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LM3431MHX/NOPB

LM3431MHX/NOPB

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    TSSOP28_9.7X4.4MM_EP

  • 描述:

    IC LED DRIVER CTRLR DIM 28HTSSOP

  • 数据手册
  • 价格&库存
LM3431MHX/NOPB 数据手册
LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 3-Channel Constant Current LED Driver with Integrated Boost Controller Check for Samples: LM3431 FEATURES DESCRIPTION • The LM3431 is a 3-channel linear current controller combined with a boost switching controller ideal for driving LED backlight panels in space critical applications. The LM3431 drives 3 external NPN transistors or MOSFETs to deliver high accuracy constant current to 3 LED strings. Output current is adjustable to drive strings in excess of 200 mA. The LM3431 can be expanded to drive as many as 6 LED strings. 1 2 • • • • • • • • • • • • • • • • • • LM3431Q/LM3431AQ are Automotive Grade Products that are AEC-Q100 Grade 1 Qualified (–40°C to 125°C operating junction temperature) 3-Channel Programmable LED Current High Accuracy Linear Current Regulation Analog and Digital PWM Dimming Control Up to 25kHz Dimming Frequency >100:1 Contrast Ratio Integrated Boost Controller 5V-36V Input Voltage Range Adjustable Switching Frequency up to 1MHz LED Short and Open Protection Selectable Fault Shutdown or Automatic Restart Programmable Fault Delay Programmable Cycle by Cycle Current Limit Output Over Voltage Protection No Audible Noise Enable Pin LED Over-Temperature Shutdown Input Thermal Shutdown TSSOP-28 Exposed Pad Package The boost controller drives an external NFET switch for step-up regulation from input voltages between 5V and 36V. The LM3431 features LED cathode feedback to minimize regulator headroom and optimize efficiency. A DIM input pin controls LED brightness from analog or digital control signals. Dimming frequencies up to 25 kHz are possible with a contrast ratio of 100:1. Contrast ratios greater than 1000:1 are possible at lower dimming frequencies. The LM3431 eliminates audible noise problems by maintaining constant output voltage regulation during LED dimming. Additional features include LED short and open protection, fault delay/error flag, cycle by cycle current limit, and thermal shutdown for both the IC and LED array. The enhanced LM3431A features reduced offset voltage for higher accuracy LED current. APPLICATIONS • • Automotive Infotainment Displays Small to Medium Format Displays TYPICAL APPLICATION CIRCUIT Vin: 5V to 36V VCC PWM Dim input VIN LG EN CS MODE/F ILIM PGND DIM THM LEDOFF REF REFIN COMP FF VCC RT SS/SH DLY SGND + LM3431 AFB SC CFB NDRV1 Ch.2/ Ch.3 SNS1 NDRV2 SNS2 NDRV3 SNS3 Ch.2 Ch.3 1 2 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. All trademarks are the property of their respective owners. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2007–2013, Texas Instruments Incorporated LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 www.ti.com CONNECTION DIAGRAM 28 EN VIN 1 PGND 2 VCC 3 27 DIM 26 THM 25 NDRV1 LG 4 24 SNS1 CS 5 ILIM 6 MODE/F 7 23 NDRV2 22 SNS2 FF 8 21 NDRV3 20 SNS3 RT 9 REF 10 19 LEDOFF REFIN 11 18 SC 17 CFB COMP 12 16 DLY SGND 13 AFB 14 15 SS/SH Exposed Pad Connect to SGND Figure 1. 28 Lead Plastic Exposed Pad TSSOP Top View See Package Number PWP0028A PIN DESCRIPTIONS 2 Pin No. Pin Name 1 VIN Description 2 PGND 3 VCC 4 LG Boost controller gate drive output. Connect to the NFET gate. 5 CS Boost controller current sense pin. Connect to the top side of the boost current sense resistor. 6 ILIM Boost controller current limit adjust pin. Connect a resistor from this pin to the Boost current sense resistor to set the current limit threshold. 7 MODE/F Dimming mode selection pin. Pull high for digital PWM control. Or connect to a capacitor to GND to set the internal dimming frequency. 8 FF Feedforward pin. Connect to a resistor to ground to control the output voltage over/undershoot during PWM dimming. 9 RT Frequency adjust pin. Connect a resistor from this pin to ground to set the operating frequency of the boost controller. Power supply input. Power ground pin. Connect to ground. Internal reference voltage output. Bypass to PGND with a minimum 4.7 µF capacitor. 10 REF 11 REFIN This pin sets the LED current feedback voltage. Connect to a resistor divider from the REF pin. 12 COMP Output of the error amplifier. Connect to the compensation network. 13 SGND Signal ground pin. Connect to ground. 14 AFB 15 SS/SH 16 DLY Fault delay pin. Connect a capacitor from this pin to ground to set the delay time for shutdown. 17 CFB Cathode feedback pin. The boost controller voltage feedback. Connect through a diode to the bottom cathode of each LED string. 18 SC 19 LEDOFF 20 SNS3 21 NDRV3 22 SNS2 23 NDRV2 Reference voltage. Use this pin to provide the REFIN voltage. Anode feedback pin. The boost controller voltage feedback during LED off time. Connect this pin to a resistor divider from the output voltage. Soft-start and sample-hold pin. Connect a capacitor from this pin to ground to set the soft-start time. LED short circuit detection pin. Connect through a diode to the bottom cathode of each string. A dual function pin. The LEDOFF signal controls external drivers during PWM dimming. Or connect to ground to enable automatic fault restart. Current feedback for channel 3. Connect to the top of the channel 3 current sense resistor. Base drive for the channel 3 current regulator. Connect to the NPN base or NFET gate. Current feedback for channel 2. Base drive for the channel 2 current regulator. Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 PIN DESCRIPTIONS (continued) Pin No. Pin Name 24 SNS1 25 NDRV1 26 THM LED thermal monitor input pin. When pulled below 1.2V, device enters standby mode. 27 DIM PWM dimming input pin. Accepts a digital PWM or analog voltage level input to control LED current duty cycle. 