User's Guide
SNVA398A – August 2009 – Revised May 2013
AN-1969 LM3424 Boost Evaluation Board
1
Introduction
This evaluation board showcases the LM3424 NFET controller used with a boost current regulator. It is
designed to drive 9 to 12 LEDs at a maximum average LED current of 1A from a DC input voltage of 10 to
26V.
The evaluation board showcases many of the LM3424 features including thermal foldback, analog
dimming, external switching frequency synchronization, and high frequency PWM dimming, among others.
There are many external connection points to facilitate the full evaluation of the LM3424 device including
inputs, outputs and test points. Refer to Table 1 for a summary of the connectors and test points.
The boost circuit can be easily redesigned for different specifications by changing only a few components
(see Alternate Designs). Note that design modifications can change the system efficiency for better or
worse.
This application note is designed to be used in conjunction with the LM3424 Constant Current N-Channel
Controller with Thermal Foldback for Driving LEDs (SNVS603) data sheet as a reference for the LM3424
boost evaluation board and for a comprehensive explanation of the device, design procedures, and
application information.
2
Key Features
•
•
•
•
•
•
Input: 10V to 26V
Output: 9 to 12 LEDs at 1A
Thermal Foldback / Analog Dimming
PWM Dimming up to 30 kHz
External Synchronization > 360 kHz
Input Under-voltage and Output Over-voltage Protection
EFFICIENCY (%)
100
95
90
85
80
10
15
20
25
30
VIN (V)
Figure 1. Efficiency with 6 Series LEDS AT 1A
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1
External Connection Descriptions
3
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External Connection Descriptions
Table 1. Connectors and Test Points
Qty
Name
Application Information
J1
VIN
Input Voltage
Connect to positive terminal of supply voltage.
J2
GND
Input Ground
Connect to negative terminal of supply voltage (GND).
J3
EN
Enable On/Off
Jumper connected enables device.
J4
LED+
LED Positive
Connect to anode (top) of LED string.
J5
LED-
LED Negative
Connect to cathode (bottom) of LED string.
J6
BNC
Dimming Input
Connect a 3V to 10V PWM input signal up to 10 kHz for PWM dimming the LED load.
J7
OUT
Output with NTC
Alternative connector for LED+ and LED-. Pins 4 and 11 are used for connecting an
external NTC thermistor. Refer to schematic for detailed connectivity.
TP1
SW
Switch Node
Voltage
Test point for switch node (where Q1, D1, and L1 connect).
TP3
SGND
Signal Ground
Connection for GND when applying signals to TP5, TP8, and TP9.
TP4
LED+
LED Positive
Voltage
Test point for anode (top) of LED string.
TP5
nDIM
Inverted Dim Signal
Test point for dimming input (inverted from input signal).
TP6
VIN
Input Voltage
Test point for input voltage.
TP8
SYNC
Synchronization
Input
Connect a 3V to 6V PWM clock signal > 500 kHz (pulse width of 100ns) to synchronize
the LM3424 switching frequency to the external clock.
TP9
NTC
Temp Sense Input
Connect a 0V to 1.24V DC voltage to analog dim the LED current.
Power Ground
Test point for GND when monitoring TP1, TP4, or TP6.
TP10 PGND
2
Description
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Schematic
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4
Schematic
TP6
TP1
D1
VIN
L1
C2,
C3,
C16,
C18,
C23
J1
GND
R3
1
J2
HSP
R8
20
TP4
C1
J3
2
C8
HSN
EN
C12
R7
19
R1
3
4
COMP
SLOPE
CSH
IS
R14
18
LED+
J4
17
R10
TP8
C14
C13
5
RT/SYNC
VCC
16
LED-
C9
R25
R5
R4
C7
R15
6
GATE
nDIM
J5
Q1
15
1
14
2
13
3
12
4
11
5
10
6
9
7
8
8
9
GND
SS
TGAIN
DDRV
OVP
TSENSE
NTC
C4,
C5,
C6,
C17,
C19
J7
TP3 TP10
7
R9
R20
R2
C10
R13
LM3424
VIN
R6
14
13
Q2
R17
12
DAP
R19
C11
10
TREF
VS
R11
11
R21
C15
R22
TP5
NTC
J6
C22
PWM
Q3
R12
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LM3424 Pin Descriptions
5
LM3424 Pin Descriptions
Pin
Name
Description
Application Information
Bypass with 100 nF capacitor to GND as close to the device as
possible in the circuit board layout.
