LM3424BKBSTEVAL/NOPB 数据手册
User's Guide
SNVA397A – August 2009 – Revised May 2013
AN-1967 LM3424 Buck-Boost Evaluation Board
1
Introduction
This wide range evaluation board showcases the LM3424 NFET controller used with a buck-boost current
regulator. It is designed to drive 4 to 10 LEDs at a maximum average LED current of 1A from a DC input
voltage of 10 to 70V.
The evaluation board showcases many of the LM3424 features including thermal foldback, analog
dimming, external switching frequency synchronization, and high frequency PWM dimming, among others.
There are many external connection points to facilitate the full evaluation of the LM3424 device including
inputs, outputs and test points. Refer to Table 1 for a summary of the connectors and test points.
The buck-boost circuit can be easily redesigned for different specifications by changing only a few
components (see the Alternate Designs section). Note that design modifications can change the system
efficiency for better or worse.
This application note is designed to be used in conjunction with the LM3424 datasheet as a reference for
the LM3424 buck-boost evaluation board. Refer to the LM3424 Constant Current N-Channel Controller
with Thermal Foldback for Driving LEDs (SNVS603) data sheet for a comprehensive explanation of the
device, design procedures, and application information.
2
Key Features
•
•
•
•
•
•
Input: 10V to 70V
Output: 4 to 10 LEDs at 1A
Thermal Foldback / Analog Dimming
PWM Dimming up to 10 kHz
External Synchronization > 500 kHz
Input Under-voltage and Output Over-voltage Protection
100
EFFICIENCY (%)
95
90
85
80
75
70
0
16
32
48
64
80
VIN (V)
Figure 1. Efficiency with 9 Series LEDS AT 1A
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1
External Connection Descriptions
3
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External Connection Descriptions
Table 1. Connectors and Test Points
2
Qty
Name
Description
Application Information
J1
VIN
Input Voltage
Connect to positive terminal of supply voltage.
J2
GND
Input Ground
Connect to negative terminal of supply voltage (GND).
J3
EN
Enable On/Off
Jumper connected enables device.
J4
LED+
LED Positive
Connect to anode (top) of LED string.
J5
LED-
LED Negative
Connect to cathode (bottom) of LED string.
J6
BNC
Dimming Input
Connect a 3V to 10V PWM input signal up to 10 kHz for PWM dimming the LED load.
J7
OUT
Output with NTC
Alternative connector for LED+ and LED-. Pins 4 and 11 are used for connecting an
external NTC thermistor. Refer to schematic for detailed connectivity.
TP1
SW
Switch Node
Voltage
Test point for switch node (where Q1, D1, and L1 connect).
TP3
SGND
Signal Ground
Connection for GND when applying signals to TP5, TP8, and TP9.
TP4
LED+
LED Positive
Voltage
Test point for anode (top) of LED string.
TP5
nDIM
Inverted Dim Signal
Test point for dimming input (inverted from input signal).
TP6
VIN
Input Voltage
Test point for input voltage.
TP8
SYNC
Synchronization
Input
Connect a 3V to 6V PWM clock signal > 500 kHz (pulse width of 100ns) to synchronize
the LM3424 switching frequency to the external clock.
TP9
NTC
Temp Sense Input
Connect a 0V to 1.24V DC voltage to analog dim the LED current.
TP10
PGND
Power Ground
Test point for GND when monitoring TP1, TP4, or TP6.
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Schematic
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4
Schematic
TP6
TP1
TP4
D1
VIN
GND
J7
L1
C2,
C3,
C16,
C18,
C23
J1
LED+
J4
J2
LEDJ5
8
7
9
6
10
5
11
4
12
3
13
2
14
1
NTC
C4,
C5,
C6,
C17,
C19
R3
1
J3
VIN
LM3424
HSP
R8
20
DIM
C1
2
C8
R1
R9
VIN
R20
R2
C10
R13
HSN
EN
C12
R7
19
Q2
3
4
COMP
SLOPE
CSH
IS
R14
18
R26
17
Q7
R24
R10
TP8
C14
C13
C20
DIM
5
RT/SYNC
VCC
16
Q6
R17
Q4
C9
R25
R4
C7
R5
R15
C21
6
GATE
nDIM
15
VIN
TP3 TP10
7
8
9
GND
SS
TGAIN
DDRV
OVP
TSENSE
D2
Q1
R6
14
Q5
R23
13
12
DAP
R19
C11
10
TREF
VS
R21
C15
R11
11
R22
TP5
NTC
J6
C22
PWM
Q3
R12
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LM3424 Pin Descriptions
5
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LM3424 Pin Descriptions
Pin
Name
Application Information
1
VIN
Input Voltage
Bypass with 100 nF capacitor
to GND as close to the device
as possible in the circuit board
layout.
