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LM25148RGYR

LM25148RGYR

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    VFQFN24_EP

  • 描述:

    降压 稳压器 正 输出 降压 DC DC 切换控制器 IC 24-VQFN(5.5x3.5)

  • 数据手册
  • 价格&库存
LM25148RGYR 数据手册
LM25148 SNVSC05 – DECEMBER 2021 LM25148 42-V Synchronous Buck DC/DC Controller with Ultra-Low IQ and Dual Random Spread Spectrum 1 Features 2 Applications • • • • • • • • • • • Functional Safety-Capable – Documentation available to aid functional safety system design Integrated EMI mitigation – Selectable dual random spread spectrum (DRSS) feature for enhanced EMI performance across low and high-frequency bands – Optimized for CISPR 32 Class B requirements Versatile synchronous buck DC/DC controller – Wide input voltage range of 3.5 V to 42 V – 1% accurate, fixed 3.3-V, 5-V, 12-V, or adjustable output from 0.8 V to 36 V – 150°C maximum junction temperature – Lossless DCR or shunt current sensing – Shutdown mode current: 2.3 µA – No-load sleep current: 9.5 µA – Internal 3-ms soft-start ramp – Stackable up to two phases – Advanced dropout with frequency foldback – Internal bootstrap diode Switching frequency from 100 kHz to 2.2 MHz – SYNC in and SYNC out capability – Selectable PFM or FPWM modes Inherent protection features for robust design – Internal hiccup mode overcurrent protection – ENABLE and PGOOD functions – VCC, VDDA, and gate-drive UVLO protection – Internal or external loop compensation – Thermal shutdown protection with hysteresis Create a custom design using the LM25148 with WEBENCH® Power Designer Building automation Industrial transport Power delivery Test and measurement Aerospace and defense 3 Description The LM25148 is a 42-V, ultra-low IQ synchronous buck DC/DC controller for high-current, single-output applications. The controller uses a peak current-mode control architecture for easy loop compensation, fast transient response, and excellent load and line regulation. The LM25148 can be set up in interleaved mode (paralleled output) with accurate current sharing for high-current applications. It can operate at input voltages as low as 3.5 V, at nearly 100% duty cycle if needed. The LM25148 has a unique EMI reduction feature known as dual random spread spectrum (DRSS). Combining low-frequency triangular and high-frequency random modulations mitigates EMI disturbances across lower and higher frequency bands, respectively. This hybrid technique aligns with the multiple resolution bandwidth (RBW) settings specified in industry-standard EMC tests. Device Information PART NUMBER PACKAGE(1) BODY SIZE (NOM) LM25148 VQFN (24) 3.5 mm × 5.5 mm (1) For all available packages, see the orderable addendum at the end of the data sheet VIN = 3.5 V...42 V 2 CVCC CIN 4.7 F VIN EN 2.2 F VCC CBOOT CNFG HO PFM/SYNC PG/SYNCOUT VDDA CBOOT 0.1 F Q1 LO 1.5 H SW Q2 LO LM25148 RS 3 m VOUT = 5 V IOUT = 12 A CO 4 47 F PGND RFB 24.9 k CS FB ISNS+ EXTCOMP AGND VCCX RT * Tie to GND if not used VDDA RRT 54.9 k CVDDA 0.1 F * VOUT tracks VIN if VIN < 5.4 V Typical Application Schematic CISPR 25 EMI Performance, 150 kHz to 30 MHz An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. LM25148 www.ti.com SNVSC05 – DECEMBER 2021 Table of Contents 1 Features............................................................................1 2 Applications..................................................................... 1 3 Description.......................................................................1 4 Revision History.............................................................. 2 5 Description (continued).................................................. 3 6 Pin Configuration and Functions...................................3 7 Specifications.................................................................. 5 7.1 Absolute Maximum Ratings........................................ 5 7.2 ESD Ratings............................................................... 5 7.3 Recommended Operating Conditions.........................5 7.4 Thermal Information....................................................6 7.5 Electrical Characteristics.............................................6 7.6 Typical Characteristics................................................ 9 8 Detailed Description......................................................13 8.1 Overview................................................................... 13 8.2 Functional Block Diagram......................................... 14 8.3 Feature Description...................................................15 8.4 Device Functional Modes..........................................24 9 Application and Implementation.................................. 25 9.1 Application Information............................................. 25 9.2 Typical Applications.................................................. 32 10 Power Supply Recommendations..............................47 11 Layout........................................................................... 48 11.1 Layout Guidelines................................................... 48 11.2 Layout Example...................................................... 51 12 Device and Documentation Support..........................53 12.1 Device Support....................................................... 53 12.2 Documentation Support.......................................... 54 12.3 Receiving Notification of Documentation Updates..55 12.4 Support Resources................................................. 55 12.5 Trademarks............................................................. 55 12.6 Electrostatic Discharge Caution..............................55 12.7 Glossary..................................................................55 13 Mechanical, Packaging, and Orderable Information.................................................................... 55 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. 2 DATE REVISION NOTES December 2021 * Initial release Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 5 Description (continued) Additional features of the LM25148 include 150°C maximum junction temperature operation, user-selectable diode emulation for lower current consumption at light-load conditions, open-drain power-good flag for fault reporting and output monitoring, precision enable input, monotonic start-up into prebiased load, integrated VCC bias supply regulator, internal 3-ms soft-start time, and thermal shutdown protection with automatic recovery. The LM25148 controller comes in a 3.5-mm × 5.5-mm thermally enhanced, 24-pin VQFN package. NC NC 1 24 6 Pin Configuration and Functions NC 2 23 NC CNFG 3 22 NC RT 4 21 VOUT EXTCOMP 5 20 ISNS+ 19 EN Exposed Pad (EP) FB 6 AGND 7 18 PFM/SYNC VDDA 8 17 PG/SYNCOUT VCC 9 16 VCCX 15 CBOOT PGND 10 11 12 13 HO 14 VIN LO SW Connect the exposed pad to AGND and PGND on the PCB. Figure 6-1. (Top View) Table 6-1. Pin Functions PIN NO. NAME I/O(1) DESCRIPTION 1 NC ̶ Connect to GND at the exposed pad to improve heat spreading. 2 NC ̶ Connect to GND at the exposed pad to improve heat spreading. 3 CNFG I Connect a resistor to ground to set primary/secondary, spread spectrum enable/disable, or interleaved operation. 4 RT I Frequency programming pin. A resistor from RT to AGND sets the oscillator frequency between 100 kHz and 2.2 MHz. 5 EXTCOMP O Transconductance error amplifier output. If used, connect the compensation network from EXTCOMP to AGND. 6 FB I Connect FB to VDDA to set the output voltage to 3.3 V. Connect FB using a 24.9 kΩ or 49.9 kΩ to VDDA to set the output voltage to 5 V or 12 V, respectively. Install a resistor divider from VOUT to AGND to set the output voltage setpoint between 0.8 V and 36 V. The FB regulation voltage is 0.8 V. 7 AGND G Analog ground connection. Ground return for the internal voltage reference and analog circuits 8 VDDA O Internal analog bias regulator. Connect a ceramic decoupling capacitor from VDDA to AGND. 9 VCC P VCC bias supply pin. Connect a ceramic capacitor between VCC and PGND. 10 PGND G Power ground connection pin for low-side MOSFET gate driver 11 LO O Low-side power MOSFET gate driver output Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 3 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 Table 6-1. Pin Functions (continued) PIN NO. I/O(1) DESCRIPTION 12 VIN P Supply voltage input source for the VCC regulator 13 HO O High-side power MOSFET gate driver output 14 SW P Switching node of the buck regulator and high-side gate driver return. Connect to the bootstrap capacitor, the source terminal of the high-side MOSFET, and the drain terminal of the low-side MOSFET. 15 CBOOT P High-side driver supply for bootstrap gate drive 16 VCCX P Optional input for an external bias supply. If VVCCX > 4.3 V, VCCX is internally connected to VCC and the internal VCC regulator is disabled. 17 PG/SYNCOUT O An open-collector output that goes low if VOUT is outside the specified regulation window. The PG/ SYNCOUT pin of the primary controller in dual-phase mode provides a 180° phase-shifted SYNCOUT signal. 18 PFM/SYNC I Connect PFM/SYNC to VDDA to enable diode emulation mode. Connect PFM to AGND to operate the LM25148 in forced PWM (FPWM) mode with continuous conduction at light loads. PFM can also be used as a synchronization input to synchronize the internal oscillator to an external clock signal. 19 EN I An active-high precision input with rising threshold of 1 V and hysteresis current of 10 µA. If the EN voltage is less than 0.5 V, the LM25148 is in shutdown mode, unless a SYNC signal is present on PFM/ SYNC. 20 ISNS+ I Current sense amplifier input. Connect this pin to the inductor side of the external current sense resistor (or to the relevant sense capacitor terminal if inductor DCR current sensing is used) using a low-current Kelvin connection. 21 VOUT I Output voltage sense and the current sense amplifier input. Connect VOUT to the output side of the current sense resistor (or to the relevant sense capacitor terminal if inductor DCR current sensing is used). 22 NC — Connect to GND at the exposed pad to improve heat spreading. 23 NC — Connect to GND at the exposed pad to improve heat spreading. 24 NC — Connect to GND at the exposed pad to improve heat spreading. (1) 4 NAME P = Power, G = Ground, I = Input, O = Output Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 7 Specifications 7.1 Absolute Maximum Ratings Over the recommended operating junction temperature range of –40℃ to 150℃ (unless otherwise noted) (1) Output voltage MIN MAX VOUT, ISNS+ to AGND –0.3 36 V VOUT to ISNS+ –0.3 0.3 V VIN to PGND –0.3 47 V SW to PGND –0.3 47 V SW to PGND, transient < 20 ns –5 CBOOT to SW V –0.3 CBOOT to SW, transient < 20 ns Input voltage UNIT 6.5 V –2 HO to SW V –0.3 HO to SW, transient < 20 ns VHB + 0.3 V –5 V LO to PGND –0.3 LO to PGND, transient < 20 ns –1.5 EN to PGND –0.3 47 V VCC, VCCX, VDDA, PG, FB, PFM/SYNC, RT, EXTCOMP to AGND –0.3 6.5 V CNFG to AGND –0.3 5.5 V Operating junction temperature, TJ –40 150 °C Storage temperature, Tstg –55 150 °C (1) VVCC + 0.3 V V Operation outside the Absolute Maximum Ratings may cause permanent device damage. Absolute Maximum Ratings do not imply functional operation of the device at these or any other conditions beyond those listed under Recommended Operating Conditions. If used outside the Recommended Operating Conditions but within the Absolute Maximum Ratings, the device may not be fully functional, and this may affect device reliability, functionality, performance, and shorten the device lifetime. 7.2 ESD Ratings VALUE V(ESD) (1) (2) Electrostatic discharge Human-body model (HBM), per ANSI/ESDA/ JEDEC JS-001 (1) ±2000 Charged device model (CDM), per ANSI/ESDA/ JEDEC JS-002 (2) ±750 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 7.3 Recommended Operating Conditions Over the operating junction temperature range of –40℃ to 150℃ (unless otherwise noted). (1) MIN NOM MAX UNIT VIN Input supply voltage range 3.5 42 V VOUT Output voltage range 0.8 36 V SW to PGND –0.3 42 V CBOOT to SW –0.3 5.25 V FB, EXTCOMP, RT, CNFG to AGND –0.3 5.25 V EN to PGND –0.3 42 V VCC, VCCX, VDDA, to PGND –0.3 5.25 V VOUT, ISNS+ to PGND –0.3 36 V PGND to AGND –0.3 0.3 V CNFG to AGND –0.3 5.5 V Operating junction temperature –40 150 °C TJ (1) 5 5 Recommended operating conditions are conditions under which the device is intended to be functional. For specifications and test conditions, see the Electrical Characteristics. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 5 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 7.4 Thermal Information LM25148 THERMAL METRIC(1) RGY (VQFN) UNIT 24 PINS RθJA Junction-to-ambient thermal resistance RθJC(top) Junction-to-case (top) thermal resistance 37.3 °C/W 32 RθJB °C/W Junction-to-board thermal resistance 15.5 °C/W ψJT Junction-to-top characterization parameter 1.2 °C/W ψJB Junction-to-board characterization parameter 15.5 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 5.6 °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application note 7.5 Electrical Characteristics TJ = –40°C to 150°C. Typical values are at TJ = 25°C and VIN = 12 V (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX 3.8 UNIT SUPPLY (VIN) IQ-VIN1 VIN shutdown current VEN = 0 V 2.3 IQ-VIN2 VIN standby current Non-switching, 0.5 V ≥ VEN ≤ 1 V 124 µA ISLEEP1 Sleep current, 3.3 V 1.03 V ≤ VEN ≤ 42 V, VVOUT = 3.3 V, in regulation, no-load, not switching, VPFM/SYNC =0V 9.5 19.7 µA ISLEEP2 Sleep current, 5 V VEN = 5 V, VVOUT = 5 V, in regulation, noload, not switching, VPFM/SYNC = 0 V 9.9 19.9 µA VSDN Shutdown to standby threshold VEN rising 0.5 VEN-HIGH Enable voltage rising threshold VEN rising, enable switching 0.95 1.0 1.05 V IEN-HYS Enable hysteresis VEN = 1.1 V –12 –10 –8 µA IVCC = 0 mA to 100 mA 4.7 5 5.3 V 3.3 3.4 3.5 µA ENABLE (EN) V INTERNAL LDO (VCC) VVCC-REG VCC regulation voltage VVCC-UVLO VCC UVLO rising threshold VVCC-HYST VCC UVLO hysteresis IVCC-REG Internal LDO short-circuit current limit 115 V 148 mV 170 mA INTERNAL LDO (VDDA) VVDDA-REG VDDA regulation voltage VVDDA-UVLO VDDA UVLO rising VVCC rising, VVCCX = 0 V 4.75 5 5.25 3 3.2 3.3 V VVDDA-HYST VDDA UVLO hysteresis VVCCX = 0 V 120 mV RVDDA VDDA resistance VVCCX = 0 V 5.5 Ω V EXTERNAL BIAS (VCCX) VVCCX-ON VCCX rising threshold VVCCX-HYST VCCX hysteresis voltage VVCCX = 5 V 4.1 130 4.3 RVCCX VCCX resistance VVCCX = 5 V 2 4.4 V mV Ω REFERENCE VOLTAGE VREF Regulated FB voltage 795 800 808 mV OUTPUT VOLTAGE (VOUT) 6 VOUT-3.3V–INT 3.3-V output voltage setpoint RFB = 0 Ω, VIN = 3.8 V to 42 V, internal COMP 3.267 3.3 3.333 V VOUT-3.3V–EXT 3.3-V output voltage setpoint RFB = 0 Ω, VIN = 3.8 V to 42 V, external COMP 3.267 3.3 3.333 V VOUT-5V–INT 5-V output voltage setpoint RFB = 24.9 kΩ, VIN = 5.5 V to 42 V, internal COMP 4.95 5.0 5.05 V VOUT-5V–EXT 5-V output voltage setpoint RFB = 24.9 kΩ, VIN = 5.5 V to 42 V, external COMP 4.95 5.0 5.05 V Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 TJ = –40°C to 150°C. Typical values are at TJ = 25°C and VIN = 12 