1
VIN
Input Voltage
2
EN
Enable
3
COMP
Compensation
4
CSH
Current Sense High
5
RT
Resistor Timing
Connect a resistor to GND to set the switching frequency. Can
also be used to synchronize external clock as explained in the
Switching Frequency section of the datasheet.
Not DIM input
Connect a PWM signal for dimming as detailed in the PWM
Dimming section of the datasheet and/or a resistor divider from
VIN to program input under-voltage lockout (UVLO). Turn-on
threshold is 1.24V and hysteresis for turn-off is provided by
20 µA current source.
6
4
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nDIM
Connect to > 2.4V to enable the device or to < 0.8V for low
power shutdown.
Connect a capacitor to GND to compensate control loop.
Connect a resistor to GND to set the signal current. Can also be
used to analog dim as explained in the Thermal Foldback /
Analog Dimming section of the datasheet.
7
SS
Soft-start
Connect a capacitor to GND to extend start-up time.
8
TGAIN
Temperature Foldback Gain
Connect a resistor to GND to set the foldback slope.
9
TSENSE
Temperature Sense Input
10
TREF
Temperature Foldback
Reference
Connect a resistor divider from VS to set the temperature
foldback reference voltage.
11
VS
Voltage Reference
2.45V reference for temperature foldback circuit and other
external circuitry.
12
OVP
Over-Voltage Protection
13
DDRV
Dimming Gate Drive Output
14
GND
Ground
15
GATE
Gate Drive Output
16
VCC
Internal Regulator Output
17
IS
Main Switch Current Sense
18
SLOPE
Slope Compensation
19
HSN
High-Side LED Current Sense
Negative
Connect through a series resistor to the negative side of the
LED current sense resistor.
20
HSP
High-Side LED Current Sense
Positive
Connect through a series resistor to the positive side of the LED
current sense resistor.
DAP
(21)
DAP
Thermal pad on bottom of IC
Connect to GND and place 6 - 9 vias to bottom layer ground
pour.
AN-1969 LM3424 Boost Evaluation Board
Connect a resistor/ thermistor divider from VS to sense the
temperature as explained in the Thermal Foldback / Analog
Dimming section of the datasheet.
Connect to a resistor divider from VO to program output overvoltage lockout (OVLO). Turn-off threshold is 1.24V and
hysteresis for turn-on is provided by 20 µA current source.
Connect to gate of dimming MosFET.
Connect to DAP to provide proper system GND
Connect to gate of main switching MosFET.
Bypass with a 2.2 µF–3.3 µF, ceramic capacitor to GND.
Connect to the drain of the main N-channel MosFET switch for
RDS-ON sensing or to a sense resistor installed in the source of
the same device.
Connect a resistor to GND to set slope of additional ramp.