2
EN
Enable
Connect to > 2.4V to enable
the device or to < 0.8V for low
power shutdown.
3
COMP
Compensation
Connect a capacitor to GND to
compensate control loop.
Current Sense High
Connect a resistor to GND to
set the signal current. Can also
be used to analog dim as
explained in the Thermal
Foldback / Analog Dimming
section of the datasheet.
4
CSH
5
4
Description
RT
Resistor Timing
Connect a resistor to GND to
set the switching frequency.
Can also be used to
synchronize external clock as
explained in the Switching
Frequency section of the
datasheet.
6
nDIM
Not DIM input
Connect a PWM signal for
dimming as detailed in the
PWM Dimming section of the
datasheet and/or a resistor
divider from VIN to program
input under-voltage lockout
(UVLO). Turn-on threshold is
1.24V and hysteresis for turnoff is provided by 20 µA current
source.
7
SS
Soft-start
Connect a capacitor to GND to
extend start-up time.
8
TGAIN
Temperature Foldback Gain
Connect a resistor to GND to
set the foldback slope.
9
TSENSE
Temperature Sense Input
Connect a resistor/ thermistor
divider from VS to sense the
temperature as explained in
the Thermal Foldback / Analog
Dimming section of the
datasheet.
10
TREF
Temperature Foldback
Reference
Connect a resistor divider from
VS to set the temperature
foldback reference voltage.
11
VS
Voltage Reference
2.45V reference for
temperature foldback circuit
and other external circuitry.
Connect to a resistor divider
from VO to program output
over-voltage lockout (OVLO).
Turn-off threshold is 1.24V and
hysteresis for turn-on is
provided by 20 µA current
source.
12
OVP
Over-Voltage Protection
13
DDRV
Dimming Gate Drive Output
Connect to gate of dimming
MosFET.
14
GND
Ground
Connect to DAP to provide
proper system GND
15
GATE
Gate Drive Output
AN-1967 LM3424 Buck-Boost Evaluation Board
Connect to gate of main
switching MosFET.
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Bill of Materials
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6
Pin
Name
Description
16
VCC
Internal Regulator Output
Application Information
Bypass with a 2.2 µF–3.3 µF,
ceramic capacitor to GND.
Connect to the drain of the
main N-channel MosFET
switch for RDS-ON sensing or to
a sense resistor installed in the
source of the same device.
17
IS
Main Switch Current Sense
18
SLOPE
Slope Compensation
19
HSN
High-Side LED Current Sense
Negative
Connect through a series
resistor to the negative side of
the LED current sense resistor.
20
HSP
High-Side LED Current Sense
Positive
Connect through a series
resistor to the positive side of
the LED current sense resistor.
DAP (21)
DAP
Thermal pad on bottom of IC
Connect to GND and place 6 9 vias to bottom layer ground
pour.
Connect a resistor to GND to
set slope of additional ramp.