V (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX UNIT VOUT-12V–INT 12-V output setpoint RFB = 48.7 kΩ, VIN = 24 V to 42 V, internal COMP COMP 11.88 12 12.12 V VOUT-12V-EXT 12-V output setpoint RFB = 48.7 kΩ, VIN = 24 V to 42 V, external COMP 11.88 12 12.12 V RFB-OPT1 5-V output select 23 25 27 kΩ RFB-OPT2 12-V output select 47 50 53 kΩ 1020 1200 µS µS ERROR AMPLIFIER (COMP) gm-EXTERNAL EA transconductance, external compensation FB to EXTCOMP gm-INTERNAL EA transconductance, internal compensation FB to EXTCOMP 100 kΩ to VDDA 30 IFB Error amplifier input bias current VCOMP-CLAMP COMP clamp voltage VFB = 0 V 2.1 V ICOMP-SRC EA source current VEXTCOMP = 1 V, VFB = 0.6 V 180 µA ICOMP-SINK EA sink current VEXTCOMP = 1 V, VFB = 1 V 180 µA RCOMP Internal compensation EXTCOMP 100 kΩ to VDDA 400 kΩ CCOMP Internal compensation EXTCOMP 100 kΩ to VDDA 50 pF CCOMP-HF Internal compensation EXTCOMP 100 kΩ to VDDA 1 pF 75 nA PULSE FREQUENCY MODULATION (PFM/SYNC) VPFM-LO PFM detection threshold low VPFM-HI PFM decection threshold high 0.8 VZC-SW Zero-cross threshold VZC-DIS Zero-cross threshold disable PFM = VDDA, 1000 SW cycles after first HO pulse FSYNCIN3 Frequency sync range RRT = 9.53 kΩ, ±20% of the nominal oscillator frequency tSYNC-MIN3 Minimum pulse-width of external synchronization signal tSYNCIN-HO Delay from PFM faling edge to HO rising edge tPFM-FILTER SYNCIN to PFM mode V 2.0 V –5.5 mV 100 mV 1.74 2.7 MHz 20 250 ns 45 13 ns 45 µs DUAL RANDOM SPREAD SPECTRUM (DRSS) ΔfC Modulation frequency percentage change fm Modulation frequency 7% 8.2 16.2 kHz SWITCHING FREQUENCY VRT RT pin regulation voltage 10 kΩ < RRT < 100 kΩ 0.5 V FSW1 Switching frequency 1 RRT = 97.6 kΩ to AGND FSW2 Switching frequency 2 VIN = 12 V, RRT = 9.09 kΩ to AGND FSW3 Switching frequency 3 RRT = 220 kΩ to AGND 100 kHz SLOPE1 Internal slope compensation 1 RRT = 9.09 kΩ 600 mV/µs SLOPE2 Internal slope compensation 2 RRT = 97.6 kΩ 50 mV/µs tON(min) Minimum on time 50 ns tOFF(min) Minimum off time 90 ns 0.22 1.98 2.2 MHz 2.42 MHz POWER GOOD (PG) VPG-UV Power-good UV trip level Falling with respect to the regulated voltage 90% 92% 94% VPG-OV Power-good OV trip level Rising with respect to the regulation voltage 108% 110% 112% VPG-UV-HYST Power-good UV hysteresis Falling with respect to the regulated output 3.6% VPG-OV-HYST Power-good OV hysteresis Rising with respect to the regulation voltage 3.4% tOV-DLY OV filter time VOUT rising 25 tUV-DLY UV filter time VOUT falling 25 VPG-OL PG voltage Open collector, PG/SYNC = 4 mA µs µs 0.8 V SYNCHRONIZATION OUTPUT (PG/SYNCOUT) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 7 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 TJ = –40°C to 150°C. Typical values are at TJ = 25°C and VIN = 12 V (unless otherwise noted). PARAMETER TEST CONDITIONS VSYNCOUT-LO SYNCOUT-LO low-state voltage RCNFG = 54.9 kΩ or 71.5 kΩ to VDDA (primary), PFM/SYNC = 2 mA VSYNCOUT-HO SYNCO-HO high-state voltage RCNFG = 54.9 kΩ, or 71.5 kΩ to VDDA (primary) PFM/SYNC = 2 mA tSYNCOUT Delay from HO rising edge to SYNCOUT (PG pin in primary mode) VPFM = 0 V, FSW set by RRT = 100 kΩ MIN TYP MAX 0.8 2.0 UNIT V V 2.1 µs STARTUP (Soft Start) tSS-INT Internal fixed soft-start time 1.9 3 0.63 0.8 4.6 ms BOOT CIRCUIT VBOOT-DROP Internal diode forward drop ICBOOT = 20 mA, VCC to CBOOT IBOOT CBOOT to SW quiescent current, not switching VEN = 5 V, VCBOOT-SW = 5 V VBOOT-SW-UV-R CBOOT to SW UVLO rising threshold VCBOOT-SW rising VBOOT-SW-UV-F CBOOT to SW UVLO falling threshold VCBOOT-SW falling VBOOT-SW-UV-HYS CBOOT to SW UVLO hysteresis 3.0 V 4.2 µA 2.83 V 2.5 V 0.05 V 106 mV 50 mV HIGH-SIDE GATE DRIVER (HO) VHO-HIGH HO high-state output voltage IHO = –100 mA, VHO-HIGH = VCBOOT – VHO VHO-LOW HO low-state output voltage IHO = 100 mA tHO-RISE HO rise time (10% to 90%) CLOAD = 2.7 nF 7 ns tHO-FALL HO fall time (90% to 10%) CLOAD = 2.7 nF 7 ns IHO-SRC HO peak source current VHO = VSW = 0 V, VCBOOT = VVCCX = 5 V 2.2 A IHO-SINK HO peak sink current VVCCX = 5 V 3.2 A LOW-SIDE GATE DRIVER (LO) VLO-LOW LO low-state output voltage ILO = 100 mA 50 mV VLO-HIGH LO high-state output voltage ILO = –100 mA 130 mV tLO-RISE LO rise time (10% to 90%) CLOAD = 2.7 nF 7 ns tLO-FALL LO fall time (90% to 10%) CLOAD = 2.7 nF 7 ns ILO-SRC LO peak source current VHO = VSW = 0 V, VCBOOT = VVCCX = 5 V 2.2 A ILO-SINK LO peak sink current VVCCX = 5 V 3.2 A ADAPTIVE DEADTIME CONTROL tDEAD1 HO off to LO on deadtime 20 ns tDEAD2 LO off to HO on deadtime 20 ns INTERNAL HICCUP MODE HICDLY Hiccup mode activation delay VISNS+ –VVOUT > 60 mV 512 cycles HICCYCLES HICCUP mode fault VISNS+ –VVOUT > 60 mV 16384 cycles OVERCURRENT PROTECTION VCS-TH Current limit threshold tDELAY-ISNS+ ISNS+ delay to output GCS CS amplifier gain IBIAS-ISNS+ CS amplifier input bias current Measured from ISNS+ to VOUT 49 60 73 mV 10.8 V/V 65 9 10 ns 15 nA CONFIGURATION RCONF-OPT1 Primary, no spread spectrum 28.7 29.4 31 kΩ RCONF-OPT2 Primary, with spread spectrum 40.2 41.2 43.2 kΩ RCONF-OPT3 Primary, interleaved, no spread spectrum 53.6 54.9 57.6 kΩ RCONF-OPT4 Primary, interleaved, with spread spectrum 69.8 71.5 73.2 kΩ RCONF-OPT5 Secondary 87 90.9 93.1 kΩ THERMAL SHUTDOWN TJ-SD Thermal shutdown threshold (1) TJ-HYS Thermal shutdown hysteresis (1) (1) 8 Temperature rising 175 °C 15 °C Specified by design. Not production tested. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 7.6 Typical Characteristics 100 100 95 90 Efficiency (%) Efficiency (%) VIN = 12 V, unless otherwise specified 90 85 VIN VIN VIN VIN 80 75 0 1 2 3 4 5 6 Load Current (A) VOUT = 5 V 7 8 = = = = 8V 12 V 18 V 24 V 9 FSW = 440 kHz 0.1 Load Current (A) = = = = 8V 12 V 18 V 24 V 1 10 FSW = 440 kHz Figure 7-2. Efficiency vs. Load, Log Scale 150 4 140 3 2 130 120 110 1 -25 0 25 50 75 100 Junction Temperature (C) 125 100 -50 150 -25 0 25 50 75 100 Junction Temperature (C) 125 150 0.5 V ≤ VEN ≤ 1 V VEN = 0 V Figure 7-4. Standby Current vs. Temperature Figure 7-3. Shutdown Current vs. Temperature 15 12 12 Sleep Current (A) 15 9 6 3 0 -50 0.01 VOUT = 5 V 5 0 -50 VIN VIN VIN VIN 50 0.001 10 Standby Current (A) Shutdown Current (A) 70 60 Figure 7-1. Efficiency vs. Load Sleep Current (A) 80 9 6 3 -25 0 25 50 75 100 Junction Temperature (C) VVOUT = 3.3 V 125 1.03 V ≤ VEN ≤ 42 V Figure 7-5. Sleep Current vs. Temperature 150 0 -50 -25 VVOUT = 5 V 0 25 50 75 100 Junction Temperature (C) 125 150 1.03 V ≤ VEN ≤ 42 V Figure 7-6. Sleep Current vs. Temperature Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 9 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 5.05 Output Voltage (V) 5.025 5 4.975 4.95 -50 812 PG OV Threshold (%) Feedback Voltage (V) 804 800 796 150 110 109 108 107 106 105 -25 0 25 50 75 100 Junction Temperature (C) 125 104 -50 150 Figure 7-9. Feedback Voltage vs. Temperature -25 0 25 50 75 100 Junction Temperature (C) 125 150 Figure 7-10. PG OV Thresholds vs. Temperature 98 5.2 Falling Rising 97 IVCC = 0 mA IVCC = 100 mA 5.15 5.1 96 VCC Voltage (V) PG UV Threshold (%) 125 Rising Falling 111 792 95 94 93 5.05 5 4.95 92 4.9 91 4.85 -25 0 25 50 75 100 Junction Temperature (C) 125 150 Figure 7-11. PG UV Thresholds vs. Temperature 10 25 50 75 100 Junction Temperature (C) 112 808 90 -50 0 Figure 7-8. Fixed 5-V Output Voltage vs. Temperature Figure 7-7. Fixed 3.3-V Output Voltage vs. Temperature 788 -50 -25 4.8 -50 -25 0 25 50 75 100 Junction Temperature (C) 125 150 Figure 7-12. VCC Regulation Voltage vs. Temperature Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 3.6 250 3.5 VCC Current Limit (mA) VCC UVLO Threshold (V) Rising Falling 3.4 3.3 3.2 3.1 -50 -25 0 25 50 75 100 Junction Temperature (C) 125 VDDA UVLO Threshold (V) VDDA Voltage (V) 50 -25 0 25 50 75 100 Junction Temperature (C) 125 150 3.3 5.05 5 4.95 -25 0 25 50 75 100 Junction Temperature (C) 125 Rising Falling 3.25 3.2 3.15 3.1 3.05 3 -50 150 -25 0 25 50 75 100 Junction Temperature (C) 125 150 Figure 7-16. VDDA UVLO Thresholds vs. Temperature Figure 7-15. VDDA Regulation Voltage vs. Temperature 70 4.6 Rising Falling 4.5 CS Threshold Voltage (mV) VCCX On/Off Thresholds (V) 100 Figure 7-14. VCC Current Limit vs. Temperature 5.1 4.4 4.3 4.2 4.1 4 -50 150 0 -50 150 Figure 7-13. VCC UVLO Thresholds vs. Temperature 4.9 -50 200 -25 0 25 50 75 100 Junction Temperature (C) 125 Figure 7-17. VCCX On/Off Thresholds vs. Temperature 150 65 60 55 50 -50 -25 0 25 50 75 100 Junction Temperature (C) 125 150 Figure 7-18. Current Sense (CS) Threshold vs. Temperature Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 11 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 80 Minimum On Time (ns) 70 60 50 40 30 -50 5 2.5 4 2.4 3 2 1 0 -50 -25 0 25 50 75 100 Junction Temperature (C) 125 150 -25 0 25 50 75 100 Junction Temperature (C) 125 150 Figure 7-20. Minimum On Time (HO) vs. Temperature Oscillator Frequency (MHz) Internal Soft-Start Time (ms) Figure 7-19. Current Sense (CS) Amplifier Gain vs. Temperature 2.3 2.2 2.1 2 -50 -25 0 25 50 75 100 Junction Temperature (C) 125 150 RRT = 9.09 kΩ Figure 7-21. Soft-Start Time vs. Temperature Figure 7-22. Switching Frequency vs. Temperature 12 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 8 Detailed Description 8.1 Overview The LM25148 is a switching DC/DC controller that features all of the functions necessary to implement a high-efficiency synchronous buck power supply operating over a wide input voltage range from 3.5 V to 42 V. The LM25148 is configured to provide a fixed 3.3-V, 5-V, or 12-V output, or an adjustable output from 0.8 V to 36 V. This easy-to-use controller integrates high-side and low-side MOSFET gate drivers capable of sourcing and sinking peak currents of 2.2 A and 3.2 A, respectively. Adaptive dead-time control is designed to minimize body diode conduction during switching transitions. Current-mode control using a shunt resistor or inductor DCR current sensing provides inherent line feedforward, cycle-by-cycle peak current limiting, and easy loop compensation. It also supports a wide duty cycle range for high input voltage and low-dropout applications as well as when application require a high step-down conversion ratio (for example, 10-to-1). The oscillator frequency is user-programmable between 100 kHz to 2.2 MHz, and the frequency can be synchronized as high as 2.5 MHz by applying an external clock to the PFM/SYNC pin. An external bias supply can be connected to VCCX to maximize efficiency in high input voltage applications. A user-selectable diode emulation feature enables discontinuous conduction mode (DCM) operation to further improve efficiency and reduce power dissipation during light-load conditions. Fault protection features include current limiting, thermal shutdown, UVLO, and remote shutdown capability. The LM25148 incorporates features to simplify the compliance with various EMI standards, for example CISPR 11 and CISPR 32 Class B requirements. DRSS techniques reduce the peak harmonic EMI signature. The LM25148 is provided in a 24-pin VQFN package with an exposed pad to aid in thermal dissipation. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 13 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 8.2 Functional Block Diagram CLK VIN VREF 0.8 V BIAS VCCX HICCUP FAULT TIMER 512 CYCLES PLL & OSCILLATORS SYNCOUT PFM/SYNC DEM/FPWM ILIM VCC VOUT VDDA CONTROL VDDA HICCUP RT amp DRSS ENABLE + DUAL RANDOM SPREAD SPECTURM (DRSS) 800 mV – RT SECONDARY CONFG DECODER CNFG INTERLEAVED EN – CURRENT LIMIT 60 mV + GAIN = 10 ISNS+ + VOUT – VCC ILIM + - SLOPE COMP RAMP CBOOT UVLO CBOOT SECONDARY 3.3 V 5V FB DECODE R/MUX 12 V INTERLEAVE DEM/FPWM DRIVER HICCUP COMP/ENABLE HO FB SYNCOUT SECONDARY PG/SYNCOUT – PGO VREF PG DELAY 25 ms – + + – PGUV + – + PG 0.880 V EXTERNAL EA gm 1200 µS – + + CLK INTERNAL EA gm 30 µs R Q S Q PWM SW LEVEL SHIFT ADAPTIVE DEADTIME VCC DRIVER LO 0.735 V + EXTCOMP – SOFT-START PGND STANDBY + AGND 150 mV 14 + – Submit Document Feedback SS Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 8.3 Feature Description 8.3.1 Input Voltage Range (VIN) The LM25148 operational input voltage range is from 3.5 V to 42 V. The device is intended for step-down conversions from 12-V, 24-V, and 48-V supply rails. The application circuit in Figure 9-4 shows all the necessary components to implement an LM25148 based wide-VIN single-output step-down regulator using a single supply. The LM25148 uses an internal LDO to provide a 5-V VCC bias rail for the gate drive and control circuits (assuming the input voltage is higher than 5 V with additional voltage margin necessary for the subregulator dropout specification). In high input voltage applications, take extra care to ensure that the VIN and SW pins do not exceed their absolute maximum voltage rating of 47 V during line or load transient events. Voltage excursions that exceed the applicable voltage specifications can damage the device. Care should be taken in applications where there are fast input transients that cause the voltage at VIN to suddenly drop more than 2 V below the VOUT setpoint. The LM25148 has an internal ESD diode from the VOUT to the VIN pins that can conduct under such conditions causing the output to discharge. To prevent damage to the internal ESD diode under the said conditions, TI recommends adding a Schottky diode in series with the VIN pin of the LM25148 to prevent reverse current flow from VOUT to VIN. 8.3.2 High-Voltage Bias Supply Regulator (VCC, VCCX, VDDA) The LM25148 contains an internal high-voltage VCC bias regulator that provides the bias supply for the PWM controller and the gate drivers for the external MOSFETs. The input voltage pin (VIN) can be connected directly to an input voltage source up to 42 V. However, when the input voltage is below the VCC setpoint level, the VCC voltage tracks VIN minus a small voltage drop. The VCC regulator output current limit is 115 mA (minimum). At power up, the controller sources current into the capacitor connected at the VCC pin. When the VCC voltage exceeds 3.3 V and the EN pin is connected to a voltage greater than 1 V, the soft-start sequence begins. The output remains active unless the VCC voltage falls below the VCC UVLO falling threshold of 3.1 V (typical) or EN is switched to a low state. Connect a ceramic capacitor from VCC to PGND. The recommended range of the VCC capacitor is from 2.2 µF to 10 µF. An internal 5-V linear regulator generates the VDDA bias supply. Bypass VDDA with a 100-nF or higher ceramic capacitor to achieve a low-noise internal bias rail. Normally, VDDA is 5 V. However, there is one condition where VDDA regulates at 3.3 V. This is in PFM mode with a light or no-load on the output. Minimize the internal power dissipation of the VCC regulator by connecting VCCX to a 5-V output or to an external 5-V supply. If the VCCX voltage is above 4.3 V, VCCX is internally connected to VCC and the internal VCC regulator is disabled. Tie VCCX to PGND if it is unused. Never connect VCCX to a voltage greater than 6.5 V. If an external supply is connected to VCCX to power the LM25148, VIN must be greater than the external bias voltage during all conditions to avoid damage to the controller. 