) Page • Added "Synchronous Fly-Buck" to the title ........................................................................................................ 1 • Hyperlinked Applications bullets......................................................................................................................... 1 • Updated the numbering format for tables, figures, and cross-references throughout the document. ................1 Changes from Revision E (November 2015) to Revision F (November 2017) Page • Added WEBENCH links and top nav icon for TI Designs .................................................................................. 1 • Deleted lead temperature and related footnote from Abs Max table ................................................................. 5 Changes from Revision D (December 2014) to Revision E (November 2015) Page • Changed 14 V to 13 V in VCC Regulator section ............................................................................................. 10 • Changed 8 to 4 on equation in Input Capacitor ............................................................................................... 17 • Changed 0.17 μF to 0.34 μF in Input Capacitor section .................................................................................. 17 Changes from Revision C (December 2013) to Revision D (November 2014) Page • Added Pin Configuration and Functions section, ESD Rating table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section ............................................................................................................................................................... 1 • Changed VIN voltage in Typical Application ...................................................................................................... 1 • Changed max operating junction temperature in Recommended Operating Conditions table. .........................5 • Changed Soft-Start Circuit graphic................................................................................................................... 13 • Changed Frequency Selection section, Inductor Selection section, Output Capacitor section, Input Capacitor section, and UVLO Resistors section............................................................................................................... 16 • Changed Series Ripple Resistor RC section to Type III Ripple Circuit .............................................................17 Changes from Revision B (December 2013) to Revision C (December 2013) Page • Added Thermal Parameters................................................................................................................................5 2 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 Changes from Revision A (September 2013) to Revision B (December 2013) Page • Changed formatting throughout document to the TI standard............................................................................ 1 • Changed minimum input voltage from 9 V to 7.5 V in Features ........................................................................ 1 • Changed minimum input voltage from 9 V to 7.5 V in Typical Application .........................................................1 • Changed minimum input voltage from 9 V to 7.5 V in Pin Descriptions ............................................................ 4 • Added Absolute Maximum Junction Temperature.............................................................................................. 5 • Changed minimum input voltage from 9 V to 7.5 V in Recommended Operating Conditions ........................... 5 Changes from Revision * (December 2012) to Revision A (September 2013) Page • Added SW to RTN (100-ns transient) in Absolute Maximum Ratings ................................................................5 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 3 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 5 Pin Configuration and Functions RTN 1 VIN 2 UVLO 3 RON 4 SO PowePAD-8 Exp Pad 8 SW 7 BST 6 VCC 5 FB Figure 5-1. DDA Package Top View RTN 1 VIN 2 UVLO 3 RON 4 8 SW WSON-8 Exp Pad 7 BST 6 VCC 5 FB Figure 5-2. 8-Pin WSON NGU Package Top View Table 5-1. Pin Functions PIN NO. 4 NAME I/O 1 RTN — 2 VIN I DESCRIPTION APPLICATION INFORMATION Ground Ground connection of the integrated circuit Input Voltage Operating input range is 7.5 V to 48 V 3 UVLO I Input Pin of Undervoltage Comparator Resistor divider from VIN to UVLO to GND programs the undervoltage detection threshold. An internal current source is enabled when UVLO is above 1.225 V to provide hysteresis. When the UVLO pin is pulled below 0.66 V externally, the regulator is in shutdown mode. 4 RON I On-Time Control A resistor between this pin and VIN sets the buck switch on-time as a function of VIN. Minimum recommended on-time is 100 ns at max input voltage. 5 FB I Feedback This pin is connected to the inverting input of the internal regulation comparator. The regulation level is 1.225 V. 6 VCC O Output from the Internal High Voltage Series Pass Regulator. Regulated at 7.6 V The internal VCC regulator provides bias supply for the gate drivers and other internal circuitry. A 1-μF decoupling capacitor is recommended. 7 BST I Bootstrap Capacitor An external capacitor is required between the BST and SW pins (0.01-μF ceramic). The BST pin capacitor is charged by the VCC regulator through an internal diode when the SW pin is low. 8 SW O Switching Node Power switching node. Connect to the output inductor and bootstrap capacitor. — EP — Exposed Pad Exposed pad must be connected to the RTN pin. Solder to the system ground plane on application board for reduced thermal resistance. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 6 Specifications 6.1 Absolute Maximum Ratings MIN(1) MAX UNIT VIN, UVLO to RTN –0.3 53 V SW to RTN –1.5 VIN + 0.3 V –5 VIN + 0.3 V BST to VCC 53 V BST to SW 13 V SW to RTN (100-ns transient) RON to RTN –0.3 53 V VCC to RTN –0.3 13 V FB to RTN –0.3 Maximum Junction Temperature (2) Storage temperature range, Tstg (1) (2) –55 5 V 150 °C 150 °C Absolute Maximum Ratings are limits beyond which damage to the device may occur. Section 6.3 are conditions under which operation of the device is intended to be functional. For specifications and test conditions, see Section 6.5 . The RTN pin is the GND reference electrically connected to the substrate. High junction temperatures degrade operating lifetimes. Operating lifetime is de-rated for junction temperatures greater than 125°C. 6.2 ESD Ratings VALUE V(ESD) (1) (2) Electrostatic discharge Human body model (HBM), per ANSI/ESDA/JEDEC JS-001(1) ±2000 Charged-device model (CDM), per JEDEC specification JESD22-C101(2) UNIT V ±750 JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted)(1) MIN MAX 7.5 48 V –40 125 °C VIN Voltage Operating Junction (1) (2) Temperature(2) UNIT Recommended Operating Conditions are conditions under the device is intended to be functional. For specifications and test conditions, see Section 6.5. High junction temperatures degrade operating lifetimes. Operating lifetime is de-rated for junction temperatures greater than 125°C. 6.4 Thermal Characteristics LM25018 THERMAL METRICS(1) WSON NGU SO PowerPAD DDA UNIT 8 PINS θJA Junction-to-ambient thermal resistance 41.3 41.1 °C/W θJC(bot) Junction-to-case (bottom) thermal resistance 3.2 2.4 °C/W ΨJB Junction-to-board thermal characteristic parameter 19.2 24.4 °C/W θJB Junction-to-board thermal resistance 19.1 30.6 °C/W θJC(top) Junction-to-case (top) thermal resistance 34.7 37.3 °C/W ΨJT Junction-to-top thermal characteristic parameter 0.3 6.7 °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 5 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 6.5 Electrical Characteristics Typical values correspond to TJ = 25°C. Minimum and maximum limits apply over –40°C to 125°C junction temperature range, unless otherwise stated. VIN = 48 V unless otherwise stated. See(1). PARAMETER TEST CONDITIONS MIN TYP MAX 6.25 7.6 8.55 UNIT VCC SUPPLY VCC Reg VCC Regulator Output VIN = 48 V, ICC = 20 mA VCC Current Limit VIN = 48 V(2) 26 VCC Undervoltage Lockout Voltage (VCC increasing) V mA 4.15 4.5 VCC Undervoltage Hysteresis 4.9 V 300 mV VIN = 9 V, ICC = 20 mA 2.3 V IIN Operating Current Nonswitching, FB = 3 V 1.75 IIN Shutdown Current UVLO = 0 V 50 225 µA ITEST = 200 mA, BST-SW = 7 V 0.8 1.8 Ω 0.45 1 Ω 3 3.6 V VCC Dropout Voltage mA SWITCH CHARACTERISTICS Buck Switch RDS(ON) Synchronous RDS(ON) ITEST = 200 mA Gate Drive UVLO VBST – VSW Rising 2.4 Gate Drive UVLO Hysteresis 260 mV CURRENT LIMIT Current Limit Threshold 390 Current Limit Response Time Time to Switch Off OFF-Time Generator (Test 1) OFF-Time Generator (Test 2) 575 750 mA 150 ns FB = 0.1 V, VIN = 48 V 12 µs FB = 1.0 V, VIN = 48 V 2.5 µs REGULATION AND OVERVOLTAGE COMPARATORS FB Regulation Level Internal Reference Trip Point for Switch ON FB Overvoltage Threshold Trip Point for Switch OFF 1.2 1.225 FB Bias Current 1.25 V 1.62 V 60 nA UNDERVOLTAGE SENSING FUNCTION UV Threshold UV Rising UV Hysteresis Input Current UV = 2.5 V Remote Shutdown Threshold Voltage at UVLO Falling 1.19 1.225 1.26 V –10 –20 –29 µA 0.32 0.66 V 110 mV 165 °C 20 °C Remote Shutdown Hysteresis THERMAL SHUTDOWN Tsd Thermal Shutdown Temperature Thermal Shutdown Hysteresis (1) (2) All hot and cold limits are specified by correlating the electrical characteristics to process and temperature variations and applying statistical process control. VCC provides self bias for the internal gate drive and control circuits. Device thermal limitations limit external loading. 6.6 Switching Characteristics Typical values correspond to TJ = 25°C. Minimum and maximum limits apply over –40°C to 125°C junction temperature range unless otherwise stated. VIN = 48 V unless otherwise stated. MIN TYP MAX UNIT ON-TIME GENERATOR TON Test 1 VIN = 32 V, RON = 100 k 270 350 460 ns TON Test 2 VIN = 48 V, RON = 100 k 188 250 336 ns TON Test 4 VIN = 10 V, RON = 250 k 1880 3200 4425 ns MINIMUM OFF-TIME 6 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 Typical values correspond to TJ = 25°C. Minimum and maximum limits apply over –40°C to 125°C junction temperature range unless otherwise stated. VIN = 48 V unless otherwise stated. MIN Minimum Off-Timer TYP FB = 0 V MAX UNIT 144 ns 6.7 Typical Characteristics 100 8 7 90 5 80 VCC (V) Efficiency (%) 6 VOUT=10V, fsw=240kHz 70 4 3 2 60 24V 1 36V 48V 50 50 100 150 200 250 VCCvsVIN 0 300 0 2 4 6 Load Current (mA) 8 10 12 14 VIN (V) C003 C011 Figure 6-1. Efficiency at 240 kHz, 10 V Figure 6-2. VCC versus VIN 8 VIN=48V VIN=24V VIN=48V VIN=24V 7 ICC (mA) 6 1 MHz 5 4 450 kHz 3 2 8 9 10 11 12 13 14 VCC (V) C013 Figure 6-3. VCC versus ICC Figure 6-4. ICC versus External VCC 20 Current Limit Off-Time (µs) On-Time (ns) 10,000 1,000 100 RON=499KOhms 16 VIN=48V VIN=36V VIN=24V VIN=14V 12 8 4 RON=250kOhms RON=100kOhms 10 10 20 30 40 0 0.00 50 VIN (V) 0.25 0.50 0.75 1.00 1.25 VFB (V) C014 Figure 6-5. TON versus VIN and RON C015 Figure 6-6. TOFF (ILIM) vs VFB and VIN Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 7 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 1.84 120 UVLO=VIN, FB=3V UVLO=0 100 Shutdown Current (µA) Operating Current (mA) 1.80 1.76 1.72 1.68 1.64 80 60 40 20 1.60 0 0 10 20 30 40 50 0 10 VIN (V) 20 30 40 50 VIN (V) C016 C017 Figure 6-7. IIN versus VIN (Operating, Nonswitching) Figure 6-8. IIN versus VIN (Shutdown) 300 Frequency (kHz) 250 200 150 100 RON=499kOhms, VOUT=10V 50 10 15 20 25 30 35 40 45 50 VIN (V) C010 Figure 6-9. Switching Frequency versus VIN 8 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 7 Detailed Description 7.1 Overview The LM25018 step-down switching regulator features all the functions needed to implement a low-cost, efficient buck converter capable of supplying up to 325 mA to the load. This high voltage regulator contains 48 V, N-channel buck and synchronous switches, is easy to implement, and is provided in thermally-enhanced SO PowerPAD-8 and WSON-8 packages. The regulator operation is based on a constant on-time control scheme using an on-time inversely proportional to VIN. This control scheme does not require loop compensation. The current limit is implemented with a forced off-time inversely proportional to VOUT. This scheme ensures short circuit protection while providing minimum foldback. The LM25018 device can be applied in numerous applications to efficiently regulate down higher voltages. This regulator is well-suited for 12-V and 24-V rails. Protection features include: thermal shutdown, undervoltage lockout (UVLO), minimum forced off-time, and an intelligent current limit. 