28 EN Enable pin. Connect to VIN through a resistor divider to set an external UVLO threshold. Pull low to shutdown. EP Description Current feedback for channel 1. Base drive for the channel 1 current regulator. Exposed pad. Connect to SGND. These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ABSOLUTE MAXIMUM RATINGS (1) If Military/Aerospace specified devices are required, contact the Texas Instruments Semiconductor Sales Office/ Distributors for availability and specifications. VALUE / UNIT Voltages from the indicated pins to SGND: VIN –0.3V to 37V EN –0.3V to 10V DIM –0.3V to 7V MODE/F –0.3V to 7V REFIN –0.3V to 7V THM –0.3V to 7V DLY –0.3V to 7V SNSx –0.3V to 7V NDRVx –0.3V to 7V CFB –0.3V to 7V SC -0.3V to 40V AFB –0.3V to 7V CS –0.3V to 7V VCC –0.3V to 7V Storage Temperature –65°C to +150°C Soldering Dwell Time, Temperature Infrared 20sec, 240°C Vapor Phase 75sec, 219°C ESD Rating Human Body Model (2) (1) (2) 2 kV Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the device is intended to be functional. For ensured specifications and test conditions, see the ELECTRICAL CHARACTERISTICS. The human body model is a 100pF capacitor discharged through a 1.5 kΩ resistor into each pin. RECOMMENDED OPERATING CONDITIONS (1) VALUE / UNIT VIN 4.5V to 36V Junction Temperature Range (2) 32°C/W , TSSOP-28 3.1W Thermal Resistance (θJA) Power Dissipation (1) (2) (3) -40°C to +125°C , TSSOP-28 (0.5W) (3) Absolute Maximum Ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the device is intended to be functional. For specifications and test conditions, see the ELECTRICAL CHARACTERISTICS. The Thermal Resistance specifications are based on a JEDEC standard 4-layer pcb. θJA will vary with board size and copper area. The maximum allowable power dissipation is a function of the maximum junction temperature, TJ_MAX, the junction-to-ambient thermal resistance, θJA, and the ambient temperature, TA. The maximum allowable power dissipation at any ambient temperature is calculated using: PD_MAX = (TJ_MAX – TA)/θJA. The maximum power dissipation is determined using TA = 25°C, and TJ_MAX = 125°C. Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 3 LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 www.ti.com ELECTRICAL CHARACTERISTICS Specifications in standard type are for TJ = 25°C only, and limits in boldface type apply over the junction temperature (TJ) range of -40°C to +125°C. Unless otherwise stated, VIN = 12V. Minimum and Maximum limits are specified through test, design, or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. (1) Parameter Test Conditions Min Typ Max Units 4.85 mA SYSTEM (2) IQ Operating VIN Current DIM = 5V 4.0 IQ_SB Standby mode VIN current EN = 1V 3.7 IQ_SD Shutdown mode VIN Current EN = 0V, Vin = 36V VCC VCC voltage Iload = 25 mA, Vin = 5.5 to 36V VCCILIM VCC current limit UVLO UVLO threshold 4.80 mA 15 23 5 5.24 72 VIN rising, measured at VCC 4.36 hysteresis Enable pin Standby threshold EN rising VEN Enable pin On threshold EN rising 4.50 hysteresis V V 0.75 1.185 V mA 0.28 VEN_ST µA V 1.230 1.275 V 115 165 mV 2.5 2.55 V 80 LINEAR CURRENT CONTROLLER VREF Reference Voltage IREF < 300 µA 2.45 IREFIN REFIN input bias current REFIN = 300 mV 14 ΔVREF / ΔVIN Line regulation 5.5V < VIN < 36V 0.000 1 VNDRV NDRVx drive voltage capability INDRVx = 5 mA INDRV_SK NDRVx drive sink current NDRVX = 0.9V 4 6 8 mA INDRV_SC NDRVx drive source current NDRVX = 0.9V 10 15 20 mA ISNS SNSx input bias current SNSx = 300 mV 20 30 µA VOS SNSx amp offset voltage REFIN = 300 mV (LM3431) -5 +5 mV VOS SNSx amp offset voltage REFIN = 300 mV (LM3431A) -3 +3 mV VOS_DELTA Ch. To Ch. offset voltage mismatch (3) REFIN = 300 mV, 25°C (LM3431) 5.5 mV VOS_DELTA Ch. To Ch. offset voltage mismatch (3) REFIN = 300 mV, -40°C to +125°C (LM3431) 6 mV VOS_DELTA Ch. To Ch. offset voltage mismatch (3) REFIN = 300 mV, 25°C (LM3431A) 3.5 mV VOS_DELTA Ch. To Ch. offset voltage mismatch (3) REFIN = 300 mV, -40°C to +125°C (LM3431A) 4 mV bw SNSx amp bandwidth At unity gain 2 MHz VLEDOFF LEDOFF voltage DIM low 5 V VDIM DIM threshold MODE/F > 4V 3.7 1.9 hysteresis (4) nA %/V V 2.3 V 0.8 V 0.4 µs TDIM Minimum internal DIM pulse width DIMDLY_R DIM to NDRV delay time DIM rising 100 ns DIMDLY_F DIM to NDRV delay time DIM falling 90 ns THMODE/F MODE/F threshold For Digital Dimming control 3.8 V IMODE/F MODE/F source/sink current 40 uA VMODE_L MODE/F minimum voltage Analog dimming mode 0.37 V VMODE_H MODE/F peak voltage Analog dimming mode 2.5 V (1) (2) (3) (4) 4 All room temperature limits are 100% production tested. All limits at temperature extremes are specified through correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL). IQ specifies the current into the VIN pin and applies to non-switching operation. VOS_DELTA specifies the maximum absolute difference between the offset of any pair of SNS amplifiers. The minimum DIM pulse width is an internal signal. Any pulse width may be applied to the DIM pin or generated via analog dimming mode. A pulse width less than 0.4 µs will be internally extended to 0.4 µs. Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 ELECTRICAL CHARACTERISTICS (continued) Specifications in standard type are for TJ = 25°C only, and limits in boldface type apply over the junction temperature (TJ) range of -40°C to +125°C. Unless otherwise stated, VIN = 12V. Minimum and Maximum limits are specified through test, design, or statistical correlation. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. (1) Parameter Test Conditions Min Typ Max Units PROTECTION VSC_SHORT SC high threshold LED short circuit fault, SC rising 5.7 6 6.2 V VSC_OPEN SC open clamp voltage LED open circuit fault, SC rising 3.16 3.50 3.87 V IDLY_SC DLY source current DLY = 1.0V 57 73 µA IDLY_SK DLY sink current DLY = 1.0V VDLY DLY threshold voltage DLY rising VDLY_reset DLY reset threshold voltage DLY falling 350 TDLY_BLK DLY blank time DIM rising 1.6 VTHM THM threshold ITHM THM hysteresis current THM = 1V IILIM ILIM max source current COMP = 2.0V VAFB_max AFB overvoltage threshold VAFB_UVP AFB undervoltage threshold TSD Thermal shutdown threshold 39 1.8 2.40 1.19 2.8 1.23 µA 3.16 mV µs 1.27 9.6 AFB falling V V µA 31 40 46 µA 1.87 2.0 2.22 V 0.73 0.85 0.98 V 160 °C BOOST CONTROLLER VCFB CFB voltage DIM high 1.60 1.71 1.82 ICFB CFB source current DIM high 35 CFBTC CFB temperature coefficient 50 65 ΔVCFB / ΔVIN CFB Line regulation 5.5V < VIN < 36V ISS/SH SS/SH source current At EN going high VSS_END SS/SH voltage At end of soft-start cycle VRT RT voltage RRT = 34.8 kΩ FSW Switching Frequency RRT = 34.8 kΩ 651 Minimum Switching Frequency RRT = 130 kΩ 180 200 220 Maximum