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LM5170QPHPRQ1

LM5170QPHPRQ1

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    HTQFP48_7X7MM_EP

  • 描述:

    LM5170QPHPRQ1

  • 数据手册
  • 价格&库存
LM5170QPHPRQ1 数据手册
LM5170-Q1 SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 LM5170-Q1 Multiphase Bidirectional Current Controller 1 Features 2 Applications • • • • • • • • • • • • • • • • • • • AEC-Q100 qualified for automotive applications: – Device temperature grade 1: –40°C to +125°C ambient operating range – Device HBM ESD classification level 2 – Device CDM ESD classification level C4B Functional Safety-Capable – Documentation available to aid functional safety system design 100-V HV-port and 65-V LV-port max ratings 1% Accurate bidirectional current regulation 1% Accurate channel current monitoring 5-A Peak half-bridge gate drivers Programmable or adaptive dead-time control Programmable oscillator frequency with optional synchronization to external clock Independent channel enable control inputs Analog and digital channel current control inputs Programmable cycle-by-cycle peak current limit HV and LV port overvoltage protection Diode emulation prevents negative current Programmable soft-start timer MOSFET failure detect at start-up and circuit breaker control Multiphase operation phase adding or dropping Automotive dual-battery systems Super-cap or battery backup power converters Stackable buck or boost converters 3 Description The LM5170-Q1 controller provides the essential high voltage and precision elements of a dual-channel bidirectional converter for automotive 48-V and 12-V dual battery systems. It regulates the average current flowing between the high voltage and low voltage ports in the direction designated by the DIR input signal. The current regulation level is programmed through analog or digital PWM inputs. Dual-channel differential current sense amplifiers and dedicated channel current monitors achieve typical current accuracy of 1%. Robust 5-A half-bridge gate drivers are capable of driving parallel MOSFET switches delivering 500 W or more per channel. The diode emulation mode of the synchronous rectifiers prevents negative currents but also enables discontinuous mode operation for improved efficiency with light loads. Versatile protection features include cycle-by-cycle current limiting, overvoltage protection at both HV and LV ports, MOSFET failure detection and overtemperature protection. Device Information(1) PART NUMBER LM5170-Q1 (1) PACKAGE TQFP (48) BODY SIZE (NOM) 7.00 mm × 7.00 mm For all available packages, see the orderable addendum at the end of the data sheet. LV-Port (12 V) HV-Port (48 V) +10 V Bias HO1 SW1 LO1 PGND VCC CSA1 VIN CSB1 VINX IOUT1 IOUT2 RAMP1 OVPA LM5170-Q1 RAMP2 SYNCOUT ISETD SYNCIN ISETA DIR EN1 EN2 HO2 SW2 LO2 IPK OSC AGND OVPB Channel Current Tracking ISETA Command CSB2 CSA2 Simplified Application Circuit An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Table of Contents 1 Features............................................................................1 2 Applications..................................................................... 1 3 Description.......................................................................1 4 Revision History.............................................................. 2 5 Description (continued).................................................. 2 6 Pin Configuration and Functions...................................3 7 Specifications.................................................................. 6 7.1 Absolute Maximum Ratings........................................ 6 7.2 ESD Ratings............................................................... 6 7.3 Recommended Operating Conditions.........................6 7.4 Thermal Information....................................................7 7.5 Electrical Characteristics.............................................7 7.6 Typical Characteristics.............................................. 12 8 Detailed Description......................................................15 8.1 Overview................................................................... 15 8.2 Functional Block Diagram......................................... 16 8.3 Feature Description...................................................17 8.4 Device Functional Modes..........................................33 8.5 Programming............................................................ 38 9 Application and Implementation.................................. 40 9.1 Application Information............................................. 40 9.2 Typical Application.................................................... 48 10 Power Supply Recommendations..............................60 11 Layout........................................................................... 61 11.1 Layout Guidelines................................................... 61 11.2 Layout Examples.....................................................62 12 Device and Documentation Support..........................65 12.1 Device Support....................................................... 65 12.2 Receiving Notification of Documentation Updates..65 12.3 Support Resources................................................. 65 12.4 Trademarks............................................................. 65 12.5 Electrostatic Discharge Caution..............................65 12.6 Glossary..................................................................65 13 Mechanical, Packaging, and Orderable Information.................................................................... 65 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision C (June 2020) to Revision D (August 2021) Page • Updated the numbering format for tables, figures, and cross-references throughout the document. ................1 Changes from Revision B (June 2019) to Revision C (June 2020) Page • Added functional safety bullet to the Section 1 ..................................................................................................1 5 Description (continued) An innovative average current mode control scheme maintains constant loop gain allowing a single R-C network to compensate both buck and boost conversion. The oscillator is adjustable up to 500 kHz and can synchronize to an external clock. Multiphase parallel operation is achieved by connecting two LM5170-Q1 controllers for 3or 4-phase operation, or by synchronizing multiple controllers to phase-shifted clocks for a higher number of phases. A low state on the UVLO pin disables the LM5170-Q1 in a low current shutdown mode. 2 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 DT OSC AGND ISETA DIR EN2 ISETD SYNCOUT SYNCIN EN1 IOUT2 IOUT1 48 47 46 45 44 43 42 41 40 39 38 37 6 Pin Configuration and Functions NC 7 30 IPK RAMP2 8 29 OPT OVPA 9 28 RAMP1 UVLO 10 27 nFAULT COMP2 11 26 COMP1 SS 12 25 OVPB 24 VCCA SW1 31 23 6 HB1 VIN 22 NC HO1 32 21 5 NC NC 20 BRKS LO1 33 19 4 VCC VINX 18 BRKG PGND 34 17 3 LO2 NC 16 CSB1 NC 35 15 2 HO2 CSB2 14 CSA1 HB2 36 13 1 SW2 CSA2 Figure 6-1. PHP Package 48-Pin TQFP Top View Table 6-1. Pin Functions PIN I/O(1) DESCRIPTION CSA2 I 2 CSB2 I CH-2 differential current sense inputs. The CSA2 pin connects to the CH-2 power inductor. The CSB2 pin connects to the circuit breaker or directly to the LV-Port if the circuit breaker is not used. The CH-2 current sense resistor is placed between these two pins. 3 NC — No Connect NO. NAME 1 4 VINX O Internally connected to VIN pin through a cutoff switch. When the controller is shutdown, VINX is disconnected from VIN, opening the current leakage path. When the controller is enabled, VINX is connected to VIN and serves as the pullup supply for the RC ramp generators at the RAMP1 and RAMP2 pins. VINX also pulls up the OVPA pin through an internal 3-MΩ resistor. 5 NC — No Connect 6 VIN I 7 NC — The input pin connecting to the HV-Port line voltage. It supplies the BRKG pin through an internal 330-µA current source. No Connect Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 3 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Table 6-1. Pin Functions (continued) PIN DESCRIPTION NAME 8 RAMP2 I The inverting input of the CH-2 PWM Comparator. An external RC circuit tied between VINX, RAMP2, and AGND forms the ramp generator producing a ramp signal proportional to the HV-Port voltage, thus achieving a voltage feedforward function. The RAMP2 capacitor voltage is reset to AGND at the end of every switching cycle. 9 OVPA I Connected to the noninverting input of the HV-Port overvoltage comparator. An internal 3-MΩ pullup resistor and an external resistor across the OVPA and AGND pins form a divider that senses the HV-Port voltage. When the OVPA pin voltage is above the 1.185-V threshold, the SS capacitor is discharged and held low until the overvoltage condition is removed. 10 ULVO I The UVLO pin serves as the master enable pin. When UVLO is pulled below 1.25 V, the entire LM5170-Q1 is in a low quiescent current shutdown mode. When UVLO is pulled above 1.25 V but below 2.5 V, the LM5170-Q1 enters the initialization stage in which the nFAULT pin is first pulled up to 5 V, while the rest of the LM5170-Q1 is kept in the OFF state. When UVLO is pulled above the 2.5 V, the LM5170-Q1 enters a MOSFET failure detection stage. If no failure is detected, the circuit breaker gate driver (BRKS and BRKG) turns on, and the LM5170-Q1 enables the oscillator and RAMP generator, and stands by until the EN1 and EN2 commands enable the channel. 11 COMP2 O Output of the CH-2 transconductance (gm) error amplifier and the noninverting input of the CH-2 PWM comparator. A loop compensation network must be connected to this pin. 12 SS I The soft-start programming pin. An external capacitor and an internal 25-μA current source set the ramp rate of the COMP pins voltage during soft start. If CH-2 is enabled after CH-1 completes soft start, the CH-2 turnon will not be controlled by the SS pin. 13 SW2 I CH-2 switch node. Connect to the CH-2 high-side MOSFET source, the low-side MOSFET drain, and the bootstrap capacitor return terminal. 