8.3.3 Precision Enable (EN) The EN pin can be connected to a voltage as high as 42 V. The LM25148 has a precision enable. When the EN voltage is greater than 1 V, controller switching is enabled. If the EN pin is pulled below 0.5 V, the LM25148 is in shutdown with an IQ of 2.3 μA (typical) current consumption from VIN. When the enable voltage is between 0.5 V and 1 V, the LM25148 is in standby mode with the VCC regulator active but the controller is not switching. In standby mode, the non-switching input quiescent current is 124-μA typical. The LM25148 is enabled with a voltage greater than 1.0 V. However, many applications benefit from using a resistor divider RUV1 and RUV2, as shown in Figure 8-1, to establish a precision UVLO level. TI does not recommend leaving the EN pin floating. When using precision enable and a VCCX supply, place a series diode with the cathode connected to the LM25148 VCCX pin. Use Equation 1 and Equation 2 to calculate the UVLO resistors given the required input turn-on and turn-off voltages. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 15 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 RUV1 RUV2 VIN(on) VIN(off) IHYS RUV1 ˜ (1) VEN VIN(on) VEN (2) VDDA VIN 10 µA RUV1 19 RUV2 EN + 1V Enable comparator Figure 8-1. Programmable Input Voltage UVLO Turn-On 8.3.4 Power-Good Monitor (PG) The LM25148 includes an output voltage monitoring signal for VOUT to simplify sequencing and supervision. The power-good signal is used for start-up sequencing of downstream converters, fault protection, and output monitoring. The power-good output (PG) switches to a high impedance open-drain state when the output voltage is in regulation. The PG switches low when the output voltage drops below the lower power-good threshold (92% typical) or rises above the upper power-good threshold (110% typical). A 25-µs deglitch filter prevents false tripping of the power-good signal during transients. TI recommends a pullup resistor of 100 kΩ (typical) from PG to the relevant logic rail. PG is asserted low during soft start and when the buck regulator is disabled. When the LM25148 is configured as a primary controller, the PG/SYNC pin becomes a synchronization clock output for the secondary controller. The synchronization signal is 180° out-of-phase with the primary HO driver output. 8.3.5 Switching Frequency (RT) Program the LM25148 oscillator with a resistor from RT to AGND to set an oscillator frequency from 100 kHz and 2.2 MHz. Calculate the RT resistance for a given switching frequency using Equation 3. 6 RT (k:) 10 FSW (kHz) 45 53 (3) Under low V IN conditions when the on time of the high-side MOSFET exceeds the programmed oscillator period, the LM25148 extends the switching period until the PWM latch is reset by the current sense ramp exceeding the controller compensation voltage. The approximate input voltage level at which this occurs is given by Equation 4. VIN(min) 16 VOUT ˜ t SW t SW t OFF(min) (4) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 where • • tSW is the switching period. tOFF(min) is the minimum off time of 90 ns. 8.3.6 Dual Random Spread Spectrum (DRSS) The LM25148 provides a digital spread spectrum, which reduces the EMI of the power supply over a wide frequency range. DRSS combines a low-frequency triangular modulation profile with a high frequency cycle-bycycle random modulation profile. The low-frequency triangular modulation improves performance in lower radiofrequency bands, while the high-frequency random modulation improves performance in higher radio frequency bands. Spread spectrum works by converting a narrowband signal into a wideband signal that spreads the energy over multiple frequencies. Since industry standards require different EMI receiver resolution bandwidth (RBW) settings for different frequency bands, the RBW has an impact on the spread spectrum performance. For example, the CISPR 25 spectrum analyzer RBW in the frequency band from 150 kHz to 30 MHz is 9 kHz. For frequencies greater than 30 MHz, the RBW is 120 kHz. DRSS is able to simultaneously improve the EMI performance in the low and high RBWs using its low-frequency triangular modulation profile and at high frequency cycle-by-cycle random modulation, respectively. DRSS can reduce conducted emissions up to 15 dBμV in the low-frequency band (150 kHz to 30 MHz) and 5 dBμV in the high-frequency band (30 MHz to 108 MHz). To enable DRSS, connect either a 41.2-kΩ or 71.5-kΩ resistor from CNFG to AGND. DRSS is disabled when an external clock is applied to the PFM/SYNC pin. Frequency (a) Low-frequency triangular modulation (b) High-frequency randomized modulation fs(t) (c) Low-frequency triangular + highfrequency randomized modulations 2¨Is Low RBW High RBW t Spread spectrum OFF Spread spectrum ON Figure 8-2. Dual Random Spread Spectrum Implementation 8.3.7 Soft Start The LM25148 has an internal 3-ms soft-start timer (typical). The soft-start feature allows the regulator to gradually reach the steady-state operating point, thus reducing start-up stresses and surges. 8.3.8 Output Voltage Setpoint (FB) The LM25148 output can be independently configured for one of three fixed output voltages without external feedback resistors, or adjusted to a desired voltage using an external resistor divider. Set the output to 3.3 V by connecting FB directly to VDDA. Alternatively, set the output to either 5 V or 12 V by installing a 24.9-kΩ or 49.9-kΩ resistor between FB and VDDA, respectively. See Table 8-1. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 17 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 Table 8-1. Feedback Configuration Resistors PULLUP RESISTOR TO VDDA VOUT SETPOINT 0Ω 3.3 V 24.9 kΩ 5V 49.9 kΩ 12 V Not installed External FB divider setting The configuration settings are latched and cannot be changed until the LM25148 is powered down (with the VCC voltage decreasing below its falling UVLO threshold) and then powered up again (VCC rises above 3.4-V typical). Alternatively, set the output voltage with an external resistor divider from the output to AGND. The output voltage adjustment range is between 0.8 V and 36 V. The regulation voltage at FB is 0.8 V (VREF). Use Equation 5 to calculate the upper and lower feedback resistors, designated as RFB1 and RFB2, respectively. RFB1 § VOUT ¨ © VREF · 1¸ ˜ RFB2 ¹ (5) The recommended starting value for RFB2 is between 10 kΩ and 20 kΩ. If low-IQ operation is required, take care when selecting the external feedback resistors. The current consumption of the external divider adds to the LM25148 sleep current (9.5 µA typical). The divider current reflected to VIN is scaled by the ratio of VOUT / VIN. 8.3.9 Minimum Controllable On Time There are two limitations to the minimum output voltage adjustment range: the LM25148 voltage reference of 0.8 V and the minimum controllable switch-node pulse width, tON(min). tON(min) effectively limits the voltage step-down conversion ratio VOUT / VIN at a given switching frequency. For fixed-frequency PWM operation, the voltage conversion ratio must satisfy Equation 6. VOUT ! t ON(min) ˜ FSW VIN (6) where • • tON(min) is 50 ns (typical). FSW is the switching frequency. If the desired voltage conversion ratio does not meet the above condition, the LM25148 transitions from fixed switching frequency operation to a pulse-skipping mode to maintain output voltage regulation. For example, if the desired output voltage is 5 V with an input voltage of 24 V and switching frequency of 2.1 MHz, use Equation 7 to check the conversion ratio. (7) For wide VIN applications and low output voltages, an alternative is to reduce the LM25148 switching frequency to meet the requirement of Equation 6. 8.3.10 Error Amplifier and PWM Comparator (FB, EXTCOMP) The LM25148 has a high-gain transconductance amplifier that generates an error current proportional to the difference between the feedback voltage and an internal precision reference (0.8 V). The control loop compensation is configured two ways. The first is using the internal compensation amplifier, which has a 18 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 transconductance of 30 µS. Internal compensation is configured by connecting the EXTCOMP pin through a 100-kΩ resistance to VDDA. If a 100-kΩ resistor is not detected, the LM25148 defaults to the external loop compensation network. The transconductance of the amplifier for external compensation is 1200 µS. This is latched and cannot be reconfigured once programmed unless power to the device is recycled. Use an external compensation network if higher performance is required to meet a stringent transient response specification. To reconfigure the compensation (internal or external), remove power and allow VCC to drop below its VCCUVLO threshold, which is 3.3 V (typical). A type-II compensation network is generally recommended for peak current-mode control. 8.3.11 Slope Compensation The LM25148 provides internal slope compensation for stable operation with peak current-mode control and a duty cycle greater than 50%. Calculate the buck inductance to provide a slope compensation contribution equal to one times the inductor downslope using Equation 8. LO-IDEAL ( + • • VOUT (V) ˜ RS (m:) 24 ˜ FSW (MHz) (8) A lower inductance value generally increases the peak-to-peak inductor current, which minimizes size and cost, and improves transient response at the cost of reduced light-load efficiency due to higher cores losses and peak currents. A higher inductance value generally decreases the peak-to-peak inductor current, reducing switch peak and RMS currents at the cost of requiring larger output capacitors to meet load-transient specifications. 8.3.12 Inductor Current Sense (ISNS+, VOUT) There are two methods to sense the inductor current of the buck power stage. The first uses a current sense resistor (also known as a shunt) in series with the inductor, and the second avails of the DC resistance of the inductor (DCR current sensing). 8.3.12.1 Shunt Current Sensing Figure 8-3 illustrates inductor current sensing using a shunt resistor. This configuration continuously monitors the inductor current to provide accurate overcurrent protection across the operating temperature range. For optimal current sense accuracy and overcurrent protection, use a low inductance ±1% tolerance shunt resistor between the inductor and the output, with a Kelvin connection to the LM25148 current sense amplifier. If the peak voltage signal sensed from ISNS+ to VOUT exceeds the current limit threshold of 60 mV, the current limit comparator immediately terminates the HO output for cycle-by-cycle current limiting. Calculate the shunt resistance using Equation 9. RS VCS-TH IOUT(CL) 'IL 2 (9) where • • • VCS-TH is current sense threshold of 60 mV. IOUT(CL) is the overcurrent setpoint that is set higher than the maximum load current to avoid tripping the overcurrent comparator during load transients. ΔIL is the peak-to-peak inductor ripple current. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 19 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 VIN LO RS VOUT CO Current sense amplifier VOUT ISNS+ + CS gain = 10 Figure 8-3. Shunt Current Sensing Implementation The soft-start voltage is clamped 150 mV above FB during an overcurrent condition. Sixteen overcurrent events must occur before the SS clamp is enabled. This ensures that SS can be pulled low during brief overcurrent events, preventing output voltage overshoot during recovery. 8.3.12.2 Inductor DCR Current Sensing For high-power applications that do not require accurate current-limit protection, inductor DCR current sensing is preferable. This technique provides lossless and continuous monitoring of the inductor current using an RC sense network in parallel with the inductor. Select an inductor with a low DCR tolerance to achieve a typical current limit accuracy within the range of 10% to 15% at room temperature. Components RCS and CCS in Figure 8-4 create a low-pass filter across the inductor to enable differential sensing of the voltage across the inductor DCR. VIN LO RDCR VOUT CO RCS CCS Current sense amplifier VOUT ISNS+ + CS gain = 10 Figure 8-4. Inductor DCR Current Sensing Implementation The voltage drop across the sense capacitor in the s-domain is given by Equation 10. When the RCSCCS time constant is equal to LO/RDCR, the voltage developed across the sense capacitor, CCS, is a replica of the inductor DCR voltage and accurate current sensing is achieved. If the RCSCCS time constant is not equal to the LO/RDCR time constant, there is a sensing error as follows: • RCSCCS > LO/RDCR → the DC level is correct, but the AC amplitude is attenuated. • RCSCCS < LO/RDCR → the DC level is correct, but the AC amplitude is amplified. 20 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 LO RDCR § ˜ RDCR ˜ ¨ IOUT(CL) 1 s ˜ RCS ˜ CCS © 1 s˜ VCS (s) 'IL · ¸ 2 ¹ (10) Choose the CCS capacitance greater than or equal to 0.1 μF to maintain a low-impedance sensing network, thus reducing the susceptibility of noise pickup from the switch node. Carefully observe Section 11.1 to make sure that noise and DC errors do not corrupt the current sense signals applied between the ISNS+ and VOUT pins. 8.3.13 Hiccup Mode Current Limiting The LM25148 includes an internal hiccup-mode protection function. After an overload is detected, 512 cycles of cycle-by-cycle current limiting occurs. The 512-cycle counter is reset if four consecutive switching cycles occur without exceeding the current limit threshold. Once the 512-cycle counter has expired, the internal soft start is pulled low, the HO and LO driver outputs are disabled, and the 16384 counter is enabled. After the counter reaches 16384, the internal soft start is enabled and the output restarts. The hiccup-mode current limit is disabled during soft start until the FB voltage exceeds 0.4 V. 8.3.14 High-Side and Low-Side Gate Drivers (HO, LO) The LM25148 contains gate drivers and an associated high-side level shifter to drive the external N-channel power MOSFETs. The high-side gate driver works in conjunction with an internal bootstrap diode DBOOT and bootstrap capacitor CBOOT. During the conduction interval of the low-side MOSFET, the SW voltage is approximately 0 V and CBOOT charges from VCC through the internal DBOOT. TI recommends a 0.1-μF ceramic capacitor connected with short traces between the CBOOT and SW pins. The HO and LO outputs are controlled with an adaptive dead-time methodology so that both outputs (HO and LO) are never on at the same time, preventing cross conduction. Before the LO driver output is allowed to turn on, the adaptive dead-time logic first disables HO and waits for the HO-SW voltage to drop below 2 V typical. LO is allowed to turn on after a small delay (HO fall to LO rising delay). Similarly, the HO turn-on is delayed until the LO voltage has dropped below 2 V. This technique ensures adequate dead-time for any size N-channel power MOSFET implementations, including parallel MOSFET configurations. Caution is advised when adding series gate resistors, as this can impact the effective dead-time. The selected high-side MOSFET determines the appropriate bootstrap capacitance value CBOOT in accordance with Equation 11. CBOOT QG 'VCBOOT (11) where • • QG is the total gate charge of the high-side MOSFET at the applicable gate drive voltage. ΔVCBOOT is the voltage variation of the high-side MOSFET driver after turn-on. To determine CBOOT, choose ΔVCBOOT such that the available gate drive voltage is not significantly impacted. An acceptable range of ΔVCBOOT is 100 mV to 300 mV. The bootstrap capacitor must be a low-ESR ceramic capacitor, typically 0.1 µF. Use high-side and low-side MOSFETs with logic-level gate threshold voltages. 