Switching Frequency RRT = 22.6 kΩ 900 1000 1100 170 230 -2.6 Ton_min Minimum on time DMAX Maximum duty cycle ILIMgm ILIM amplifier transconductance COMP to ILIM gain Vslope Slope compensation ICOMP_SC COMP source current ICOMP_SK EAgm V µA mV/°C 0.001 %/V 13 19 24 µA 1.80 1.85 1.90 V 749 kHz 1.22 80 700 V ns 85 % 85 umho Peak voltage per cycle 75 mV VCOMP = 1.2V, AFB = 0.5V 155 µA COMP sink current VCOMP =1.2V, AFB = 1.5V 150 µA Error amplifier transconductance CFB to COMP gain, DIM high 230 umho RLG Gate Drive On Resistance Source Current = 200 mA, VIN = 5.5V 6.4 Ω Sink Current = 200 mA 2.2 Ω ILG Driver Output Current Source, LG = 2.5V, VIN = 5.5V 0.35 A Sink, LG = 2.5V 0.70 A Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 5 LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 www.ti.com TYPICAL PERFORMANCE CHARACTERISTICS Unless otherwise specified the following conditions apply: VIN = 12V, TJ = 25°C. VREF vs. Temperature CFB Voltage vs. Temperature 2.53 2.50 2.52 2.25 2.51 VCFB (V) VREF (V) 2.00 2.50 2.49 1.75 1.50 2.48 1.25 2.47 1.00 -40 -20 2.46 -40 -20 0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 TEMPERATURE (°C) TEMPERATURE (°C) Figure 2. Figure 3. SNS 1, 2, 3 VOS vs Temperature (LM3431 or LM3431A) Delta VOS Max vs Temperature (LM3431 or LM3431A) 1.5 3.0 1.0 DELTA VOS (mV) 2.5 VOS (mV) 0.5 0 -0.5 1.5 1.0 0.5 -1.0 -1.5 -40 -20 2.0 0 20 40 60 0 -40 -20 80 100 120 140 0 20 40 60 80 100 120 140 TEMPERATURE (°C) TEMPERATURE (°C) Figure 4. Figure 5. IQ_SB vs Temperature IQ_SD vs Temperature 16.0 3.80 15.5 3.70 IQ_SD (PA) IQ_SB (mA) 15.0 3.60 3.50 14.5 14.0 3.40 3.30 -40 -20 6 13.5 0 20 40 60 80 100 120 140 13.0 -40 -20 0 20 40 60 80 100 120 140 TEMPERATURE (°C) TEMPERATURE (°C) Figure 6. Figure 7. Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 TYPICAL PERFORMANCE CHARACTERISTICS (continued) Unless otherwise specified the following conditions apply: VIN = 12V, TJ = 25°C. Normalized Switching Frequency vs. Temperature (700 kHz) 100 1.02 100% dimming duty 90 EFFICIENCY (%) NORMALIZED FREQUENCY 1.04 Efficiency vs. Input Voltage LED Current = 140 mA x 3, LED Vf = 25V 1.00 0.98 0.96 50% 80 10% 70 60 0.94 -40 -20 50 0 20 40 60 80 100 120 140 TEMPERATURE (°C) 5 9 13 17 21 INPUT VOLTAGE (V) Figure 8. Figure 9. Line Transient Response Dimming Transient Response Vout 100 mV/Div ILED 5 mA/Div Vout 200 mV/Div Vsw 20V/Div VIN 5V/Div ILED 200 mA/Div 400 Ps/DIV 200 Ps/DIV Figure 10. Figure 11. LED Ripple Current NDRV Waveforms ILED 5 mA/Div ILED 50 mA/Div Vcathode 100 mV/Div NDRV (FET) 2V/Div REFIN 10 mV/Div NDRV (NPN) 1V/Div DIM 5V/Div 400 ns/DIV 1 Ps/DIV Figure 12. Figure 13. Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 7 LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 www.ti.com BLOCK DIAGRAM SC DLY 60 uA LED on open CFB override short + FF THM FF step scaling VIN Linear Reg vin ref LED on ovp/uvp CFB fault 2 uA 3.8V LED on + blank time 6V ilimit ff + - + - CS vcc ramp fault T1, T2 2.8V + - VCC R Q LG S + fault T3 uvlo I limit and COMP clamp latch off/restart logic set_clk PGND + ILIM Restart Mode sd ff TSD EN + - COMP EA uvp ramp RT ovp A + - + - CFB AFB sense set_clk B AFB 4V A + MODE/F B LED on = A + 1.7V SS/SH fault CFB check ss ref DIM SS/SH logic Restart Mode CFB fault + - + - + - + - SGND LED on LEDOFF 8 REF REFIN SNS3 NDRV3 SNS2 NDRV2 Submit Documentation Feedback SNS1 NDRV1 Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 External LED Array L1 Vin D1 + C2 C1 VCC R2 VIN LG EN CS R8 R7 DIM LM3431 MODE/F Rth GND PGND THM REF C9 AFB Rhys THM VCC R17 REFIN C4 CFB FF C7 SGND Q2 SNS2 R15 Q3 NDRV3 DLY C6 + - NDRV2 RT R6 REFIN Op1 SNS1 SS/SH Rff VC4 D6-9 NDRV1 VCC C3 VC2 SC COMP C13 VC3 VC1 D2-5 R9 EP THM R18 R3 ILIM LEDOFF DIM C8 R4 EN R16 RMODE External Thermistor R19 Q1 R1 C5 VA SNS3 R10 R11 R12 LEDOFF Q6 Q4 R13 R14 Rrestart VCC C15 Figure 14. Typical Application Schematic Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 9 LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 www.ti.com OPERATION DESCRIPTION The LM3431 combines a boost controller and 3 constant current regulator controllers in one device. To simplify the description, these two blocks will be described separately as Boost Controller and LED Current Regulator. All descriptions and component numbers refer to the Figure 14 schematic. The LED bottom cathode nodes (VC1 – VC4) are referred to simply as the cathode. BOOST CONTROLLER The LM3431 is a current-mode, PWM boost controller. Although the LM3431 may be operated in either continuous or discontinuous conduction mode, the following guidelines are designed for continuous conduction operation. This mode of operation gives lower output ripple and better LED current regulation. In continuous conduction mode (when the inductor current never reaches zero), the boost regulator operates in two cycles. In the first cycle of operation, the NFET is turned on and current ramps up and is storing energy in the inductor. During this cycle, diode D1 is reverse biased and load current is supplied by the output capacitors C8 and C9 in Figure 14. In the second cycle, the NFET is off and the diode is forward biased. Inductor current is transferred to the load and output capacitor. The ratio of these two cycles determines the output voltage and is expressed as D or D’: '¶ = 1-D = VIN VOUT (1) where D is the duty cycle of the switch. D=1- VIN VOUT (2) Maximum duty cycle is limited to 85% typically. As input voltage approaches the nominal output voltage, duty cycle and switch on time are reduced. When the on time reaches minimum, pulse skipping will occur. This increases the output ripple voltage and can cause regulator saturation and poor LED current regulation. If input voltage equals or exceeds the set output voltage, switching will stop and the output voltage will become unregulated. This will force an increase in the LED cathode voltage and NPN regulator power dissipation. Although this condition can be tolerated, it is not recommended. Therefore, input voltage should be restricted to keep on time above the minimum (see Switching Frequency section) and at least 1V below the set output voltage. ENABLE and UVLO The EN pin is a dual function pin combining both enable and programmable undervoltage lockout (UVLO). The shutdown threshold is 0.75V. When EN is pulled below this threshold, the LM3431 will shutdown and IQ will be reduced to 15 µA typically. The typical EN pin UVLO threshold is 1.23V. When the EN voltage is above this threshold, the LM3431 will begin softstart. Below the UVLO threshold, the LM3431 will remain in standby mode. A resistor divider, shown as R1 and R2 in Figure 14, can be used to program the UVLO threshold at the EN pin. This feature is used to shutdown the IC at an input voltage higher than the internal VCC UVLO threshold of 4.4V. The EN UVLO should be set just below the minimum input voltage for the application. The internal UVLO is monitored at the VCC pin. When VCC is below the threshold of 4.4V, the LM3431 is in standby mode (See VCC section). 