Bill of Materials
Qty
Part ID
Part Value
Manufacturer
Part Number
4
C1, C5, C20, C23
0.1 µF X7R 10% 100V
TDK
C2012X7R2A104K
4
C2, C3, C16, C18
4.7 µF X7R 10% 100V
TDK
C5750X7R2A475K
4
C4, C6, C17, C19
10 µF X7R 10% 50V
TDK
C5750X7R1H106K
2
C7, C22
0.47 µF X7R 10% 16V
MURATA
GRM21BR71C474KA01L
0
C8
DNP
1
C9
2.2 µF X7R 10% 16V
MURATA
GRM21BR71C225KA12L
1
C10
1 µF X7R 10% 16V
MURATA
GRM21BR71C105KA01L
1
C11
47 pF COG/NPO 5% 50V
AVX
08055A470JAT2A
1
C12
0.22 µF X7R 10% 16V
MURATA
GRM219R71C224KA01D
3
C13, C14, C21
100 pF COG/NPO 5% 50V
MURATA
GRM2165C1H101JA01D
1
C15
1 µF X7R 10% 16V
MURATA
GRM21BR71C105MA01L
1
D1
Schottky 100V 12A
VISHAY
12CWQ10FNPBF
1
D2
Zener 10V
ON-SEMI
BZX84C10LT1G
4
J1, J2, J4, J5
Banana Jack
KEYSTONE
575-8
1
J3
1x2 Header Male
SAMTEC
TSW-102-07-T-S
1
J6
BNC connector
AMPHENOL
112536
1
J7
2x7 Header Male Shrouded
RA
SAMTEC
TSSH-107-01-SDRA
1
L1
33 µH 20% 6.3A
COILCRAFT
MSS1278-333MLB
2
Q1, Q2
NMOS 100V 32A
FAIRCHILD
FDD3682
1
Q3
NMOS 60V 260mA
ON-SEMI
2N7002ET1G
1
Q4
PNP 40V 200mA
FAIRCHILD
MMBT5087
1
Q5
PNP 150V 600 mA
FAIRCHILD
MMBT5401
1
Q6
NPN 300V 600mA
FAIRCHILD
MMBTA42
1
Q7
NPN 40V 200mA
FAIRCHILD
MMBT6428
2
R1, R11
12.4 kΩ 1%
VISHAY
CRCW080512K4FKEA
0
R2
DNP
3
R3, R20, R26
10Ω 1%
VISHAY
CRCW080510R0FKEA
1
R4
17.4 kΩ 1%
VISHAY
CRCW080517K4FKEA
1
R5
1.43 kΩ 1%
VISHAY
CRCW08051K43FKEA
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Bill of Materials
6
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1
R6
0.04Ω 1% 1W
VISHAY
WSL2512R0400FEA
2
R7, R8
1.0 kΩ 1%
VISHAY
CRCW08051K00FKEA
1
R9
0.1Ω 1% 1W
VISHAY
WSL2512R1000FEA
1
R10
14.3 kΩ 1%
VISHAY
CRCW080514K3FKEA
4
R12, R13, R14, R15 10.0 kΩ 1%
VISHAY
CRCW080510K0FKEA
1
R17
499 kΩ 1%
VISHAY
CRCW0805499KFKEA
3
R19, R21, R22
49.9 kΩ 1%
VISHAY
CRCW080549K9FKEA
1
R23
499Ω 1%
VISHAY
CRCW0805499RFKEA
1
R24
4.99 kΩ 1%
VISHAY
CRCW08054K99FKEA
1
R25
150Ω 1%
VISHAY
CRCW0805150RFKEA
8
TP1, TP3, TP4,
TP5, TP6, TP8,
TP9, TP10
Turret
Keystone
1502-2
1
U1
Buck-boost controller
TI
LM3424
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PCB Layout
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7
PCB Layout
Figure 2. Top Layer
Figure 3. Bottom Layer
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7
Design Procedure
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8
Design Procedure
8.1
Specifications
N=6
VLED = 3.5V
rLED = 325 mΩ
VIN = 24V
VIN-MIN = 10V
VIN-MAX = 70V
fSW = 500 kHz
VSNS = 100 mV
ILED = 1A
ΔiL-PP = 700 mA
ΔiLED-PP = 12 mA
ΔvIN-PP = 100 mV
ILIM = 6A
VTURN-ON = 10V
VHYS = 3V
VTURN-OFF = 50V
VHYSO = 10V
TBK = 45°C
TEND= 125°C
tTSU = 40 ms
8.2
Operating Point
Solve for VO and rD:
VO = N x VLED = 6 x 3.5V = 21V
(1)
rD = N x rLED = 6 x 325 m: = 1. 95:
(2)
Solve for D, D', DMAX, and DMIN:
D=
VO
21V
=
= 0.467
VO + VIN 21V + 24V
(3)
D' = 1 - D = 1 - 0. 467 = 0. 533
DMIN =
(4)
VO
21V
=
= 0.231
VO + VIN-MAX 21V + 70V
(5)
VO
21V
DMAX =
=
= 0.677
VO + VIN-MIN 21V + 10V