7.2 Functional Block Diagram LM25018 START-UP REGULATOR VIN VCC V UVLO 20 µA 4.5V UVLO THERMAL SHUTDOWN UVLO 1.225V SD VDD REG BST 0.66V SHUTDOWN BG REF VIN DISABLE ON/OFF TIMERS RON 1.225V SW COT CONTROL LOGIC FEEDBACK FB OVER-VOLTAGE 1.62V CURRENT LIMIT ONE-SHOT ILIM COMPARATOR + VILIM RTN 7.3 Feature Description 7.3.1 Control Overview The LM25018 buck regulator employs a control principle based on a comparator and a one-shot on-timer, with the output voltage feedback (FB) compared to an internal reference (1.225 V). If the FB voltage is below the reference, the internal buck switch is turned on for the one-shot timer period, which is a function of the input voltage and the programming resistor (RON). Following the on-time, the switch remains off until the FB voltage falls below the reference, but never before the minimum off-time forced by the minimum off-time one-shot timer. When the FB pin voltage falls below the reference and the minimum off-time one-shot period expires, the buck Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 9 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 switch is turned on for another on-time one-shot period. This continues until regulation is achieved and the FB voltage is approximately equal to 1.225 V (typ). In a synchronous buck converter, the low-side (sync) FET is on when the high-side (buck) FET is off. The inductor current ramps up when the high-side switch is on and ramps down when the high-side switch is off. There is no diode emulation feature in this IC, therefore, the inductor current can ramp in the negative direction at light load. This causes the converter to operate in continuous conduction mode (CCM) regardless of the output loading. The operating frequency remains relatively constant with load and line variations. The operating frequency can be calculated as shown in Equation 1. fSW VOUT 9 u 10 11 u RON (1) The output voltage (VOUT) is set by two external resistors (RFB1 and RFB2). The regulated output voltage is calculated as shown in Equation 2. VOUT = 1.225V x RFB2 + RFB1 RFB1 (2) This regulator regulates the output voltage based on ripple voltage at the feedback input, requiring a minimum amount of ESR for the output capacitor (COUT). A minimum of 25 mV of ripple voltage at the feedback pin (FB) is required for the LM25018. In cases where the capacitor ESR is too small, additional series resistance can be required (RC in Figure 7-1). For applications where lower output voltage ripple is required, the output can be taken directly from a low ESR output capacitor, as shown in Figure 7-1. However, RC slightly degrades the load regulation. L1 VOUT SW LM25018 RC RFB2 FB + RFB1 COUT VOUT (low ripple) Figure 7-1. Low Ripple Output Configuration 7.3.2 VCC Regulator The LM25018 device contains an internal high voltage linear regulator with a nominal output of 7.6 V. The input pin (VIN) can be connected directly to the line voltages up to 48 V. The VCC regulator is internally current limited to 30 mA. The regulator sources current into the external capacitor at VCC. This regulator supplies current to internal circuit blocks including the synchronous MOSFET driver and the logic circuits. When the voltage on the VCC pin reaches the undervoltage lockout threshold of 4.5 V, the IC is enabled. The VCC regulator contains an internal diode connection to the BST pin to replenish the charge in the gate drive boot capacitor when SW pin is low. At high input voltages, the power dissipated in the high voltage regulator is significant and can limit the overall achievable output power. As an example, with the input at 48 V and switching at high frequency, the VCC regulator can supply up to 7 mA of current, resulting in 48 V × 7 mA = 336 mW of power dissipation. If the VCC voltage is driven externally by an alternate voltage source, between 8.55 V and 13 V, the internal regulator is disabled. This reduces the power dissipation in the IC. 7.3.3 Regulation Comparator The feedback voltage at FB is compared to an internal 1.225-V reference. In normal operation, when the output voltage is in regulation, an on-time period is initiated when the voltage at FB falls below 1.225 V. The high-side switch stays on for the on-time, causing the FB voltage to rise above 1.225 V. After the on-time period, the high-side switch stays off until the FB voltage again falls below 1.225 V. During start-up, the FB voltage is below 1.225 V at the end of each on-time, causing the high-side switch to turn on immediately after the minimum forced 10 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 off-time of 144 ns. The high-side switch can be turned off before the on-time is over if the peak current in the inductor reaches the current limit threshold. 7.3.4 Overvoltage Comparator The feedback voltage at FB is compared to an internal 1.62-V reference. If the voltage at FB rises above 1.62 V, the on-time pulse is immediately terminated. This condition can occur if the input voltage and the output load change suddenly. The high-side switch does not turn on again until the voltage at FB falls below 1.225 V. 7.3.5 On-Time Generator The on-time for the LM25018 device is determined by the RON resistor, and is inversely proportional to the input voltage (VIN), resulting in a nearly constant frequency as VIN is varied over its range. The on-time equation for the LM25018 is determined in Equation 3. TON = 10-10 x RON VIN (3) See Figure 6-5. RON must be selected for a minimum on-time (at maximum VIN) greater than 100 ns, for proper operation. This requirement limits the maximum switching frequency for high VIN. 7.3.6 Current Limit The LM25018 device contains an intelligent current limit off-timer. If the current in the buck switch exceeds 575 mA, the present cycle is immediately terminated, and a non-resetable off-timer is initiated. The length of off-time is controlled by the FB voltage and the input voltage VIN. As an example, when FB = 0 V and VIN = 48 V, the maximum off-time is set to 16 μs. This condition occurs when the output is shorted, and during the initial part of start-up. This amount of time ensures safe short circuit operation up to the maximum input voltage of 48 V. In cases of overload where the FB voltage is above zero volts (not a short circuit), the current limit off-time is reduced. Reducing the off-time during less severe overload reduces the amount of foldback, recovery time, and start-up time. The off-time is calculated from Equation 4. TOFF(ILIM) = 0.07 x VIN Ps VFB + 0.2V (4) The current limit protection feature is peak limited. The maximum average output is less than the peak. 7.3.7 N-Channel Buck Switch and Driver The LM25018 device integrates an N-Channel Buck switch and associated floating high-voltage gate driver. The gate driver circuit works in conjunction with an external bootstrap capacitor and an internal high-voltage diode. A 0.01-µF ceramic capacitor connected between the BST pin and the SW pin provides the voltage to the driver during the on-time. During each off-time, the SW pin is at approximately 0 V, and the bootstrap capacitor charges from VCC through the internal diode. The minimum off-timer, set to 144 ns, ensures a minimum time each cycle to recharge the bootstrap capacitor. 