10 Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 Soft-Start The SS/SH pin is a dual function softstart and sample/hold pin. The SH function is described in sections below. When the EN pin is pulled above the programmable UVLO threshold and VCC rises above the internal UVLO threshold, the SS/SH pin begins sourcing current. This charges the SS cap (C6) and the SS pin voltage in turn controls the output voltage ramp-up, sensed via the AFB pin. The softstart capacitor is calculated as shown below, where 20 µA is the typical softstart source current: tss x 19 PA C6 = 1.85V (3) The LED current regulators are held off until softstart is completed. During softstart, current limit is active and the CFB pin is monitored for a cathode short fault (See LED Protection section). When the SS/SH voltage reaches 1.85V, the current regulators are activated, LED current begins flowing, and output voltage control is transferred to the CFB pin. Typical startup is shown below in Figure 15. ILED 100 mA/Div Vout 10V/Div VSS/SH 1V/Div VEN 5V/Div 4 ms/DIV Figure 15. Typical Startup Waveforms (From power-on, DIM = high) Output Voltage, OVP, and SH The LM3431 boost controls the LED cathode voltage in order to drive the LED strings with sufficient headroom at optimum efficiency. When the LED strings are on, voltage is regulated to 1.7V (typical) at the CFB pin, which is one diode Vf above the LED cathode voltage. Therefore, when the LED strings are on, the output voltage (LED anodes, shown as VA in Figure 14) will vary according to the Vf of the LED string, while the LED cathode voltage will be regulated via the CFB pin. The AFB pin is used to regulate the output voltage when the LED strings are off, which is during startup and dimming off cycles. During LED-off times, the cathode voltage is not regulated. AFB should set the initial output voltage to at least 1.0V (CFB voltage minus one diode drop) above the maximum LED string forward voltage. This ensures that there is enough headroom to drive the LED strings at startup and keeps the SS/SH voltage below its maximum. The AFB pin voltage at the end of softstart is 1.85V typically, which determines the ratio of the feedback resistors according to the following equation: R19 = R18 x = VOUT(MAX) - 1.85V 1.85V (4) The AFB resistors also set the output over-voltage (OVP) threshold. The OVP threshold is monitored during both LED on and LED off states and protects against any over voltage condition, including all LEDs open (See Open LED section).The OVP threshold at Vout can be calculated as follows: 2.0 x (R19+ R18) VOVP = R18 (5) Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 11 LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 www.ti.com Because OVP has a fixed 2.0V threshold sensed at AFB, a larger value for R19 will increase the OVP threshold of the output voltage. During an open LED fault, the output voltage will increase by 2.6V typically (see LED Protection section). Therefore, at least this much headroom above the nominal output voltage is required to avoid a false OVP error. Note that because of the high output voltage setting at the end of softstart, a brief open LED error may occur during the short time it takes for the cathode voltage to drop to its nominal level. Figure 15 shows a typical startup waveform, where both Vout and the SS/SH voltage reach their peak before the LED current turns on. Once LED current starts, SS/SH and Vout drop to the nominal operating point. While the LEDs are on, the AFB voltage is sampled to the SS/SH pin. During LED-off time, this SS/SH voltage is used as the reference voltage to regulate the output. This allows the output voltage to remain stable between on and off dimming cycles, even though there may be wide variation in the LED string forward voltage. The SS/SH pin has a maximum voltage of 1.9V. Therefore, the AFB voltage when the LEDs are on must be below this limit for proper regulation. This will be ensured by setting the AFB resistors as described above. During LED-off cycles, there is minimal loading on the output, which forces the boost controller into pulse skipping mode. In this mode, switching is stopped completely, or for multiple cycles until the AFB feedback voltage falls below the SS/SH reference level. Switching Frequency The switching frequency can be set between 200 kHz and 1 MHz with a resistor from the RT pin to ground. The frequency setting resistor (R6 in Figure 14) can be determined according to the following empirically derived equation: RT = 35403 x fSW-1.06 Where • • fSW is in kHz the RT result is in kohm. (6) 1200 FREQUENCY (kHz) 1000 800 600 400 200 0 0 20 40 60 80 100 120 140 160 RT (k:) Figure 16. Switching Frequency vs RT For a given application, the maximum switching frequency is limited by the minimum on time. When the LM3431 reaches its minimum on-time, pulse skipping will occur and output ripple will increase. To avoid this, set the operating frequency below the following maximum setting: fSW(MAX) = D tON(MIN) (7) Inductor Selection Figure 17 shows how the inductor current, IL, varies during a switching cycle. 