LM3103EVAL

User's Guide SNVA268A – October 2007 – Revised April 2013 AN-1678 LM3103 Demonstration Board Reference Design 1 Introduction The LM3103 Step Down Switching Regulator features all required functions to implement a cost effective, efficient buck power converter capable of supplying 0.75A to loads. The Constant On-Time (COT) regulation scheme requires no loop compensation, results in a fast load transient response and simple circuit implementation which allows a low component count, and consequently very small overall board space is required for a typical application. The regulator can function properly even with an all ceramic output capacitor network, and does not rely on the output capacitor’s ESR for stability. The operating frequency remains constant with line variations due to the inverse relationship between the input voltage and the on-time. Protection features include output over-voltage protection, thermal shutdown, VCC undervoltage lock-out, gate drive under-voltage lock-out. The LM3103 is available in the thermally enhanced HTSSOP-16 package. 2 Demonstration Board Schematic and PCB Figure 1. LM3103 Demonstration Board Schematic All trademarks are the property of their respective owners. SNVA268A – October 2007 – Revised April 2013 Submit Documentation Feedback AN-1678 LM3103 Demonstration Board Reference Design Copyright © 2007–2013, Texas Instruments Incorporated 1 Demonstration Board Schematic and PCB www.ti.com Figure 2. LM3103 Demonstration Board PCB Top Overlay Figure 3. LM3103 Demonstration Board PCB Top View 2 AN-1678 LM3103 Demonstration Board Reference Design SNVA268A – October 2007 – Revised April 2013 Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Demonstration Board Schematic and PCB www.ti.com Figure 4. LM3103 Demonstration Board PCB Bottom View Table 1. Demonstration Board Quick Setup Procedures Step Description Notes 1 Connect a power supply to VIN terminals VIN range: 8V to 42V 2 Connect a load to VOUT terminals IOUT range: 0A to 0.75A 3 SD (JP1) should be left open for normal operation. Short this jumper to shutdown 4 Set VIN = 18V, with 0A load applied, check VOUT with a voltmeter 5 Apply 0.75A load and check VOUT Nominal 3.3V 6 Short output terminals and check the short circuit current with an ammeter Nominal 1.05A 7 Short SD (JP1) to check the shutdown function Nominal 3.3V Table 2. Demonstration Board Performance Characteristic Description Symbol Condition Min Typ Max Unit Input Voltage VIN 8 18 42 V Output Voltage VOUT 3.2 3.3 3.4 V Output Current IOUT 0 - 0.75 A Output Voltage Ripple VOUT(Ripple) - - Output Voltage Regulation ΔVOUT Efficiency Output Short Current Limit 50 mVp-p ALL VIN and IOUT Conditions -2 +2 % VIN = 8V 85 91 % VIN = 24V 71 84 % VIN = 42V (IOUT = 0.1A to 0.75A) 59 78 % ILIM-SC SNVA268A – October 2007 – Revised April 2013 Submit Documentation Feedback 1.05 AN-1678 LM3103 Demonstration Board Reference Design Copyright © 2007–2013, Texas Instruments Incorporated A 3 Design Procedure 3 www.ti.com Design Procedure The LM3103 is easy to use compared with other devices available on the market because it integrates all key components, including both the main and synchronous power MOSFETs, in a single package and requires no loop compensation owing to the use of the Constant On-Time (COT) hysteretic control scheme. The design of the demonstration board in this application note is detailed below. Design Parameters: VIN = 8V to 42V, typical 18V VOUT = 3.3V IOUT = 0.75A Step 1: Calculate the feedback resistors The ratio of the feedback resistor can be calculated from the following equation: R3 VOUT -1 = R4 0.6 (1) As a general practice, R3 and R4 should be chosen from standard 1% resistor values in the range of 1.0 kΩ to 10 kΩ satisfying the above ratio. Now, select R3 = 10 kΩ, with VOUT = 3.3V, R4 = 10 k: = 2.22 k: VOUT -1 0.6 (2) Step 2: Calculate the on-time setting resistor The switching frequency fSW of the demonstration board is affected by the on-time ton of the LM3103, which is determined by R1. If fSW and VOUT are determined, R1 can be calculated as follows: R1 = VOUT 8.3 x 10 -11 x fSW (3) For this demonstration board design, VOUT = 3.3V and fSW = 500 kHz are chosen. As a result, R1 = 78.52 kΩ. To ensure that the on-time is larger than