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LM3448-EDSNEV/NOPB

LM3448-EDSNEV/NOPB

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    -

  • 描述:

    LM3448 1, Non-Isolated Output LED Driver Evaluation Board

  • 数据手册
  • 价格&库存
LM3448-EDSNEV/NOPB 数据手册
User's Guide SNOA559B – October 2011 – Revised May 2013 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board 1 Introduction This demonstration board highlights the performance of a LM3448 non-isolated LED driver solution that can be used to power a single LED string consisting of eight to twelve series connected LEDs from a 85 VRMS to 135 VRMS, 60 Hz input power supply. This is a two-layer board using the bottom and top layer for component placement. The demonstration board can be modified to adjust the LED forward current, the number of series connected LEDs that are driven and the switching frequency. The topology used for this evaluation board eliminates the need for passive power factor correction and results in high power factor with minimal component count which results in a size that can fit in a standard A19 Edison socket. This board will also operate correctly and dim smoothly using most standard TRIAC dimmers. Refer to the LM3448 Phase Dimmable Offline LED Driver with Integrated FET (SNOSB51) data sheet for detailed information regarding the LM3448 device. A schematic and layout have also been included along with measured performance characteristics. A bill of materials is also included that describes the parts used on this demonstration board. 2 Key Features • • • • 3 Applications • • • • 4 Drop-in compatibility with TRIAC dimmers Line injection circuitry enables PFC values greater than 0.85 Adjustable LED current and switching frequency Flicker free operation Retrofit TRIAC Dimming Solid State Lighting Industrial and Commercial Lighting Residential Lighting Performance Specifications Based on an LED Vf = 3V Symbol Parameter Min Typ Max VIN Input voltage 85VRMS 120VRMS 135VRMS VOUT LED string voltage - 36V - ILED LED string average current - 181mA - POUT Output power - 6.5W - All trademarks are the property of their respective owners. SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 1 Performance Specifications www.ti.com Figure 1. Demo Board LED CURRENT (mA) 200 150 100 50 0 20 40 60 80 100 INPUT VOLTAGE (VRMS) 120 Figure 2. LED Current vs. Line Voltage (using TRIAC Dimmer) 2 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Typical Performance Characteristics www.ti.com 5 Typical Performance Characteristics TJ=25°C and VCC=12V, unless otherwise specified. 84 0.90 12 LEDs 10 LEDs 8 LEDs 0.88 POWER FACTOR EFFICIENCY (%) 82 80 78 12 LEDs 10 LEDs 8 LEDs 0.86 0.84 0.82 76 0.80 74 80 90 100 110 120 130 INPUT VOLTAGE (VRMS) Figure 3. Efficiency vs. Line Voltage 350 90 100 110 120 130 INPUT VOLTAGE VRMS 140 Figure 4. Power Factor vs. Line Voltage 8 12 LEDs 10 LEDs 8 LEDs 12 LEDs 10 LEDs 8 LEDs 7 250 POUT(W) LED CURRENT (mA) 300 0.78 80 140 200 6 150 5 100 50 4 80 90 100 110 120 130 INPUT VOLTAGE (VRMS) 140 80 90 100 110 120 130 INPUT VOLTAGE VRMS 140 Figure 5. LED Current vs. Line Voltage Figure 6. Output Power vs. Line Voltage Figure 7. SW FET Drain Voltage Waveform (VIN=120VRMS, 12 LEDs, ILED=181mA) Figure 8. COFF Voltage (CH1), Inductor Current (CH4) (VIN=120VRMS, 12 LEDs, ILED=181mA) SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 3 EMI Performance 6 www.ti.com EMI Performance 120V, 6.5W Conducted EMI Scans 4 Figure 9. LINE – CISPR/FCC Class B Peak Scan Figure 10. NEUTRAL – CISPR/FCC Class B Peak Scan Figure 11. LINE – CISPR/FCC Class B Average Scan Figure 12. NEUTRAL – CISPR/FCC Class B Average Scan AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Circuit Operation With Forward Phase TRIAC Dimmer www.ti.com 7 Circuit Operation With Forward Phase TRIAC Dimmer The dimming operation of the circuit was verified using a forward phase TRIAC dimmer. Waveforms captured at different dimmer settings are shown below: Figure 13. Forward phase