8.3
(6)
Switching Frequency
Solve for RT:
R10 =
8
1 + 1.95e-8 x fSW
1.40e
-10
x fSW
=
1 + 1.95e-8 x 500 kHz
= 14.4 k:
1.40e-10 x 500 kHz
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Design Procedure
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The closest standard resistor is 14.3 kΩ therefore fSW is:
fSW =
1
1.40e-10 x R10 - 1.95e-8
fSW =
1
= 504 kHz
1.40e-10 x 14.3 k: - 1.95e-8
(8)
The chosen component from step 2 is:
R10 = 14.3 k:
8.4
(9)
Average LED Current
Solve for RSNS:
R9 =
VSNS
ILED
=
100 mV
= 0.1:
1A
(10)
Assume RCSH = 12.4 kΩ and solve for RHSP:
ILED x R1 x R9
R8 =
1.24V
=
1A x 1.24 k: x 0.1:
= 1.0 k:
1.24V
(11)
The closest standard resistor for RSNS is actually 0.1Ω and for RHSP is actually 1 kΩ therefore ILED is:
ILED =
1.24V x R8 1.24V x 1.0 k:
=
= 1.0A
0.1: x 1.24 k:
R9 x R1
(12)
The chosen components from step 3 are:
R9 = 0.1:
R1 = 12.4 k:
R8 = R7 = 1 k:
8.5
(13)
Thermal Foldback
Using a standard 100k NTC thermistor (connected to pins 4 and 11 of J7), find the resistances
corresponding to TBK and TEND (RNTC-BK = 243 kΩ and RNTC-END = 71.5 kΩ) from the manufacturer's
datasheet. Assuming RREF1 = RREF2 = 49.9 kΩ, then RBIAS = RNTC-BK= 243 kΩ.
Solve for RGAIN:
ICSH
·
¸
¸
¹
RGAIN =
·
¸
¸
¹
RGAIN =
RNTC-END
·
R19
¸ x 2.45V
R19 + R21 RNTC-END + R22 ¹¸
·
6.34 k:
1¸ x 2.45V
2 6.34 k: + 49.9 k: ¹¸
100 PA
= 9.49 k:
(14)
The chosen components from step 4 are:
R15 = 10 k:
R19 = R21 = R22 = 49.9 k:
8.6
(15)
Inductor Ripple Current
Solve for L1:
L1 =
VIN x D
24V x 0. 467
=
= 32 PH
'iL- PP x fSW 700 mA x 504 kHz
(16)
The closest standard inductor is 33 µH therefore ΔiL-PP is:
'iL- PP =
VIN x D
24V x 0. 467
= 674 mA
=
L1 x fSW 33 PH x 504 kHz
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Design Procedure
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Determine minimum allowable RMS current rating:
2
I
1 §¨ 'iL - PP x Dc·¸
x
IL - RMS = LED x 1+
12 ¨© ILED ¸¹
Dc
2
IL - RMS =
1 §674 mA x 0.533· 1.89A
1A
x¨
¸¸ =
x 1+
12 ¨©
1A
0. 533
¹
(18)
The chosen component from step 5 is:
L1 = 33 PH
8.7
(19)
Output Capacitance
Solve for CO:
ILED x D
rD x 'iLED- PP x fSW
CO =
CO =
1A x 0. 467
= 39.6 PF
1.95: x 12 mA x 5 04 kHz
(20)
The closest capacitance totals 40 µF therefore ΔiLED-PP is:
'iLED- PP =
ILED x D
rD x CO x fSW
'iLED- PP =
1A x 0. 467
= 12 mA
1.95 : x 40 PF x 5 04 kHz
(21)
Determine minimum allowable RMS current rating:
ICO- RMS = ILED x
DMAX
0.677
= 1.45A
= 1A x
1- DMAX
1- 0.677
(22)
The chosen components from step 6 are:
C4 = C6 = C17 = C19 = 10 PF
8.8
(23)
Peak Current Limit
Solve for RLIM:
R6 =
245 mV 245 mV
=
= 0.041:
ILIM
6A
(24)
The closest standard resistor is 0.04 Ω therefore ILIM is:
ILIM =
245 mV 245 mV
=
= 6.13A
R6
0.04:
(25)
The chosen component from step 7 is:
R6 = 0.04:
8.9
(26)
Slope Compensation
Solve for RSLP:
R15 =
R15 =
1.5e13 x L1
VO x R10 x R9
1.5e13 x 33 PH
35V x 14.3 k: x 0.1:
= 9.9 k:
(27)