the minimum limit, which is 100 ns, the value of R1 must satisfy the following equation: R1 t VIN(MAX) x 100 ns 8.3 x 10 -11 (4) Now the maximum VIN is 42V, the calculated R1 satisfies the above equation. Step 3: Determine the inductance The main parameter affected by the inductor is the amplitude of the inductor current ripple ILR. Once ILR is selected, L1 can be determined by: L1 = VOUT x (VIN - VOUT) ILR x fSW x VIN (5) For this demonstration board design, ILR = 0.3A is selected. Now VIN = 18V, VOUT = 3.3V, and fSW = 500 kHz. As a result, L = 17.97 µH. 4 AN-1678 LM3103 Demonstration Board Reference Design SNVA268A – October 2007 – Revised April 2013 Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Design Procedure www.ti.com Figure 5. Inductor Selection for VOUT = 3.3V Step 4: Determine the value of other components C1: The function of C1 is to supply most of the main MOSFET current during the on-time, and limit the voltage ripple at the VIN pin, assuming that the voltage source connecting to the VIN pin has finite output impedance. If the voltage source’s dynamic impedance is high (effectively a current source), C1 supplies the average input current, but not the ripple current. At the maximum load current, when the main MOSFET turns on, the current to the VIN pin suddenly increases from zero to the lower peak of the inductor’s ripple current and ramps up to the higher peak value. It then drops to zero at turn-off. The average current during the on-time is the load current. For a worst case calculation, C1 must be capable of supplying this average load current during the maximum on-time. C1 is calculated from: C1 = IOUT x ton 'VIN (6) where IOUT is the load current, ton is the maximum on-time, and ΔVIN is the allowable ripple voltage at VIN. In this demonstration board, a 10 µF capacitor is used. C3: C3’s purpose is to help avoid transients and ringing due to long lead inductance at the VIN pin. A low ESR 0.1 µF ceramic chip capacitor located close to the LM3103 is used in this demonstration board. C4: A 33 nF high quality ceramic capacitor with low ESR is used for C4 since it supplies a surge current to charge the main MOSFET gate driver at turn-on. Low ESR also helps ensure a complete recharge during each off-time. C5: The capacitor at the SS pin determines the soft-start time, i.e. the time for the reference voltage at the regulation comparator and the output voltage to reach their final value. The soft-start time is affected by the output capacitor, which can lengthen the time, and the charging of C5. The minimum soft-start time is determined by the following equation: tSS > 180 Ps + C5 x 0.6V 70 PA (7) In this demonstration board, a 33 nF capacitor is used for C5, and the corresponding soft-start time is about 600 µs. C8: The capacitor on the VCC output provides not only noise filtering and stability, but also prevents false triggering of the VCC UVLO at the main MOSFET on/off transitions. C8 should be no smaller than 1 µF for stability, and should be a good quality, low ESR, ceramic capacitor. C9: If the output voltage is higher than 1.6V, C9 is needed in the Discontinuous Conduction Mode to reduce the output ripple. In this demonstration board, a 10 nF capacitor is used. SNVA268A – October 2007 – Revised April 2013 Submit Documentation Feedback AN-1678 LM3103 Demonstration Board Reference Design Copyright © 2007–2013, Texas Instruments Incorporated 5 PC Board Layout www.ti.com C10: The output capacitor should generally be no smaller than 10 µF. Experiment is usually necessary to determine the minimum value for the output capacitor, as the nature of the load may require a larger value. A load which creates significant transients requires a larger output capacitor than a fixed load. In this demonstration board, a 47 µF capacitor is used to provide a low output ripple. C12: C12 is a small value ceramic capacitor located close to the LM3103 to further suppress high frequency noise at VOUT. A 47 nF capacitor is used in this demonstration board. 