7.3.8 Synchronous Rectifier The LM25018 device provides an internal synchronous N-Channel MOSFET rectifier. This MOSFET provides a path for the inductor current to flow when the high-side MOSFET is turned off. The synchronous rectifier has no diode emulation mode, and is designed to keep the regulator in continuous conduction mode even during light loads which would otherwise result in discontinuous operation. 7.3.9 Undervoltage Detector The LM25018 device contains a dual-level undervoltage lockout (UVLO) circuit. A summary of threshold voltages and operational states is provided in the Section 7.4. When the UVLO pin voltage is below 0.66 V, the controller is in a low current shutdown mode. When the UVLO pin voltage is greater than 0.66 V but less than 1.225 V, the controller is in standby mode. In standby mode, the VCC bias regulator is active while the regulator output is disabled. When the VCC pin exceeds the VCC undervoltage threshold and the UVLO pin Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 11 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 voltage is greater than 1.225 V, normal operation begins. An external set-point voltage divider from VIN to GND can be used to set the minimum operating voltage of the regulator. UVLO hysteresis is accomplished with an internal 20-μA current source that is switched on or off into the impedance of the set-point divider. When the UVLO threshold is exceeded, the current source is activated to quickly raise the voltage at the UVLO pin. The hysteresis is equal to the value of this current times the resistance RUV2. If the UVLO pin is wired directly to the VIN pin, the regulator begins operation once the VCC undervoltage is satisfied. VIN 2 VIN CIN + RUV2 LM25018 3 UVLO RUV1 Figure 7-2. UVLO Resistor Setting 7.3.10 Thermal Protection The LM25018 device must be operated so the junction temperature does not exceed 150°C during normal operation. An internal Thermal Shutdown circuit is provided to protect the LM25018 in the event of a higher than normal junction temperature. When activated, typically at 165°C, the controller is forced into a low power reset state, disabling the buck switch and the VCC regulator. This feature prevents catastrophic failures from accidental device overheating. When the junction temperature reduces below 145°C (typical hysteresis = 20°C), the VCC regulator is enabled, and normal operation is resumed. 7.3.11 Ripple Configuration The LM25018 uses constant on-time (COT) control scheme, in which the on-time is terminated by an ontimer, and the off-time is terminated by the feedback voltage (VFB) falling below the reference voltage (VREF). Therefore, for stable operation, the feedback voltage must decrease monotonically, in phase with the inductor current during the off-time. Furthermore, this change in feedback voltage (VFB) during off-time must be large enough to suppress any noise component present at the feedback node. Table 7-1 shows three different methods for generating appropriate voltage ripple at the feedback node. Type 1 and Type 2 ripple circuits couple the ripple at the output of the converter to the feedback node (FB). The output voltage ripple has two components: 1. Capacitive ripple caused by the inductor current ripple charging/discharging the output capacitor. 2. Resistive ripple caused by the inductor current ripple flowing through the ESR of the output capacitor. The capacitive ripple is not in phase with the inductor current. As a result, the capacitive ripple does not decrease monotonically during the off-time. The resistive ripple is in phase with the inductor current and decreases monotonically during the off-time. The resistive ripple must exceed the capacitive ripple at the output node (VOUT) for stable operation. If this condition is not satisfied unstable switching behavior is observed in COT converters, with multiple on-time bursts in close succession followed by a long off-time. Type 3 ripple method uses Rr and Cr and the switch node (SW) voltage to generate a triangular ramp. This triangular ramp is ac-coupled using Cac to the feedback node (FB). Since this circuit does not use the output voltage ripple, it is ideally suited for applications where low output voltage ripple is required. See AN-1481 Controlling Output Ripple and Achieving ESR Independence in Constant On-Time (COT) Regulator Designs Application Report for more details for each ripple generation method. 12 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 Table 7-1. Ripple Configurations TYPE 1 LOWEST COST CONFIGURATION TYPE 2 REDUCED RIPPLE CONFIGURATION VOUT TYPE 3 MINIMUM RIPPLE CONFIGURATION VOUT L1 VOUT L1 L1 R FB2 Cac R FB2 RC To FB Rr RC R FB2 Cac To FB GND C OUT C OUT R FB1 To FB R FB1 R FB1 GND GND 25 mV VOUT x RC > ûIL(MIN) VREF COUT Cr C> 5 gsw (RFB2||RFB1) (5) 25 mV RC > ûIL(MIN) (6) Cr = 3300 pF Cac = 100 nF (VIN(MIN) - VOUT) x TON RrCr < 25 mV (7) 7.3.12 Soft Start A soft-start feature can be implemented with the LM25018 using an external circuit. As shown in Figure 7-3, the soft-start circuit consists of one capacitor, C1, two resistors, R 1 and R2, and a diode, D. During the initial start-up, the VCC voltage is established prior to the VOUT voltage. Capacitor C1 is discharged and D is thereby forward biased. The FB voltage is pulled up above the reference voltage (1.225 V) and switching is thereby disabled. As capacitor C1 charges, the voltage at node B gradually decreases and switching commences. VOUT gradually rises to maintain the FB voltage at the reference voltage. Once the voltage at node B is less than a diode drop above the FB voltage, the soft-start sequence is finished and D is reverse biased. During the initial part of the start-up, the FB voltage can be approximated as shown in Equation 8. VFB = (VCC - VD) x RFB1 x RFB2 R2 x (RFB1 + RFB2) + RFB1 x RFB2 (8) C1 is charged after the first start-up. Diode D1 is optional and can be added to discharge C1 and initialize the soft-start sequence when the input voltage experiences a momentary drop. To achieve the desired soft start, the following design guidance is recommended: 1. R2 is selected so that VFB is higher than 1.225 V for a VCC of 4.5 V, but is lower than 5 V when VCC is 8.55 V. If an external VCC is used, VFB must not exceed 5 V at maximum VCC. 2. C1 is selected to achieve the desired start-up time which can be determined from Equation 9. tS § C1 u ¨ R2 © RFB1 u RFB2 · ¸ RFB1 RFB2 ¹ (9) 3. R1 is used to maintain the node B voltage at zero after the soft start is finished. A value larger than the feedback resistor divider is preferred. Note that the effect of resistor R1 is ignored in Equation 9. With component values from the applications schematic shown in Figure 8-1, selecting C1 = 1 µF, R2 = 1 kΩ, and R1 = 30 kΩ results in a soft-start time of about 2 ms. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 13 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 VOUT VCC C1 RFB2 R2 To FB D D1 B RFB1 R1 Figure 7-3. Soft-Start Circuit 7.4 Device Functional Modes The UVLO pin controls the operating mode of the LM25018 device (see Table 7-2 for the detailed functional states). Table 7-2. UVLO Mode UVLO VCC MODE < 0.66 V Disabled Shutdown VCC Regulator Disabled. Switching Disabled 0.66 V to 1.225 V Enabled Standby VCC Regulator Enabled Switching Disabled VCC < 4.5 V Standby VCC Regulator Enabled. Switching Disabled VCC > 4.5 V Operating > 1.225 V 14 Submit Document Feedback DESCRIPTION VCC Enabled. Switching Enabled Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 8 Application and Implementation Note Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes, as well as validating and testing their design implementation to confirm system functionality. 8.1 Application Information The LM25018 device is step-down dc-to-dc converter. The device is typically used to convert a higher dc voltage to a lower dc voltage with a maximum available output current of 325 mA. Use the following design procedure to select component values for the LM25018 device. Alternately, use the WEBENCH® software to generate a complete design. The WEBENCH software uses an iterative design procedure and accesses a comprehensive database of components when generating a design. This section presents a simplified discussion of the design process. 8.2 Typical Applications 8.2.1 Application Circuit: 12.5-V to 48-V Input and 10-V, 325-mA Output Buck Converter The application schematic of a buck supply is shown in Figure 8-1. For output voltage (VOUT) above the maximum regulation threshold of VCC (8.55 V, see Section 6.5), the VCC pin can be connected to VOUT through a diode (D2), for higher efficiency and lower power dissipation in the IC. The design example shown in Figure 8-1 uses equations from the Section 7.3 with component names provided in the Typical Application. Corresponding component designators from Figure 8-1 are also provided for each selected value. 12.5 V - 48 V LM25018 0Ω 1 0.1 237 0Ω 4.7 Figure 8-1. Final Schematic for 12.5-V to 48-V Input, and 10-V, 300-mA Output Buck Converter 8.2.1.1 Design Requirements Selection of external components is illustrated through a design example. The design example specifications are shown in Table 8-1. Table 8-1. Buck Converter Design Specifications DESIGN PARAMETERS VALUE Input Voltage Range 12.5 V to 48 V Output Voltage 10 V Maximum Load Current 300 mA Nominal Switching Frequency ≈ 440 kHz Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 15 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 8.2.1.2 Detailed Design Procedure 8.2.1.2.1 Custom Design With WEBENCH® Tools Click here to create a custom design using the LM25018 device with the WEBENCH® Power Designer. 1. Start by entering the input voltage (VIN), output voltage (VOUT), and output current (IOUT) requirements. 2. Optimize the design for key parameters such as efficiency, footprint, and cost using the optimizer dial. 3. Compare the generated design with other possible solutions from Texas Instruments. The WEBENCH Power Designer provides a customized schematic along with a list of materials with real-time pricing and component availability. In most cases, these actions are available: • Run electrical simulations to see important waveforms and circuit performance • Run thermal simulations to understand board thermal performance • Export customized schematic and layout into popular CAD formats • Print PDF reports for the design, and share the design with colleagues Get more information about WEBENCH tools at www.ti.com/WEBENCH. 8.2.1.2.2 RFB1, RFB2 VOUT = VFB x (RFB2 / RFB1 + 1), and since VFB = 1.225 V, the ratio of RFB2 to RFB1 is calculated to be 7:1. Standard values of RFB2 = R1 = 6.98 kΩ and RFB1 = R6 = 1.00 kΩ are chosen. Other values can be used as long as the 7:1 ratio is maintained. 8.2.1.2.3 Frequency Selection At the minimum input voltage, the maximum switching frequency of LM25018 is restricted by the forced minimum off-time (TOFF(MIN)) as shown in Equation 10. gSW(MAX) = 1 - DMAX 1 - 10/12.5 = = 1 MHz 200 ns TOFF(MIN) (10) Similarly, at maximum input voltage, the maximum switching frequency of LM25018 is restricted by the minimum TON as shown in Equation 11. gSW(MAX) = DMIN 10/48 = = 2.1 MHz TON(MIN) 100 ns (11) Resistor RON sets the nominal switching frequency based on Equation 12. ¦SW VOUT K u RON (12) where • K = 9 × 10–11 Operation at high switching frequency results in lower efficiency while providing the smallest solution. For this example, 440 kHz was selected as the target switching frequency. The calculated value of RON = 253 kΩ. The standard value for RON = R3 is 237 kΩ is selected. 8.2.1.2.4 Inductor Selection The minimum inductance is selected to limit the output ripple to 30 to 40 percent of the maximum load current. In addition, the peak inductor current at maximum load must be smaller than the minimum current limit threshold as given in Equation 13. The inductor current ripple is calculated using Equation 13. ûIL = 16 VIN - VOUT VOUT x VIN L1 x gSW (13) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 The maximum ripple is observed at maximum input voltage. To achieve the required output current of 300 mA without exceeding the peak current limit threshold, lower ripple current is required. Substituting VIN = 48 V and ΔIL = 30 percent × IOUT (max) results in L1 = 200 μH. The higher standard value of 220 μH is chosen. With this inductor value, the peak-to-peak minimum and maximum inductor current ripple are 21 mA and 82 mA at minimum and maximum input voltages, respectively. The peak inductor and switch current is shown in Equation 14. I LI (peak) I OUT 'I L (max) 2 341 mA (14) The calculated peak current of 341 mA is smaller than the minimum current limit threshold, which is 390 mA. In addition, the selected inductor must be able to operate at the maximum current limit threshold of 750 mA during startup and overload conditions without saturating. 