circuit at full brightness Figure 14. Forward phase circuit at 90° firing angle Figure 15. Forward phase circuit at 135° firing angle SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 5 Circuit Operation With Reverse Phase Dimmer 8 www.ti.com Circuit Operation With Reverse Phase Dimmer The circuit operation was also verified using a reverse phase dimmer and waveforms captured at different dimmer settings are shown below: Figure 16. Reverse phase circuit at full brightness Figure 17. Reverse phase circuit at 90° firing angle Figure 18. Reverse phase circuit at 135° firing angle 6 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Thermal Performance www.ti.com 9 Thermal Performance The board temperature was measured using an IR camera (HIS-3000, Wahl) while running under the following conditions: VIN = 120VRMS, ILED = 181mA, # of LEDs = 12, POUT = 6.5W. NOTE: Thermal performance is highly dependent on the user's final end-application enclosure, heatsinking methods, ambient operating temperature, and PCB board layout in addition to the electrical operating conditions. This LM3448 evaluation board is optimized to supply 6.5W of output power at room temperature without exceeding the thermal limitations of the LM3448. However higher output power levels can be achieved if precautions are taken not to exceed the power dissipation limits of the LM3448 package or die junction temperature. Please see the LM3448 datasheet for additional details regarding its thermal specifications. • • • • • Cursor Cursor Cursor Cursor Cursor 1: 65.3°C 2: 60.1°C 3: 67.6°C 4: 64.9°C 5: 65.6°C Figure 19. Top Side - Thermal Scan SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 7 Thermal Performance • • • • Cursor Cursor Cursor Cursor www.ti.com 1: 68.1°C 2: 64.7°C 3: 62.6°C 4: 61.7°C Figure 20. Bottom Side - Thermal Scan 8 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated LM3448 Device Pin-Out www.ti.com 10 LM3448 Device Pin-Out SW 1 16 SW SW 2 15 SW NC 3 14 NC BLDR 4 13 ISNS GND 5 12 GND VCC 6 11 FLTR2 ASNS 7 10 COFF FLTR1 8 9 DIM Figure 21. Device Pin-Out Table 1. Pin Description 16 Pin Narrow SOIC Pin # Name 1, 2, 15, 16 SW Description Drain connection of internal 600V MOSFET. 3, 14 NC No connect. Provides clearance between high voltage and low voltage pins. Do not tie to GND. 4 BLDR Bleeder pin. Provides the input signal to the angle detect circuitry. A 230Ω internal resistor ensures BLDR is pulled down for proper angle sense detection. 5, 12 GND Circuit ground connection. 6 VCC 7 ASNS PWM output of the TRIAC dim decoder circuit. Outputs a 0 to 4V PWM signal with a duty cycle proportional to the TRIAC dimmer on-time. 8 FLTR1 First filter input. The 120Hz PWM signal from ASNS is filtered to a DC signal and compared to a 1 to 3V, 5.85 kHz ramp to generate a higher frequency PWM signal with a duty cycle proportional to the TRIAC dimmer firing angle. Pull above 4.9V (typical) to TRI-STATE® DIM. 9 DIM Input/output dual function dim pin. This pin can be driven with an external PWM signal to dim the LEDs. It may also be used as an output signal and connected to the DIM pin of other LM3448/LM3445 devices or LED drivers to dim multiple LED circuits simultaneously. 10 COFF OFF time setting pin. A user set current and capacitor connected from the output to this pin sets the constant OFF time of the switching controller. 11 FLTR2 Second filter input. A capacitor tied to this pin filters the PWM dimming signal to supply a DC voltage to control the LED current. Could also be used as an analog dimming input. 