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Bill of Materials
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6
Bill of Materials
Qty
Part ID
Part Value
Manufacturer
Part Number
3
C1, C5, C23
0.1 µF X7R 10% 100V
TDK
C2012X7R2A104K
4
C2, C3, C16, C18
6.8 µF X7R 10% 50V
TDK
C5750X7R1H685K
4
C4, C6, C17, C19
10 µF X7R 10% 50V
TDK
C5750X7R1H106K
2
C7, C22
0.47 µF X7R 10% 16V
MURATA
GRM21BR71C474KA01L
0
C8
DNP
1
C9
2.2 µF X7R 10% 16V
MURATA
GRM21BR71C225KA12L
1
C10
1 µF X7R 10% 16V
MURATA
GRM21BR71C105KA01L
1
C11
47 pF COG/NPO 5% 50V
AVX
08055A470JAT2A
1
C12
0.22 µF X7R 10% 16V
MURATA
GRM219R71C224KA01D
2
C13, C14
100 pF COG/NPO 5% 50V
MURATA
GRM2165C1H101JA01D
1
C15
1 µF X7R 10% 16V
MURATA
GRM21BR71C105MA01L
1
D1
Schottky 100V 12A
VISHAY
12CWQ10FNPBF
4
J1, J2, J4, J5
Banana Jack
KEYSTONE
575-8
1
J3
1x2 Header Male
SAMTEC
TSW-102-07-T-S
1
J6
BNC connector
AMPHENOL
112536
1
J7
2x7 Header Male Shrouded RA
SAMTEC
TSSH-107-01-SDRA
1
L1
33 µH 20% 6.3A
COILCRAFT
MSS1278-333MLB
2
Q1, Q2
NMOS 100V 32A
FAIRCHILD
FDD3682
1
Q3
NMOS 60V 260mA
ON-SEMI
2N7002ET1G
2
R1, R11
12.4 kΩ 1%
VISHAY
CRCW080512K4FKEA
0
R2
DNP
2
R3, R20
10Ω 1%
VISHAY
CRCW080510R0FKEA
1
R4
17.4 kΩ 1%
VISHAY
CRCW080517K4FKEA
1
R5
1.43 kΩ 1%
VISHAY
CRCW08051K43FKEA
1
R6
0.04Ω 1% 1W
VISHAY
WSL2512R0400FEA
2
R7, R8
1.0 kΩ 1%
VISHAY
CRCW08051K00FKEA
1
R9
0.1Ω 1% 1W
VISHAY
WSL2512R1000FEA
1
R10
20.0 kΩ 1%
VISHAY
CRCW080520K0FKEA
4
R12, R13, R14, R15
10.0 kΩ 1%
VISHAY
CRCW080510K0FKEA
1
R17
499 kΩ 1%
VISHAY
CRCW0805499KFKEA
3
R19, R21, R22
49.9 kΩ 1%
VISHAY
CRCW080549K9FKEA
1
R25
150Ω 1%
VISHAY
CRCW0805150RFKEA
8
TP1, TP3, TP4, TP5,
TP6, TP8, TP9, TP10
Turret
Keystone
1502-2
1
U1
Boost controller
NSC
LM3424MH
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PCB Layout
7
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PCB Layout
Figure 2. Top Layer
Figure 3. Bottom Layer
6
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Design Procedure
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8
Design Procedure
8.1
Specifications
N=6
VLED = 3.5V
rLED = 325 mΩ
VIN = 24V
VIN-MIN = 10V
VIN-MAX = 70V
fSW = 500 kHz
VSNS = 100 mV
ILED = 1A
ΔiL-PP = 700 mA
ΔiLED-PP = 12 mA
ΔvIN-PP = 100 mV
ILIM = 6A
VTURN-ON = 10V
VHYS = 3V
VTURN-OFF = 40V
VHYSO = 10V
TBK = 70°C
TEND= 120°C
tTSU = 30 ms
8.2
Operating Point
Solve for VO and rD:
VO = N x VLED = 9 x 3.5V = 31.5V
(1)
rD = N x rLED = 9 x 325 m: = 2.925:
(2)
Solve for D, D', DMAX, and DMIN:
VO - VIN
D=
VO
31.5V - 24V
= 0.238
31.5V
=
(3)
D' = 1 - D = 1 - 0.238 = 0.762
VO - VIN-MAX
DMIN =
VO
=
31.5V - 26V
= 0.175
31.5V
(5)
=
31.5V - 10V
= 0.683
31.5V
(6)
VO - VIN-MIN
DMAX =
8.3
VO
(4)
Switching Frequency
Solve for RT:
R10 =
1 + 1.95e-8 x fSW
1.40e
-10
x fSW
=
1 + 1.95e-8 x 360 kHz
= 19.99 k:
1.40e-10 x 360 kHz
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(7)
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7
Design Procedure
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The closest standard resistor is 14.3 kΩ therefore fSW is:
fSW =
1
1.40e-10 x R10 - 1.95e-8
fSW =
1
= 360 kHz
1.40e-10 x 20.0 k: - 1.95e-8
(8)
The chosen component from step 2 is:
R10 = 20 k:
8.4
(9)
Average LED Current
Solve for RSNS:
R9 =
VSNS
ILED
=
100 mV
= 0.1:
1A
(10)
Assume RCSH = 12.4 kΩ and solve for RHSP:
R8 =
ILED x R1 x R9
1.24V
=
1A x 1.24 k: x 0.1:
= 1.0 k:
1.24V
(11)
The closest standard resistor for RSNS is actually 0.1Ω and for RHSP is actually 1 kΩ therefore ILED is:
ILED =
1.24V x R8 1.24V x 1.0 k:
=
= 1.0A
0.1: x 1.24 k:
R9 x R1
(12)
The chosen components from step 3 are:
R9 = 0.1:
R1 = 12.4 k:
R8 = R7 = 1 k:
8.5
(13)
Thermal Foldback
Using a standard 100k NTC thermistor (connected to pins 4 and ll), find the resistances corresponding to
TBK and TEND (RNTC-BK = 243 kΩ and RNTC-END = 71.5 kΩ) from the manufacturer's datasheet. Assuming RREF1
= RREF2 = 49.9 kΩ, then RBIAS = RNTC-BK= 243 kΩ.