14 HB2 P CH-2 high-side gate driver bootstrap supply input 15 HO2 I/O CH-2 high-side gate driver output 16 NC — No Connect 17 LO2 I/O CH-2 low-side gate driver output 18 PGND G Power ground connection pin for the low-side gate drivers and external VCC bias supply 19 VCC I/P VCC bias supply pin, powering the drivers. An external bias supply between 9 V to 12 V must be applied across the VCC and PGND pins. 20 LO1 I/O CH-1 low-side gate driver output 21 NC — No Connect 22 HO1 I/O CH-1 high-side gate driver output 23 HB1 P CH-1 high-side gate driver bootstrap supply input 24 SW1 I CH-1 switch node. Connect to the CH-1 high-side MOSFET source, the low-side MOSFET drain, and the bootstrap capacitor return terminal. 25 OVPB I Connected to the noninverting input of the LV-Port overvoltage comparator. An internal 1-MΩ pullup resistor and an external resistor across the OVPB and AGND pins form the divider that senses the LV-Port voltage. When the converter operates in Boost mode the OVPB pin status is ignored. In Buck mode, when the OVPB pin voltage is above the 1.185-V threshold, the SS capacitor is discharged and held low until the overvoltage condition is removed. 26 COMP1 O Output of the CH-1 trans-conductance (gm) error amplifier and the noninverting input of the CH-1 PWM comparator. A loop compensation network must be connected to this pin. I/O Fault flag pin or external shutdown pin. When a MOSFET drain-to-source short circuit failure is detected before start-up, the nFAULT pin is internally pulled low to report the short-circuit failure, and the LM5170-Q1 will remain in a disabled state. The nFAULT pin can also be externally pulled low to shut down the LM5170-Q1, serving as a forced shutdown pin. In forced shutdown, all gate drivers turn off, and nFAULT is latched low until the UVLO pin is pulled below 1.25 V to release the latch and initiate a new start-up. 27 4 I/O(1) NO. nFAULT 28 RAMP1 I The inverting input of the CH-1 PWM comparator. An external RC circuit tied between VINX, RAMP1, and AGND forms the ramp generator producing a ramp signal proportional to the HV-Port voltage, thus achieving a voltage feedforward function. The RAMP1 capacitor voltage is reset to AGND at the end of every switching cycle. 29 OPT I Multiphase configuration pin. Tied to either VCCA or AGND, the OPT pin sets the phase lag of the SYNCOUT signal corresponding to 4 phase or 3 phase operation, respectively. 30 IPK I A resistor connected between IPK and AGND sets the threshold for the cycle-by-cycle current limit comparator Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Table 6-1. Pin Functions (continued) PIN I/O(1) DESCRIPTION NO. NAME 31 VCCA I/P Analog bias supply pin. Connect VCCA to VCC through an external 25-Ω resistor. A low-pass filter capacitor is required from the VCCA pin to AGND. 32 NC — No Connect 33 BRKS O Connect to the common source of the circuit breaker MOSFET pair. When the circuit breaker function is disabled, simply connect to AGND through a 20-kΩ resistor. 34 BRKG O Connect to the gate pins of the circuit breaker MOSFET pair. Once the LM5170-Q1 is enabled, an internal 330-µA current source starts to charge the circuit breaker MOSFET gates. The BRKG to BRKS voltage is internally clamped at 12 V. 35 CSB1 I 36 CSA1 I 37 IOUT1 O CH-1 inductor current monitor pin. A current source proportional to the CH-1 inductor current flows out of this pin. Placing a terminating resistor and filter capacitor from IOUT1 to AGND produces a DC voltage representing the CH-1 DC current level. An internal 25-µA offset DC current source at the IOUT1 pin raises the active signal to be above the ground noise, thus improving the monitor noise immunity. 38 IOUT2 O CH-2 inductor current monitor pin. A current proportional to the CH-2 inductor current flows out of this pin. Placing a terminating resistor and filter capacitor from IOUT2 to AGND produces a DC voltage representing the CH-2 DC current level. An internal 25-µA offset DC current source at the IOUT2 pin raises the active signal above the ground noise, thus improving the monitor noise immunity. 39 EN1 I CH-1 enable pin. Pulling EN1 above 2.4 V turns off the SS pulldown and allows CH-1 to begin a soft-start sequence. Pulling EN1 below 1 V discharges the SS capacitor and holds it low. The high- and low-side gate drivers of both channels are held in the low state when SS is discharged. 40 SYNCIN I Input for an external clock that overrides the free-running internal oscillator. The SYNCIN pin can be left open or grounded when it is not used. CH-1 differential current sense inputs. The CSA1 pin connects to the CH-1 power inductor. The CSB1 pin connects to the circuit breaker, or directly to the LV-Port if the circuit breaker is not used. The CH-1 current sense resistor is placed between these two current sense pins. An internal 1-MΩ resistor is connected between the CSB1 and OVPB pins through an internal cutoff switch. During operation, the cutoff switch is closed and this internal resistor pulls up the OVPB pins. In shutdown mode, the internal resistor is disconnected by the cutoff switch. 41 SYNCOUT O Clock output pin and fault check mode selector. SYNCOUT is connected to the downstream LM5170-Q1 in a 3- or 4-phase configuration. It also functions as a circuit breaker selection pin during start-up. Placing a 10-kΩ resistor from the SYNCOUT to AGND pins disables the fault check. feature. If no resistor is connected from SYNCOUT to AGND, the fault check is enabled. 42 ISETD I The PWM current programming pin. The inductor DC current level is proportional to the PWM duty cycle. Use either ISETA or ISETD but not both for channel current programming. When ISETD is not used, short ISETD to AGND. 43 EN2 I CH-2 enable pin. Pulling EN2 above 2.4 V enables CH-2. Pulling EN2 below 1 V shuts down the HO2 and LO2 drivers. Direction command input. Pulling DIR above 2 V sets the converter to the buck mode, which commands the current to flow from the HV-Port to LV-Port. Pulling DIR below 1 V sets the converter to the boost mode, which commands the current to flow from the LV-Port to HV-Port. If the DIR pin is left open, the LM5170-Q1 detects an invalid command and disables both channels with the MOSFET gate drivers in the low state. 44 DIR I 45 ISETA I, O 46 AGND G Analog ground reference. AGND must connect to PGND externally through a single point connection to improve the LM5170-Q1 noise immunity. 47 OSC I The internal oscillator frequency is programmed by a resistor between OSC and AGND. 48 DT I A resistor connected between DT and AGND sets the dead time between the high-side and low-side driver outputs. Tie the DT pin to VCCA to activate the internal adaptive dead time control. — EP — (1) The analog current programming pin. The inductor DC current is proportional to the ISETA voltage. Use either ISETA or ISETD but not both for channel current programming. When ISETA is not used, connect a 100-pF to 0.1-µF capacitor from ISETA to AGND. Exposed pad of the package. No internal electrical connections. Must be soldered to the large ground plane to reduce thermal resistance. Note: G = Ground, I = Input, O = Output, P = Power Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 5 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 7 Specifications 7.1 Absolute Maximum Ratings Over operating free-air temperature range (unless otherwise noted)(1) (2) VIN, VINX, to AGND MIN MAX –0.3 95 VIN, VINX, to AGND 50-ns Transient 100 VIN to VINX –0.3 VIN to VINX 50-ns Transient 95 100 SW1, SW2 to PGND –5 SW1, SW2 to PGND (20-ns Transient) Voltage UNIT 95 100 SW1, SW2 to PGND (50-ns Transient) –16 HB1 to SW1, HB2 to SW2 –0.3 14 HO1 to SW1, HO2 to SW2 –0.3 HB + 0.3 HO1 to SW1, HO2 to SW2 (20-ns Transient) –1.5 LO1, LO2 to PGND –0.3 LO1, LO2 to PGND (20-ns Transient) –1.5 BRKG, BRKS, to PGND –0.3 65 –5 65 CSA1 to CSB1, CSA2 to CSB2 –0.3 0.3 BRKG to BRKS –0.3 14 EN1, EN2, DIR, IOUT1, IOUT2, IPK, ISETA, ISETD, nFAULT, OSC, OVPA, OVPB, SYNCIN, SYNCOUT, UVLO, to AGND –0.3 7 PGND to AGND –0.3 0.3 VCC to PGND, VCCA, DT, OPT, COMP1, COMP2, RAMP1, RAMP2, SS, to AGND –0.3 14 CSA1, CSB1, CSA2, CSB2 to PGND V VCC + 0.3 TJ Operating junction temperature –40 150 °C Tstg Storage temperature –55 150 °C (1) (2) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. For soldering specs, see www.ti.com/packaging. 7.2 ESD Ratings VALUE V(ESD) (1) Electrostatic discharge Human-body model (HBM), per AEC Q100-002(1) ±2000 All pins Charged-device model (CDM), Corner pins (1, 12, 13, 24, 25, 36, 37, per AEC Q100-011 and 48) ±500 UNIT V ±750 AEC Q100-002 indicates that HBM stressing shall be in accordance with the ANSI/ESDA/JEDEC JS-001 specification. 7.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted)(1) MIN VIN, HV-Port LV-Port VVCC 6 NOM MAX Buck mode 6 85 Boost mode 6 85 Buck mode Boost mode External voltage applied to VCC Submit Document Feedback 0 60 3(2) 60 9 12 UNIT V V V Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 over operating free-air temperature range (unless otherwise noted)(1) MIN TJ Operating junction temperature(3) FOSC Oscillator frequency FEX_CLK Synchronization to external clock frequency (minimal 50 kHz) tDT Programmable dead time MAX UNIT 150 °C 50 500 kHz 0.8 × FOSC 1.2 × FOSC kHz ISETD PWM frequency SYNCIN pulse width (1) (2) (3) NOM –40 15 200 ns 1 1000 kHz 100 500 ns Recommended Operating Conditions are conditions under which the device is intended to be functional. For specifications and test conditions, see the Section 7.5. Minimum input voltage in boost mode can be lower than 3 V after startup; but, is limited by the minimum off time. High junction temperatures degrade operating lifetime. Operating lifetime is de-rated for junction temperature greater than 125°C. 7.4 Thermal Information LM5170-Q1 THERMAL METRIC(1) UNIT PHP (TQFP) 48 PINS RθJA Junction-to-ambient thermal resistance 29.8 °C/W RθJC(top) Junction-to-case (top) thermal resistance 14.3 °C/W RθJB Junction-to-board thermal resistance 5.3 °C/W ψJT Junction-to-top characterization parameter 0.2 °C/W ψJB Junction-to-board characterization parameter 5.4 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 0.6 °C/W (1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. 7.5 Electrical Characteristics FOSC = 100 kHz; VVCC = 10 V; VVIN = VHV-Port = 48 V and VLV-Port = 12 V, unless otherwise stated.