4 PC Board Layout The LM3103 regulation, over-voltage, and current limit comparators are very fast so they will respond to short duration noise pulses. Layout is therefore critical for optimum performance. It must be as neat and compact as possible, and all external components must be as close to their associated pins of the LM3103 as possible. The loop formed by C1, the main and synchronous MOSFET internal to the LM3103, and the PGND pin should be as small as possible. The connection from the PGND pin to the input capacitors should be as short and direct as possible. Vias should be added to connect the ground of the input capacitors to a ground plane, located as close to the capacitor as possible. The bootstrap capacitor C4 should be connected as close to the SW and BST pins as possible, and the connecting traces should be thick. The feedback resistors and capacitor R3, R4, and C9 should be close to the FB pin. A long trace running from VOUT to R3 is generally acceptable since this is a low impedance node. Ground R4 directly to the AGND pin (pin 7). The output capacitor C10 should be connected close to the load and tied directly to the ground plane. The inductor L1 should be connected close to the SW pin with as short a trace as possible to reduce the potential for EMI (electromagnetic interference) generation. If it is expected that the internal dissipation of the LM3103 will produce excessive junction temperature during normal operation, making good use of the PC board’s ground plane can help considerably to dissipate heat. The exposed pad on the bottom of the LM3103 IC package can be soldered to the ground plane, which should extend out from beneath the LM3103 to help dissipate heat. The exposed pad is internally connected to the LM3103 IC substrate. Additionally the use of thick traces, where possible, can help conduct heat away from the LM3103. Using numerous vias to connect the die attached pad to the ground plane is a good practice. Judicious positioning of the PC board within the end product, along with the use of any available air flow (forced or natural convection) can help reduce the junction temperature. 5 6 Bill of Materials Designation Description Size Manufacturer Part # C1 Cap 10µF 50V Y5V 1210 GRM32DF51H106ZA01L Vendor Murata C3 0603/X7R/0.1µF/50V 0603 ECJ1VB1H104K Panasonic C4, C5 0603/X7R/33000pF/50V 0603 ECJ1VB1H333K Panasonic C8 0603/X5R/1µF/10V 0603 GRM188R61A105KA61B Murata C9 0603/X7R/10000pF/50V 0603 ECJ1VB1H103K Panasonic C10 1210/X5R/47µF/6.3V 1210 GRM188R71H103KA01B Murata ECJ4YB0J476M Panasonic GRM32ER60J476ME20B Murata C12 0603/X7R/47000pF/50V 0603 ECJ1VB1H473K Panasonic R1 Resistor Chip 78.7kΩ F 0603 CRCW06037872F Vishay R3 Resistor Chip 10kΩ F 0603 CRCW06031002F Vishay R4 Resistor Chip 2.21kΩ F 0603 CRCW06032211F Vishay L1 Power Inductor 18µH 1.45A 6.8×6.8×3 CDR6D28MNNP-180NC Sumida Power Inductor 18µH 1.7A 7.3×7.3×3.2 7447789118 Wurth U1 IC LM3103 HTSSOP-16 LM3103 Texas Instruments PCB LM3103 demo board AN-1678 LM3103 Demonstration Board Reference Design Texas Instruments SNVA268A – October 2007 – Revised April 2013 Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Typical Performance and Waveforms www.ti.com 6 Typical Performance and Waveforms All curves and waveforms are taken at VIN = 18V with the demonstration board and TA = 25°C unless otherwise specified. Efficiency vs Load Current (VOUT = 3.3V) VOUT Regulation vs Load Current (VOUT = 3.3V) Continuous Mode Operation (VOUT = 3.3V, 0.75A Loaded) Discontinuous Mode Operation (VOUT = 3.3V, 0.02A Loaded) SNVA268A – October 2007 – Revised April 2013 Submit Documentation Feedback AN-1678 LM3103 Demonstration Board Reference Design Copyright © 2007–2013, Texas Instruments Incorporated 7 Typical Performance and Waveforms 8 www.ti.com DCM to CCM Transition (VOUT = 3.3V, 0.01A - 0.75A Load) Load Transient (VOUT = 3.3V, 0.075A - 0.75A Load, Current slew-rate: 2.5A/µs) Power Up (VOUT = 3.3V, 0.75A Loaded) Enable Transient (VOUT = 3.3V, 0.75A Loaded) AN-1678 LM3103 Demonstration Board Reference Design SNVA268A – October 2007 – Revised April 2013 Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Typical Performance and Waveforms www.ti.com Shutdown Transient (VOUT = 3.3V, 0.75A Loaded) SNVA268A – October 2007 – Revised April 2013 Submit Documentation Feedback AN-1678 LM3103 Demonstration Board Reference Design Copyright © 2007–2013, Texas Instruments Incorporated 9 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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