8.2.1.2.5 Output Capacitor The output capacitor is selected to minimize the capacitive ripple across it. The maximum ripple is observed at maximum input voltage and can be calculated using Equation 15. COUT = ûIL 8 x gsw x ûVripple (15) where • ΔVripple is the voltage ripple across the capacitor and ΔIL is the peak-to-peak inductor current ripple. Assuming VIN = 48V and substituting ΔVripple = 10 mV gives COUT = 2.3 μF. A 4.7-μF standard value is selected for COUT = C9. An X5R or X7R type capacitor with a voltage rating 16 V or higher must be selected. 8.2.1.2.6 Type III Ripple Circuit Type III ripple circuit as described in Section 7.3.11 is chosen for this example. For a constant on-time converter to be stable, the injected in-phase ripple must be larger than the capacitive ripple on COUT. Using type III ripple circuit equations, the injected ripple at the FB pin is set to a level greater than the capacitive ripple as follows: Cr = C6 = 3300 pF Cac = C8 = 100 nF Rr d (VIN(MIN) VOUT ) u TON(VINMIN) (25mV u Cr ) (16) For TON, refer to Equation 3. Ripple resistor Rr is calculated to be 57.6 kΩ. This value provides the minimum ripple for stable operation. A smaller resistance must be selected to allow for variations in TON, COUT1, and other components. Rr = R4 = 46.4 kΩ is selected for this example application. 8.2.1.2.7 VCC and Bootstrap Capacitor The VCC capacitor provides charge to the bootstrap capacitor as well as internal circuitry and low-side gate driver. The bootstrap capacitor provides charge to high-side gate driver. The recommended value for CVCC = C7 is 1 μF. A good value for CBST = C1 is 0.01 μF. 8.2.1.2.8 Input Capacitor Input capacitor must be large enough to limit the input voltage ripple, which is calculated using Equation 17. CIN > IOUT(MAX) 4 x gSW x ûVIN (17) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 17 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 Choosing a ΔVIN = 0.5 V gives a minimum CIN = 0.34 μF. A standard value of 1 μF is selected for CIN = C4 . The input capacitor must be rated for the maximum input voltage under all conditions. A 50-V, X7R dielectric must be selected for this design. Input capacitor must be placed directly across V IN and RTN (pin 2 and 1) of the IC. If it is not possible to place all of the input capacitor close to the IC, a 0.1-μF capacitor must be placed near the IC to provide a bypass path for the high frequency component of the switching current. This helps limit the switching noise. 8.2.1.2.9 UVLO Resistors The UVLO resistors RUV1 and RUV2 set the UVLO threshold and hysteresis according to the following relationship between Equation 18 and Equation 19. VIN(HYS) = IHYS x RUV2 (18) VIN (UVLO,rising) = 1.225V x ( RUV2 + 1) RUV1 (19) where • IHYS = 20 μA Setting UVLO hysteresis of 2.5 V and UVLO rising threshold of 12 V results in RUV1 = 14.53 kΩ and RUV2 = 125 kΩ. Selecting standard values of RUV1 = R7 = 14 kΩ and RUV2 = R5 = 127 kΩ results in UVLO thresholds and hysteresis of 12.5 V to 2.5 V, respectively. 100 550 95 500 90 450 85 400 Frequency (kHz) Efficiency (%) 8.2.2 Application Curves 80 75 70 65 VIN=15V 60 300 250 200 150 VIN=24V 55 350 100 VIN=36V 50 50 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 IOUT(A) 10 Figure 8-2. Efficiency versus Load Current 15 20 25 30 35 Input Voltage (V) C001 40 45 50 C002 Figure 8-3. Frequency versus Input Voltage (IOUT = 100 mA) Figure 8-4. Typical Switching Waveform (VIN = 24 V, IOUT = 100 mA) 18 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 8.2.3 Typical Isolated DC-DC Converter Using LM25018 An isolated supply using LM25018 is shown in Figure 8-5. Inductor (L) in a typical buck circuit is replaced with a coupled inductor (X1). A diode (D1) is used to rectify the voltage on a secondary output. The nominal voltage at the secondary output (VOUT2) is given by Equation 20. VOUT2 VOUT1 u NS NP VF (20) where • • VF is the forward voltage drop of D1. NP and NS are the number of turns on the primary and secondary of coupled inductor X1. For output voltage (VOUT1) more than one diode drop above the maximum VCC (8.55 V), the VCC pin can be diode connected to VOUT1 for higher efficiency and low dissipation in the IC. See the AN-2292 Designing an Isolated Buck (Flybuck) Converter Application Report for a complete isolated bias design with a Fly-Buck™ converter. VOUT2 D1 + N2 COUT2 2.2 µF X1 LM25018 BST VIN 20V-95V 0.01 µF + CBST CIN 2.2 µF 100 µH VOUT1 SW 46.4 kΩ 1 nF Rr Cr VIN + N1 CBYP 0.47 µF + RON RUV2 127 kΩ RUV1 11.8 kΩ RON 124 kΩ 0.1 µF RTN COUT1 4.7 µF RFB2 VCC UVLO + Cac FB + D2 10 kΩ CVCC 1 µF RFB1 3.4 kΩ Figure 8-5. Typical Isolated Application Schematic 8.2.3.1 Design Requirements DESIGN PARAMETERS VALUE Input Range 15 V to 48 V Primary Output Voltage 5.25 V Secondary (Isolated) Output Voltage 4.75 V Maximum Output Current (Primary + Secondary) 300 mA Maximum Power Output 1.5 W Nominal Switching Frequency 500 kHz 8.2.3.2 Detailed Design Procedure 8.2.3.2.1 Transformer Turns Ratio The transformer turns ratio is selected based on the ratio of the primary output voltage to the secondary (isolated) output voltage. In this design example, the two outputs are nearly equal and a 1:1 turns ratio transformer is selected. Therefore, N2 / N1 = 1. If the secondary (isolated) output voltage is significantly higher or lower than the primary output voltage, a turns ratio less than or greater than 1 is recommended. The primary output voltage is normally selected based on the input voltage range such that the duty cycle of the converter does not exceed 50% at the minimum input voltage. This condition is satisfied if VOUT1 < VIN_MIN / 2. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 19 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 8.2.3.2.2 Total IOUT The total primary referred load current is calculated by multiplying the isolated output loads by the turns ratio of the transformer as shown in Equation 21. IOUT(MAX) IOUT1 IOUT2 u N2 N1 0.3 A (21) 8.2.3.2.3 RFB1, RFB2 The feedback resistors are selected to set the primary output voltage. The selected value for RFB1 is 3.40 kΩ. RFB2 can be calculated using the following equations to set VOUT1 to the specified value of 5 V. A standard resistor value of 10 kΩ is selected for RFB2. VOUT1 = 1.225V x (1 + RFB2 ) RFB1 § VOUT1 · 1¸ u RFB1 ¨ © 1.225 ¹ o RFB2 (22) 10.4 k: (23) 8.2.3.2.4 Frequency Selection Equation 1 is used to calculate the value of RON required to achieve the desired switching frequency. fSW VOUT1 K u RON (24) where • K = 9 × 10–11 For VOUT1 of 5 V and fSW of 500 kHz, the calculated value of RON is 111 kΩ. A standard value of 124 kΩ is selected for this design to allow for second-order effects at high switching frequency that are not included in Equation 24. 8.2.3.2.5 Transformer Selection A coupled inductor or a flyback-type transformer is required for this topology. Energy is transferred from primary to secondary when the low-side synchronous switch of the buck converter is conducting. The maximum inductor primary ripple current that can be tolerated without exceeding the buck switch peak current limit threshold (0.39-A minimum) is given by Equation 25. 'IL1 N2 · § ¨ 0.39 A IOUT1 IOUT2 u N1 ¸ u 2 © ¹ 0.18 A (25) Using the maximum peak-to-peak inductor ripple current ΔIL1 from Equation 25, the minimum inductor value is given by Equation 26. L1 VIN(MAX) VOUT 'IL1 u fSW u VOUT VIN(MAX) 49.7 PH (26) A higher value of 100 µH is selected to insure the high-side switch current does not exceed the minimum peak current limit threshold. 8.2.3.2.6 Primary Output Capacitor In a conventional buck converter, the output ripple voltage is calculated as shown in Equation 27. f 'VOUT = 20 'IL1 x f x COUT1 (27) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 To limit the primary output ripple voltage ΔVOUT1 to approximately 50 mV, an output capacitor COUT1 of 0.45 µF would be required for a conventional buck converter. Figure 8-6 shows the primary winding current waveform (IL1) of a Fly-Buck converter. The reflected secondary winding current adds to the primary winding current during the buck switch off-time. Because of this increased current, the output voltage ripple is not the same as in conventional buck converter. The output capacitor value calculated in Equation 27 must be used as the starting point. Optimization of output capacitance over the entire line and load range must be done experimentally. If the majority of the load current is drawn from the secondary isolated output, a better approximation of the primary output voltage ripple is given by Equation 28. 'VOUT1 N2 · § ¨ IOUT2 u N1 ¸ u TON(MAX) © ¹ COUT1 (28) TON(MAX) x IOUT2 x N2/N1 IL1 IOUT2 IL2 TON(MAX) x IOUT2 Figure 8-6. Current Waveforms for COUT1 Ripple Calculation To limit the maximum primary output voltage ripple due to reflected secondary current to 50 mV, an output capacitor (COUT1) of 4 μF is required. A standard 4.7-µF, 16-V capacitor is selected for this design. If lower output voltage ripple is required, a higher value must be selected for COUT1 and COUT2. 8.2.3.2.7 Secondary Output Capacitor A simplified waveform for secondary output current (IOUT2) is shown in Figure 8-7. IOUT2 IL2 TON(MAX) x IOUT2 Figure 8-7. Secondary Current Waveforms for COUT2 Ripple Calculation The secondary output current (IOUT2) is sourced by COUT2 during on-time of the buck switch, TON. Ignoring the current transition times in the secondary winding, the secondary output capacitor ripple voltage can be calculated using Equation 29. 'VOUT2 IOUT2 u TON(MAX) COUT2 (29) For a 1:1 transformer turns ratio, the primary and secondary voltage ripple equations are identical. A COUT2 value of 2.2 μF is selected for this design example. If lower output voltage ripple is required, a higher value must be selected for COUT1 and COUT2. 8.2.3.2.8 Type III Feedback Ripple Circuit Type III ripple circuit as described in Section 7.3.11 is required for the Fly-Buck topology. Type I and Type II ripple circuits use series resistance and the triangular inductor ripple current to generate ripple at VOUT and the FB pin. The primary ripple current of a Fly-Buck is the combination or primary and reflected secondary currents as shown in Figure 8-6. In the Fly-Buck topology, Type I and Type II ripple circuits suffer from large jitter as the reflected load current affects the feedback ripple. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 21 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 VOUT L1 Rr Cac C OUT Cr R FB2 GND To FB R FB1 Figure 8-8. Type III Ripple Circuit Selecting the Type III ripple components using the equations from the Section 7.3.11 section ensures that the FB pin ripple is be greater than the capacitive ripple from the primary output capacitor COUT1. The feedback ripple component values are chosen as shown in Equation 30. Cr 1000 pF Cac 0.1 PF Rr Cr d (VIN(MIN) VOUT ) u TON (30) 100 mV The calculated value for Rr is 66 kΩ. This value provides the minimum ripple for stable operation. A smaller resistance must be selected to allow for variations in TON, COUT1, and other components. For this design, Rr value of 46.4 kΩ is selected. 8.2.3.2.9 Secondary Diode The reverse voltage across secondary-rectifier diode D1 when the high-side buck switch is off can be calculated using Equation 31. VD1 = N2 VIN N1 (31) For a VIN_MAX of 48 V and the 1:1 turns ratio of this design, a 60-V Schottky is selected. 8.2.3.2.10 VCC and Bootstrap Capacitor A 1-µF capacitor of 16-V or higher rating is recommended for the VCC regulator bypass capacitor. A good value for the BST pin bootstrap capacitor is 0.01-µF with a 16-V or higher rating. 8.2.3.2.11 Input Capacitor The input capacitor is typically a combination of a smaller bypass capacitor located near the regulator IC and a larger bulk capacitor. The total input capacitance must be large enough to limit the input voltage ripple to a desired amplitude. For input ripple voltage ΔVIN, CIN can be calculated using Equation 32. CIN t IOUT(MAX) 4 u f u 'VIN (32) Choosing a ΔVIN of 0.5 V gives a minimum CIN of 0.3 μF. A standard value of 0.47 μF is selected for CBYP in this design. A bulk capacitor of higher value reduces voltage spikes due to parasitic inductance between the power source to the converter. A standard value of 2.2 μF is selected for for CIN in this design. The voltage ratings of the two input capacitors must be greater than the maximum input voltage under all conditions. 8.2.3.2.12 UVLO Resistors UVLO resistors RUV1 and RUV2 set the undervoltage lockout threshold and hysteresis according to Equation 33 and Equation 34. 