13 ISNS Input voltage pin. This pin provides the power for the internal control circuitry and gate driver. Connect a 22µF (minimum) bypass capacitor to ground. LED current sense pin (internally connected to MOSFET source). Connect a resistor from ISNS to GND to set the maximum LED current. SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 9 Demo Board Wiring Overview Demo Board Wiring Overview LED - TP4 LED + TP3 TP1 LINE J5 J10 11 www.ti.com TP2 NEUTRAL Figure 22. Wiring Connection Diagram Table 2. Test Points 12 Test Point Name I/O Description TP3 LED + Output LED Constant Current Supply Supplies voltage and constant-current to anode of LED string. TP4 LED - Output LED Return Connection (not GND) Connects to cathode of LED string. Do NOT connect to GND. TP1 LINE Input AC Line Voltage Connects directly to AC line or output of TRIAC dimmer of a 120VAC system. TP2 NEUTRAL Input AC Neutral Connects directly to AC neutral of a 120VAC system. Demo Board Assembly Figure 23. Top View 10 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Design Guide www.ti.com Figure 24. Bottom View 13 Design Guide D1 V+ V+ R1 R2 C1 D2 C10 R3 R7 C6 Q1 C16 VLED+ R4 R22 C5 D8 VCC D7 D4 C4 + C3 C8 R8 C2 L1 VLED± L2 L3 C13 R5 R6 LM3448 LINE 9 DIM NEUTRAL FLTR1 8 R9 COFF LINE EMI FILTER 10 COFF ASNS 7 VCC C14 R15 C15 11 FLTR2 VCC 6 12 GND GND 5 13 ISNS BLDR 4 R16 COFF R14 14 NC NC 3 15 SW SW 2 16 SW SW 1 U1 C12 COFF Current Source Figure 25. Evaluation Board Schematic SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 11 Design Guide www.ti.com 13.1 Buck Converter The following section explains how to design a non-isolated buck converter using the LM3448. Refer to the LM3448 datasheet for specific details regarding the function of the LM3448 device. All reference designators refer to the Evaluation Board Schematic in Figure 25 unless otherwise noted. The circuit operates in open-loop based on a constant off-time that is set by selecting appropriate circuit components. Like an incandescent lamp, the driver is compatible with both forward and reverse phase dimmers. AC-Coupled Line Injection By injecting a voltage VINJECT which is proportional to the line voltage into the FLTR2 pin (see Figure 26), input current shaping is obtained which improves power factor performance. By AC-coupling the VINJECT signal through capacitor C14, improved line-regulation of the LED current is also achieved (see Figure 27). VINJECT t Figure 26. FLTR2 Waveform with No Dimmer V+ R2 LM3448 R7 C14 VINJECT R15 11 FLTR2 C15 Figure 27. AC-Coupled Line-Injection Circuit Figure 28 shows how line shaping of the input current is implemented. Peak voltage at the FLTR2 pin should be kept below 1.25V otherwise current limit will be tripped. A good starting point is to set up the resistor divider consisting of resistors R2, R7 and R15 to provide a VINJECT peak input voltage of 1.0V at the input of capacitor C14 at the nominal input voltage. Recommended values for the AC-coupling capacitor C14 is 0.47µF and for the FLTR2 capacitor C15 is 0.1µF. With a 1.0V VINJECT voltage, the voltage at the FLTR2 pin at the maximum and minimum input voltages can be calculated using the following equations, (1) These VFLTR2 voltages will be used later to determine ripple and peak inductor currents. 12 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Design Guide www.ti.com 750 mV 50k DIM DECODER ASNS As line voltage increases, the voltage across the inductor increases, and the peak current increases. 370k Tri-State 4.9V RFLTR1 PWM I-LIM FLTR1 RAMP LED Current 1.27V CFLTR1 RAMP GEN. 5.9 kHz 3V 1V 1k ISNS 1V RSNS DIM LEADING EDGE BLANKING FLTR2 The PWM reference increases as the line voltage increases. GND 125 ns CFLTR2 Figure 28. Typical Operation of FLTR2 Pin Off-time, On-time and Switching Frequency The AC mains voltage at the line frequency fL is assumed to be perfectly sinusoidal and the diode bridge ideal. This yields a perfect rectified sinusoid at the input to the buck converter. The maximum, nominal and minimum peak input voltages are defined as follows, (2) The LM3448 will operate as a constant off-time regulator, and so tOFF will be constant throughout all operating points. The on-time tON (and subsequently the switching frequency fSW) will vary depending on input voltage and LED stack voltage values. For this buck converter operating in continuous conduction mode (CCM), the minimum on-time tON(MIN) can be determined for a maximum