12 Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 Vout 200 mV/Div IL 500 mA/Div Vsw 10V/Div 400 ns/DIV Figure 17. Inductor Current, SW Voltage, and VOUT The important quantities in determining a proper inductance value are IL(AVE) (the average inductor current) and ΔiL (the peak to peak inductor current ripple). If ΔiL is larger than 2 x IL(AVE), the inductor current will drop to zero for a portion of the cycle and the converter will operate in discontinuous conduction mode. If ΔiL is smaller than 2 x IL, the inductor current will stay above zero and the converter will operate in continuous conduction mode. To determine the minimum L, first calculate the IL(AVE) at both minimum and maximum input voltage: IL(AVE) = IOUT '¶ Where • IOUT is the sum of all LED string currents at 100% dimming (8) IL(AVE) will be highest at the minimum input voltage. Then determine the minimum L based on ΔiL with the following equation: L(MIN) = VIN(MAX) x D(MIN) 'iL x fSW (9) A good starting point is to set ΔiL to 150% of the minimum IL(AVE) and calculate using that value. The maximum recommended ΔiL is 200% of IL(AVE) to maintain continuous current in normal operation. In general a smaller inductor (higher ripple current) will give a better dimming response due to the higher dI/dt. This is shown graphically below. Vcathode 2V/Div ILED 100 mA/Div IL 500 mA/Div 1 Ps/DIV Figure 18. Inductor Current During Dimming Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 13 LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 www.ti.com The resulting peak to peak inductor current is: VIN x D 'iL = L x fSW (10) And the resulting peak inductor current is: ILPEAK = IL(AVE) + 'iL 2 (11) Peak inductor current will occur at minimum VIN. The inductor must be rated to handle both the average current and peak current, which is the same as the peak switch current. As switching frequency increases, less inductance is required. However, some minimum inductance value is required to ensure stability at duty cycles greater than 50%. The minimum inductance required for stability can be calculated as: L(MIN) = R3 x (VOUT - 2 x VIN(MIN)) fSW x 75 mV x 2 Where • R3 is the sense resistor determined in the next section. (12) Although the inductor must be large enough to meet both the stability and the ΔiL requirements, a value close to minimum will typically give the best performance. Current Sensing Switch current is sensed via the sense resistor, R3, while the switch is on and the inductor is charging. The sensed current is used to control switching and to monitor current limit. To optimize the control signal, a typical sense voltage between 50mV and 200mV is recommended. The sense resistor can therefore be calculated by the following equation: 50 mV 200 mV d R3 d IL(AVE_MIN) IL(AVE_MAX) (13) Since IL(AVE) will vary with input voltage, R3 should be determined based on the full input voltage range, although the resulting value may extend somewhat outside the recommended range. Current Limit Current limit occurs when the voltage across the sense resistor (measured at the CS pin) equals the current limit threshold voltage. The current limit threshold is set by R4. This value can be calculated as follows: R4 = (IL(LIM) x R3) + (D x 75 mV) 40 PA (14) Where 40 µA is the typical ILIM source current in current limit and ILlim is the peak (not average) inductor current which triggers current limit. To avoid false triggering, current limit should be set safely above the peak inductor current level. However, the current limit resistor also has some effect on the control loop as seen in the block diagram. For this reason, R4 should not be set much higher than necessary. When current limit is activated, the NFET will be turned off immediately until the next cycle. Current limit will typically result in a drop in output and cathode voltage. This will cause the COMP pin voltage to increase to maximum, which will trigger a fault and start the DLY pin source current (see LED Protection section). The LM3431 will continue to operate in current limit with reduced on-time until the DLY pin has reached its threshold. However, the current limit cannot reduce the on-time below the minimum specification. In a boost switcher, there is a direct current path between input and output. Therefore, although the LM3431 will shutdown in a shorted output condition, there are no means to limit the current flowing from input to output. Note that if the maximum duty cycle of 85% (typical) is reached, the LM3431 will behave as though current limit has occurred. 14 Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 VCC The VCC pin is the output of the internal voltage regulator. It must be bypassed to PGND with a minimum 4.7 µF ceramic capacitor. Although VCC is capable of supplying up to 72 mA, external loads will increase the power dissipation and temperature rise within the LM3431. See the TSD section for more detail. Above 72 mA, the VCC voltage will drop due to current limit. Since the UVLO threshold is monitored at this pin, UVLO may be enabled by a VCC over current event. For input voltages between 4.5V and 5.5V, connect VCC to VIN through a 4.7Ω resistor. This will hold VCC above the UVLO threshold and allow operation at input voltages as low as 4.5V. It may also be necessary to add additional VIN and VCC capacitance for low VIN operation. Diode Selection The average current through D1 is the average load current (total LED current), and the peak current through the diode is the peak inductor current. Therefore, the diode should be rated to handle more than the peak inductor current which was calculated earlier. The diode must also be capable of handling the peak reverse voltage, which is equal to the output voltage (LED Anode voltage). To improve efficiency, a low Vf Schottky diode is recommended. Diode power loss is calculated as: PDIODE = Vf x IOUT (15) NFET Selection The drive pin of the LM3431 boost switcher, LG, must be connected to the gate of an external NFET. The NFET drain is connected to the inductor and the source is connected to the sense resistor. The LG pin will drive the gate at 5V typically. The critical parameters for selection of a MOSFET are: 1. Maximum drain current rating, ID(MAX) 2. Maximum drain to source voltage, VDS(MAX) 3. On-resistance, RDS(ON) 4. Total gate charge, Qg In the on-state, the switch current is equal to the inductor current. Therefore, the maximum drain current, ID, must be rated higher than the current limit setting. The average switch current (ID(AVE)) is given in the equation below: ID(AVE) = IL(AVE) x D (16) The off-state voltage of the NFET