Solve for RGAIN:
R GAIN =
§
·
R NTC - END
RREF1
¨
¸
¨RREF1 + R REF2 - R NTC - END + RBIAS ¸ x 2.45V
©
¹
ICSH
§1
·
71.5 k:
¨¨ ¸¸ x 2.45V
© 2 71.5 k: + 243 k: ¹
R GAIN =
= 6.68 k:
100 PA
(14)
The chosen components from step 4 are:
R GAIN = 6.81 k :
R BIAS = 243 k :
R REF1 = R REF2 = 49.9 k :
8.6
(15)
Inductor Ripple Current
Solve for L1:
L1 =
VIN x D
'iL-PP x fSW
=
24V x 0.238
= 31.7 PH
500 mA x 360 kHz
(16)
The closest standard inductor is 33 µH therefore ΔiL-PP is:
8
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'iL-PP =
VIN x D
L1 x fSW
=
24V x 0.238
= 481 mA
33 PH x 360 kHz
(17)
Determine minimum allowable RMS current rating:
D'
x 1+
1A
x
0.762
'IL-PP x D' · 2
1
¸
x
¸
12
ILED
¹
1+
2
1
481 mA x 0.762 ·¸
x
¸ = 1.32A
1A
12
¹
·
¸
¸
¹
IL-RMS =
ILED
·
¸
¸
¹
IL-RMS =
(18)
The chosen component from step 5 is:
L1 = 33 PH
8.7
(19)
Output Capacitance
Solve for CO:
CO =
ILED x D
rD x 'iLED-PP x fSW
CO =
1A x 0.238
= 38 PF
2.925: x 6 mA x 360 kHz
(20)
The closest capacitance totals 40 µF therefore ΔiLED-PP is:
'iLED-PP =
'iLED-PP =
ILED x D
rD x CO x fSW
1A x 0.238
= 5.7 mA
2.925: x 40 PF x 360 kHz
(21)
Determine minimum allowable RMS current rating:
ICO-RMS = ILED x
DMAX
1 - DMAX
= 1A x
0.683
= 1.47A
1 - 0.683
(22)
The chosen components from step 6 are:
C4 = C6 = C17 = C19 = 10 PF
8.8
(23)
Peak Current Limit
Solve for RLIM:
R6 =
245 mV 245 mV
=
= 0.041:
ILIM
6A
(24)
The closest standard resistor is 0.04 Ω therefore ILIM is:
ILIM =
245 mV 245 mV
=
= 6.13A
R6
0.04:
(25)
The chosen component from step 7 is:
R6 = 0.04:
8.9
(26)
Slope Compensation
Solve for RSLP:
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Design Procedure
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R SLP =
1.5 e13 x L1
VO x R T x RSNS
R SLP =
1. 5 e13 x 33 PH
= 16.5 k:
21V x 14.3 k: x 0.1:
(27)
The chosen component from step 8 is:
R SLP = 16.5 k:
(28)
8.10 Loop Compensation
ωP1 is approximated:
ZP1 =
2
rD x CO
=
2
rad
= 17 k sec
2.925: x 40 PF
(29)
ωZ1 is approximated:
rD x D'2
ZZ1 =
L1
=
2.925: x 0.7622
rad
= 52 k sec
33 PH
(30)
TU0 is approximated:
D' x 310V 0.762 x 310V
=
= 5900
ILED x R6
1A x 0.04:
TU0 =
(31)
To ensure stability, calculate ωP2:
min(ZP1, ZZ1)
ZP2 =
5 x TU0
rad
17k sec
rad
=
=
= 0.58 sec
5 x 5900 5 x 5900
ZP1
(32)
Solve for CCMP:
C10 =
1
ZP2 x 5e6:
=
1
= 0.35 PF
rad
0.58 sec x 5e6:
(33)
To attenuate switching noise, calculate ωP3:
ZP3 = (maxZP1, ZZ1) x 10 = ZZ1 x 10
rad
rad
ZP3 = 52k sec x 10 = 520k sec
(34)
Assume RFS = 10Ω and solve for CFS:
C12 =
1
=
10: x ZP3
1
10: x 520k
rad
sec