(1) PARAMETER TEST CONDITIONS MIN(3) TYP(2) MAX(3) UNIT VIN SUPPLY (VIN, VINX) ISHUTDOWN ISTANDBY VIN pin current in shutdown mode VUVLO = 0 V VIN pin current, no switching VVCC > 9 V, VUVLO > 2.5 V, VEN1 = VEN2 =0V VIN to VINX disconnect switch VUVLO < 1 V or VVCC < 7.5 V VIN to VINX disconnect switch VUVLO > 2.6 V, VVCC > 9 V 10 1 µA mA 5 MΩ 100 Ω VCC AND VCCA BIAS SUPPLIES VCCUVLO VCC undervoltage detection VVCC falling 7.6 8 8.3 VCCHYS VCC UVLO hysteresis VVCC rising 8.1 8.5 8.9 V V IVCC_SD VCC sink current in shutdown mode VUVLO = 0 V 20 µA IVCC_SB VCC sink current in standby: no switching VUVLO > 2.6 V, VEN1 = VEN2 = 0 V 10 mA Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 7 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 FOSC = 100 kHz; VVCC = 10 V; VVIN = VHV-Port = 48 V and VLV-Port = 12 V, unless otherwise stated.(1) PARAMETER TEST CONDITIONS MIN(3) TYP(2) MAX(3) UNIT MASTER ON/OFF CONTROL (UVLO) VUVLO_TH UVLO release threshold UVLO voltage rising 2.4 2.5 2.6 V IHYS UVLO hysteresis current UVLO source current when VUVLO > 2.6 V 21 25 29 µA VSD UVLO shutdown threshold (IC shutdown) UVLO voltage falling 1 1.25 1.5 V UVLO shutdown release UVLO voltage rising above VSD 0.15 0.25 0.35 V UVLO glitch filter time UVLO voltage falling tUVLO UVLO internal pulldown current 2.5 µs 1 µA CHANNEL ENABLE INPUTS EN1 AND EN2 VIL Enable input low state Disabled the driver outputs VIH Enable input high state Enable the driver outputs Internal pulldown impedance EN1, EN2 internal pulldown resistor 1 2 EN glitch filter time (the rising and falling edges) V V 100 kΩ 2 µs DIRECTION COMMAND (DIR) VDIR Command for current flowing from LV-Port to HV-Port (boost mode 12 V to 48 V) Actively pulled low by external circuit Command for current flowing from HV-Port to LV-Port (buck mode 48 V to 12 V) Actively pulled high by external circuit Standby (invalid DIR command) DIR neither active high nor active low 1.5 V DIR glitch filter Both rising and falling edges 10 µs 1 2 V V ISET INPUT (ISETA, ISETD) Regulated DC current sense voltage to ISETA voltage GISETA |VCSA – VCSB| = 50 mV 19.7 ISETA internal pulldown resistor GISETD Conversion ratio of ISETA voltage to ISETD duty cycle VISETD _LO ISETD PWM signal low-state voltage VISETD _HI ISETD PWM signal high-state voltage 20 20.3 170 ISETD frequency = 10 kHz, Duty = 100% 30.63 31.25 mV/V kΩ 31.88 1 2 mV / % V V ISETD internal pulldown resistor 100 kΩ ISETD internal decoder filter resistor (tied to ISETA pin) 100 kΩ OUTPUT CURRENT MONITOR (IOUT1, IOUT2) GIOUT_BK1 IOUT1 and IOUT2 versus channel current sense |VCSA – VCSB| = 50 mV, VDIR > 2 V voltage, in buck mode 4.9 5 5.1 μA/mV GIOUT_BST1 IOUT1 and IOUT2 versus channel current sense |VCSA – VCSB| = 50 mV, VDIR < 1 V voltage, in boost mode 4.9 5 5.1 μA/mV GIOUT_BK2 IOUT1 and IOUT2 versus channel current sense |VCSA – VCSB| = 10 mV, VDIR > 2 V, TJ = voltage, in buck mode 25°C 4.91 5.18 5.43 μA/mV GIOUT_BST2 IOUT1 and IOUT2 versus channel current sense |VCSA – VCSB| = 10 mV, VDIR < 1 V, TJ = voltage, in boost mode 25°C 4.47 4.77 5.1 μA/mV 22 25 28 µA IOUT1 and IOUT2 DC offset currents |VCSA – VCSB| = 0 mV CURRENT SENSE AMPLIFIER (BOTH CHANNELS) 8 GCS_BK1 Amplifier output to current sense voltage in buck |VCSA – VCSB| = 50 mV, VDIR > 2 V mode 49.25 50 50.75 V/V GCS_BST1 Amplifier output to current sense voltage in boost mode 49.25 50 50.75 V/V GCS_BK2 Amplifier output to current sense voltage in buck |VCSA – VCSB| = 10 mV, VDIR > 2 V, TJ = mode 25°C 49 52 55 V/V GCS_BST2 Amplifier output to current sense voltage in boost mode 45 48 51 V/V BWCS Amplifier bandwidth |VCSA – VCSB| = 50 mV, VDIR < 1 V |VCSA – VCSB| = 10 mV, VDIR < 1 V, TJ = 25°C 10 Submit Document Feedback MHz Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 FOSC = 100 kHz; VVCC = 10 V; VVIN = VHV-Port = 48 V and VLV-Port = 12 V, unless otherwise stated.(1) PARAMETER TEST CONDITIONS MIN(3) TYP(2) MAX(3) UNIT TRANSCONDUCTION AMPLIFIER (COMP1, COMP2) Gm Transconductance ICOMP Output source current limit VISETA = 2.5 V, |VCSA – VCSB| = 10 mV Output sink current limit VISETA = 0 V, |VCSA – VCSB| = 50 mV BWgm 1 mA/V 2 mA –2 mA 4 MHz COMP to output delay 50 ns COMP to PWM offset 1 Amplifier bandwidth PWM COMPARATOR TOFF(min) Minimum OFF time 150 200 V 250 ns 15 Ω RAMP GENERATOR (RAMP1 AND RAMP2) RAMP discharge device RDS(on) Threshold voltage for valid ramp signal 0.6 V PEAK CURRENT LIMIT (IPK) IPK internal current source IPKBuck Current sense voltage versus cycle-by-cycle limit threshold voltage given at IPK pin, in buck mode IPKBoost Current sense voltage versus cycle-by-cycle limit threshold voltage given at IPK pin, in boost mode 24.375 25 25.625 µA RIPK = 40 kΩ, VDIR > 2 V 35.8 46 58.9 mV/V RIPK = 40 kΩ, VDIR < 1 V 38.5 48 62.25 mV/V OVP voltage rising 1.15 1.185 1.22 OVERVOLTAGE PROTECTION (OVPA, OVPB) OVP threshold OVPHYS OVP hysteresis (falling edge) OVPA and OVPB glitch filter ROVPA ROVPB V 100 mV 5 µs Internal OVPA pullup resistor VINX to OVPA impedance 3 MΩ Internal OVPB pullup resistor CSB1 to OVPB impedance, VUVLO > 2.6 V 1 MΩ OSCILLATOR (OSC) VOSC Oscillator frequency 1 ROSC = 40 kΩ, SYNCIN open 90 Oscillator frequency 2 ROSC = 10 kΩ, SYNCIN open 335 OSC pin DC voltage 100 110 kHz 375 410 kHz 1.25 V SYNCIN VSYNIH SYNCIN input threshold for high state 2 V VSYNIL SYNC SYNCIN input threshold for low state 1 V Internal pulldown impedance VSYNCIN = 2.5 V 100 kΩ Delay to establish synchronization 0.8 × FOSC < FSYNCIN < 1.2 × FOSC 200 µs SYNCOUT VSYNOH SYNCOUT high state VSYNOL SYNCOUT low state 2.5 Sourcing current when SYNCOUT in high state VSYNCOUT = 2.5 V SYNCOUT pulse width SYNCOUT phase delay configurations RSYNCOUT Circuit breaker signature V 0.4 1 240 300 VOPT > 2 V 90 VOPT < 1 V 120 Use circuit breaker function and fault detection at start-up OPEN Do not use circuit breaker function or disable fault detection at start-up 10 V mA 370 ns Degree kΩ Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 9 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 FOSC = 100 kHz; VVCC = 10 V; VVIN = VHV-Port = 48 V and VLV-Port = 12 V, unless otherwise stated.(1) PARAMETER TEST CONDITIONS MIN(3) TYP(2) MAX(3) 5.7 6.5 7.3 V 50 µA UNIT BOOTSTRAP (HB1, HB2) VHB-UV Bootstrap undervoltage threshold VHB-UV-HYS Hysteresis IHB-LK Bootstrap quiescent current (VHB – VSW) voltage rising 0.5 VHB – VSW = 10 V, VHO – VSW = 0 V V HIGH-SIDE GATE DRIVERS (HO1, HO2) VOLH HO low-state output voltage IHO = 100 mA 0.1 V VOHH HO high-state output voltage IHO = –100 mA, VOHH = VHB – VHO 0.15 V HO rise time (10% to 90% pulse magnitude) CLD = 1000 pF 5 ns HO fall time (90% to 10% pulse magnitude) CLD = 1000 pF 4 ns IOHH HO peak source current VHB – VSW = 10 V 4 A IOLH HO peak sink current VHB – VSW = 10 V 5 A 0.1 V LOW-SIDE GATE DRIVERS (LO1, LO2) VOLL LO low-state output voltage ILO = 100 mA VOHL LO high-state output voltage ILO = –100 mA, VOHL = VVCC – VLO LO rise time (10% to 90% pulse magnitude) LO fall time (90% to 10% pulse magnitude) 0.15 V CLD = 1000 pF 5 ns CLD = 1000 pF 4 ns IOHL LO peak source current 4 A IOLL LO peak sink current 5 A INTERLEAVE PHASE DELAY FROM CH-2 To CH-1 (OPT) VOPTL OPT input low state VOPTH OPT input high state 1 2 HO2 on-time rising edge versus HO1 on-time rising edge, or LO2 on-time rising edge versus LO1 on-time rising edge V VOPT > 2 V for 2, 4, 6, and 8 phases 175 180 185 VOPT < 1 V for 3 phases 235 240 245 Internal pulldown impedance V Degrees 1 MΩ DEAD TIME (DT) tDT LO falling edge to HO rising edge delay RDT = 7.5 kΩ 40 ns tDT HO falling edge to LO rising edge delay RDT = 7.5 kΩ 40 ns VDT DC voltage level for programming 1.25 V VDT DC voltage for adaptive dead time scheme only (short DT to VCCA) VCCA V VADPT HO-SW or LO-GND voltage threshold to enable cross output for adaptive dead time scheme VVCC > 9 V, (VHB – VSW) > 8 V, HO or LO voltage falling 1.5 V tADPT LO falling edge to HO rising edge delay VDT = VVCC 36 ns tADPT HO falling edge to LO rising edge delay VDT = VVCC 41 ns SS charging current source VSS = 0 V 25 µA VSS-OFFS SS to PWM comparator offset SS – PWM comparator noninverting input 1 V RSS SS discharge device RDS(on) VSS = 2 V 30 Ω VSS_LOW SS discharge completion threshold Once it is discharged by internal logic 0.23 V SOFT START (SS) ISS DIODE EMULATION Current zero cross threshold 10 Current sense voltage Submit Document Feedback 0 mV Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 FOSC = 100 kHz; VVCC = 10 V; VVIN = VHV-Port = 48 V and VLV-Port = 12 V, unless otherwise stated.(1) PARAMETER TEST CONDITIONS MIN(3) TYP(2) MAX(3) 275 330 375 UNIT CKT BREAKER CONTROL (BRKG, BRKS) IBRKG Sourcing current nFAULT = 5 V, VVIN = 24 V, VBRKS = 12 V VBRK-CLP Voltage clamp nFAULT= 5 V, VVIN = 48 V, VBRKS = 12 V RBRK-SINK Sinking capability nFAULT = 0 V VREADY BRKG to BRKS voltage threshold to indicate readiness for operation Rising edge IBRKG-LEAK BRKG leakage current nFAULT= 5 V, VVIN – VBRKS = 0 V, VBRKG – VBRKS = 10 V 9 6.5 14 µA V 20 Ω 8.5 V 10 µA FAULT ALARM (nFAULT) In normal operation, no fault 4 Internal pull-up impedance for normal operation 5 V 30 kΩ Internal pull-down FET RDS(on) after fault detected External pull-down voltage threshold for IC shutdown tFAULT External pul-ldown glitch filter td1_FAULT Delay time of nFAULT pull-down below 1 V to (VBRKG – VBRKS) < 1.5 V td2_FAULT Start-up fault detection duration 125 Ω 1 V 2 VUVLO > 2.6 V, VVCC > 9 V µs 5 µs 3 ms THERMAL SHUTDOWN TSD Thermal shutdown TSD-HYS Thermal shutdown hysteresis (1) (2) (3) 175 °C 25 °C All minimum and maximum limits are specified by correlating the electrical characteristics to process and temperature variations and applying statistical process control. Typical values correspond to TJ = 25°C. Minimum and maximum limits apply over the –40°C to 125°C junction temperature range. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 11 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 7.6 Typical Characteristics VVIN = 48 V, VVCC = 10 V, VUVLO = 3.3 V, TJ = 25°C, unless otherwise stated. 