8.3.15 Output Configurations (CNFG) The LM25148 can be configured as a primary controller (interleaved mode) or as a secondary controller for paralleling the outputs for high-current applications with a resistor RCNFG. This resistor also configures if spread spectrum is enabled or disabled. See Table 8-2. Once the VCC voltage is above 3.3 V (typical), the CNFG pin voltage is monitored and latched. To change the configuration mode, the LM25148 must be powered down, and VCC must drop below 3.3 V. Figure 8-5 shows the configuration timing diagram. When the LM25148 is configured as a primary controller with spread spectrum enabled (RCNFG of 41.2 kΩ or 71.5 kΩ), the LM25148 cannot be synchronized to an external clock. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 21 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 Table 8-2. Configuration Modes RCNFG PRIMARY/ SECONDARY SPREAD SPECTRUM DUAL PHASE 29.9 kΩ Primary OFF Disabled 41.2 kΩ Primary ON Disabled 54.9 kΩ Primary OFF Enabled 71.5 kΩ Primary ON Enabled 90.9 kΩ Secondary N/A Enabled Figure 8-5. Configuration Timing 8.3.16 Single-Output Dual-Phase Operation To configure for dual-phase operation, two LM25148 controllers are required. The LM25148 can only be configured in a single or dual-phase configuration where both outputs are tied together. Additional phases cannot be added. Refer to Figure 8-6. Configure the first controller (CNTRL1) as a primary controller and the second controller (CNTRL2) as a secondary. To configure CNTRL1 as a primary controller, install a 54-kΩ or a 71.5-kΩ resistor from CNFG to AGND. To configure the CNTRL2 as a secondary controller, install a 90.9-kΩ resistor from CNFG to AGND. This disables the error amplifier of CNTRL2, placing it into a high-impedance state. Connect the EXTCOMP pins of the primary and secondary controllers together. The internal compensation amplifier feature is not supported when the controller is in dual-phase mode. In dual-phase mode, the PG pin of the primary controller becomes a SYNCOUT. Refer to Electrical Characteristics for voltage levels. Connect PG of the primary to PFM/SYNC (SYNCIN) of the secondary controller. The PG/SYNCOUT signal of the primary controller is 180° out-of-phase and facilitates interleaved operation. RT is not used for the oscillator when the LM25148 is in Secondary Controller mode, but instead is used for slope compensation. Therefore, select the RT resistance to be the same as that of the primary controller. The oscillator is derived from the primary controller. When in primary/secondary mode, enable both 22 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 controllers simultaneously for start-up. After the regulator has started, pull the secondary EN pin low (< 0.8 V) for phase shedding if needed at light load to increase the efficiency. Configure PFM mode by connecting the PFM/SYNC of the primary to VDDA and the FB of the secondary to VDDA as shown in Figure 8-6. Configure FPWM mode by connecting PFM/SYNC of the primary and FB of the secondary both to AGND. An external synchronization signal can be applied to the primary PFM/SYNC (SYNCIN), and the secondary FB must be configured for FPWM. If an external SYNCIN signal is applied after start-up while in primary/secondary mode, there is a two-clock cycle delay before the LM25148 locks on to the external synchronization signal. VOUT RPGOOD 20 k SYNCOUT VDDA EN CH1 PFM/SYNC PGOOD/ SYNCOUT EN VOUT EN CH2 Primary Controller CNFG RCNFG1 PFM/SYNC EN Secondary Controller RFB1 FB CNFG FB RCNFG2 EXTCOMP RFB2 54.9 k System PGOOD PGOOD/ SYNCOUT VDDA EXTCOMP 90.9 k Figure 8-6. Schematic Configured for Single-Output Dual-Phase Operation In PFM mode, the controller enters pulse skipping to reduce the IQ current and improve the light-load efficiency. When this occurs, the primary controller disables its synchronization clock output, so phase shedding is not supported. In PFM mode connect the two enable pins together. Phase shedding is supported in FPWM only. In FPWM, enable or disable the secondary controller as needed to support higher load current or better light-load efficiency, respectively. When the secondary controller is disabled and then re-enabled, its internal soft start is pulled low and the LM25148 goes through a normal soft-start turn-on. When the LM25148 is configured for a single-output dual-phase operation using the internal 3.3-V feedback resistor divider, the internal bootstrap UV circuit can source current out of the SW pin, charging up the output capacitors approximately to 3.6 V. If this behavior is undesirable, you can add a 100-kΩ resistor from VOUT to GND to bleed off the charge on the output capacitors. For more information, see the Benefits of a Multiphase Buck Converter Technical Brief and Multiphase Buck Design From Start to Finish Application Report. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 23 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 8.4 Device Functional Modes 8.4.1 Sleep Mode The LM25148 operates with peak current-mode control such that the compensation voltage is proportional to the peak inductor current. During no-load or light-load conditions, the output capacitor discharges very slowly. As a result, the compensation voltage does not demand the driver output pulses on a cycle-by-cycle basis. When the LM25148 controller detects 16 missed switching cycles, it enters sleep mode and switches to a low IQ state to reduce the current drawn from the input. For the LM25148 to go into sleep mode, the controller must be programmed for diode emulation (tie PFM/SYNC to VDDA). The typical controller IQ in sleep mode is 9.5 μA with a 3.3-V output. 8.4.2 Pulse Frequency Modulation and Synchronization (PFM/SYNC) A synchronous buck regulator implemented with a low-side synchronous MOSFET rather than a diode has the capability to sink negative current from the output during conditions of, light-load, output overvoltage, and pre-bias start-up conditions. The LM25148 provides a diode emulation feature that can be enabled to prevent reverse (drain-to-source) current flow in the low-side MOSFET. When configured for Diode Emulation mode, the low-side MOSFET is switched off when reverse current flow is detected by sensing the SW voltage using a zero-cross comparator. The benefit of this configuration is lower power loss during light-load conditions. The disadvantage of diode emulation mode is slower light-load transient response. The PFM/SYNC pin configures diode emulation. To enable diode emulation and thus achieve low-IQ current at light loads, connect PFM/SYNC to VDDA. If FPWM with continuous conduction mode (CCM) operation is desired, tie PFM/SYNC to AGND. Note that diode emulation is automatically engaged to prevent reverse current flow during a prebias start-up. A gradual change from DCM to CCM operation provides monotonic start-up performance. To synchronize the LM25148 to an external source, apply a logic-level clock to the PFM/SYNC pin. The LM25148 can be synchronized to ±20% of the programmed frequency up to a maximum of 2.5 MHz. If there is an RT resistor and a synchronization signal, the LM25148 ignores the RT resistor and synchronizes to the external clock. Under low VIN conditions when the minimum off time is reached, the synchronization signal is ignored, allowing the switching frequency to reduce to maintain output voltage regulation. 8.4.3 Thermal Shutdown The LM25148 includes an internal junction temperature monitor. If the temperature exceeds 175°C (typical), thermal shutdown occurs. When entering thermal shutdown, the device: 1. Turns off the high-side and low-side MOSFETs. 2. PG/SYNCOUT switches low. 3. Turns off the VCC regulator. 4. Initiates a soft-start sequence when the die temperature decreases by the thermal shutdown hysteresis of 15°C (typical). This is a non-latching protection, and, as such, the device cycles into and out of thermal shutdown if the fault persists. 24 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9 Application and Implementation Note Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes, as well as validating and testing their design implementation to confirm system functionality. 9.1 Application Information 9.1.1 Power Train Components A comprehensive understanding of the buck regulator power train components is critical to successfully completing a synchronous buck regulator design. The following sections discuss the output inductor, input and output capacitors, power MOSFETs, and EMI input filter. 9.1.1.1 Buck Inductor For most applications, choose a buck inductance such that the inductor ripple current, ΔIL, is between 30% to 50% of the maximum DC output current at nominal input voltage. Choose the inductance using Equation 12 based on a peak inductor current given by Equation 13. LO IL(peak) VOUT 'IL ˜ FSW IOUT § VOUT · ˜ ¨1 ¸ VIN ¹ © (12) 'IL 2 (13) Check the inductor data sheet to make sure that the saturation current of the inductor is well above the peak inductor current of a particular design. Ferrite designs have very low core loss and are preferred at high switching frequencies, so design goals can then concentrate on copper loss and preventing saturation. Low inductor core loss is evidenced by reduced no-load input current and higher light-load efficiency. However, ferrite core materials exhibit a hard saturation characteristic and the inductance collapses abruptly when the saturation current is exceeded. This results in an abrupt increase in inductor ripple current and higher output voltage ripple, not to mention reduced efficiency and compromised reliability. Note that the saturation current of an inductor generally decreases as its core temperature increases. Of course, accurate overcurrent protection is key to avoiding inductor saturation. 9.1.1.2 Output Capacitors Ordinarily, the output capacitor energy storage of the regulator combined with the control loop response are prescribed to maintain the integrity of the output voltage within the dynamic (transient) tolerance specifications. The usual boundaries restricting the output capacitor in power management applications are driven by finite available PCB area, component footprint and profile, and cost. The capacitor parasitics – equivalent series resistance (ESR) and equivalent series inductance (ESL) – take greater precedence in shaping the load transient response of the regulator as the load step amplitude and slew rate increase. The output capacitor, COUT, filters the inductor ripple current and provides a reservoir of charge for step-load transient events. Typically, ceramic capacitors provide extremely low ESR to reduce the output voltage ripple and noise spikes, while tantalum and electrolytic capacitors provide a large bulk capacitance in a relatively compact footprint for transient loading events. Based on the static specification of peak-to-peak output voltage ripple denoted by ΔVOUT, choose an output capacitance that is larger than that given by Equation 14. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 25 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 'IL COUT t 8 ˜ FSW 'VOUT 2 RESR ˜ 'IL 2 (14) Figure 9-1 conceptually illustrates the relevant current waveforms during both load step-up and step-down transitions. As shown, the large-signal slew rate of the inductor current is limited as the inductor current ramps to match the new load-current level following a load transient. This slew-rate limiting exacerbates the deficit of charge in the output capacitor, which must be replenished as fast as possible during and after the load step-up transient. Similarly, during and after a load step-down transient, the slew rate limiting of the inductor current adds to the surplus of charge in the output capacitor that must be depleted as quickly as possible. IOUT1 diL dt 'IOUT VOUT LF inductor current, iL(t) 'QC IOUT2 diOUT dt load current, iOUT(t) 'IOUT tramp inductor current, iL(t) IOUT2 'QC diL dt 'IOUT VIN VOUT LF load current, iOUT(t) IOUT1 tramp Figure 9-1. Load Transient Response Representation Showing COUT Charge Surplus or Deficit In a typical regulator application of 12-V input to low output voltage (for example, 3.3 V), the load-off transient represents the worst case in terms of output voltage transient deviation. In that conversion ratio application, the steady-state duty cycle is approximately 28% and the large-signal inductor current slew rate when the duty cycle collapses to zero is approximately –VOUT / L. Compared to a load-on transient, the inductor current takes much longer to transition to the required level. The surplus of charge in the output capacitor causes the output voltage to significantly overshoot. In fact, to deplete this excess charge from the output capacitor as quickly as possible, the inductor current must ramp below its nominal level following the load step. In this scenario, a large output capacitance can be advantageously employed to absorb the excess charge and minimize the voltage overshoot. To meet the dynamic specification of output voltage overshoot during such a load-off transient (denoted as ΔVOVERSHOOT with step reduction in output current given by ΔIOUT), the output capacitance should be larger than: LO ˜ 'IOUT COUT t VOUT 2 'VOVERSHOOT 2 VOUT 2 (15) The ESR of a capacitor is provided in the manufacturer’s data sheet either explicitly as a specification or implicitly in the impedance versus frequency curve. Depending on type, size, and construction, electrolytic capacitors have significant ESR, 5 mΩ and above, and relatively large ESL, 5 nH to 20 nH. PCB traces contribute some parasitic resistance and inductance as well. Ceramic output capacitors, on the other hand, 26 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 have low-ESR and ESL contributions at the switching frequency, and the capacitive impedance component dominates. However, depending on package and voltage rating of the ceramic capacitor, the effective capacitance can drop quite significantly with applied DC voltage and operating temperature. Ignoring the ESR term in Equation 14 gives a quick estimation of the minimum ceramic capacitance necessary to meet the output ripple specification. Two to four 47-µF, 10-V, X7R capacitors in 1206 or 1210 footprint is a common choice for a 5-V output. Use Equation 15 to determine if additional capacitance is necessary to meet the load-off transient overshoot specification. A composite implementation of ceramic and electrolytic capacitors highlights the rationale for paralleling capacitors of dissimilar chemistries yet complementary performance. The frequency response of each capacitor is accretive in that each capacitor provides desirable performance over a certain portion of the frequency range. While the ceramic provides excellent mid- and high-frequency decoupling characteristics with its low ESR and ESL to minimize the switching frequency output ripple, the electrolytic device with its large bulk capacitance provides low-frequency energy storage to cope with load transient demands. 