desired switching frequency fSW(MAX)at the maximum peak input voltage, (3) The off-time tOFF is now calculated where TS(MIN) is the minimum switching period, (4) It is important to note that there is a minimum on-time of 200ns that needs to be met in order for proper LED driver operation. SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 13 Design Guide www.ti.com Output Power and Current Sense Resistor 322 9.8 250 9.1 298 9.1 230 8.3 274 8.3 210 7.6 250 7.6 190 6.8 226 6.8 170 6.1 202 6.1 150 5.3 178 5.3 130 4.6 154 4.6 3.8 130 110 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 POUT (W) 9.8 ILED (mA) 270 POUT (W) ILED (mA) Due to the interaction of the AC-coupled line-injection voltage with the FLTR2 signal, the equations for determining the correct sense resistor RSNS (shown as R14 in the evaluation board schematic) for a desired output power POUT are complex and beyond the scope of this document. Instead, performance graphs showing the relationship between LED current, POUT and RSNS are shown in Figure 29, Figure 30 and Figure 31 for common stack voltages of 8, 10 and 12 LEDs. By referring to these graphs, users can choose R14 values that will meet their LED current and output power requirements. 3.8 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.1 2.2 2.3 2.4 2.5 2.6 RSNS (W) RSNS (W) Figure 30. ILED vs. POUT vs. RSNS for 10 LEDs (Vf=3.0V) 400 9.8 370 9.1 340 8.3 310 7.6 280 6.8 250 6.1 220 5.3 190 4.6 POUT (W) ILED (mA) Figure 29. ILED vs. POUT vs. RSNS for 12 LEDs (Vf=3.0V) 160 3.8 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1 2.2 2.3 2.4 2.5 2.6 RSNS (W) Figure 31. ILED vs. POUT vs. RSNS for 8 LEDs (Vf=3.0V) Inductor Peak inductor currents will need to be calculated as shown below based on the VFLTR2 voltages and chosen sense resistor R14 at the maximum and minimum peak input voltages, (5) 14 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Design Guide www.ti.com Inductor ripple current will need to be specified by the user based on desired EMI performance, inductor size and other operating conditions. The following equations show how to calculate for maximum and minimum inductor ripple currents respectively by basing the ripple (i.e.ΔiL(%) as a percentage of maximum peak inductor currents, (6) It is recommended that this buck converter design operate in CCM over the full range of operating peak input voltages, and so the minimum inductor peak current at VIN-PK(MIN) should not go below zero, (7) The inductor value can be calculated based on the minimum on-time, LED output voltage and the specified inductor ripple current ΔiL-PK(VIN-PK-MAX) at the maximum peak input voltage as described below, (8) COFF Current Source The current source used to establish the constant off-time is shown in Figure 32. VCC R16 COFF C12 Figure 32. COFF Current Source Circuit Capacitor C12 will be charged with current from the VCC supply through resistor R16. The COFF pin threshold will therefore be tripped based on the following capacitor equation, (9) where, (10) Solving for off-time tOFF results in, (11) SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 15 Design Guide www.ti.com Re-arranging the above equation results in R16 being calculated where C12 is typically chosen as value around 470pF, (12) Additionally, the maximum on-time tON(MAX) and corresponding minimum switching frequency fSW(MIN) and maximum switching period TS(MAX) occur at the minimum peak input voltage. Using the previously calculated inductor value, these values can now be calculated as, (13) Maximum and minimum duty cycles, DMAX and DMIN, will occur at the minimum and maximum peak input voltages respectively, (14) Switching MOSFET (SW FET) Peak and RMS SW FET currents are calculated along with maximum SW FET power dissipation based on the SW FET RDS-ON value using the following equations, (15) (16) and, (17) Current Limit The peak inductor current limit ILIM should be approximately 25% higher than the maximum operating peak inductor