18 VCCA Quiescent Current (PA) VIN Quiescent Current (PA) 20 15 10 5 ± ƒ& 25°C 16 14 12 10 8 150°C ± 0 10 20 30 40 50 60 Input Voltage (V) 70 80 90 4 100 VUVLO = 0 V 8.8 7.9 8.6 VCC UVLO Threshold (V) VCCA Standby Current (mA) 150°C 7.85 7.8 7.75 7.7 8 10 VCCA Voltage (V) 12 -25 14 8.4 8.2 8 7.8 0 25 50 75 100 Junction Temperature (°C) 125 7.6 -50 150 Figure 7-3. VCCA Standby Current vs Temperature Falling Rising -25 0 25 50 75 100 Junction Temperature (°C) 125 150 Figure 7-4. VCC UVLO Threshold vs Temperature 105 IOUT1/2 Current Source Gain (PA/mV) 6 104 103 102 101 100 99 98 -50 6 Figure 7-2. VCCA Shutdown IQ 7.95 7.65 -50 Oscillator Frequency (kHz) 25°C VUVLO = 0 V Figure 7-1. VIN Shutdown IQ IOUT1 Gain IOUT2 Gain 5.8 5.6 5.4 5.2 5 4.8 4.6 4.4 4.2 4 -25 0 25 50 75 100 Junction Temperature (°C) 125 150 ROSC = 40.2 kΩ Figure 7-5. Oscillator Frequency vs Temperature 12 ƒ& 6 0 0 10 20 30 40 50 60 70 Current Sense Voltage (mV) 80 90 100 D001 Figure 7-6. IOUT1/2 Current Monitor Accuracy vs VCS Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 50.75 Current Sense Voltage (mV) Current Sense Voltage, V CS (mV) 100 80 60 40 20 1 2 3 Current Setting, VISETA (V) 4 5 Figure 7-7. Regulated VCS Voltage vs ISETA Voltage 50 49.75 49.5 -25 0 25 50 75 100 Junction Temperature (°C) 125 150 VISETA = 2.5 V Figure 7-8. Regulated VCS Voltage vs Temperature 280 600 500 278 IOUT1, IOUT2 (PA) IOUT1, IOUT2 (PA) 50.25 49.25 -50 0 0 50.5 400 300 200 276 274 272 100 IOUT1 (PA) IOUT2 (PA) IOUT1 IOUT2 0 0 20 40 60 Current Sense Voltage (mV) 80 270 -50 100 -25 0 D001 Figure 7-9. IOUT1/2 Current Monitor vs VCS Voltage 25 50 75 100 Junction Temperature (°C) 125 150 VCS = 50 mV Figure 7-10. IOUT1/2 Current Monitor vs Temperature 25.2 OVP Rising Threshold Voltage (V) 1.19 Source Current (PA) 25.1 25 24.9 24.8 24.7 24.6 24.5 -50 -25 0 25 50 75 100 Junction Temperature (°C) 125 150 Figure 7-11. IPK Current Source vs Temperature 1.188 1.186 1.184 1.182 1.18 -50 -25 0 25 50 75 100 Junction Temperature (°C) 125 150 Figure 7-12. OVP Reference Voltage vs Temperature Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 13 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 1.01 OVPB Pull-up Resisitance (M:) OVPA Pull-up Resisitance (M:) 3.1 3.05 3 2.95 2.9 -50 -25 0 25 50 75 100 Junction Temperature (°C) 125 1.005 1 0.995 0.99 -50 150 -25 0 25 50 75 100 Junction Temperature (°C) 125 150 Figure 7-14. OVPB Pull-up Resistance vs Temperature Figure 7-13. OVPA Pull-up Resistance vs Temperature 140 80 Adaptive Deadtime (ns) Programmed Deadtime (ns) 120 100 80 60 40 20 -25 0 25 50 75 100 Junction Temperature (°C) 125 0 -50 150 25 50 75 100 Junction Temperature (°C) 125 150 Circuit Breaker Gate Current (PA) 450 12 VBRKS (V) 0 Figure 7-16. Adaptive Dead Time vs Temperature 14 VBRKG -25 VDT = VVCC Figure 7-15. Programmed Dead-Time vs Temperature 8 4 2 0 0 10 20 VVIN 30 VCS1B (V) 40 50 Figure 7-17. [VBRKG – VBRKS] vs [VVIN – VBRKG] Voltage 14 20 HO to LO LO to HO FSW = 100 kΩ 6 40 RDT = 25 k: RDT = 7.5 k: 0 -50 10 60 390 330 270 210 -50 -25 0 25 50 75 100 Junction Temperature (°C) 125 150 Figure 7-18. Circuit Breaker Gate Current vs Temperature Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 8 Detailed Description 8.1 Overview The LM5170-Q1 device is a high performance, dual-channel bidirectional current controller intended to manage current transfer between a Higher Voltage Port (HV-Port) and a Lower Voltage Port (LV-Port) like the 48-V and 12-V ports of automotive dual battery systems. It integrates essential analog functions that enable the design of high power converters with a minimal number of external components. It regulates DC current in the direction designated by the DIR pin input signal. The current regulation level is programmed by the analog signal applied at the ISETA pin or the digital PWM signal at the ISETD pin. Independent enable signals activate each channel of the dual controller. The dual-channel differential current sense amplifiers and dedicated channel current monitors achieve typical accuracy of 1%. The robust 5-A half-bridge gate drivers are capable of controlling parallel MOSFET switches delivering 500 W or more per channel. The diode emulation mode of the buck or boost synchronous rectifiers enables discontinuous mode operation for improved efficiency under light load conditions, and it also prevents negative current. Versatile protection features include the cycle-by-cycle peak current limit, overvoltage protection of both 48-V and 12-V battery rails, detection and protection of MOSFET switch failures, and overtemperature protection. The LM5170-Q1 uses average current mode control which simplifies compensation by eliminating the right-half plane zero in the boost operating mode and by maintaining a constant loop gain regardless of the operating voltages and load level. The free-running oscillator is adjustable up to 500 kHz and can be synchronized to an external clock within ±20% of the free running oscillator frequency. Stackable multiphase parallel operation is achieved by connecting two LM5170-Q1 controllers in parallel for 3- or 4-phase operation, or by synchronizing multiple LM5170-Q1 controllers to external multiphase clocks for a higher number of phases. The UVLO pin provides master ON/OFF control that disables the LM5170-Q1 in a low quiescent current shutdown state when the pin is held low. Definition of IC Operation Modes: • Shutdown Mode: When the UVLO pin is < 1.25 V, or VCC < 8 V, or nFAULT < 1.25 V, the LM5170-Q1 is in the shutdown mode with all gate drivers in the low state, all internal logic reset, and the VINX pin disconnected from the VIN pin. When UVLO < 1.25 V, the IC draws < 20 µA through the VIN and VCC pins. • Initialization Mode: When the UVLO pin is > 1.5 V but < 2.5 V, and VCC > 8.5 V, and nFAULT > 2 V, the LM5170-Q1 establishes proper internal logic states and prepares for circuit operation. • Standby Mode: When the UVLO pin is > 2.5 V, and VCC > 8.5 V, and nFAULT > 2 V, the LM5170-Q1 first performs fault detection for 2 to 3 ms, during which the external power MOSFETs are each checked for drain-to-source short-circuit conditions. If a fault is detected, the LM5170-Q1 returns to the shutdown mode and is latched in shutdown until reset through UVLO or VCC pins. If no failure is detected, the LM5170-Q1 is ready to operate. The circuit breaker MOSFETs are turned on and the oscillator and ramp generators are activated, but the four gate drive outputs remain off until the EN1 or EN2 initiate the power delivery mode. • Power Delivery Mode: When the UVLO pin > 2.5 V, VCC > 8.5 V, nFAULT > 2 V, EN1 or EN2 > 2 V, DIR is valid (> 2 V or < 1 V), and ISETA > 0 V, the SS capacitor is released and the LM5170-Q1 regulates the DC current at the level set at the ISETA pin. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 15 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 8.2 Functional Block Diagram OPT OSC SYNCOUT SYNCIN VIN VIN SD VINX UVLO + - 1.5V VCCUV ENABLE nFAULT CONTROL LOGIC RESET + - 1.5V BIAS REGULATORS 1.185V 25µA 2.5V VCCA 2.5V CLK2 VINX SD 300uA DIR_GOOD DIR VALIDATION DIR 3.125V CLK1 OSCILLATOR AND PHASE SPLITTER DIR ISETA VIN FLIP DETECT ISET 100K SS DISABLE1 100K DEAD TIME CONTROL 3 MEG DT OVER TEMP VDT + - + - 8.5V + - 1.185V CSB1 DIR 0 OVP OVPA VCC FLIP DETECT DIR SD VINX VCC 1 MEG OVPB 1 1.185V PK LIMIT PROGRAM VIPK VCC_UV 25uA COMMON CONTROL AGND DIR CSB1 CSB1 Gm=1 mA/V IOUT1 + - - ISET + SS1 + COMP1 + - PEAK LIMIT PWM COMP PEAK HOLD DIODE EMULATION + - CSA1 - RAMP1 CLK1 CS AMP A=50 ERR AMP 1V OVP 0.6V SD EN1 CLK1 S Q R Q DISABLE1 EN1 VIPK HB1 DISABLE1 VDT ZERO CROSS DIR 1-D1 D1 DELAY LOGIC LEVEL SHIFT HO1 ADPT LOGIC VDT SW1 VCC DELAY LOGIC DISABLE1 CH-2 CONTROL 100uA/V 25uA LO1 DIR CSB2 Gm=1 mA/V IOUT2 + - - ISET + SS2 + + - EN1 PEAK LIMIT PWM COMP PEAK HOLD 0.6V DIODE EMULATION + - OVP SD CLK2 EN2 CSA2 - RAMP2 CLK2 CS AMP A=50 ERR AMP 1V COMP2 IPK PGND CH-1 CONTROL 100uA/V 25uA 16 BRKS 25uA SS1 SS2 FAILURE DETECT 12V SD 3.125V ISETD BRKG CIRCUIT BREAKER CONTROL S DISABLE2 R VIPK HB2 DISABLE2 VDT ZERO CROSS DIR LEVEL SHIFT Q 1-D2 Q D2 Submit Document Feedback VDT DISABLE2 DELAY LOGIC ADPT LOGIC DELAY LOGIC HO2 SW2 VCC LO2 Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 8.3 Feature Description 8.3.1 Bias Supply (VCC, VCCA) The LM5170-Q1 requires an external bias supply of 9 V to 12 V at the VCC and VCCA pins to function. If an external supply voltage is greater than 12 V, a 10-V LDO or switching regulator must be used to produce 10 V for VCC and VCCA. Figure 8-1 shows typical connections of the bias supply. The VCC voltage is directly fed to the low-side MOSFET drivers. A 1-µF to 2.2-µF ceramic capacitor must be placed between the VCC and PGND pins to bypass the driver switching currents. The VCCA pin serves as the bias supply input for the internal logic and analog circuits for which the ground reference is the AGND pin. VCCA should be connected to VCC through a 25- to 50-Ω external resistor. A 0.1-µF to 1-µF bypass capacitor must be placed between the VCCA and AGND pins to filter out possible switching noise. The internal VCC undervoltage (UV) detection circuit monitors the VCC voltage. When the VCC voltage falls below 8 V on the falling edge, the LM5170-Q1 is held in the shutdown state. For normal operation, the VCC and VCCA voltages must be greater than 8.5 V on a rising edge. 25 Ext 9~12 Vdc Ext >12 Vdc Driver VCCA CVCCA VCC Analog Circuit 10 V VCC UV AGND LDO PGND CVCC LM5170-Q1 Figure 8-1. VCC Bias Supply Connections 8.3.2 Undervoltage Lockout (UVLO) and Master Enable or Disable The UVLO pin serves as the master enable or disable pin. To use the UVLO pin to program undervoltage lockout control for the HV-port, LV-port, or VCC rail, see Section 8.5.2 for details. There are two UVLO voltage thresholds. When the pin voltage is externally pulled below 1.25 V, the LM5170-Q1 is in shutdown mode, in which all gate drivers are in the OFF state, all internal logic resets, the VINX pin is disconnected from VIN pin, and the IC draws less than 20 µA through the VIN, VCC and VCCA pins. When the VCC voltage is above the 8.5 V and the UVLO pin voltage is pulled higher than 1.5 V but lower than 2.5 V, the LM5170-Q1 is in the initialization mode in which the nFAULT pin is pulled up to approximately 5 V, but the rest of the LM5170-Q1 remain off. When the UVLO pin is pulled higher than 2.5 V, which is the UVLO release threshold and the master enable threshold, the LM5170-Q1 starts the MOSFET failure detection in a period of 2 to 3 ms (see Section 8.3.16). If no failure is detected, BRKG pin starts to source a 330-µA current to charge the gates of the breaker MOSFETs. When the BRKG to BRKS voltage is above 8.5 V, the LM5170-Q1 enters standby mode. In standby mode, the VINX pin is internally connected to the VIN pin through an internal cutoff switch (see Figure 8-2), and the internal 1-MΩ OVPB pullup resistor is connected to the CSB1 pin through another internal cutoff switch (see Figure 8-18). The oscillator and the RAMP1 and RAMP2 generators start to operate, and the SYNCOUT pin starts to send clock pulses at the oscillator frequency, and the LM5170-Q1 is ready to operate. The LO1, LO2, HO1, and HO2 drivers remain off until the EN1, EN2, and DIR inputs command them to operate. When a MOSFET gate-to-source short-circuit failure is detected, the LM5170-Q1 is latched off. The latch can only be reset by pulling the VCC pin below 8 V, or by pulling the UVLO pin below 1.25 V. For details, see Section 8.3.16. 