= 0.19 PF
(35)
The chosen components from step 9 are:
C10 = 1 PF
R20 = 10:
C12 = 0.22 PF
(36)
8.11 Input Capacitance
Solve for the minimum CIN:
CIN =
'iL-PP
8 x 'vIN-PP x fSW
=
481 mA
= 3.4 PF
8 x 50 mV x 360 kHz
(37)
To minimize power supply interaction a 200% larger capacitance of approximately 20 µF is used, therefore
the actual ΔvIN-PP is much lower. Since high voltage ceramic capacitor selection is limited, four 4.7 µF X7R
capacitors are chosen.
10
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Design Procedure
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Determine minimum allowable RMS current rating:
IIN-RMS =
'iL-PP
=
12
481 mA
= 139 mA
12
(38)
The chosen components from step 10 are:
C2 = C3 = C16 = C18 = 6.8 PF
(39)
8.12 NFET
Determine minimum Q1 voltage rating and current rating:
VT-MAX = VO = 31.5V
IT-MAX =
(40)
0.683
x 1A = 2.2A
1 - 0.683
(41)
A 100V NFET is chosen with a current rating of 32A due to the low RDS-ON = 50 mΩ. Determine IT-RMS and
PT:
IT-RMS =
ILED
D'
x
D=
1A
x
0.762
0.238 = 640 mA
(42)
2
2
PT = IT-RMS x RDSON = 640 mA x 50 m: = 20 mW
(43)
The chosen component from step 11 is:
Q1 o 32A, 100V, DPAK
(44)
8.13 Diode
Determine minimum D1 voltage rating and current rating:
VRD-MAX = VO = 31.5V
(45)
ID - MAX = ILED = 1A
(46)
A 100V diode is chosen with a current rating of 12A and VD = 600 mV. Determine PD:
PD = ID x VFD = 1A x 600 mV = 600 mW
(47)
The chosen component from step 12 is:
D1 o 12A, 100V, DPAK
(48)
8.14 Input UVLO
Solve for RUV2:
R4 =
R5 x (VHYS - 20 PA x R13)
R4 =
20 PA x (R5 + R13)
1.43 k: x (3V - 20 PA x 10 k:)
= 17.5 k:
20 PA x (1.43 k: + 10 k:)
(49)
The closest standard resistor is 150 kΩ therefore VHYS is:
VHYS =
VHYS =
20 PA x R4 x (R5 + R13)
+ 20 PA x R13
R5
20 PA x 17.4 k: x (1.43 k: + 10 k:)
1.43 k:
+ 20 PA x 10 k: = 2.98V
(50)
Solve for RUV1:
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Design Procedure
R5 =
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1.24V x R13
1.24V x 10 k:
= 1.42 k:
=
10V - 1.24V
VTURN-ON - 1.24V
(51)
The closest standard resistor is 21 kΩ making VTURN-ON:
VTURN-ON =
1.24V x (R5 + R13)
R5
VTURN-ON =
1.24V x (1.43 k: + 10 k:)
= 9.91V
1.43 k:
(52)
The chosen components from step 13 are:
R5 = 1.43 k:
R13 = 10 k:
R4 = 17.4 k:
(53)
8.15 Output OVLO
Solve for ROV2:
R17 =
VHYSO
20 PA
=
10V
= 500 k:
20 PA
(54)
The closest standard resistor is 499 kΩ therefore VHYSO is:
VHYSO = R17 x 20 PA = 499 k: x 20 PA = 9.98V
(55)
Solve for ROV1:
R11 =
1.24V x 499 k:
1.24V x R17
=
= 12.5 k:
50V - 620 mV
VTURN-OFF - 1.24V