current, (18) The sense resistor will need to be able to dissipate the maximum power, (19) 16 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Design Guide www.ti.com Re-circulating Diode The main re-circulating diode (D4) should be sized to block the maximum reverse voltage VRD4(MAX), operate at the maximum peak IDR-PK(MAX) and RMS currents ID4-RMS(MAX), and dissipate the maximum power PD4(MAX) as determined by the following equations, (20) (21) (22) (23) NOTE: For proper converter operation, the chosen diode should have a reverse recovery time that is less than the LM3448's leading edge blanking time of 125ns. 13.2 Bias Supplies and Capacitances The VCC bias supply circuit is shown in Figure 33. The passFET (Q1) is used in its linear region to standoff the line voltage from the LM3448 regulator. Both the VCC startup current and discharging of the EMI filter capacitance for proper phase angle detection are handled by Q1. Therefore Q1 has to block the maximum peak input voltage and have both sufficient surge and power handling capability with regards to its safe operating area (SOA). The design equations are, (24) (25) (26) Note that if additional TRIAC holding current is to be sourced through Q1, then the transistor will need to be sized appropriately to handle the additional current and power dissipation requirements. SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 17 Design Guide www.ti.com V+ R1 R3 Q1 VCC R22 D8 D7 C8 R8 LM3448 VCC 6 Figure 33. Bias Supply Circuit Input Capacitance The input capacitors C1 and C10 have to be able to provide energy during the worst-case switching period at the peak of the AC voltage input. They should be high frequency, high stability capacitors (usually metallized film capacitors, either polypropylene or polyester) with an AC voltage rating equal to the maximum input voltage. They should also have a DC voltage rating exceeding the maximum peak input voltage plus half of the peak to peak input voltage ripple specification. The minimum required input capacitance is calculated given the same ripple specification, (27) Output Capacitance C3 should be a high quality electrolytic capacitor with a voltage rating greater than the specified LED stack voltage. Given the desired voltage ripple, the minimum output capacitance is calculated, (28) 13.3 Input Filter Background Since the LM3448 is used for AC to DC systems, electromagnetic interference (EMI) filtering is critical to pass the necessary standards for both conducted and radiated EMI. This filter will vary depending on the output power, the switching frequencies, and the layout of the PCB. There are two major components to EMI: differential noise and common-mode noise. Differential noise is typically represented in the EMI spectrum below approximately 500kHz while common-mode noise shows up at higher frequencies. 18 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Design Guide www.ti.com LINE R5 L1 C5 C16 C6 D2 C2 V+ R4 NEUTRAL R6 L2 Figure 34. Input EMI Filter Conducted Figure 34 shows a typical filter used with this LM3448 flyback design. In order to conform to conducted standards, a fourth order filter is implemented using inductors and "X" rated AC capacitors. If sized properly, this filter design can provide ample attenuation of the switching frequency and lower order harmonics contributing to differential noise. This combination of filter components along with any necessary damping can easily provide a passing conducted EMI signature. Radiated Conforming to radiated EMI standards is much more difficult and is completely dependent on the entire system including the enclosure. Reduction of dV/dt on switching edges and PCB layout iterations are frequently necessary. Consult available literature and/or an EMI specialist for help with this. Several iterations of component selection and layout changes may be necessary before passing a specific radiated EMI standard. Interaction with Dimmers In general input filters and forward phase dimmers do not work well together. The TRIAC needs a minimum amount of holding current to function. The converter itself is demanding a certain amount of current from the input to provide to its output, and the input filter is providing or taking current depending upon the dV/dt of the capacitors. The best way to deal with this problem is to minimize filter capacitance and increase the regulated hold current until there is enough current to satisfy the dimmer and filter simultaneously. 