8.3.3 High Voltage Input (VIN, VINX) Figure 8-2 shows the external and internal configuration for the VIN and VINX pins. Both are rated at 100 Vdc. The VIN pin should be connected either directly to the voltage rail of the HV-Port, or through a small RC filter Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 17 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 consisting of 10- to 20-Ω resistor and 0.1-µF to 1-µF bypass capacitor. The internal 330-µA current source supplying the BRKG pin is supplied by the VIN pin. A cutoff switch connects and disconnects the VIN and VINX pins. When the UVLO pin voltage is greater than 2.5 V, and when the VCC voltage is greater than 8.5 V, the switch is closed and the VINX and VIN pins are connected. The VINX pin serves as the supply pin for the RAMP generators (see Figure 8-2 and Section 8.3.9 for details). It is also the high-side terminal of the internal 3-MegΩ pullup resistor for the OVPA pin (see Section 8.3.17 for details). Moreover, it serves as the HV-Port voltage sense for internal circuit use during operation. HV-Port (48 V) VIN VINX VINX 3 Meg OVP OVPA 1.185 V RAMP1 + COMP - AGND RAMP2 LM5170-Q1 Figure 8-2. VIN and VINX Pins Configuration 8.3.4 Current Sense Amplifier Each channel of the LM5170-Q1 has an independent bidirectional, high accuracy, and high-speed differential current sense amplifier. The differential current sense polarity is determined by the DIR command. The amplifier gain is 50, such that a smaller current sense resistor can be used to reduce power dissipation. The amplified current sense signal is used to perform the following functions: • Applied to the inverting input of the error amplifier for current loop regulation. • Used to reconstruct the channel current monitor signal at the IOUT1 and IOUT2 pins. • Monitored by the cycle-by-cycle peak current limit comparator for instantaneous overcurrent protection. • Sensed by the current zero cross detector to operate the synchronous rectifiers in diode emulation mode. The current sense resistor Rcs should be selected for 50-mV current sense voltage when the channel DC current reaches the rated level. The CS1A, CS1B, CS2A, and CS2B pins should be Kelvin connected for accurate sensing. It is very important that the current sense resistors are non-inductive. Otherwise the sensed current signals are distorted even if the parasitic inductance is only a few nH. Such inductance may not affect the current regulation during continuous conduction mode, but it does affect current zero cross detection, and hence the performance of diode emulation mode under light load. As a consequence, the synchronous rectifier gate pulse is truncated much earlier than the inductor current zero crossing, causing the body diode of the synchronous rectifier to conduct unnecessarily for a longer time. See the Section 8.3.15 for details. If the selected current sense resistor has parasitic inductance, see the Section 9.1 for methods to compensate for this condition and achieve optimal performance. 8.3.5 Control Commands 8.3.5.1 Channel Enable Commands (EN1, EN2) These pins are two state function pins. Always use CH-1 if only single-channel operation is required. Note that CH-2 can only be enabled when CH-1 is also enabled. 1. When the EN1 pin voltage is pulled above 2 V (logic state of 1), the HO1 and LO1 outputs are enabled through soft start. 18 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 2. When the EN1 pin voltage is pulled below 1 V (logic state of 0), CH-1 controller is disabled and both HO1 and LO1 outputs are turned off. 3. Similar behaviors for EN2, HO2 and LO2 of CH-2, except that the EN2 pin does not affect the SS pin. Refer to Section 8.3.10 for details. 4. When the EN1 and EN2 pins are left open, an internal 100-kΩ pulldown resistor sets them to the low state. 5. The built-in 2-µs glitch filters prevent errant operation due to the noise on the EN1 and EN2 signals. 8.3.5.2 Direction Command (DIR) This pin is a triple function pin. 1. When the DIR pin is actively pulled above 2 V (logic state of 1), the LM5170-Q1 operates in buck mode, and current flows from the HV-Port to the LV-Port. 2. When the DIR pin is actively pulled below 1 V (logic state of 0), the LM5170-Q1 operates in boost mode, and current flows from the LV-Port to the HV-Port. 3. When the DIR pin is in the third state that is different from the above two, it is considered an invalid command and the LM5170-Q1 remains in standby mode regardless of the EN1 and EN2 states. This tri-state function prevents faulty operation when losing the DIR signal connection to the MCU. 4. When DIR changes state between 1 and 0 dynamically during operation, the transition causes the SS pin to discharge first to below 0.23 V, then the SS pin pulldown is released and the LM5170-Q1 goes through a new soft-start process to produce the current in the new direction. This eliminates surge current during the direction change. 5. The built-in 10-µs glitch filter prevents errant operation by noise on the DIR signal. 8.3.5.3 Channel Current Setting Commands (ISETA or ISETD) The LM5170-Q1 accepts the current setting command in the form of either an analog voltage or a PWM signal. The analog voltage uses the ISETA pin, and the PWM signal uses the ISETD pin. There is an internal ISETD decoder that converts the PWM duty ratio at the ISETD pin to an analog voltage at the ISETA pin. Owing to possible ground noise impact, TI recommends users to remove EN1 signal to achieve no load (0 A). Figure 8-3 and Figure 8-4 show the pin configurations for current programming with an analog voltage or a PWM signal. The channel DC current is expressed in terms of resulted differential current sense voltage VCS_dc. When ISETA is used, the ISETD pin can be left open or connected to AGND. When ISETD is used, place a ceramic capacitor CISETA between the ISETA pin and AGND. CISETA and the internal 100-kΩ at the output of the ISETD decoder forms a low-pass RC filter to attenuate the ripple voltage on ISETA. However, the RC filter delays the ISETD dynamic change to be reflected on ISETA. To limit the delay not to exceed Tdelay_ISETD, the time constant of the RC filter should satisfy Equation 1. 100 k: u CISETA d Tdelay_ISETD (1) 4 Therefore, the maximum CISETA should be determined by Equation 2: CISETA d Tdelay_ISETD 4 u 100 k: (2) On the other hand, the time constant of the RC filter should be big enough for effective filtering. To attenuate the ripple by 40 dB, the RC filter corner frequency should be at least two decade below FISETD, that is, Equation 3 1 d 0.01u FISETD 2S u 100 k: u CISETA (3) Therefore the minimum ISETD signal frequency should be determined by Equation 4: FISETD t 1 400 t 2S u 1 k: u CISETA 2S u Tdelay_ISETD (4) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 19 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 For instance, if ISETA is required to settle down to the steady-state in 1 ms following an ISETD duty ratio step change, namely Tdelay_ISETD < 1 ms, the user should select CISETA < 2.5 nF, and FISETD > 64 kHz. If Tdelay_ISETD < 0.1 ms, then CISETA < 250 pF, and FISETD> 640 kHz. Note that the feedback loop property causes additional delay for the actual current to settle to the new regulation level. LM5170-Q1 ISETA + - ISETD AGND VCS_dc (mV) Current Level Command 60.0 50.0 0 2.5 0 ISETA (V) 3.0 Figure 8-3. Pin Configurations for Current Setting Using an Analog Voltage Signal LM5170-Q1 ISETD FISETD=1~1000 kHz CISETA 100 pF~100 nF ISETA AGND VCS_dc (mV) Current Level Command 62.5 50.0 0 0% 80% 100% ISETD Duty (%) Figure 8-4. Pin Configurations for Current Setting Using a PWM Signal The ISETA pin is directly connected to the noninverting input of the error amplifier. By ISETA programming, the channel DC current is determined by Equation 5: VCS dc 0.02 u VISETA (5) Or by Equation 6: I_channel_dc VCS_dc_ (6) Rcs Or by Equation 7: I_channel_dc 0.02 u VISETA Rcs (7) where • Rcs is the channel current sensing resistor value. When using ISETD, the produced VISETA by the internal decoder is equal to the product of the effective duty ratio of the ISETD PWM signal (DISETD) and the 3.125-V internal reference voltage. The channel current is determined by Equation 8: IVISETA 20 3.125 V u DISETD (8) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Or by Equation 9: VCS dc 0.0625 V u DISETD (9) Or by Equation 10: 0.0625 V u DISETD Rcs I_channel_dc (10) 8.3.6 Channel Current Monitor (IOUT1, IOUT2) The LM5170-Q1 monitors the real time inductor current in each channel at the IOUT1 and IOUT2 pins. The channel current is converted to a small current source scaled by the factors seen in Equation 11 and Equation 12: IOUT1 IOUT2 VCSI 200 : 25 PA VCS2 200 : 25 PA (11) (12) where • • VCS1 and VCS2 are the real time current sense voltage of CH-1 and CH-2, respectively the 25 µA is a DC offset current superimposed on to the IOUT signals (refer to Figure 8-5). The DC offset current is introduced to raise the no-load signal above the possible ground noise floor. Because the monitor signal is in the form of current, an accurate reading can be obtained across a termination resistor even if the resistor is located far from the LM5170-Q1 but close to the MCU, thus rejecting potential ground differences between the LM5170-Q1 and the MCU. Figure 8-6 shows a