is approximately equal to the output voltage plus the diode Vf. Therefore, VDS(MAX) of the NFET must be rated higher than the maximum output voltage. The power losses in the NFET can be separated into conduction losses and switching losses. The conduction loss, Pcond, is the I2R loss across the NFET. The maximum conduction loss is given by: PCOND = RDS(ON) x DMAX x IL(AVE)2 where • • DMAX is the maximum duty cycle for the given application RDS(ON) is the on resistance at high temperature (17) wThe switching losses can be roughly calculated by the following equation: fSW x IL(AVE) x VOUT x (tON + tOFF) PSW = 2 Where • tON and tOFF are the NFET turn-on and turn-off times. (18) Power is also consumed in the LM3431 in the form of gate charge losses, Pg. These losses can be calculated using the formula: Pg = fSW x Qg x VIN where • Qg is the NFET total gate charge (19) Pg adds to the total power dissipation of the LM3431 (See TSD section). Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 15 LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 www.ti.com Fast switching FETs can cause noise spikes at the SW node which may affect performance. To reduce these spikes a drive resistor up to 10Ω can be placed between LG and the NFET gate. Input Capacitor Selection Because the inductor is at the input of a boost converter, the input current waveform is continuous and triangular. The inductor ensures that the input capacitor sees relatively low ripple currents. The rms current in the input capacitor is given by: 'iL IRMS_IN = 12 (20) The input capacitor must be capable of handling this rms current. Input ripple voltage increases with increasing ESR as well as decreasing input capacitance. A typical value of 10 µF will work well for most applications. For low input voltages, additional input capacitance may be required to prevent tripping the UVLO. Additionally, a ceramic capacitor of 1 µF or larger should be placed close to the VIN pin to prevent noise from interfering with normal device operation. Output Capacitor Selection The output capacitor in a boost converter provides all the output current when the switch is on and the inductor is charging. As a result, the output capacitor sees relatively large ripple currents. The output capacitor must be capable of handling more than the rms current, which can be estimated as: 2 ¶ IRMS_OUT = D x IOUT x 2 'iL D 2+ 12 '¶ (21) Additionally, the ESR of the output capacitor affects the output ripple and has an effect on transient response during dimming. For low output ripple voltage, low ESR ceramic capacitors are recommended. Although not a critical parameter, excessive output ripple can affect LED current. The output capacitance requirement is somewhat arbitrary and depends mostly on dimming frequency. Although a minimum value of 4 µF is recommended, at lower dimming frequencies, the longer LED-off times will typically require more capacitance to reduce output voltage transients. When ceramic capacitors are used, audible noise may be generated during LED dimming. Audible noise increases with the amplitude of output voltage transients. To minimize this noise, use the smallest case sizes and if possible, use a larger number of capacitors in parallel to reduce the case size of each. Output transients are also minimized via the FF pin (See Setting FF section). Setting the dimming frequency above 18 kHz or below 500 Hz will also help eliminate the audible effects of output voltage transients. When selecting an output capacitor, always consider the effective capacitance at the output voltage, which can be less than 50% of the capacitance specified at 0V. Use this effective capacitance value for the compensation calculations below. Compensation Once the output capacitor is selected, the control loop characteristics and compensation can be determined. The COMP pin is provided to ensure stable operation and optimum transient performance over a wide range of applications. The following equations define the control-to-output or power stage of the loop: fP1 = KD 2S x RL x COUT fZ1 = 1 2S x ESR x COUT RHPZ = VOUT x ('¶)2 2S x IOUT x L fpn = fSW 2 (22) Where RL is the load resistance corresponding to LED current, and Kf is calculated as shown: 16 Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 RL = VOUT IOUT 3 '¶2 x 75 mV '¶ x RL + KD = 1+ L x fSW x 2 IOUT x R3 (23) Since the control-to-output response will shift with input voltage, the compensation should be calculated at both the minimum and maximum input voltage. The zero created by the ESR of the output capacitor, fz1, is generally at a very high frequency if the ESR is small. If low ESR capacitors are used fz1 can be neglected and if high ESR capacitors are used, CC2 can be added (see below). GAIN (dB) A current mode control boost regulator has an inherent right half plane zero, RHPz. This has the effect of a zero in the gain plot, causing a +20dB/decade increase, but has the effect of a pole in the phase, subtracting 90° in the phase plot. This can cause instability if the control loop is influenced by this zero. To ensure the RHP zero does not cause instability, the control loop must be designed to have a bandwidth of less than one third the frequency of the RHP zero. The regulator also has a double pole, fpn, at one half the switching frequency. The control loop bandwidth must be lower than 1/5 of fpn. A typical control-to-output gain response is shown in Figure 19 below. fp1 RHPz fpn fz1 FREQUENCY Figure 19. Typical Control-to-Output Bode Plot Once the control-to-output response has been determined, the compensation components are selected. A series combination of Rc and Cc is recommended for the compensation network, shown as R9 and C4 in the typical application circuit. The series combination of Rc and Cc introduces a pole-zero pair according to the following equations: fZC = 1 2S x RC x CC fPC = 1 2S x RO x CC where • RO is the output impedance of the error amplifier, approximately 500 kΩ. (24) The initial value of RC is determined based on the required crossover frequency from the following equations using the maximum input voltage: Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 17 LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 RC = www.ti.com B