13.4 Inrush Limiting and Damping Inrush With a forward phase dimmer, a very steep rising edge causes a large inrush current every cycle as shown in Figure 35. Series resistance (R5, R6) can be placed between the filter and the TRIAC to limit the effect of this current on the converter and to provide some of the necessary holding current at the same time. This will degrade efficiency but some inrush protection is always necessary in any AC system due to startup. The size of R5 and R6 are best found experimentally as they provide attenuation for the whole system. SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 19 Design Calculations www.ti.com Triac Fires Æ Inrush Spike Iin(t) 0 t Potential Misfire Figure 35. Inrush Current Spike Damper The inrush spike can also excite a resonance between the input filter of the TRIAC and the input filter of the converter. The associated interaction can cause the current to ring negative, as shown in Figure 35, thereby shutting off the TRIAC. A TRIAC damper can be placed between the dimmer and the EMI filter to absorb some of the ringing energy and reduce the potential for misfires. The damper is also best sized experimentally due to the large variance in TRIAC input filters. Resistors R5 and R6 can also be increased to help dampen the ringing at the expense of some efficiency and power factor performance. 14 Design Calculations The following is a step-by-step procedure with calculations for a 120V, 6.5W non-isolated buck converter design. 14.1 Specifications VIN(MAX) = 135VAC VIN(NOM) = 120VAC VIN(MIN) = 85VAC POUT = 6.5W VOUT = 36V ILED = 181mA Efficiency,η = 80% fL = 60Hz fSW(MAX) =75kHz TS(MIN) =13.33µs ΔvOUT = 1V ΔvIN-PK = 35V SW FET VDS(MAX) = 600V SW FET RDS-ON = 3.5Ω Vf(D4) = 0.8V VCC = 12V 20 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Design Calculations www.ti.com VZ(D7)=12V R8=49.9kΩ VGS(Q1)=0.7V 14.2 Preliminary Calculations Nominal peak input voltage: (29) Calculate minimum on-time and verify it's greater than 200ns: (30) Calculate off-time: (31) From Figure 29, choose R14=2.0Ω for 6.5W output power with 12 LEDs. 14.3 FLTR2 AC-LINE Injection Choose VINJECT(NOM)=1.0V Choose R2=R7=274kΩ Calculate R15: (32) or, (33) Calculate maximum FLTR2 pin voltage and verify it is less than 1.25V: (34) Calculate minimum FLTR2 pin voltage: (35) SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 21 Design Calculations www.ti.com 14.4 Inductor Calculate peak inductor currents at the minimum and maximum peak input voltages: (36) Calculate inductor ripple currents at the minimum and maximum peak input voltages based on 80% of maximum peak inductor currents: (37) Verify that converter is in CCM operation at the minimum peak input voltage: (38) Calculate inductor value: (39) 14.5 COFF Current Source Choose capacitor C12=470pF. Calculate resistor R16: (40) Calculate maximum on-time, minimum switching frequency and maximum switching period: (41) Calculate maximum and minimum duty cycles: (42) 22 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Design Calculations www.ti.com 14.6 SW FET Calculate maximum peak SW FET current: (43) Calculate maximum RMS SW FET current: (44) Calculate maximum power dissipation: (45) 14.7 Current Limit Calculate peak inductor current limit: (46) Power dissipation: (47) Resulting component choice: (48) 14.8 Re-circulating Diode Maximum reverse blocking voltage: (49) Maximum peak diode current: (50) Maximum RMS diode current: (51) Maximum power dissipation: (52) Resulting