The chosen component from step 8 is:
10
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RSLP = 10 k:
(28)
8.10 Loop Compensation
ωP1 is approximated:
ZP1 =
rad
1.467
1+ D
=
= 19 k
sec
rD x CO 1.95: x 40 PF
(29)
ωZ1 is approximated:
ZZ1 =
rD x Dc2 1.95: x 0.5332
rad
=
= 36k
D x L1 0.467 x 33 PH
sec
(30)
TU0 is approximated:
TU0 =
D' x 620V
0.533 x 620V
=
= 5630
(1 + D) x ILED x R6 1.467 x 1A x 0.04:
(31)
To ensure stability, calculate ωP2:
rad
19k
min(ZP1, ZZ1)
ZZ1
sec
rad
ZP2 =
=
=
= 0. 675
5 x 5630 5 x 5630
5 x TU0
sec
(32)
Solve for CCMP:
C10 =
1
ZP2 x 5e6:
=
1
= 0.30 PF
rad
0.675 sec x 5e6:
(33)
To attenuate switching noise, calculate ωP3:
ZP3 = (max ZP1, ZZ1) x 10 = ZP1 x 10
ZP3 = 36 k
rad
rad
x 10 = 360k
sec
sec
(34)
Assume RFS = 10Ω and solve for CFS:
C12 =
1
=
10: x ZP3
1
10: x 360k
rad
sec
= 0.28 PF
(35)
The chosen components from step 9 are:
C10 = 1 PF
R20 = 10:
C12 = 0.22 PF
(36)
8.11 Input Capacitance
Solve for the minimum CIN:
CIN =
ILED x D
1A x 0. 467
=
= 9.27 PF
'vIN- PP x fSW 100 mV x 504 kHz
(37)
To minimize power supply interaction a 200% larger capacitance of approximately 20 µF is used, therefore
the actual ΔvIN-PP is much lower. Since high voltage ceramic capacitor selection is limited, four 4.7 µF X7R
capacitors are chosen.
Determine minimum allowable RMS current rating:
IIN- RMS = ILED x
DMAX
0.677
= 1.45A
= 1A x
1- DMAX
1- 0.677
(38)
The chosen components from step 10 are:
C2 = C3 = C16 = C18 = 4.7 PF
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Design Procedure
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8.12 NFET
Determine minimum Q1 voltage rating and current rating:
VT - MAX = VIN - MAX + VO = 70V + 21V = 91V
IT- MAX =
(40)
0. 677
x 1A = 2.1A
1- 0.677
(41)
A 100V NFET is chosen with a current rating of 32A due to the low RDS-ON = 50 mΩ. Determine IT-RMS and
PT:
IT - RMS =
PT =
ILED
1A
x D=
x 0.467 = 1. 28A
0. 533
Dc
2
IT- RMS
(42)
2
x RDSON = 1. 28A x 50 m: = 82 mW
(43)
The chosen component from step 11 is:
Q1 o 32A, 100V, DPAK
(44)
8.13 Diode
Determine minimum D1 voltage rating and current rating:
VRD - MAX = VIN - MAX + VO = 70V + 21V = 91V
(45)
ID - MAX = ILED = 1A
(46)
A 100V diode is chosen with a current rating of 12A and VD = 600 mV. Determine PD:
PD = ID x VFD = 1A x 600 mV = 600 mW
(47)
The chosen component from step 12 is:
D1 o 12A, 100V, DPAK
(48)
8.14 Input UVLO
Solve for RUV2:
R4 =
R5 x (VHYS - 20 PA x R13)
20 PA x (R5 + R13)
1.43 k: x (3V - 20 PA x 10 k:)
= 17.5 k:
20 PA x (1.43 k: + 10 k:)
R4 =
(49)
The closest standard resistor is 150 kΩ therefore VHYS is:
VHYS =
VHYS =
20 PA x R4 x (R5 + R13)
+ 20 PA x R13
R5
20 PA x 17.4 k: x (1.43 k: + 10 k:)
1.43 k:
+ 20 PA x 10 k: = 2.98V
(50)
Solve for RUV1:
R5 =
1.24V x R13
1.24V x 10 k:
= 1.42 k:
=
10V - 1.24V
VTURN-ON - 1.24V
(51)
The closest standard resistor is 21 kΩ making VTURN-ON:
12
VTURN-ON =
1.24V x (R5 + R13)
R5
VTURN-ON =