EAgm x ILIMgm x R4 B= Acm = fCROSS fP1 x Acm VIN R3 x IOUT x KD Where • • • • B is the mid-frequency compensation gain (in v/v) R4 is the current limit setting resistor Acm is the control-output DC gain the gm values are given in the ELECTRICAL CHARACTERISTICS table (25) Fcross is the maximum allowable crossover frequency, based on the calculated values of fpn and RHPz. Any Rc value lower than the value calculated above can be used and will ensure a low enough crossover frequency. Rc should set the B value typically between 0.01v/v and 0.1v/v (-20db to -40db). Larger values of RC will give a higher loop bandwidth. However, because the dynamic response of the LM3431 is enhanced by the FF pin (See Setting FF section) the RC value can be set conservatively. The typical range for RC is between 300ohm and 3 kΩ. Next, select a value for Cc to set the compensation zero, fzc, to a frequency greater or equal to the maximum calculated value of fp1 (fzc cancels the power pole, fp1). Since an fzc value of up to a half decade above fp1 is acceptable, choose a standard capacitor value smaller than calculated. Confirm that fpc, the dominant low frequency pole in the control loop, is less than 100 Hz and below fp1. The typical range for CC is between 10 nF and 100 nF. The compensation zero-pole pair is shown graphically below, along with the total control loop, which is the sum of the compensation and output-control response. Since the calculated crossover frequency is an approximation, stability should always be verified on the bench. GAIN (dB) COMP LOOP 0 fpc fzc RHPz FREQUENCY (kHz) Figure 20. Typical Compensation and Total Loop Bode Plots When using an output capacitor with a high ESR value, another pole, fpc2, may be introduced to cancel the zero created by the ESR. This is accomplished by adding another capacitor, CC2, shown as C13 in the Figure 14. The pole should be placed at the same frequency as fz1. This pole can be calculated as: 1 fPC2 = 2S x CC2 x (RC // RO) (26) 18 Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 To ensure this equation is valid, and that CC2 can be used without negatively impacting the effects of RC and CC, fpc2 must be at least 10 times greater than fzc. LED CURRENT REGULATOR Setting LED Current LED current is independently regulated in each of 3 strings by regulating the voltage at the SNS pins. Each SNS pin is connected to a sense resistor, shown in the typical application schematic as R10 - R13. The sense resistor value is calculated as follows: REFIN RSNS = ILED + INDRV Where • • • ILED is the current in each LED string REFIN is the regulated voltage at the REFIN pin INDRV is the NPN base drive current (27) If using NFETs, INDRV can be ignored. A minimum REFIN voltage of 100 mV is required, and 200mV to 300mV is recommended for most applications. The REFIN voltage is set with a resistor divider connected to the REF pin, shown as R7 and R8 in the typical application schematic. The resistor values are calculated as follows: 2.5V - REFIN R7 = R8 x REFIN (28) The sum of R7 and R8 should be approximately 100k to avoid excessive loading on the REF pin. NDRV The NDRV pins drive the base of the external NPN or N-channel MOSFET current regulators. Each pin is capable of driving up to 15 mA of base current typically. Therefore, NPN devices with sufficient gain must be selected. The required NDRV current can be calculated from the following equation, where β is the NPN transistor gain. INDRV = ILED E (29) If NFETs are used, the NDRV current can be ignored. NPN transistors should be selected based on speed and power handling capability. A fast NPN with short rise time will give the best dimming response. However, if the rise time is too fast, some ringing may occur in the LED current. This ringing can be improved with a resistor in series with the NDRV pins. The NPNs must be able to handle a power equal to ILED x NPN voltage. Note that the NPN voltage can be as high as approximately 5.5V in a fault condition. The NDRV pins have a limited slew rate capability which can increase the turn-on delay time when driving NFETs. This delay increases the minimum dimming on-time and can affect the dimming linearity at high dimming frequencies. Low VGS threshold NFETs are recommended to ensure that they will turn fully on within the required time. At dimming frequencies above 10 kHz, NPN transistors are recommended for the best performance. CFB and SC Diodes The bottom of each LED string is connected to the CFB and SC pins through diodes as shown in Figure 14. The CFB pin receives voltage feedback from the lowest cathode voltage. The other string cathode voltages will vary above the regulated CFB voltage. The actual cathode voltage on these strings will depend on the LED forward voltages. This ensures that the lowest cathode voltage (highest Vf) will be regulated with enough headroom for the NPN regulator. The SC pin monitors for LED fault conditions and limits the maximum cathode voltage (See LED Protection section). In this way, each LED string’s cathode is maintained within a window between minimum headroom and fault condition. Both the CFB and SC diodes must be rated to at least 100 µA, and the CFB diode should have a reverse voltage rating higher than VOUT. With these requirements in mind, it is best to use the smallest possible case size in order to minimize diode capacitance which can slow the LED current rise and fall times. Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 19 LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 www.ti.com Dimming The LM3431 is compatible with both analog and digital LED dimming signals. The MODE/F pin is used to select analog or digital mode. When MODE/F is pulled above 3.8V, digital mode is enabled and a PWM signal up to 25 kHz can be applied to the DIM pin. In this mode, the LED current regulators will be active when DIM is above 2V (typical) and inactive when DIM is pulled below 1.1V (typical). Although any pulse width may be used at the DIM pin, 0.4 µs is the minimum LED on time (in either digital or analog mode). This limits the minimum dimming duty cycle at high dimming frequencies. For example, at 20 kHz, the dimming duty cycle is limited to 0.8% minimum. At lower dimming frequencies, the dimming duty cycle can be much lower and the minimum depends on the application conditions including the FF setting (see Setting FF section). In analog dimming mode, the MODE/F pin is used to set the PWM dimming frequency, and duty cycle is controlled by varying the analog voltage level at the DIM pin. To operate in analog mode, connect a capacitor from MODE/F to ground, shown as C5 in the typical application (without the pull-up resistor installed). The dimming frequency is set according to the following equation: C5 = 40 PA 2 x fDIM x 2.13 (30) In analog mode, the MODE/F pin will generate a triangle wave with a peak of 2.5V and minimum of 0.37V. The DIM pin voltage is compared to the MODE/F voltage to create an internal PWM dimming signal whose duty cycle is proportional to the DIM voltage. When the DIM voltage is above 2.5V, the duty cycle is 100%. Duty cycle will vary linearly with DIM voltage as shown in Figure 21. Typical analog dimming waveforms are shown below in Figure 22. 100 DUTY CYCLE (%) 80 60 40 20 0 0.3 0.9 1.5 2.1 2.7 DIM (V) Figure 21. Analog Mode Dimming Duty Cycle vs. DIM voltage ILED 100 mA/Ddiv LEDOFF 5V/Div MODE/F 1V/Div DIM 1V/Div 2 ms/DIV Figure 22. Analog Dimming Mode Waveforms 20 Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 LM3431 www.ti.com SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 In PWM dimming, the average LED current is equal to the set LED current (ILED) multiplied by the dimming duty cycle. The average LED current tracks the dimming ratio with exceptional linearity. However, the accuracy of average LED current depends somewhat on the rise and fall times of the external current regulators. This becomes more apparent with short on-times. To ensure good linearity, select NPN regulators with short and similar rise and fall times. Setting FF To minimize voltage transients during LED dimming, the output voltage is regulated via the AFB pin during LED off times. However, because the control loop has a limited response time, voltage transients can never be completely eliminated. If these transients are large enough, LED current will be affected and ceramic output capacitors may generate audible noise. The FF pin speeds up the loop response time, and thus minimizes output voltage transients during dimming. A resistor connected from FF to ground, Rff, sets the FF current which is injected into the control loop at the rising and falling edge of the dimming signal. In this way, the FF pin creates a correction signal before the control loop can respond. A smaller FF resistor will generate a larger correction signal. The minimum recommended Rff value is 10k. Since the amount of FF correction required for a given application depends on many factors, it is best to determine a FF resistor value through bench testing. Use the following procedure to determine an optimal Rff value: An Rff value of approximately 20k is a good starting point. A 20 kΩ potentiometer in series with a 10 kΩ resistor works well for bench testing. The dimming frequency must be selected before setting Rff. Confirm that boost switching operation is stable at 100% dimming duty cycle. Adjust Rff until the COMP pin voltage is between 0.8V and 0.9V. Next, monitor the cathode voltage response at a low dimming duty cycle while adjusting Rff until the overshoot and undershoot is minimal or there is a slight overshoot. Check the cathode voltage response at the lowest input voltage and lowest dimming duty cycle and adjust Rff if necessary. This is typically the worst case condition. The curves in Figure 23 below show the variation in cathode voltage with different Rff settings. Notice that at the ideal setting, both the cathode voltage and COMP voltage are flat. For clarity, the 3 cathode voltage curves in this figure have been offset; all FF settings will result in the cathode voltage settling at 1.2V typically. COMP 500 mV/Div RFF low RFF ideal RFF high Vcathode 1V/Div ILED 100 mA/Div 20 Ps/DIV Figure 23. FF Setting Example Once an Rff value has been set, check the cathode voltage over the input voltage range and dimming duty range. Some further adjustment may be necessary. Submit Documentation Feedback Copyright © 2007–2013, Texas Instruments Incorporated Product Folder Links: LM3431 21 LM3431 SNVS547G – NOVEMBER 2007 – REVISED MAY 2013 www.ti.com In practice the FF pin also has a small effect on the control loop response. As a final step, switching stability at 100% dimming duty should be re-verified once the Rff value has been selected. At the optimal Rff setting, output voltage transients will be minimized and the cathode voltage will be stable across the range of input voltage and dimming duty cycle. The ideal cathode response illustrated in Figure 23 may not be achievable over the entire input voltage range. However, LED current will not be affected as long as the cathode voltage remains above the regulator saturation voltage and below the open LED fault threshold (See Open LED section). A wide input voltage range will cause a wider variation in the feedforward effect, thus making duty cycles less than 1% more difficult to achieve. For any given application there is a minimum achievable dimming duty cycle. Below this duty cycle, the cathode voltage will begin to drift higher, eventually appearing as an open LED fault (See LED Protection section). During an LED open fault condition, cathode voltage overshoot will tend to increase. If Rff is not set appropriately, high overshoots may be detected as an LED short fault and lead to shutdown. LED Protection Fault Modes and Fault Delay The LM3431 provides 3 types of protection against several types of potential faults. Table 1 summarizes the fault protections and groups the fault responses into three types (the auto-restart option is described in the next section). Table 1. Fault Mode Summary Fault Mechanism Action Response 1 LED open SC > 3.1V DLY charges continue to regulate 1 LED short SC > 3.1V DLY charges continue to regulate All LEDs open AFB > 2.0V DLY charges Shutdown or auto-restart Output over-voltage AFB > 2.0V DLY charges Shutdown or auto-restart multiple LED short SC > 6.0V DLY charges Shutdown or auto-restart Multiple LED short, VIN
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