9.1.1.3 Input Capacitors Input capacitors are necessary to limit the input ripple voltage to the buck power stage due to switchingfrequency AC currents. TI recommends using X7S or X7R dielectric ceramic capacitors to provide low impedance and high RMS current rating over a wide temperature range. To minimize the parasitic inductance in the switching loop, position the input capacitors as close as possible to the drain of the high-side MOSFET and the source of the low-side MOSFET. The input capacitor RMS current for a single-channel buck regulator is given by Equation 16. ICIN,rms § 2 D ˜ ¨ IOUT ˜ 1 D ¨ © 2 'IL · ¸ 12 ¸ ¹ (16) The highest input capacitor RMS current occurs at D = 0.5, at which point, the RMS current rating of the input capacitors should be greater than half the output current. Ideally, the DC component of input current is provided by the input voltage source and the AC component by the input filter capacitors. Neglecting inductor ripple current, the input capacitors source current of amplitude (IOUT − IIN) during the D interval and sinks IIN during the 1−D interval. Thus, the input capacitors conduct a square-wave current of peak-to-peak amplitude equal to the output current. It follows that the resultant capacitive component of AC ripple voltage is a triangular waveform. Together with the ESR-related ripple component, the peak-to-peak ripple voltage amplitude is given by Equation 17. 'VIN IOUT ˜ D ˜ 1 D FSW ˜ CIN IOUT ˜ RESR (17) The input capacitance required for a particular load current, based on an input voltage ripple specification of ΔVIN, is given by Equation 18. CIN t D ˜ 1 D ˜ IOUT FSW ˜ 'VIN RESR ˜ IOUT (18) Low-ESR ceramic capacitors can be placed in parallel with higher valued bulk capacitance to provide optimized input filtering for the regulator and damping to mitigate the effects of input parasitic inductance resonating with high-Q ceramics. One bulk capacitor of sufficiently high current rating and four 10-μF 50-V X7R ceramic decoupling capacitors are usually sufficient for 12-V battery automotive applications. Select the input bulk capacitor based on its ripple current rating and operating temperature range. Of course, a two-channel buck regulator with 180° out-of-phase interleaved switching provides input ripple current cancellation and reduced input capacitor current stress. The above equations represent valid calculations when one output is disabled and the other output is fully loaded. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 27 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9.1.1.4 Power MOSFETs The choice of power MOSFETs has significant impact on DC/DC regulator performance. A MOSFET with low on-state resistance, RDS(on), reduces conduction loss, whereas low parasitic capacitances enable faster transition times and reduced switching loss. Normally, the lower the RDS(on) of a MOSFET, the higher the gate charge and output charge (QG and QOSS, respectively), and vice versa. As a result, the product of RDS(on) and QG is commonly specified as a MOSFET figure-of-merit. Low thermal resistance of a given package ensures that the MOSFET power dissipation does not result in excessive MOSFET die temperature. The main parameters affecting power MOSFET selection in a LM25148 application are as follows: • RDS(on) at VGS = 5 V • Drain-source voltage rating, BVDSS, typically 40 V or 60 V, depending on the maximum input voltage • Gate charge parameters at VGS = 5 V • Output charge, QOSS, at the relevant input voltage • Body diode reverse recovery charge, QRR • Gate threshold voltage, VGS(th), derived from the Miller plateau evident in the QG versus VGS plot in the MOSFET data sheet. With a Miller plateau voltage typically in the range of 2 V to 3 V, the 5-V gate drive amplitude of the LM25148 provides an adequately enhanced MOSFET when on and a margin against Cdv/dt shoot-through when off. The MOSFET-related power losses for one channel are summarized by the equations presented in Table 9-1, where suffixes one and two represent high-side and low-side MOSFET parameters, respectively. While the influence of inductor ripple current is considered, second-order loss modes, such as those related to parasitic inductances and SW node ringing, are not included. Consult the LM25148 Quickstart Calculator to assist with power loss calculations. Table 9-1. MOSFET Power Losses POWER LOSS MODE HIGH-SIDE MOSFET MOSFET conduction(2) Pcond1 (3) MOSFET switching Psw1 MOSFET gate drive(1) VIN ˜ FSW 2 § 2 D ˜ ¨ IOUT ¨ © ª§ «¨ IOUT ¬© PGate1 Body diode reverse recovery(5) (1) (2) (3) (4) (5) · ¸ ˜ RDS(on)1 12 ¸ ¹ 'IL · ¸ ˜ tR 2 ¹ § ¨ IOUT © Pcond2 PCoss § 2 Dc ˜ ¨ IOUT ¨ © 'IL · º ¸ ˜ tF » 2 ¹ ¼ PGate2 FSW ˜ VIN ˜ Qoss2 N/A VCC ˜ FSW ˜ QG2 Eoss1 Eoss2 PcondBD PRR 2 'IL · ¸ ˜ RDS(on)2 12 ¸ ¹ Negligible VCC ˜ FSW ˜ QG1 MOSFET output charge(4) Body diode conduction LOW-SIDE MOSFET 2 'IL ª§ VF ˜ FSW «¨ IOUT ¬© 'IL 2 · § ¸ ˜ t dt1 ¨ IOUT ¹ © 'IL 2 º · ¸ ˜ t dt2 » ¹ ¼ VIN ˜ FSW ˜ QRR2 Gate drive loss is apportioned based on the internal gate resistance of the MOSFET, externally added series gate resistance and the relevant driver resistance of the LM25148. MOSFET RDS(on) has a positive temperature coefficient of approximately 4500 ppm/°C. The MOSFET junction temperature, TJ, and its rise over ambient temperature is dependent upon the device total power dissipation and its thermal impedance. When operating at or near minimum input voltage, make sure that the MOSFET RDS(on) is rated for the available gate drive voltage. D' = 1–D is the duty cycle complement. MOSFET output capacitances, Coss1 and Coss2, are highly non-linear with voltage. These capacitances are charged losslessly by the inductor current at high-side MOSFET turn-off. During turn-on, however, a current flows from the input to charge the output capacitance of the low-side MOSFET. Eoss1, the energy of Coss1, is dissipated at turn-on, but this is offset by the stored energy Eoss2 on Coss2. MOSFET body diode reverse recovery charge, QRR, depends on many parameters, particularly forward current, current transition speed, and temperature. The high-side (control) MOSFET carries the inductor current during the PWM on-time (or D interval) and typically incurs most of the switching losses. It is, therefore, imperative to choose a high-side MOSFET that balances conduction and switching loss contributions. The total power dissipation in the high-side MOSFET is the sum of 28 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 the losses due to conduction, switching (voltage-current overlap), output charge, and typically two-thirds of the net loss attributed to body diode reverse recovery. The low-side (synchronous) MOSFET carries the inductor current when the high-side MOSFET is off (or 1–D interval). The low-side MOSFET switching loss is negligible as it is switched at zero voltage – current just commutates from the channel to the body diode or vice versa during the transition dead-times. LM25148, with its adaptive gate drive timing, minimizes body diode conduction losses when both MOSFETs are off. Such losses scale directly with switching frequency. In high step-down ratio applications, the low-side MOSFET carries the current for a large portion of the switching period. Therefore, to attain high efficiency, it is critical to optimize the low-side MOSFET for low RDS(on). In cases where the conduction loss is too high or the target RDS(on) is lower than available in a single MOSFET, connect two low-side MOSFETs in parallel. The total power dissipation of the low-side MOSFET is the sum of the losses due to channel conduction, body diode conduction, and typically one-third of the net loss attributed to body diode reverse recovery. The LM25148 is well suited to drive TI's portfolio of NexFET™ power MOSFETs. 9.1.1.5 EMI Filter Switching regulators exhibit negative input impedance, which is lowest at the minimum input voltage. An underdamped LC filter exhibits a high output impedance at the resonant frequency of the filter. For stability, the filter output impedance must be less than the absolute value of the converter input impedance. ZIN VIN(min) 2 PIN (19) The passive EMI filter design steps are as follows: • Calculate the required attenuation of the EMI filter at the switching frequency, where CIN represents the existing capacitance at the input of the switching converter. • Input filter inductor LIN is usually selected between 1 μH and 10 μH, but it can be lower to reduce losses in a high-current design. • Calculate input filter capacitor CF. Figure 9-2. Passive π-Stage EMI Filter for Buck Regulator By calculating the first harmonic current from the Fourier series of the input current waveform and multiplying it by the input impedance (the impedance is defined by the existing input capacitor CIN), a formula is derived to obtain the required attenuation as shown by Equation 20. Attn § IL(PEAK) 1 · ¸ VMAX 20log ¨ 2 ˜ sin S ˜ DMAX ˜ ¨ S ˜F ˜ C ¸ 1 9 SW IN © ¹ (20) where Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 29 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 • • • • VMAX is the allowed dBμV noise level for the applicable conducted EMI specification, for example CISPR 32 Class B. CIN is the existing input capacitance of the buck regulator. DMAX is the maximum duty cycle. IPEAK is the peak inductor current. For filter design purposes, the current at the input can be modeled as a square-wave. Determine the passive EMI filter capacitance CF from Equation 21. CF Attn § ¨ 1 10 40 ¨ LIN ¨ 2S ˜ FSW ¨ © · ¸ ¸ ¸ ¸ ¹ 2 (21) Adding an input filter to a switching regulator modifies the control-to-output transfer function. The output impedance of the filter must be sufficiently small so that the input filter does not significantly affect the loop gain of the buck converter. The impedance peaks at the filter resonant frequency. The resonant frequency of the passive filter is given by Equation 22. fres 1 2S ˜ LIN ˜ CF (22) The purpose of RD is to reduce the peak output impedance of the filter at the resonant frequency. Capacitor CD blocks the DC component of the input voltage to avoid excessive power dissipation in RD. Capacitor CD should have lower impedance than RD at the resonant frequency with a capacitance value greater than that of the input capacitor CIN. This prevents CIN from interfering with the cutoff frequency of the main filter. Added input damping is needed when the output impedance of the filter is high at the resonant frequency (Q of filter formed by LIN and CIN is too high). An electrolytic capacitor CD can be used for input damping with a value given by Equation 23. CD t 4 ˜ CIN (23) Select the input damping resistor RD using Equation 24. RD LIN CIN (24) 9.1.2 Error Amplifier and Compensation Figure 9-3 shows a type-ll compensator using a transconductance error amplifier (EA). The dominant pole of the EA open-loop gain is set by the EA output resistance, RO-EA, and effective bandwidth-limiting capacitance, CBW, as shown by Equation 25. GEA(openloop) (s) gm ˜ RO-EA 1 s ˜ RO-EA ˜ CBW (25) The EA high-frequency pole is neglected in the above expression. Equation 26 calculates the compensator transfer function from output voltage to COMP node, including the gain contribution from the (internal or external) feedback resistor network. 30 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com Gc (s) SNVSC05 – DECEMBER 2021 vÖ c (s) Öv out (s) VREF VOUT § s · gm ˜ RO-EA ˜ ¨ 1 ¸ Zz1 ¹ © ˜ § s · § s · ¨1 ¸ ˜ ¨1 ¸ ¨ Zp1 ¸ ¨ Zp2 ¸ © ¹ © ¹ (26) where • • • VREF is the feedback voltage reference of 0.8 V. gm is the EA gain transconductance of 1200 µS. RO-EA is the error amplifier output impedance of 64 MΩ. ZZ1 Zp1 Zp2 1 RCOMP ˜ CCOMP (27) 1 RO-EA ˜ CCOMP CHF CBW 1 # RO-EA # RCOMP ˜ CCOMP CHF CBW 1 ˜ CCOMP (28) 1 RCOMP ˜ CHF (29) The EA compensation components create a pole close to the origin, a zero, and a high-frequency pole. Typically, RCOMP > CBW and CHF, so the approximations are valid. VOUT Error Amplifier Model RFB1 FB COMP ± gm + VREF Zp2 RO-EA Zp1 Zz1 RCOMP RFB2 CHF CBW CCOMP AGND Figure 9-3. Error Amplifier and Compensation Network Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 31 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9.2 Typical Applications 9.2.1 Design 1 – High Efficiency 2.1-MHz Synchronous Buck Regulator Figure 9-4 shows the schematic diagram of a single-output synchronous buck regulator with an output voltage of 5 V and a rated load current of 8 A. In this example, the target half-load and full-load efficiencies are 93.5% and 92.5%, respectively, based on a nominal input voltage of 12 V that ranges from 5.5 V to 36 V. The switching frequency is set at 2.1 MHz by resistor RRT. The 5-V output is connected to VCCX to reduce IC bias power dissipation and improve efficiency. An output voltage of 3.3 V is also feasible simply by connecting FB to VDDA. LIN 1 µH VIN = 3.5 V...36 V CF 2 CIN 10 µF CDAMP 47 F 10 F CVCC VIN 2.2 F VCC EN CBOOT VDDA RFB FB 24.9 k CCOMP RCOMP EXTCOMP 10 k 2.7 nF CBOOT 0.1 F LO SW 0.68 H LM25148 RS 5 m Q2 LO VOUT = 5 V IOUT = 8 A CO 4 47 F PGND CHF ISNS+ N/A Tie to VOUT or GND Q1 HO VOUT PG/SYNCOUT VCCX PFM/SYNC CNFG RT VDDA AGND Tie to VDDA or GND * VOUT tracks VIN if VIN < 5.2 V RCNFG 41.2 k RRT 9.52 k CVDDA 0.1 F Figure 9-4. Application Circuit 1 With LM25148 Buck Regulator at 2.1 MHz Note This and subsequent design examples are provided herein to showcase the LM25148 controller in several different applications. Depending on the source impedance of the input supply bus, an electrolytic capacitor can be required at the input to ensure stability, particularly at low input voltage and high output current operating conditions. See Section 10 for more details. 