(56)
The closest standard resistor is 15.8 kΩ making VTURN-OFF:
VTURN-OFF =
VTURN-OFF =
1.24V x (R11 + R17)
R11
1.24V x (12.4 k: + 499 k:)
= 51.1V
12.4 k:
(57)
The chosen components from step 14 are:
R11 = 12.4 k:
R17 = 499 k:
(58)
8.16 Soft-Start
Solve for tSU:
t SU = 168: x CBYP + 36 k: x CCMP +
VO
x CO
ILED
t SU = 168: x 2.2 PF + 36 k: x 0. 33 PF +
21V
x 40 PF
1A
t SU = 13.1 ms
(59)
If tSU is less than tTSU, solve for tSU-SS-BASE:
t SU - SS - BASE = 168: x CBYP + 28 k: x CCMP +
VO
x CO
ILED
t SU
SS BASE
= 168: x 2.2 PF + 28 k: x 0. 33 PF +
t SU
SS BASE
= 10.5 ms
21V
x 40 PF
1A
(60)
Solve for CSS:
12
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Design Procedure
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CSS =
(t TSU - t SU - SS - BASE) (30 ms - 10.5 ms)
20 k :
=
20 k :
= 975 nF
(61)
The chosen component from step 15 is:
CSS = 1 PF
(62)
SNVA398A – August 2009 – Revised May 2013
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AN-1969 LM3424 Boost Evaluation Board
Copyright © 2009–2013, Texas Instruments Incorporated
13
Typical Waveforms
9
www.ti.com
Typical Waveforms
TA = +25°C, VIN = 24V and VO = 32V.
40
0.0
20
ILED
0.0
-1.0
10
5
0
0
10
ILED (A)
0.5
VDIM (V)
VSW (V)
60
ILED (A)
1.0
1.0
ILED
VSW
VDIM
2 Ps/DIV
Figure 4. Standard Operation
TP1 Switch Node Voltage (VSW)
LED Current (ILED)
4 ms/DIV
Figure 5. 200Hz 50% PWM Dimming
TP5 Dim Voltage (VDIM)
LED Current (ILED)
Alternate Designs
Alternate designs with the LM3429 evaluation board are possible with very few changes to the existing
hardware. The evaluation board FETs and diodes are already rated higher than necessary for design
flexibility. The input UVLO, output OVP, input and output capacitance can remain the same for the designs
shown below. These alternate designs can be evaluated by changing only R9, R10, and L1.
Table 2 gives the main specifications for four different designs and the corresponding values for R9, R10,
and L1. PWM dimming can be evaluated with any of these designs.
Table 2. Alternate Design Specifications
14
Specification /
Component
Design 1
Design 2
Design 3
Design 4
VIN
10V
15V
20V
25V
VO
14V
21V
28V
35V
fSW
600kHz
700kHz
500kHz
700kHz
ILED
2A
500mA
2.5A
1.25A
R9
0.05Ω
0.2Ω
0.04Ω
0.08Ω
R10
12.1 kΩ
10.2 kΩ
14.3 kΩ
10.2 kΩ
L1
22µH
68µH
15µH
33µH
AN-1969 LM3424 Boost Evaluation Board
SNVA398A – August 2009 – Revised May 2013
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Copyright © 2009–2013, Texas Instruments Incorporated
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