component choice: (53) SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 23 Design Calculations www.ti.com 14.9 PassFET Calculate maximum peak voltage: (54) Calculate current: (55) Calculate maximum power dissipation: (56) Resulting component choice: (57) 14.10 Input Capacitance Minimum capacitance: (58) AC Voltage rating: (59) DC Voltage rating: (60) Resulting component choice: (61) 14.11 Output Capacitance Minimum capacitance: (62) Voltage rating: (63) Resulting component choice: (64) 24 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated Evaluation Board Schematic www.ti.com 15 Evaluation Board Schematic D1 V+ V+ R1 R2 C1 D2 C10 R3 R7 C6 Q1 C16 VLED+ R4 R22 C5 D8 VCC D7 D4 C4 + C3 C8 R8 C2 L1 VLED± L2 L3 C13 R5 R6 LM3448 LINE 9 DIM NEUTRAL FLTR1 8 R9 COFF LINE EMI FILTER 10 COFF ASNS 7 VCC C14 R15 C15 11 FLTR2 VCC 6 12 GND GND 5 13 ISNS BLDR 4 R16 COFF R14 14 NC NC 3 15 SW SW 2 16 SW SW 1 U1 C12 COFF Current Source WARNING The LM3448 evaluation board has exposed high voltage components that present a shock hazard. Caution must be taken when handling the evaluation board. Avoid touching the evaluation board and removing any cables while the evaluation board is operating. Isolating the evaluation board rather than the oscilloscope is highly recommended. SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 25 Bill of Materials 16 26 www.ti.com Bill of Materials Part ID Description Manufacturer Part Number C1, C10 CAP CER 47000PF 500V X7R 1210 Johanson Dielectrics 501S41W473KV4E C2, C6 CAP FILM MKP .015UF 310VAC X2 Vishay/BC Comp BFC233820153 C3 CAP 470UF 50V ELECT PW RADIAL Nichicon UPW1H471MHD C4 DNP DNP DNP C5, C16 CAP CER .15UF 250V X7R 1210 TDK C3225X7R2E154K C8 Ceramic, X5R, 16V, 20% MuRata GRM32ER61C476ME15L C12 Ceramic, X7R, 50V, 10% MuRata GRM188R71H471KA01D C13, C15 Ceramic, X7R, 16V, 10% MuRata GRM188R71C104KA01D C14 Ceramic, X7R, 16V, 10% MuRata GRM188R71C474KA88D D1, D8 DIODE SCHOTTKY 1A 200V PWRDI 123 Diodes Inc. DFLS1200-7 D2 RECT BRIDGE GP 400V 0.5A MINIDIP Diodes Inc. RH04DICT-ND D4 DIODE FAST 1A 300V SMA Fairchild ES1F D7 DIODE ZENER 15V 500MW SOD-123 Fairchild Semi MMSZ5245B J5, J10 CONN HEADER .312 VERT 2POS TIN Tyco Electronics 1-1318301-2 L1, L2 INDUCTOR 4700UH .13A RADIAL TDK Corp TSL0808RA-472JR13-PF L3 820uH, Shielded Drum Core, Coilcraft Inc. MSS1038-824KL Q1 MOSFET N-CH 240V 260MA SOT-89 Infineon Technologies BSS87 L6327 R1, R3 1%, 0.25W Vishay-Dale CRCW1206200kFKEA R2, R7 1%, 0.25W Vishay-Dale CRCW1206274kFKEA R4 RES 430 OHM 1/2W 5% 2010 SMD Vishay\Dale CRCW2010430RJNEF R5, R6 RES 33 OHM 3W 5% AXIAL TT Electronics/Welwyn ULW3-33RJA1 R8 1%, 0.1W Vishay-Dale CRCW060349K9FKEA R9 1%, 0.1W Vishay-Dale CRCW060348K7FKEA R14 RES, 2.00 ohm, 1%, 0.25W, 1206 Vishay-Dale CRCW12062R00FNEA R15 RES, 3.16k ohm, 1%, 0.1W, 0603 Vishay-Dale CRCW06033K16FKEA R16 RES, 226k ohm, 1%, 0.1W, 0603 Vishay-Dale CRCW0603226KFKEA R22 1%, 0.125W Vishay-Dale CRCW080540R2FKEA TP1, TP2, TP3, TP4 Terminal, Turret, TH, Double Keystone Electronics 1502-2 U1 LM3448 LED Driver Texas Instruments LM3448 AN-2127 LM3448 A19 Edison Retrofit Evaluation Board SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback Copyright © 2011–2013, Texas Instruments Incorporated PCB Layout www.ti.com 17 PCB Layout NOTE: Spacing between traces and components of this evaluation board are based on high voltage recommendations for designs that will be potted. Users are cautioned to satisfy themselves as to the suitability of this design for the intended end application and take any necessary precautions where high voltage layout and spacing rules must be followed. Figure 36. Top Layer Figure 37. Bottom Layer SNOA559B – October 2011 – Revised May 2013 Submit Documentation Feedback AN-2127 LM3448 A19 Edison Retrofit Evaluation Board Copyright © 2011–2013, Texas Instruments Incorporated 27 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. Buyers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. 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