32 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9.2.1.1 Design Requirements Table 9-2 shows the intended input, output, and performance parameters for this design example. Table 9-2. Design Parameters DESIGN PARAMETER VALUE Input voltage range (steady state) 8 V to 18 V Min transient input voltage 5.5 V Max transient input voltage 36 V Output voltage 5V Output current 8A Switching frequency 2.1 MHz Output voltage regulation ±1% Standby current, no-load 9.9 µA Shutdown current 2.3 µA Soft-start time 3 ms The switching frequency is set at 2.1 MHz by resistor RRT. In terms of control loop performance, the target loop crossover frequency is 60 kHz with a phase margin greater than 50°. The selected buck regulator powertrain components are cited in Table 9-3, and many of the components are available from multiple vendors. The MOSFETs in particular are chosen for lowest total conduction and switching power loss, as discussed in detail in Section 9.1.1.4. This design uses a low-DCR composite inductor, and ceramic output capacitor implementation. Table 9-3. List of Materials for Application Circuit 1 REFERENCE QTY DESIGNATOR CIN CO 2 4 SPECIFICATION 10 µF, 50 V, X7S, 1210, ceramic 47 µF, 6.3 V, X7R, 1210, ceramic MANUFACTURER PART NUMBER Taiyo Yuden UMJ325KB7106KMHT Murata GCM32EC71H106KA03 TDK CGA6P3X7S1H106K250AB Murata GCM32ER70J476KE19L Taiyo Yuden JMK325B7476KMHTR TDK CGA6P1X7S1A476M250AC 0.56 μH, 3.6 mΩ, 13 A, 6.6 × 6.6 × 4.8 mm Würth Electronik 744373490056 0.68 µH, 2.9 mΩ, 22 A, 6.7 × 6.5 × 3.1 mm Colicraft XGL6030-681 47 µF, 10 V, X7S, 1210, ceramic LO 1 Q1 1 40 V, 4.7 mΩ, 12 nC, SON 5 × 6 Texas Instruments CSD18503Q5A Q2 1 40 V, 2.7 mΩ, 35 nC, SON 5 × 6 Texas Instruments CSD18511Q5A RS 1 Shunt, 5 mΩ, 0508, 1 W Susumu KRL2012E-M-R005-F-T5 U1 1 LM25148 42-V synchronous buck controller Texas Instruments LM25148RGYR Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 33 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9.2.1.2 Detailed Design Procedure 9.2.1.2.1 Custom Design With WEBENCH® Tools Click here to create a custom design using the LM25148 device with the WEBENCH® Power Designer. 1. Start by entering the input voltage (VIN), output voltage (VOUT), and output current (IOUT) requirements. 2. Optimize the design for key parameters such as efficiency, footprint, and cost using the optimizer dial. 3. Compare the generated design with other possible solutions from Texas Instruments. The WEBENCH Power Designer provides a customized schematic along with a list of materials with real-time pricing and component availability. In most cases, these actions are available: • Run electrical simulations to see important waveforms and circuit performance • Run thermal simulations to understand board thermal performance • Export customized schematic and layout into popular CAD formats • Print PDF reports for the design, and share the design with colleagues Get more information about WEBENCH tools at www.ti.com/WEBENCH. 9.2.1.2.2 Custom Design With Excel Quickstart Tool Select components based on the regulator specifications using the LM25148 Quickstart Calculator available for download from the LM25148 product folder. 9.2.1.2.3 Buck Inductor 1. Use Equation 30 to calculate the required buck inductance based on a 30% inductor ripple current at nominal input voltages. LO § VOUT ˜ ¨1 'ILO ˜ FSW ¨ © VOUT · ¸ VIN nom ¸ ¹ § 5V 5V · ˜ ¨1 ¸ 2.4 A ˜ 2.1 MHz © 12 V ¹ 0.58 + (30) 2. Select a standard inductor value of 0.56 µH or use a 0.68 µH to account for effective inductance derating with current of molded inductors. Use Equation 31 to calculate the peak inductor currents at maximum steady-state input voltage. Subharmonic oscillation occurs with a duty cycle greater than 50% for peak current-mode control. For design simplification, the LM25148 has an internal slope compensation ramp proportional to the switching frequency that is added to the current sense signal to damp any tendency toward subharmonic oscillation. ILO(PK) IOUT 'ILO 2 IOUT VOUT 2 ˜ LO ˜ FSW § VOUT ˜ ¨1 ¨ VIN(max) © · ¸ ¸ ¹ 8A 5V 0.56 + ˜ § ˜ ¨1 0+] © 5V · ¸ 9¹ 9.53 A (31) 3. Based on Equation 8, use Equation 32 to cross-check the inductance to set a slope compensation close to the ideal one times the inductor current downslope. LO(sc) VOUT ˜ RS 24 ˜ FSW 5 V ˜ 5m: 24 ˜ 2.1 MHz 0.5 + (32) 9.2.1.2.4 Current-Sense Resistance 1. Calculate the current-sense resistance based on a maximum peak current capability of at least 25% higher than the peak inductor current at full load to provide sufficient margin during start-up and load-on transients. Calculate the current sense resistances using Equation 33. RS 34 VCS-TH 1.25 ˜ ILO(PK) 60mV 1.25 ˜ 9.53 A 5.04m: (33) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 where • VCS-TH is the 60-mV current limit threshold. 2. Select a standard resistance value of 5 mΩ for the shunt. An 0508 footprint component with wide aspect ratio termination design provides 1-W power rating, low parasitic series inductance, and compact PCB layout. Carefully adhere to the layout guidelines in Section 11.1 to make sure that noise and DC errors do not corrupt the differential current-sense voltages measured at the ISNS+ and VOUT pins. 3. Place the shunt resistor close to the inductor. 4. Use Kelvin-sense connections, and route the sense lines differentially from the shunt to the LM25148. 5. The CS-to-output propagation delay (related to the current limit comparator, internal logic, and power MOSFET gate drivers) causes the peak current to increase above the calculated current limit threshold. For a total propagation delay tDELAY-ISNS+ of 40 ns, use Equation 34 to calculate the worst-case peak inductor current with the output shorted. ILO-PK(SC) VIN(max) ˜ tDELAY-ISNS+ VCS-TH RS 60mV 5m: LO 18 V ˜ 45ns 0.56 + 13.5 A (34) 6. Based on this result, select an inductor with saturation current greater than 16 A across the full operating temperature range. 9.2.1.2.5 Output Capacitors 1. Use Equation 35 to estimate the output capacitance required to manage the output voltage overshoot during a load-off transient (from full load to no load) assuming a load transient deviation specification of 1.5% (75 mV for a 5-V output). LO ˜ 'IOUT COUT t VOUT 2 'VOVERSHOOT 0.56 + ˜ 2 VOUT 2 5 V 75mV $ 2 2 5V 47.4 ) 2 (35) 2. Noting the voltage coefficient of ceramic capacitors where the effective capacitance decreases significantly with applied voltage, select four 47-µF, 10-V, X7R, 1210 ceramic output capacitors. Generally, when sufficient capacitance is used to satisfy the load-off transient response requirement, the voltage undershoot during a no-load to full-load transient is also satisfactory. 3. Use Equation 36 to estimate the peak-peak output voltage ripple at nominal input voltage. 'VOUT § · 'ILO ¨ ¸ © 8 ˜ FSW ˜ COUT ¹ 2 RESR ˜ 'ILO 2 § · 2.54A ¨ ¸ ˜ ˜ 8 2.1MHz 44 ) © ¹ 2 1m: ˜ 2.54 A 2 4.3mV (36) where • RESR is the effective equivalent series resistance (ESR) of the output capacitors. • 44 µF is the total effective (derated) ceramic output capacitance at 5 V. 4. Use Equation 37 to calculate the output capacitor RMS ripple current using and verify that the ripple current is within the capacitor ripple current rating. ICO(RMS) 'ILO 2.54 A 12 12 0.73 A (37) 9.2.1.2.6 Input Capacitors A power supply input typically has a relatively high source impedance at the switching frequency. Good-quality input capacitors are necessary to limit the input ripple voltage. As mentioned earlier, dual-channel interleaved operation significantly reduces the input ripple amplitude. In general, the ripple current splits between the input capacitors based on the relative impedance of the capacitors at the switching frequency. 1. Select the input capacitors with sufficient voltage and RMS ripple current ratings. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 35 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 2. Use Equation 38 to calculate the input capacitor RMS ripple current assuming a worst-case duty-cycle operating point of 50%. ICIN(RMS) IOUT ˜ D ˜ 1 D 8A ˜ 0.5 ˜ 1 0.5 4A (38) 3. Use Equation 39 to find the required input capacitance. CIN t D ˜ 1 D ˜ IOUT 0.5 ˜ 1 0.5 ˜ 8 A FSW ˜ 'VIN RESR ˜ IOUT 2.1MHz ˜ 120mV 2m: ˜ 8 A 9.2 ) (39) where • ΔVIN is the input peak-to-peak ripple voltage specification. • RESR is the input capacitor ESR. 4. Recognizing the voltage coefficient of ceramic capacitors, select two 10-µF, 50-V, X7R, 1210 ceramic input capacitors. Place these capacitors adjacent to the power MOSFETs. See Section 11.1.1 for more details. 5. Use four 10-nF, 50-V, X7R, 0603 ceramic capacitors near the high-side MOSFET to supply the high di/dt current during MOSFET switching transitions. Such capacitors offer high self-resonant frequency (SRF) and low effective impedance above 100 MHz. The result is lower power loop parasitic inductance, thus minimizing switch-node voltage overshoot and ringing for lower conducted and radiated EMI signature. Refer to Section 11.1 for more details. 9.2.1.2.7 Frequency Set Resistor Calculate the RT resistance for a switching frequency of 2.1 MHz using Equation 40. Choose a standard E96 value of 9.53 kΩ. 6 RT (k:) 10 FSW (kHz) 45 6 53 10 2100kHz 45 53 9.4k: (40) 9.2.1.2.8 Feedback Resistors If an output voltage setpoint other than 3.3 V or 5 V is required (or to measure a bode plot when using either of the fixed output voltage options), determine the feedback resistances using Equation 41. (41) 9.2.1.2.9 Compensation Components Choose compensation components for a stable control loop using the procedure outlined as follows: 1. Based on a specified loop gain crossover frequency, fC, of 60 kHz, use Equation 42 to calculate RCOMP, assuming an effective output capacitance of 100 µF. Choose a standard value for RCOMP of 10 kΩ. RCOMP 2S ˜ fC ˜ VOUT RS ˜ GCS ˜ ˜ COUT VREF gm 2S ˜ 60kHz ˜ 5 V 5m: ˜ 10 ˜ ˜ 100 ) 0.8 V 1200 6 N: (42) 2. To provide adequate phase boost at crossover while also allowing a fast settling time during a load or line transient, select CCOMP to place a zero at the higher of (1) one tenth of the crossover frequency, or (2) the load pole. Choose a standard value for CCOMP of 2.7 nF. CCOMP 36 10 2S ˜ fC ˜ RCOMP 10 2S ˜ 60kHz ˜ 10 k: 2.65 nF Submit Document Feedback (43) Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 Such a low capacitance value also helps to avoid output voltage overshoot when recovering from dropout (when the input voltage is less than the output voltage setpoint and VCOMP is railed high). 3. Calculate CHF to create a pole at the ESR zero and to attenuate high-frequency noise at COMP. CBW is the bandwidth-limiting capacitance of the error amplifier. CHF may not be significant enough to be necessary in some designs, like this one. CHF can be unpopulated, or used with a small 22 pF for more noise filtering. CHF 1 2S ˜ fESR ˜ RCOMP CBW 1 2S ˜ 500kHz ˜ 10 k: 31 pF 0.8 pF (44) Note Set a fast loop with high RCOMP and low CCOMP values to improve the response when recovering from operation in dropout. For technical solutions, industry trends, and insights for designing and managing power supplies, please refer to TI's technical articles. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 37 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9.2.1.3 Application Curves 100 100 90 90 Efficiency (%) Efficiency (%) 95 85 80 70 0 1 2 3 4 5 Load Current (A) 6 7 70 60 VIN = 8 V VIN = 12 V VIN = 18 V 75 80 8 VIN = 8 V VIN = 12 V VIN = 18 V 50 0.001 0.01 0.1 Load Current (A) Figure 9-6. Efficiency vs IOUT, Log Scale Figure 9-5. Efficiency vs IOUT 8-A resistive load No load Figure 9-7. Full Load Switching 5-A load Figure 9-9. Line Transient 38 8 5-V output 5-V output VIN ramps from 12 V to 36 V 1 Figure 9-8. PFM Switching VIN falls to 3.8 V 5-A load Figure 9-10. Cold-Crank Response to VIN = 3.8 V Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 VIN step to 12 V 8-A resistive load Figure 9-11. Start-Up Characteristic VIN = 12 V 8-A resistive load Figure 9-15. Bode Plot, 5-V Output 8-A resistive load Figure 9-12. ENABLE ON and OFF Characteristic VIN = 12 V FPWM Figure 9-13. Load Transient, 0 A to 8 A VIN = 12 V VIN = 12 V FPWM Figure 9-14. Load Transient, 4 A to 8 A VIN = 13.8 V 150 kHz to 30 MHz 7-A resistive load Figure 9-16. CISPR 25 Class 5 Conducted EMI Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 39 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9.2.2 Design 2 – High Efficiency 440-kHz Synchronous Buck Regulator Figure 9-17 shows the schematic diagram of a single-output synchronous buck regulator with an output voltage of 5 V and a rated load current of 10 A. In this example, the target half-load and full-load efficiencies are 97% and 95%, respectively, based on a nominal input voltage of 12 V that ranges from 5.5 V to 36 V. The switching frequency is set at 440 kHz by resistor RRT. The 5-V output is connected to VCCX to reduce IC bias power dissipation and improve efficiency. An output voltage of 3.3 V is also feasible simply by connecting FB to VDDA (tie VCCX to GND in this case). LIN VIN = 3.5 V...36 V 2.2 µH 4 CIN 10 µF CDAMP 120 F CF 10 F VIN CVCC 2.2 F VCC EN CBOOT VDDA RFB FB CBOOT 0.1 F Q1 HO LO SW 2.2 H 24.9 k CCOMP RCOMP EXTCOMP 15 nF 4.22 k LM25148 Q2 LO VOUT = 5 V IOUT = 10 A CO 4 47 F PGND CHF 150 pF Tie to VOUT or GND RS 4 m ISNS+ VOUT PG/SYNCOUT VCCX PFM/SYNC CNFG RT VDDA AGND Tie to VDDA or GND * VOUT tracks VIN if VIN < 5.3 V RCNFG 41.2 k RRT CVDDA 49.9 k 0.1 F Figure 9-17. Application Circuit 2 With LM25148 Buck Regulator at 440 kHz 40 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9.2.2.1 Design Requirements Table 9-4 shows the intended input, output, and performance parameters for this design example. Table 9-4. Design Parameters DESIGN PARAMETER VALUE Input voltage range (steady-state) 8 V to 36 V Min transient input voltage 5.5 V Max transient input voltage 40 V Output voltage 5V Output current 10 A Switching frequency 440 kHz Output voltage regulation ±1% Standby current, no-load 12 µA Shutdown current 2.3 µA Soft-start time 3 ms The switching frequency is set at 440 kHz by resistor RRT. The selected buck regulator powertrain components are cited in Table 9-5, and many of the components are available from multiple vendors. The MOSFETs in particular are chosen for both lowest conduction and switching power loss, as discussed in detail in Section 9.1.1.4. Table 9-5. List of Materials for Application Circuit 2 REFERENCE QTY DESIGNATOR CIN CO 4 4 SPECIFICATION 10 µF, 50 V, X7R, 1210, ceramic 47 µF, 6.3 V, X7R, 1210, ceramic 47 µF, 10 V, X7S, 1210, ceramic 2.2 μH, 4.3 mΩ, 12.5 A, 6.7 × 6.5 × 6.1 mm MANUFACTURER PART NUMBER AVX 12105C106K4Z2A TDK C3225X7R1H106K250AC Murata GRM32ER71H106KA12L Murata GCM32ER70J476KE19L Taiyo Yuden JMK325B7476KMHTR TDK CGA6P1X7S1A476M250AC Coilcraft XGL6060-222MEC LO 1 Würth Electronik 74437368022 Q1 1 40 V, 4.7 mΩ, 12 nC, SON 5 × 6 Texas Instruments CSD18503Q5A Texas Instruments CSD18511Q5A Susumu KRL2012E-M-R004-F-T5 Texas Instruments LM25148RGYR 2.2 µH, 6.5 mΩ, 10 A, 10 × 11 × 3.8 mm Q2 1 40 V, 2.7 mΩ, 35 nC, SON 5 × 6 RS 1 Shunt, 4 mΩ, 0508, 1 W U1 1 LM25148 42-V synchronous buck controller 9.2.2.2 Detailed Design Procedure See Section 9.2.1.2. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 41 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 100 100 95 90 Efficiency (%) Efficiency (%) 9.2.2.3 Application Curves 90 85 VIN VIN VIN VIN 80 75 0 1 2 3 4 5 6 Load Current (A) 7 8 = = = = 8V 12 V 18 V 24 V 9 10 80 70 VIN VIN VIN VIN 60 50 0.001 0.01 0.1 Load Current (A) 5-V output = = = = 8V 12 V 18 V 24 V 1 10 5-V output Figure 9-18. Efficiency vs IOUT Figure 9-19. Efficiency vs IOUT, Log Scale VOUT 20mV/DIV VOUT 50mV/DIV SW 5V/DIV SW 5V/DIV 100 ms/DIV 1 µs/DIV No load 10-A resistive load Figure 9-21. PFM Switching Figure 9-20. Full Load Switching VIN 1 V/DIV VOUT 1 V/DIV VIN 10 V/DIV VOUT 50 mV/DIV IOUT 1 A/DIV PG 5 V/DIV IOUT 5A/DIV 5 ms/DIV VIN ramps from 12 to 40 V 5-A load Figure 9-22. Line Transient Response to VIN = 40 V 42 20 ms/DIV VIN falls to 4 V 1-A load Figure 9-23. Cold-Crank Response to VIN = 4 V Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 EN 2V/DIV VIN 2V/DIV VOUT 1V/DIV VOUT 1V/DIV IOUT 5A/DIV IOUT 5A/DIV 1 ms/DIV 1 ms/DIV VIN step to 12 V VIN = 12 V 10-A resistive load Figure 9-24. Start-Up Characteristic 10-A resistive load Figure 9-25. ENABLE ON and OFF Characteristic VOUT 500 mV/DIV VOUT 500 mV/DIV IOUT 5 A/DIV IOUT 5 A/DIV 100 µs/DIV VIN = 12 V 100 µs/DIV FPWM Figure 9-26. Load Transient, 0 A to 10 A VIN = 12 V FPWM Figure 9-27. Load Transient, 5 A to 10 A Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 43 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9.2.3 Design 3 – Dual-Phase 400-kHz 20-A Synchronous Buck Regulator Figure 9-28 shows the schematic diagram of a dual-phase synchronous buck regulator with output voltage of 3.3 V and a rated load current of 20 A. In this example, the target half-load and full-load efficiencies are 95% and 92%, respectively, based on a nominal input voltage of 12 V that ranges from 4 V to 36 V. The switching frequency is set at 400 kHz by resistors RRT1 and RRT2. VIN = 4 V...36 V Tie to 5 V or GND VIN PFM / FPWM setting or SYNCIN VCCX EN CIN1 2 × 10 F 4 × 10 nF CVCC1 2.2 F VCC CBOOT PFM/SYNC HO VOUT RFB1 100 k CBOOT1 0.1 F FB LO1 CO1 4 × 47 F Q2 LO Primary VOUT = 3.3 V IOUT = 20 A RS1 4 m 2.2 H SW LM25148 RFB2 31.6 k Q1 PGND RCOMP CCOMP 5.23 k 8.2 nF ISNS+ EXTCOMP VOUT PG/SYNCOUT CHF 120 pF CNFG RCNFG1 71.5 k RT AGND VDDA RRT1 56.2 k CVDDA1 0.1 F VIN Tie to 5 V or GND PFM/SYNC VIN EN VCCX CIN2 2 × 10 F 4 × 10 nF CVCC2 2.2 F VCC CBOOT HO CBOOT2 0.1 F LM25148 FB Q4 LO Secondary LO2 2.2 H SW PFM / FPWM setting Q3 RS2 4 m CO2 4 × 47 F PGND ISNS+ EXTCOMP VOUT PG/SYNCOUT CNFG RCNFG2 90.9 k RT RRT2 56.2 k VDDA System PGOOD AGND CVDDA2 0.1 F Figure 9-28. Application Circuit 3 With Two LM25148 Buck Regulators at 400 kHz 44 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9.2.3.1 Design Requirements Table 9-6 shows the intended input, output, and performance parameters for this design example. Table 9-6. Design Parameters DESIGN PARAMETER VALUE Input voltage range (steady-state) 8 V to 36 V Min transient input voltage 4V Max transient input voltage 40 V Output voltage 3.3 V Output current 20 A Switching frequency 400 kHz Output voltage regulation ±1% Standby current, no-load 44 µA Shutdown current 4.6 µA Soft-start time 3 ms The switching frequency is set at 400 kHz by resistors RRT1 and RRT2. The selected buck regulator powertrain components are cited in Table 9-7, and many of the components are available from multiple vendors. The MOSFETs in particular are chosen for both lowest conduction and switching power loss, as discussed in detail in Section 9.1.1.4. Table 9-7. List of Materials for Application Circuit 3 REFERENCE QTY DESIGNATOR CIN CO 4 8 4 LO1, LO2 2 SPECIFICATION 10 µF, 50 V, X7R, 1210, ceramic MANUFACTURER PART NUMBER AVX 12105C106K4Z2A TDK C3225X7R1H106K250AC Murata GRM32ER71H106KA12L 47 µF, 6.3 V, X7R, 1210, ceramic Murata GCM32ER70J476KE19L 47 µF, 10 V, X7S, 1210, ceramic TDK CGA6P1X7S1A476M250AC 100 µF, 6.3 V, X7S, 1210, ceramic Murata GRT32EC70J107ME13 2.2 μH, 4.5 mΩ, 32 A, 11.3 × 10 × 6 mm Coilcraft XKL1060-222MEC 2.2 μH, 4.3 mΩ, 12.5 A, 6.7 × 6.5 × 6.1 mm 2.2 µH, 6.5 mΩ, 10 A, 10 × 11 × 3.8 mm Coilcraft XGL6060-222MEC Würth Electronik 74437368022 Q1, Q3 2 40 V, 4.7 mΩ, 12 nC, SON 5 × 6 Texas Instruments CSD18503Q5A Q2, Q4 2 40 V, 2.7 mΩ, 35 nC, SON 5 × 6 Texas Instruments CSD18511Q5A RS1, RS2 2 Shunt, 4 mΩ, 0508, 1 W Susumu KRL2012E-M-R004-F-T5 U1, U2 2 LM25148 42-V synchronous buck controller Texas Instruments LM25148RGYR 9.2.3.2 Detailed Design Procedure See Section 9.2.1.2. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 45 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 9.2.3.3 Application Curves 100 100 95 95 Efficiency (%) Efficiency (%) 90 90 85 80 VIN VIN VIN VIN 75 70 0 2 4 6 8 10 12 Load Current (A) 14 16 = = = = 8V 12 V 18 V 24 V 18 20 85 80 75 70 VIN VIN VIN VIN 65 60 0.001 0.01 0.1 Load Current (A) 3.3-V output = = = = 1 8V 12 V 18 V 24 V 10 20 3.3-V output Figure 9-29. Efficiency vs IOUT Figure 9-30. Efficiency vs IOUT, Log Scale VIN 5V/DIV EN 2V/DIV VOUT 1V/DIV VOUT 1V/DIV IOUT 10A/DIV IOUT 10A/DIV 1 ms/DIV VIN step to 12 V 1 ms/DIV 20-A load Figure 9-31. VIN Start-Up Characteristic VIN = 12 V Figure 9-32. ENABLE ON and OFF Characteristic VOUT 200 mV/DIV VOUT 500 mV/DIV IOUT 10 A/DIV IOUT 10 A/DIV 100 µs/DIV VIN = 12 V 100 µs/DIV FPWM Figure 9-33. Load Transient, 5 A to 15 A 46 20-A load VIN = 12 V FPWM Figure 9-34. Load Transient, 0 A to 20 A Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 10 Power Supply Recommendations The LM25148 buck controller is designed to operate from a wide input voltage range of 3.5 V to 42 V. The characteristics of the input supply must be compatible with the Absolute Maximum Ratings and Recommended Operating Conditions. In addition, the input supply must be capable of delivering the required input current to the fully loaded regulator. Estimate the average input current with Equation 45. IIN POUT VIN ˜ K (45) where • η is the efficiency If the regulator is connected to an input supply through long wires or PCB traces with a large impedance, take special care to achieve stable performance. The parasitic inductance and resistance of the input cables can have an adverse affect on converter operation. The parasitic inductance in combination with the low-ESR ceramic input capacitors form an underdamped resonant circuit. This circuit can cause overvoltage transients at VIN each time the input supply is cycled ON and OFF. The parasitic resistance causes the input voltage to dip during a load transient. The best way to solve such issues is to reduce the distance from the input supply to the regulator and use an aluminum or tantalum input capacitor in parallel with the ceramics. The moderate ESR of the electrolytic capacitors helps damp the input resonant circuit and reduce any voltage overshoots. A capacitance in the range of 10 µF to 47 µF is usually sufficient to provide parallel input damping and helps to hold the input voltage steady during large load transients. An EMI input filter is often used in front of the regulator that, unless carefully designed, can lead to instability as well as some of the effects mentioned above. The Simple Success with Conducted EMI for DC-DC Converters application report provides helpful suggestions when designing an input filter for any switching regulator. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 47 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 11 Layout 11.1 Layout Guidelines Proper PCB design and layout is important in a high-current, fast-switching circuit (with high current and voltage slew rates) to achieve a robust and reliable design. As expected, certain issues must be considered before designing a PCB layout using the LM25148. The high-frequency power loop of a buck regulator power stage is denoted by loop 1 in the shaded area of Figure 11-1. The topological architecture of a buck regulator means that particularly high di/dt current flows in the components of loop 1, and it becomes mandatory to reduce the parasitic inductance of this loop by minimizing its effective loop area. Also important are the gate drive loops of the high-side and low-side MOSFETs, denoted by 2 and 3, respectively, in Figure 11-1. VIN CBOOT VCC CIN CBOOT High-side gate driver #1 High frequency power loop HO SW Q1 LO #2 VOUT VCC CVCC Low-side gate driver LO PGND Q2 COUT #3 GND Figure 11-1. DC/DC Regulator Ground System With Power Stage and Gate Drive Circuit Switching Loops 11.1.1 Power Stage Layout • • 48 Input capacitors, output capacitors, and MOSFETs are the constituent components of the power stage of a buck regulator and are typically placed on the top side of the PCB (solder side). The benefits of convective heat transfer are maximized because of leveraging any system-level airflow. In a two-sided PCB layout, small-signal components are typically placed on the bottom side (component side). Insert at least one inner plane, connected to ground, to shield and isolate the small-signal traces from noisy power traces and lines. The DC/DC regulator has several high-current loops. Minimize the area of these loops in order to suppress generated switching noise and optimize switching performance. – Loop 1: The most important loop area to minimize is the path from the input capacitor or capacitors through the high- and low-side MOSFETs, and back to the capacitor or capacitors through the ground connection. Connect the input capacitor or capacitors negative terminal close to the source of the low-side MOSFET (at ground). Similarly, connect the input capacitor or capacitors positive terminal close to the drain of the high-side MOSFET (at VIN). Refer to loop 1 of Figure 11-1. – Another loop, not as critical as loop 1, is the path from the low-side MOSFET through the inductor and output capacitor or capacitors, and back to source of the low-side MOSFET through ground. Connect the source of the low-side MOSFET and negative terminal of the output capacitor or capacitors at ground as close as possible. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com • • • SNVSC05 – DECEMBER 2021 The PCB trace defined as SW node, which connects to the source of the high-side (control) MOSFET, the drain of the low-side (synchronous) MOSFET and the high-voltage side of the inductor, must be short and wide. However, the SW connection is a source of injected EMI and thus must not be too large. Follow any layout considerations of the MOSFETs as recommended by the MOSFET manufacturer, including pad geometry and solder paste stencil design. The SW pin connects to the switch node of the power conversion stage and acts as the return path for the high-side gate driver. The parasitic inductance inherent to loop 1 in Figure 11-1 and the output capacitance (COSS) of both power MOSFETs form a resonant circuit that induces high frequency (greater than 50 MHz) ringing at the SW node. The voltage peak of this ringing, if not controlled, can be significantly higher than the input voltage. Make sure that the peak ringing amplitude does not exceed the absolute maximum rating limit for the SW pin. In many cases, a series resistor and capacitor snubber network connected from the SW node to GND damps the ringing and decreases the peak amplitude. Provide provisions for snubber network components in the PCB layout. If testing reveals that the ringing amplitude at the SW pin is excessive, then include snubber components as needed. 11.1.2 Gate-Drive Layout The LM25148 high-side and low-side gate drivers incorporate short propagation delays, adaptive dead-time control, and low-impedance output stages capable of delivering large peak currents with very fast rise and fall times to facilitate rapid turn-on and turn-off transitions of the power MOSFETs. Very high di/dt can cause unacceptable ringing if the trace lengths and impedances are not well controlled. Minimization of stray or parasitic gate loop inductance is key to optimizing gate drive switching performance, whether it be series gate inductance that resonates with MOSFET gate capacitance or common source inductance (common to gate and power loops) that provides a negative feedback component opposing the gate drive command, thereby increasing MOSFET switching times. The following loops are important: • Loop 2: high-side MOSFET, Q1. During the high-side MOSFET turnon, high current flows from the bootstrap (boot) capacitor through the gate driver and high-side MOSFET, and back to the negative terminal of the boot capacitor through the SW connection. Conversely, to turn off the high-side MOSFET, high current flows from the gate of the high-side MOSFET through the gate driver and SW, and back to the source of the high-side MOSFET through the SW trace. Refer to loop 2 of Figure 11-1. • Loop 3: low-side MOSFET, Q2. During the low-side MOSFET turnon, high current flows from the VCC decoupling capacitor through the gate driver and low-side MOSFET, and back to the negative terminal of the capacitor through ground. Conversely, to turn off the low-side MOSFET, high current flows from the gate of the low-side MOSFET through the gate driver and GND, and back to the source of the low-side MOSFET through ground. Refer to loop 3 of Figure 11-1. TI strongly recommends following circuit layout guidelines when designing with high-speed MOSFET gate drive circuits. • Connections from gate driver outputs, HO and LO, to the respective gates of the high-side or low-side MOSFETs must be as short as possible to reduce series parasitic inductance. Be aware that peak gate drive currents can be as high as 3.3 A. Use 0.65 mm (25 mils) or wider traces. Use via or vias, if necessary, of at least 0.5 mm (20 mils) diameter along these traces. Route HO and SW gate traces as a differential pair from the LM25148 to the high-side MOSFET, taking advantage of flux cancellation. • Minimize the current loop path from the VCC and HB pins through their respective capacitors as these provide the high instantaneous current, up to 3.3 A, to charge the MOSFET gate capacitances. Specifically, locate the bootstrap capacitor, CBST, close to the CBOOT and SW pins of the LM25149 to minimize the area of loop 2 associated with the high-side driver. Similarly, locate the VCC capacitor, CVCC, close to the VCC and PGND pins of the LM25148 to minimize the area of loop 3 associated with the low-side driver. 11.1.3 PWM Controller Layout With the proviso to locate the controller as close as possible to the power MOSFETs to minimize gate driver trace runs, the components related to the analog and feedback signals as well as current sensing are considered in the following: • Separate power and signal traces, and use a ground plane to provide noise shielding. • Place all sensitive analog traces and components related to COMP, FB, ISNS+, and RT away from highvoltage switching nodes such as SW, HO, LO, or CBOOT to avoid mutual coupling. Use internal layer or Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 49 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 • • • layers as ground plane or planes. Pay particular attention to shielding the feedback (FB) and current sense (ISNS+ and VOUT) traces from power traces and components. Locate the upper and lower feedback resistors (if required) close to the FB pin, keeping the FB trace as short as possible. Route the trace from the upper feedback resistor to the required output voltage sense point at the load. Route the ISNS+ and VOUT sense traces as differential pairs to minimize noise pickup and use Kelvin connections to the applicable shunt resistor (if shunt current sensing is used) or to the sense capacitor (if inductor DCR current sensing is used). Minimize the loop area from the VCC and VIN pins through their respective decoupling capacitors to the PGND pin. Locate these capacitors as close as possible to the LM25148. 