1.24V x (1.43 k: + 10 k:)
= 9.91V
1.43 k:
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Design Procedure
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The chosen components from step 13 are:
R5 = 1.43 k:
R13 = 10 k:
R4 = 17.4 k:
(53)
8.15 Output OVLO
Solve for ROV2:
R17 =
VHYSO
=
20 PA
10V
= 500 k:
20 PA
(54)
The closest standard resistor is 499 kΩ therefore VHYSO is:
VHYSO = R17 x 20 PA = 499 k: x 20 PA = 9.98V
(55)
Solve for ROV1:
R11 =
1.24V x 499 k:
1.24V x R17
=
= 12.5 k:
50V - 620 mV
VTURN-OFF - 1.24V
(56)
The closest standard resistor is 15.8 kΩ making VTURN-OFF:
VTURN-OFF =
VTURN-OFF =
1.24V x (R11 + R17)
R11
1.24V x (12.4 k: + 499 k:)
= 51.1V
12.4 k:
(57)
The chosen components from step 14 are:
R11 = 12.4 k:
R17 = 499 k:
(58)
8.16 Soft-Start
Solve for tSU:
tSU = 168: x C9 + 36 k: x C10 +
VO
ILED
x CO
tSU = 168: x 2.2 PF + 36 k: x 1.0 PF +
21V
x 40 PF
1A
tSU = 37.2 ms
(59)
If tSU is less than tTSU, solve for tSU-SS-BASE:
tSU-SS-BASE = 168: x C9 + 28 k: x C10 +
VO
ILED
x CO
tSU-SS-BASE = 168: x 2.2 PF + 28 k: x 1.0 PF +
21V
x 40 PF
1A
tSU-SS-BASE = 29.2 ms
(60)
Solve for CSS:
(tTSU - tSU-SS-BASE)
CSS =
20 k:
=
(40 ms - 29.2 ms)
20 k:
= 540 nF
(61)
The chosen component from step 15 is:
CSS = 0.47 PF
(62)
SNVA397A – August 2009 – Revised May 2013
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AN-1967 LM3424 Buck-Boost Evaluation Board
Copyright © 2009–2013, Texas Instruments Incorporated
13
Typical Waveforms
9
www.ti.com
Typical Waveforms
TA = +25°C, VIN = 24V and VO = 21V.
40
0.0
ILED (A)
0.5
ILED
20
-1.0
5
0
0
10
0.0
10
VDIM (V)
VSW (V)
60
ILED (A)
1.0
1.0
ILED
VSW
VDIM
2 Ps/DIV
Figure 4. Standard Operation
TP1 Switch Node Voltage (VSW)
LED Current (ILED)
4 ms/DIV
Figure 5. 200Hz 50% PWM Dimming
TP5 Dim Voltage (VDIM)
LED Current (ILED)
Alternate Designs
Alternate designs with the LM3429 evaluation board are possible with very few changes to the existing
hardware. The evaluation board FETs and diodes are already rated higher than necessary for design
flexibility. The input UVLO, output OVP, input and output capacitance can remain the same for the designs
shown below. These alternate designs can be evaluated by changing only R9, R10, and L1.
Table 2 gives the main specifications for four different designs and the corresponding values for R9, R10,
and L1. PWM dimming can be evaluated with any of these designs.
Table 2. Alternate Design Specifications
14
Specification /
Component
Design 1
Design 2
Design 3
Design 4
VIN
10V - 45V
15V - 50V
20V - 55V
25V - 60V
VO
14V
21V
28V
35V
700kHz
fSW
600kHz
700kHz
500kHz
ILED
2A
500mA
2.5A
1.25A
R9
0.05Ω
0.2Ω
0.04Ω
0.08Ω
R10
12.1 kΩ
10.2 kΩ
14.3 kΩ
10.2 kΩ
L1
22µH
68µH
15µH
33µH
AN-1967 LM3424 Buck-Boost Evaluation Board
SNVA397A – August 2009 – Revised May 2013
Submit Documentation Feedback
Copyright © 2009–2013, Texas Instruments Incorporated
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