22 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 VIN (HYS) = IHYS x RUV2 VIN (UVLO, rising) = 1.225V x (33) R ( RUV2 UV1 + 1) (34) where • IHYS = 20 μA, typical For a UVLO hysteresis of 2.5 V and UVLO rising threshold of 15 V, Equation 33 and Equation 34 require RUV1 of 11.8 kΩ and RUV2 of 127 kΩ. 8.2.3.2.13 VCC Diode Diode D2 is an optional diode connected between VOUT1 and the VCC regulator output pin. When VOUT1 is more than one diode drop greater than the VCC voltage, the VCC bias current is supplied from VOUT1. This results in reduced power losses in the internal VCC regulator which improves converter efficiency. VOUT1 must be set to a voltage at least one diode drop higher than 8.55 V (the maximum VCC voltage) if D2 is used to supply bias current. 8.2.3.3 Application Curves Figure 8-9. Steady State Waveform (VIN = 24 V, IOUT1 = 0 mA, IOUT2 = 200 mA) Figure 8-10. Step Load Response (VIN = 24 V, IOUT1 = 0, Step Load on IOUT2 = 100 mA to 200 mA) 80 75 EFFICIENCY (%) 70 65 60 55 50 15V 24V 36V 45 40 50 100 150 200 IOUT2 (mA) 250 300 C001 Figure 8-11. Efficiency at 500 kHz, VOUT1 = 5 V Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 23 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 9 Power Supply Recommendations The LM25018 is a power-management device. The power supply for the device is any DC voltage source within the specified input range. 24 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 10 Layout 10.1 Layout Guidelines A proper layout is essential for optimum performance of the circuit. In particular, the following guidelines must be observed: 1. CIN: The loop consisting of input capacitor (CIN), VIN pin, and RTN pin carries switching currents. Therefore, the input capacitor must be placed close to the IC, directly across VIN and RTN pins, and the connections to these two pins must be direct to minimize the loop area. In general, it is not possible to accommodate all of input capacitance near the IC. A good practice is to use a 0.1-μF or 0.47-μF capacitor directly across the VIN and RTN pins close to the IC, and the remaining bulk capacitor as close as possible (see Figure 10-1). 2. CVCC and CBST: The VCC and bootstrap (BST) bypass capacitors supply switching currents to the high and low side gate drivers. These two capacitors must also be placed as close to the IC as possible, and the connecting trace length and loop area should be minimized (see Figure 10-1). 3. The Feedback trace carries the output voltage information and a small ripple component that is necessary for proper operation of LM25018. Therefore, take care while routing the feedback trace to avoid coupling any noise to this pin. In particular, feedback trace should not run close to magnetic components, or parallel to any other switching trace. 4. SW trace: The SW node switches rapidly between VIN and GND every cycle and is therefore a possible source of noise. The SW node area should be minimized. In particular, the SW node should not be inadvertently connected to a copper plane or pour. 10.2 Layout Example RTN 1 VIN 2 UVLO 3 RON 4 8 SW 7 BST 6 VCC 5 FB CIN SO Power PAD-8 CVCC Figure 10-1. Placement of Bypass Capacitors Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 25 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 11 Device and Documentation Support 11.1 Device Support 11.1.1 Third-Party Products Disclaimer TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE. 11.1.2 Development Support 11.1.2.1 Custom Design With WEBENCH® Tools Click here to create a custom design using the LM25018 device with the WEBENCH® Power Designer. 1. Start by entering the input voltage (VIN), output voltage (VOUT), and output current (IOUT) requirements. 2. Optimize the design for key parameters such as efficiency, footprint, and cost using the optimizer dial. 3. Compare the generated design with other possible solutions from Texas Instruments. The WEBENCH Power Designer provides a customized schematic along with a list of materials with real-time pricing and component availability. In most cases, these actions are available: • Run electrical simulations to see important waveforms and circuit performance • Run thermal simulations to understand board thermal performance • Export customized schematic and layout into popular CAD formats • Print PDF reports for the design, and share the design with colleagues Get more information about WEBENCH tools at www.ti.com/WEBENCH. 11.2 Documentation Support 11.2.1 Related Documentation • • AN-1481 Controlling Output Ripple and Achieving ESR Independence in Constant On-Time (COT) Regulator Designs Application Report AN-2292 Designing an Isolated Buck (Flybuck) Converter Application Report 11.3 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. Click on Subscribe to updates to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 11.4 Support Resources TI E2E™ support forums are an engineer's go-to source for fast, verified answers and design help — straight from the experts. Search existing answers or ask your own question to get the quick design help you need. Linked content is provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. 11.5 Trademarks Fly-Buck™ and TI E2E™ are trademarks of Texas Instruments. WEBENCH® are registered trademarks of Texas Instruments. All trademarks are the property of their respective owners. 26 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 LM25018 www.ti.com SNVS953G – DECEMBER 2012 – REVISED MAY 2021 11.6 Electrostatic Discharge Caution This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. 11.7 Glossary TI Glossary This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25018 27 PACKAGE OPTION ADDENDUM www.ti.com 10-Dec-2020 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) LM25018MR/NOPB ACTIVE SO PowerPAD DDA 8 95 RoHS & Green SN Level-3-260C-168 HR -40 to 125 L25018 MR LM25018MRE/NOPB ACTIVE SO PowerPAD DDA 8 250 RoHS & Green SN Level-3-260C-168 HR -40 to 125 L25018 MR LM25018MRX/NOPB ACTIVE SO PowerPAD DDA 8 2500 RoHS & Green SN Level-3-260C-168 HR -40 to 125 L25018 MR LM25018SD/NOPB ACTIVE WSON NGU 8 1000 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 L25018 LM25018SDE/NOPB ACTIVE WSON NGU 8 250 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 L25018 LM25018SDX/NOPB ACTIVE WSON NGU 8 4500 RoHS & Green SN Level-1-260C-UNLIM -40 to 125 L25018 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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