11.1.4 Thermal Design and Layout The useful operating temperature range of a PWM controller with integrated gate drivers and bias supply LDO regulator is greatly affected by the following: • • • • Average gate drive current requirements of the power MOSFETs Switching frequency Operating input voltage (affecting bias regulator LDO voltage drop and hence its power dissipation) Thermal characteristics of the package and operating environment For a PWM controller to be useful over a particular temperature range, the package must allow for the efficient removal of the heat produced while keeping the junction temperature within rated limits. The LM25148 controller is available in a small 4-mm × 4-mm 24-pin VQFN PowerPAD package to cover a range of application requirements. Section 11.1.4 summarizes the thermal metrics of this package. The 24-pin VQFN package offers a means of removing heat from the semiconductor die through the exposed thermal pad at the base of the package. While the exposed pad of the package is not directly connected to any leads of the package, it is thermally connected to the substrate of the LM25149 device (ground). This allows a significant improvement in heat sinking, and it becomes imperative that the PCB is designed with thermal lands, thermal vias, and a ground plane to complete the heat removal subsystem. The exposed pad of the LM25148 is soldered to the ground-connected copper land on the PCB directly underneath the device package, reducing the thermal resistance to a very low value. Numerous vias with a 0.3-mm diameter connected from the thermal land to the internal and solder-side ground plane or planes are vital to help dissipation. In a multi-layer PCB design, a solid ground plane is typically placed on the PCB layer below the power components. Not only does this provide a plane for the power stage currents to flow but it also represents a thermally conductive path away from the heat generating devices. The thermal characteristics of the MOSFETs also are significant. The drain pads of the high-side MOSFETs are normally connected to a VIN plane for heat sinking. The drain pads of the low-side MOSFETs are tied to the SW plane, but the SW plane area is purposely kept as small as possible to mitigate EMI concerns. 11.1.5 Ground Plane Design As mentioned previously, TI recommends using one or more of the inner PCB layers as a solid ground plane. A ground plane offers shielding for sensitive circuits and traces and also provides a quiet reference potential for the control circuitry. In particular, a full ground plane on the layer directly underneath the power stage components is essential. Connect the source terminal of the low-side MOSFET and return terminals of the input and output capacitors to this ground plane. Connect the PGND and AGND pins of the controller at the DAP and then connect to the system ground plane using an array of vias under the DAP. The PGND nets contain noise at the switching frequency and can bounce because of load current variations. The power traces for PGND, VIN, and SW can be restricted to one side of the ground plane, for example on the top layer. The other side of the ground plane contains much less noise and is ideal for sensitive analog trace routes. 50 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 11.2 Layout Example Figure 11-2 shows a single-sided layout of a synchronous buck regulator with discrete power MOSFETs, Q1 and Q2, in SON 5-mm × 6-mm case size. The power stage is surrounded by a GND pad geometry to connect an EMI shield if needed. The design uses layer 2 of the PCB as a power-loop return path directly underneath the top layer to create a low-area switching power loop of approximately 2 mm². This loop area, and hence parasitic inductance, must be as small as possible to minimize EMI as well as switch-node voltage overshoot and ringing. The high-frequency power loop current flows through MOSFETs Q1 and Q2, through the power ground plane on layer 2, and back to VIN through the 0603 ceramic capacitors C15 through C18. The currents flowing in opposing directions in the vertical loop configuration provide field self-cancellation, reducing parasitic inductance. Figure 11-4 shows a side view to illustrate the concept of creating a low-profile, self-canceling loop in a multilayer PCB structure. The layer-2 GND plane layer, shown in Figure 11-3, provides a tightly-coupled current return path directly under the MOSFETs to the source terminals of Q2. Four 10-nF input capacitors with small 0402 or 0603 case size are placed in parallel very close to the drain of Q1. The low equivalent series inductance (ESL) and high self-resonant frequency (SRF) of the small footprint capacitors yield excellent high-frequency performance. The negative terminals of these capacitors are connected to the layer-2 GND plane with multiple 12-mil (0.3-mm) diameter vias, further minimizing parasitic loop inductance. Use PGND keep-out to minimize eddy currents Locate controller close to the power stage Place PGND vias close to the source of the low-side FET Output Caps PGND VIN SW HO GND LO VCC GS Input Caps G S AGND VIN VOUT Low-side FET Inductor SW Shunt High-side FET GND GND Copper island connected to AGND pin Use paralleled 0402/0603 input capacitors close to the FETs for VIN to PGND decoupling Figure 11-2. PCB Top Layer – High Density, Single-sided Design Additional guidelines to improve noise immunity and reduce EMI are as follows: • • Make the ground connections to the LM25148-Q1 controller as shown in Figure 11-2. Create a power ground directly connected to all high-power components and an analog ground plane for sensitive analog components. The analog ground plane for AGND and power ground plane for PGND must be connected at a single point directly under the IC – at the die attach pad (DAP). Connect the MOSFETs (switch node) directly to the inductor terminal with short copper connections (without vias) as this net has high dv/dt and contributes to radiated EMI. The single-layer routing of the switch-node Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 51 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 • connection means that switch-node vias with high dv/dt do not appear on the bottom side of the PCB. This avoids e-field coupling to the reference ground plane during the EMI test. VIN and PGND plane copper pours shield the polygon connecting the MOSFETs to the inductor terminal, further reducing the radiated EMI signature. Place the EMI filter components on the bottom side of the PCB so that they are shielded from the power stage components on the top side. Figure 11-3. Layer 2 Full Ground Plane Directly Under the Power Components Tightly-coupled return path minimizes power loop impedance Q2 GND SW Q1 VIN Cin1-4 GND L1 0.15mm L2 L3 0.3mm vias L4 Figure 11-4. PCB Stack-up Diagram With Low L1-L2 Intra-layer Spacing 1 1 52 See Improve High-current DC/DC Regulator Performance for Free with Optimized Power Stage Layout for more detail. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 12 Device and Documentation Support 12.1 Device Support 12.1.1 Development Support With an input operating voltage as low as 3.5 V and up to 100 V as specified in Table 12-1, the LM(2)514x family of synchronous buck controllers from TI provides flexibility, scalability and optimized solution size for a range of applications. These controllers enable DC/DC solutions with high density, low EMI and increased flexibility. Available EMI mitigation features include dual-random spread spectrum (DRSS) or triangular spread spectrum (TRSS), split gate driver outputs for slew rate (SR) control, and integrated active EMI filtering (AEF). Table 12-1. Synchronous Buck DC/DC Controller Family DC/DC CONTROLLER SINGLE or DUAL VIN RANGE CONTROL METHOD GATE DRIVE VOLTAGE SYNC OUTPUT EMI MITIGATION LM25141 Single 3.8 V to 42 V Peak current mode 5V N/A SR control, TRSS LM25143 Dual 3.5 V to 42 V Peak current mode 5V 90° phase shift SR control, TRSS LM25145 Single 6 V to 42 V Voltage mode 7.5 V 180° phase shift N/A LM25148 Single 3.5 V to 42 V Peak current mode 5V 180° phase shift DRSS LM25149 Single 3.5 V to 42 V Peak current mode 5V 180° phase shift AEF, DRSS LM5141 Single 3.8 V to 42 V Peak current mode 5V N/A SR control, TRSS LM5143 Dual 3.5 V to 65 V Peak current mode 5V 90° phase shift SR control, TRSS LM5145 Single 6 V to 75 V Voltage mode 7.5 V 180° phase shift N/A LM5146 Single 5.5 V to 100 V Voltage mode 7.5 V 180° phase shift N/A LM5148 Single 3.5 V to 80 V Peak current mode 5V 180° phase shift DRSS LM5149 Single 3.5 V to 80 V Peak current mode 5V 180° phase shift AEF, DRSS For development support see the following: • • • • • • • LM25148 Quickstart Calculator LM25148 Simulation Models For TI's reference design library, visit TI Designs For TI's WEBENCH Design Environment, visit the WEBENCH® Design Center TI Designs: – ADAS 8-Channel Sensor Fusion Hub Reference Design with Two 4-Gbps Quad Deserializers – Automotive EMI and Thermally Optimized Synchronous Buck Converter Reference Design – Automotive High Current, Wide VIN Synchronous Buck Controller Reference Design Featuring LM5141Q1 – 25W Automotive Start-Stop Reference Design Operating at 2.2 MHz – Synchronous Buck Converter for Automotive Cluster Reference Design – 137W Holdup Converter for Storage Server Reference Design – Automotive Synchronous Buck With 3.3V @ 12.0A Reference Design – Automotive Synchronous Buck Reference Design – Wide Input Synchronous Buck Converter Reference Design With Frequency Spread Spectrum – Automotive Wide VIN Front-end Reference Design for Digital Cockpit Processing Units Technical Articles: – High-Density PCB Layout of DC/DC Converters – Synchronous Buck Controller Solutions Support Wide VIN Performance and Flexibility – How to Use Slew Rate for EMI Control To view a related device of this product, see the LM25141 12.1.1.1 Custom Design With WEBENCH® Tools Click here to create a custom design using the LM25148 device with the WEBENCH® Power Designer. 1. Start by entering the input voltage (VIN), output voltage (VOUT), and output current (IOUT) requirements. 2. Optimize the design for key parameters such as efficiency, footprint, and cost using the optimizer dial. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 53 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 3. Compare the generated design with other possible solutions from Texas Instruments. The WEBENCH Power Designer gives a customized schematic along with a list of materials with real-time pricing and component availability. In most cases, these actions are available: • Run electrical simulations to see important waveforms and circuit performance • Run thermal simulations to understand board thermal performance • Export customized schematic and layout into popular CAD formats • Print PDF reports for the design, and share the design with colleagues Get more information about WEBENCH tools at www.ti.com/WEBENCH. 12.2 Documentation Support 12.2.1 Related Documentation For related documentation see the following: • • • • User's Guides: – LM25149-Q1 Synchronous Buck Controller High Density EVM – LM5141-Q1 Synchronous Buck Controller EVM – LM5143-Q1 Synchronous Buck Controller EVM – LM5146-Q1 EVM User's Guide – LM5145 EVM User's Guide Application Reports: – Improve High-current DC/DC Regulator Performance for Free with Optimized Power Stage Layout Application Report – AN-2162 Simple Success with Conducted EMI from DC-DC Converters – Maintaining Output Voltage Regulation During Automotive Cold-Crank with LM5140-Q1 Dual Synchronous Buck Controller Technical Briefs: – Reduce Buck Converter EMI and Voltage Stress by Minimizing Inductive Parasitics White Papers: – An Overview of Conducted EMI Specifications for Power Supplies – An Overview of Radiated EMI Specifications for Power Supplies – Valuing Wide VIN, Low EMI Synchronous Buck Circuits for Cost-driven, Demanding Applications 12.2.1.1 PCB Layout Resources • • Application Reports: – Improve High-current DC/DC Regulator Performance for Free with Optimized Power Stage Layout – AN-1149 Layout Guidelines for Switching Power Supplies – AN-1229 Simple Switcher PCB Layout Guidelines – Low Radiated EMI Layout Made SIMPLE with LM4360x and LM4600x Seminars: – Constructing Your Power Supply – Layout Considerations 12.2.1.2 Thermal Design Resources • 54 Application Reports: – AN-2020 Thermal Design by Insight, Not Hindsight – AN-1520 A Guide to Board Layout for Best Thermal Resistance for Exposed Pad Packages – Semiconductor and IC Package Thermal Metrics – Thermal Design Made Simple with LM43603 and LM43602 – PowerPAD™Thermally Enhanced Package – PowerPAD Made Easy – Using New Thermal Metrics Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 LM25148 www.ti.com SNVSC05 – DECEMBER 2021 12.3 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. Click on Subscribe to updates to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 12.4 Support Resources TI E2E™ support forums are an engineer's go-to source for fast, verified answers and design help — straight from the experts. Search existing answers or ask your own question to get the quick design help you need. Linked content is provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. 12.5 Trademarks NexFET™ and TI E2E™ are trademarks of Texas Instruments. PowerPAD™ is a trademark of Texas Instruments. WEBENCH® is a registered trademark of Texas Instruments. is a registered trademark of TI. All trademarks are the property of their respective owners. 12.6 Electrostatic Discharge Caution This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. 12.7 Glossary TI Glossary This glossary lists and explains terms, acronyms, and definitions. 13 Mechanical, Packaging, and Orderable Information The following pages show mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM25148 55 PACKAGE OPTION ADDENDUM www.ti.com 11-Apr-2023 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) Samples (4/5) (6) LM25148RGYR ACTIVE VQFN RGY 24 3000 RoHS & Green NIPDAU Level-1-260C-UNLIM -40 to 150 LM25148 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
LM25148RGYR 价格&库存

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LM25148RGYR
    •  国内价格
    • 1000+5.17000

    库存:10547

    LM25148RGYR
    •  国内价格
    • 1+11.73960
    • 10+10.14120
    • 30+9.14760
    • 100+8.12160

    库存:196