typical channel current monitor through a 9.09-KΩ termination resistor and a 10-nF to 100-nF ceramic capacitor in parallel. The RC network converts the current monitor signal into a DC voltage proportional to the channel DC current. For example, when the current sense voltage DC component is 50 mVdc, namely VCS_dc = 50 mV, the termination RC network will produce a DC voltage of 2.5 V. Note that the maximum IOUT pin voltage is internally clamped to approximately 4 V. IOUT (µA) 275 25 0 50 0 V_CS (mV) Figure 8-5. Channel Monitor Current Source vs Current Sense Voltage To MCU Monitor LM5170-Q1 IOUT2 9.09 k IOUT1 10~100 nF 9.09 k 10~100 nF AGND Ground Impedance MCU Local GND Figure 8-6. Channel Current Monitor Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 21 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 8.3.7 Cycle-by-Cycle Peak Current Limit (IPK) The internal 25-µA current source and a single external resistor RIPK establishes a voltage at the IPK pin to program the cycle-by-cycle current limit threshold. To set the inductor peak current limit value to IPK, RIPK should satisfy Equation 13: RIPK Rcs u IPK 1.1PA (13) IPK should be greater than the inductor peak current at full load, and lower than the inductor’s rated saturation current Isat. Note that when the IPK pin voltage is greater than 4.5 V, either owing to a very large RIPK value or the pin being open or some other reason, an internal monitor circuit will shut down the switching, preventing the LM5170-Q1 from operating with erroneous peak current limit threshold. 8.3.8 Error Amplifier Each channel of the LM5170-Q1 has an independent gm error amplifier. The output of the error amplifier is connected to the COMP pin, allowing the loop compensation network to be applied between the COMP pins and AGND. The LM5170-Q1 control loop is the inner current loop of the bidirectional converter system, of which the outer voltage loop can either be controlled by an MCU, a DSP, an FPGA, and so forth, or by an analog circuit. Because the LM5170-Q1 employs the averaged current mode control scheme, the inner loop is basically a first order system. As seen in Figure 8-7, a Type-II compensation network consisting of RCOMP, CCOMP, and CHF is adequate to stabilize the LM5170-Q1 inner current loop. Refer to Section 9.1 for details of the compensation network selection criteria. 8.3.9 Ramp Generator Refer to Figure 8-7 for the circuit block diagram of the ramp generator, gm error amplifier, PWM comparator, and soft-start control circuit. The VINX pin serves as the supply pin for the ramp generator. Each ramp generator consists of an external RC circuit (RRAMP and CRAMP) and an internal pulldown switch controlled by the clock signal. 22 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 HV-Port (48 V) VIN Shutdown VINX RRAMP1 RAMP1 CLK1 CRAMP1 PWM 1V COMP1 To Driver Logic + RCOMP1 25 µA Gm AMP SS CHF1 From Current Sense Amp - CCOMP1 Gm CSS ISET + AGND COMP2 RRAMP2 To CH2 PWM RAMP2 CLK2 CRAMP2 LM5170-Q1 Figure 8-7. Error Amplifier, Ramp Generator, Soft Start, and PWM Comparator When the LM5170-Q1 is enabled, CRAMP1/2 is charged by the VINX pin through RRAMP1/2 at the beginning of each switching cycle. The internal pulldown FET discharges CRAMP1/2 at the end of the cycle within a 200-ns internal, then the pulldown is released, and CRAMP1/2 repeats the charging and discharging cycles. In general the RAMP RC time constant is much greater than the period of a switching cycle. Therefore, the RAMP pin voltages are sawtooth signals with a slope proportional to the HV-Port voltage. In this way the RAMP signals convey the line voltage info. Being directly used by the PWM comparators to determine the instantaneous switching duty cycles, the RAMP signals fulfill the line voltage feedforward function and enable the LM5170-Q1 to have a fast response to line transients. Note TI recommends users to select appropriate RRAMP and CRAMP values by the following equation such that the RAMP pins reach the peak value of approximately 5 V each cycle when VIN is at 48 V. RRAMP Fsw 9.6 u CRAMP (14) For instance, if Fsw = 100 kHz, and CRAMP1 = CRAMP2 = 1 nF, a resistor of approximately 96 kΩ should be selected for RRAMP1 and RRAMP2. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 23 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Because CRAMP1/2 must be fully discharged every cycle through the 15-Ω channel resistor of the pulldown FET within the 150-ns minimum discharging interval, CRAMP1/2 should be limited to be less than 2.5 nF nominal at room temperature. There is also a valid RAMP signal detection circuit for each channel to prevent the channel from errantly running into the maximum duty cycle if RAMP goes away. It detects the peak voltage of the RAMP signal. If the peak voltage is less than 0.6 V in consecutive cycles, it is considered an invalid RAMP and the channel will stop switching by turning both HO and LO off until the RAMP signal recovers. This 0.6-V voltage threshold defines the minimum operating voltage of the HV-Port to be approximately 5.76 V. 8.3.10 Soft Start The soft-start feature helps the converter to gradually reach the steady-state operating point, thus reducing start-up stresses and surge currents. With the LM5170-Q1, there are two ways to implement the soft start. 8.3.10.1 Soft-Start Control by the SS Pin Place a ceramic capacitor CSS between the SS pin and AGND to program the soft-start time. When the EN1 voltage is < 1 V, an internal pulldown switch holds the SS pin at AGND. When the EN1 pin voltage is > 2 V, the SS pulldown is released, and CSS is charged up slowly by the internal 25-µA current source, as shown in Figure 8-7. The slow ramping SS voltage clamps the COMP1 and COMP2 pins through two separate clamp circuits. Once the SS voltage exceeds the 1-V offset voltage, the PWM duty cycle starts to increase gradually from zero. When EN1 is pulled below 1 V, CSS is discharged by the internal pulldown FET. Once this pulldown FET is turned on, it remains on until the SS voltage falls below 0.23 V, which is the threshold voltage indicating the completion of SS discharge. Note that the EN2 pin does not affect the SS pin. When EN1 and EN2 are enabled together, the CH-2 output will follow CH-1 by going through the same soft-start process. If EN2 is enabled at a later time and CH-1 has already completed soft start, CH-2 will not be affected by the SS pin. This allows the CH-2 current to ramp up quickly to supply the increased load current. However, when SS is pulled low, both CH-1 and CH-2 are affected at the same time. 8.3.10.2 Soft Start by MCU Through the ISET Pin The MCU can control the soft start by gradually ramping up the ISETA voltage, or the ISETD PWM duty ratio, whichever is applicable. When ISETA or ISETD is used to control the soft start, CSS should be properly selected to a value such that it does not interfere with the ISETA/D soft start. 8.3.10.3 The SS Pin as the Restart Timer The SS pin also fulfills the function of a restart timer in an OVP event or following a DIR command change: (1) Restart Timer in OVP: When OVPA or OVPB catches an overvoltage event (refer to Section 8.3.17), CSS is discharged immediately by the internal pulldown FET, and this FET remains ON as long as the overvoltage condition persists. When the overvoltage condition is removed and after the SS voltage is discharged to below 0.23 V, the SS pulldown is released, setting off a new soft-start cycle. The circuit may run in retry or hiccup mode if the overvoltage condition reappears. The retry frequency is determined by the SS capacitor as well as the nature of the overvoltage condition. (2) Restart Timer: When DIR dynamically flips its state from 0 to 1, or 1 to 0 during operation, CSS is first discharged to 0.23 V by the internal pulldown FET, then the pulldown is released to set off a new soft-start cycle to gradually build up the channel current in the new direction. In this way, the channel current overshoot is eliminated. 8.3.11 Gate Drive Outputs, Dead Time Programming and Adaptive Dead Time (HO1, HO2, LO1, LO2, DT) Each channel of the LM5170-Q1 has a robust 5-A (peak) half bridge driver to drive external N-channel power MOSFETs. As shown in Figure 8-8, the low-side drive is directly powered by VCC, and the high-side driver by the bootstrap capacitor CBT. During the on-time of the low-side driver, the SW pin is pulled down to PGND and CBT is charged by VCC through the boot diode DBT. TI recommends selecting a 0.1-µF or larger ceramic capacitor for CBT, and an ultra-fast diode of 1 A and 100-V ratings for DBT. TI also strongly recommends users 24 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 to add a 2-Ω to 5-Ω resistor (RBT) in series with DBT to limit the surge charging current and improve the noise immunity of the high-side driver. DBT RBT 2 HB VCC Driver HO CBT SW External 10-V Supply VCCA AGND Internal Logic Circuit Driver LO PGND LM5170-Q1 Figure 8-8. Bootstrap Circuit for High-Side Bias Supply During start-up in buck mode, CBT may not be charged initially; the LM5170-Q1 then holds off the high-side driver outputs (HO1 and HO2) and sends LO pulses of 200-ns width in consecutive cycles to pre-charge CBT. When the boot voltage is greater than the 6.5-V boot UV threshold, the high-side drivers output PWM signals at the HO1 and HO2 pins for normal switching action. During start-up in boost mode, CBT is naturally charged by the normal turnon of the low side MOSFET, therefore there is no such 200-ns pre-charge pulse at the LO pins. To prevent shoot-through between the high-side and low-side power MOSFETs on the same half bridge leg, two types of dead time schemes can be chosen with the DT pin: the programmable dead time or built-in adaptive dead time. To program the dead time, place a resistor RDT across the DT and AGND pins as shown in Figure 8-9. The dead time tDT as depicted in Figure 8-10 is determined by Equation 15: tDT RDT u 4 ns 16 ns k: (15) Note that this equation is valid for programming tDT between 20 ns and 250 ns. When the power MOSFET is connected to the gate drive, its gate input capacitance CISS becomes a load of the gate drive output, and the HO and LO slew rate are reduced, leading to a reduced effective tDT between the high- and low-side MOSFETs. The user should evaluate the effective tDT to make sure it is adequate to prevent shoot-through between the highand low-side MOSFETs. When the DT programmability is not used, simply connect the DT pin to VCC as shown in Figure 8-11, to activate the built-in adaptive dead time. The adaptive dead time is implemented by real time monitoring of a driver’s output (either HO or LO) by the other driver (LO or HO) of the same half bridge switch leg, as shown in Figure 8-11 and Figure 8-12. Only when a driver’s output voltage falls below 1.25 V does the other driver starts turnon. The effectiveness of adaptive dead time is greatly reduced if a series gate resistor is used, or if the PCB traces of the gate drive have excessive impedance due to poor layout design. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 25 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 HV-Port (48 V) RBT1/2 DBT1/2 VCC LM5170-Q1 HB1/2 DLY Logic CBT1/2 SW1/2 Adapt Logic Level Shift Level Shift FROM PWM HO1/2 Driver VCC DLY Logic AGND LO1/2 Driver DT PGND RDT Figure 8-9. Dead Time Programming With DT Pin (Only One Channel is Shown) HO tDT tDT LO Figure 8-10. Gate Drive Dead Time (Only One Channel is Shown) HV-Port (48V) RBT1/2 DBT1/2 VCC HB1/2 LM5170-Q1 DLY Logic Driver HO1/2 CBT1/2 SW1/2 FROM PWM Adapt Logic Level Shift Level Shift VCC DLY Logic AGND DT Driver LO1/2 PGND Figure 8-11. Dead Time Programming With DT Pin (Only One Channel is Shown) 26 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 HO LO 1.5 V Adaptive tDT 1.5 V Figure 8-12. Adaptive Dead Time (Only One Channel is Shown) 8.3.12 PWM Comparator Each channel of the LM5170-Q1 has a pulse width modulator (PWM) employing a high-speed comparator. It compares the RAMP pin signal and the COMP pin signal to produce the PWM duty cycle. Note that the COMP signal passes through a 1-V DC offset before it is applied to the PWM comparator, as shown in Figure 8-7. Owing to this DC offset, the duty cycle can reduce to zero when the COMP pin or SS pin is pulled lower than 1 V. The maximum duty cycle is limited by the 200-ns minimum off-time. Note that the programmed dead time may reduce the maximum duty cycle because it is additional to the minimum off-time. Therefore, the available maximum duty cycle, for both buck and boost mode operation, is determined by Equation 16. DMAX 1 (200 ns tDT ) u Fsw (16) where • tDT is the dead time given by (15) or the adaptive dead time, whichever applicable. This maximum duty cycle limits the minimum voltage step-down ratio in buck mode operation, and the maximum step-up ratio in boost mode operation. Note that the maximum COMP voltage is clamped at approximately 1.5 V higher than the RAMP peak voltage. This prevents the COMP voltage from moving too far above the RAMP voltage which could cause longer recovery time during a large scale upward step load response. 8.3.13 Oscillator (OSC) The LM5170-Q1 oscillator frequency is set by the external resistor ROSC connected between the OSC pin and AGND, as shown in Figure 8-13. The OSC pin must never be left open whether or not an external clock is present. To set a desired oscillator frequency FOSC, ROSC is approximately determined by Equation 17: ROSC 40 k: u 100 kHz FOSC (17) ROSC must be placed as close as possible to the OSC and AGND pins. Take the tolerance of the external resistor and the frequency tolerance indicated in Section 7.5 into account when determining the worst case operating frequency. The LM5170-Q1 also includes a Phase-Locked Loop (PLL) circuit to manage multiphase interleaving phase angle as well as the synchronization to the external clock applied at the SYNCIN pin. When no external clock is present, the converter operates at the oscillator frequency given by Equation 17. If an external clock signal of a frequency within ± 20% of FSW is applied (see Section 8.3.14), the converter will switch at the frequency of the external clock FEX_CLK, namely Equation 18: FSW -° FOSC ® °¯FEX_CLK (in Standalone) (in Synchronization) (18) Two internal clock signals CLK1 and CLK2 are produced to control the interleaving operation of CH-1 and CH-2, respectively. The third clock signal is output at the SYNCOUT pin. All these three clock signals run at the same frequency of FSW. The phase angles among these three clock signals are controlled by the state of the OPT pin. See Section 8.4.1 for details. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 27 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 SYNCIN CLK1 SYNCOUT SYNCOUT CLK2 10 k OSC AGND CLK1 OSC and Phase Splitter CLK2 ENABLE OPT Interleaving Control LM5170-Q1 Figure 8-13. Oscillator and Interleaving Clock Programming 8.3.14 Synchronization to an External Clock (SYNCIN, SYNCOUT) The LM5170-Q1 can synchronize to an external clock if FEX_CLK is within ±20% of FOSC. The SYNCIN clock pulse width should be in the range of 100 ns to 500 ns, with a high voltage level > 2 V and low voltage level < 1 V. FEX_CLK can be adjusted dynamically. However the LM5170-Q1 PLL takes approximately 500 µs to settle down to the newly asserted frequency. During the PLL transient, the instantaneous FSW may temporarily drop by 25%. To avoid overstress during the transient, TI recommends the user to reduce the load current to less than 50% by lowering the ISETA voltage or ISETD duty, or to simply turn off the dual-channels by setting EN1 = EN2 = 0 when making an the external clock change. 8.3.15 Diode Emulation The LM5170-Q1 has a built-in diode emulation function. Each channel has a real time current zero crossing detector to monitor instantaneous VCS. When VCS is detected to cross zero, the LM5170-Q1 turns off the gate drive of the synchronous rectifier to prevent negative current. In this way, the negative current is prevented and the light load efficiency is improved. Figure 8-14 shows key waveforms of a typical operation transiting into the diode emulation mode. CLK Main FET Turn-ON Sync FET Turn-ON x x Diode Emulation x x Inductor Current 0A Figure 8-14. Diode Emulation Operation To obtain optimal diode emulation performance, it requires the VCS signal to be accurate in real time. Any signal distortion caused by parasitic inductances in the current sense resistor or sensing traces may lead to erroneous zero crossing detection and cause non-optimal diode emulation operation, and the sync FET may be turned off 28 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 while the current is still high in the positive direction. See Section 9.1 for coping with current sense parasitic inductances for optimal diode emulation operation. 8.3.16 Power MOSFET Failure Detection and Failure Protection (nFAULT, BRKG, BRKS) The LM5170-Q1 includes a circuit to detect a MOSFET switch short-circuit failure during start-up. If a MOSFET drain and source are found shorted, the LM5170-Q1 pulls down the nFAULT pin to flag the fault, and the controller remains in an OFF state. This feature prevents the LM5170-Q1 from starting with a short-circuit-failed MOSFET, thereby preventing catastrophic failures. The LM5170-Q1 also integrates a control circuit to control the circuit breaker. As shown in Figure 8-15, the circuit breaker consists of a pair of back-to-back MOSFETs. When the breaker is off, the current path between the HV-Port and LV-Port is cut-off so as to prevent possible catastrophic failures. Note The failure detection function must be deactivated if the circuit breaker is not present, or if the circuit breaker FETs are not controlled by the LM5170-Q1. 8.3.16.1 Failure Detection Selection at the SYNCOUT Pin Depending on application preference, the failure detection function can be activated or deactivated by the SYNCOUT pin. During start-up, the LM5170-Q1 first detects the external resistor attached to the SYNCOUT pin. To enable the failure detection function, do not place resistor between the SYNCOUT and AGND pins (refer to Figure 8-15 or Figure 8-16). To disable the failure detection function, place a 10-kΩ resistor between the SYNCOUT and AGND pins, as shown in Figure 8-17, and the LM5170-Q1 skips the 2- to 3-ms interval of MOSFET failure detection. Instead, it will activate the standby mode in approximately 300 µs after VCC is above 8.5 V and UVLO is greater than 2.5 V. If the circuit breaker is not present or not controlled by the LM5170-Q1, do not leave the BRKG and BRKS pins floating, but terminate the BRKG and BRKS pins with 20-kΩ resistors as shown in Figure 8-17. 8.3.16.2 Nominal Circuit Breaker Function If the failure detection function is enabled, which also implies the circuit breaker being controlled by the LM5170Q1, the LM5170-Q1 will perform a MOSFET failure detection during start-up. The detection starts after the UVLO is pulled higher than 2.5 V and VCC above 8.5 V. The detection operation lasts for 2 to 3 ms. During the detection, the LM5170-Q1 checks the high-side and low-side MOSFETs of both channels as well as the circuit breaker MOSFETs to see if any of them has drain-to-source shorted. If no failure is detected, a 330-µA current source at the BRKG pin is turned on to charge up the breaker MOSFET gates. When the BRKG to BRKS voltage rises above 8.5 V, the LM5170-Q1 enters standby mode, waiting for the EN1 and EN2 commands to operate in power delivery mode. The voltage across BRKG and BRKS is internally clamped to 12 V, preventing overvoltage stress on the breaker MOSFET gates. If a failure of any MOSFET is detected, the LM5170-Q1 immediately pulls the nFAULT pin low, and keeps the LM5170-Q1 in a latched shutdown mode, thereby preventing catastrophic failure. The nFAULT pin can also be externally pulled low during normal operation and the LM5170-Q1 immediately turns off the circuit breaker and stays in a latched shutdown. There is a 2-µs glitch filter at the nFAULT pin to prevent errant shutdown by possible noises at the nFAULT pin. To release the nFAULT shutdown latch, it requires the UVLO pin to be externally forced below 1.25 V, or VCC is below 8 V. Figure 8-15 and Figure 8-16 show two ways to use the circuit breaker function. A TVS is recommended to prevent surge voltage when the circuit breaker is turned off during operation. The BRKG 330-µA current source is powered by the VIN pin, or the HV-Port. Therefore, the differential voltage between the HV-Port and LV-Port should be greater than 10 V to ensure that BRKG to BRKS voltage can establish > 8.5 V and allow the LM5170-Q1 to enter power delivery mode. The BRKG to BRKS voltage is internally clamped to 12 V if the differential voltage of the two ports is greater. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 29 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 The load dump transient at the LV-Port may raise the rail voltage and reduce the differential voltage of the two ports to below 10 V. To maintain the circuit breaker to be closed during the transient, TI recommends adding a 1-nF to 10-nF capacitor across BRKG and BRKS to hold the gate voltage during the transient. Note that the BRKG 330-µA current source will always be turned on once the LM5170 starts up. If the failure detection mode is deactivated, the LM5170-Q1 will also skip checking the BRKG to BRKS votlage condition. Therefore, the circuit breaker can still be controlled by the LM5170-Q1 even if the failure detection is deactivated. If the steady-state differential voltage between the HV-Port and LV-Port is less than 10 V during power up, TI does not recommend the user to activate the failure detection function. Also, if the differential voltage is less than 8 V, TI recommends not to use the circuit breaker function of the LM5170-Q1 at all. HV-Port LV-Port Lm VIN HO SW LO Rcs CSA CSB SYNCOUT BRKG BRKS To MCU or System Monitor nFAULT OPEN LM5170-Q1 Figure 8-15. Controlling Dual-Channel Circuit Breaker for MOSFET Failure Protection HV-Port LV-Port Lm To SYNCIN of the Next LM5170-Q1 VIN HO SW Rcs LO CSA CSB BRKG SYNCOUT BRKS OPEN To MCU or System Monitor nFAULT LM5170-Q1 Figure 8-16. Controlling System Level Circuit Breaker for MOSFET Failure Protection HV-Port LV-Port Lm Rcs 20 k VIN HO SW LO CSA CSB 20 k BRKG BRKS SYNCOUT nFAULT 10 k From MCU or System Monitor LM5170-Q1 Figure 8-17. Circuit Breaker Function Disabled 30 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 8.3.17 Overvoltage Protection (OVPA, OVPB) As shown in Figure 8-18 and Figure 8-19, the LM5170-Q1 includes the overvoltage protection function for both HV-Port and LV-Port. Use the OVPA pin for the HV-Port protection, and the OVPB pin for the LV-Port protection. It should be pointed out that the OVPB protection function is disabled during the boost operation mode, while the OVPA function is always enabled in both buck or boost operation modes. 8.3.17.1 HV-V- Port OVP (OVPA) A dedicated comparator monitors the HV-Port voltage through a resistor divider. The divider consists of an internal 3-MegΩ pullup resistor between the VINX and OVPA pins, and an external pulldown resistor between the OVPA pin and AGND. When the OVPA pin voltage exceeds the 1.185-V threshold, both HOs and LOs are turned off. At the same time CSS is discharged, preparing for the restart through soft start when the OV alarm is removed. See Section 8.3.10 for details. 8.3.17.2 LV-Port OVP (OVPB) A dedicated comparator monitors the LV-Port voltage through a resistor divider. The divider consists of the internal 1-MegΩ pullup resistor between the CSB1 and OVPB pins, and an external pulldown resistor between the OVPB pin and AGND. When the OVPB pin voltage exceeds the 1.185-V threshold, both HOs and LOs are turned off. At the same time the SS capacitor is discharged, preparing to restart through soft start when the OV alarm is removed. See Section 8.3.10 for details. Note the hysteresis voltage of both OVPA and OVPB comparators is approximately 100 mV. There are 5-µs built-in glitch filters for both OVPA and OVPB comparators. In addition, a small capacitor can be considered to place from the OVP pins to AGND. All these will help prevent errant operation by possible noises on the OVPA and OVPB signals. HV-Port (48 V) LV-Port (12 V) Converter Stage CSA1 CSB1 VIN To Ramp Generator BRKG 20 k Current Sense VINX 3 Meg HV Sense, To MCU COVPA OVP OVPA ROVPA + COMP 1.185 V DIR 0 + COMP 1 - - AGND 1 Meg OVPB SYNCOUT LV Sense, To MCU COVPB ROVPB 1.185 V SS 10 k 20 k BRKS SS CSS LM5170-Q1 Figure 8-18. Overvoltage Protection: When Circuit Breaker Function is Not Used Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 31 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 HV-Port LV-Port Converter Stage CSA1 CSB1 VIN BRKG Current Sense VINX To Ramp Generator 3 Meg OVPA HV Sense, To MCU ROVPA COVPA + COMP 1.185 V OVP BRKS DIR 0 + COMP 1 - - AGND 1 Meg OVPB SYNCOUT Open ROVPB 1.185 V SS LV Sense, To MCU COVPB SS CSS LM5170-Q1 Figure 8-19. Overvoltage Protection: When Circuit Breaker Function is Used 32 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 8.4 Device Functional Modes 8.4.1 Multiphase Configurations (SYNCOUT, OPT) There are various options to make multiphase configurations. 8.4.1.1 Multiphase in Star Configuration Each LM5170 synchronizes to an external clock, and the clock signals should have appropriate phase delays among them for proper multiphase interleaving operation. The interleave angle between the two phases of each LM5170-Q1 can be programmed to 180° or 240° by the OPT pin.Table 8-1 summarizes the settings of the external clocks and the OPT pin state for multiphase configurations. Table 8-1. Multiphase Configurations With Individual External Clock PHASE SHIFT BETWEEN EXTERNAL NUMBER CLOCKS FOR OF PHASES MULTIPHASE INTERLEAVING (1) OPT LOGIC STATE(1) CH-2 PHASE LAGGING VS CH-1 NUMBER OF LM5170Q1 CONTROLLERS NEEDED NUMBER OF EXTERNAL CLOCKS NEEDED 2 180° 1 180° 1 1 or 0 3 120° 0 240° 2 2 4 90° 1 180° 2 2 6 60° or 120° 1 180° 3 3 8 45° 1 180° 4 4 2xN (180° / N) 1 180° N N OPT State = 0 when the pin connects to AGND, and 1 when the pin voltage is > 2.5 V. 0 Deg 120 Deg 240 Deg EN1 EN2 VCCA SYNCIN OPT SYNCOUT U1 OSC DIR ISETD AGND EN1 EN2 VCCA SYNCIN OPT SYNCOUT U2 DIR OSC ISETD AGND MCU EN1 EN2 VCCA SYNCIN SYNCOUT OPT U3 DIR ISETD OSC AGND Figure 8-20. Example of Six Phase Star Configuration Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 33 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 8.4.1.2 Configuration of 2, 3, or 4 Phases in Master-Slave Daisy-Chain Configurations This can be used to achieve 1, 2, 3, or 4 phases without using an external clock. Table 8-2 summarizes the OPT settings for the daisy-chain multiphase configurations. Figure 8-21 shows the daisy-chain connections for multiphase configurations. Table 8-2. Multiphase Configurations With Built-In Daisy-Chain Master-Slave Configuration NUMBER OF LM5170Q1 CONTROLLERS NEEDED NUMBER OF EXTERNAL CLOCKS NEEDED 90° 1 0 or 1 120° 2 0 or 1 2 0 or 1 NUMBER OF PHASES OPT LOGIC STATE(1) 2 1 180° 3 0 240° 4 1 180° 90° (1) CH-2 PHASE SYNCOUT PHASE LAGGING VS CH-1 LAGGING VS CH-1 OPT State = 0 when the pin connects to AGND, and 1 when the pin voltage is > 2.5 V. MCU EN1 EN2 VCCA EN1 EN2 VCCA SYNCIN OPT SYNCIN OPT SYNCOUT OSC SYNCOUT OSC AGND AGND U1 U2 OPT=´1" 90 Degree Phase Delay OPT=´0" 120 Degree Phase Delay Figure 8-21. Three or Four Phases Interchangeable Configuration 8.4.1.3 Configuration of 6 or 8 Phases in Master-Slave Daisy-Chain Configurations To configure 6 or 8 phases, it requires two daisy chains shown in Figure 8-22 through Figure 8-25. Note that two phase-shifted external clock signals are required for proper interleaving operation. When external clock signals are not available, the 6-phase can be configured in 120° interleaving, and 8-phase in 90° interleaving by daisy chain (refer to Figure 8-23 and Figure 8-25), in which two phases of the system are synchronized in phase. 34 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 EN1 EN2 VCCA EN1 EN2 VCCA 0 Deg SYNCIN OPT SYNCIN OPT SYNCOUT OSC SYNCOUT OSC AGND AGND U1 MCU U2 180 Degree 120 Degree Phase Delay EN1 Channel U1-CH1 U3-CH2 U2-CH1 U3-CH1 U1-CH2 U2-CH2 EN2 VCCA SYNCIN OPT SYNCOUT OSC Phase Angle 0 deg 60 (420) deg 120 deg 180 deg 240 deg 300 deg AGND U3 Figure 8-22. Six Phases 60° Interleaving Configuration EN1 EN2 VCCA EN1 EN2 VCCA 0 Deg SYNCIN OPT OSC SYNCOUT AGND SYNCIN OPT SYNCOUT OSC AGND U1 MCU U2 EN1 EN2 VCCA SYNCIN OPT SYNCOUT OSC AGND 240 Degree Phase Delay 120 Degree Phase Delay Channel U1-CH1 U2-CH1 U3-CH1 U1-CH2 U2-CH2 U3-CH2 Phase Angle 0 deg 120 deg 240 deg 240 deg 0 deg 120 deg U3 Figure 8-23. Six Phases 120° Interleaving Configuration Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 35 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 EN1 EN2 VCCA EN1 EN2 VCCA 0 Deg SYNCIN OPT OSC SYNCOUT AGND SYNCIN OPT SYNCOUT OSC AGND U1 MCU U2 45 Deg 90 Degree Phase Delay EN1 EN2 VCCA SYNCIN OPT SYNCOUT OSC AGND EN1 EN2 VCCA OPT SYNCIN OSC SYNCOUT AGND U3 135 Degree Phase Delay Figure 8-24. Eight Phases 45° Interleaving Configuration 36 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 EN1 EN2 VCCA EN1 EN2 VCCA 0 Deg SYNCIN OPT OSC SYNCOUT AGND SYNCIN OPT SYNCOUT OSC AGND U1 MCU U2 EN1 EN2 VCCA SYNCIN OPT 180 Degree Phase Delay 90 Degree Phase Delay EN1 EN2 VCCA OPT SYNCIN SYNCOUT SYNCOUT OSC AGND OSC AGND U4 U3 270 Degree Phase Delay Figure 8-25. Eight Phases 90° Interleaving Configuration 8.4.2 Multiphase Total Current Monitoring To minimize the number to signal lines, multichannel monitors can be combined into a total current monitor. Figure 8-26 shows an example of total current monitor of a three phase system in which the unused fourth phase monitor (U2-IOUT2) is grounded. LM5170-Q1 IOUT1 IOUT2 U2 3-Phase Total Current Monitor AGND LM5170-Q1 IOUT1 No Load: 0.23 V Max Load: 2.48 V IOUT2 U1 3.01 NŸ 10~100 nF AGND Ground Impedance MCU Local GND Figure 8-26. 3-Phase Total Current Monitor Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 37 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 8.5 Programming 8.5.1 Dynamic Dead Time Adjustment In addition to a fixed dead time programming by RDT, the dead time can be dynamically adjusted either by applying an analog voltage or a PWM signal as shown in Figure 8-27. Varying the analog voltage or the duty ratio of the PWM signal will adjust the DT programming. For analog adjustment, a single stage RC filter is recommended to filter out any possible noise. For PWM adjustment, a two-stage RC filter is recommended to minimize the ripple voltage resulted on the DT pin. RADJ1 10 K RADJ2 10 k DT Adjust by Analog Voltage LM5170-Q1 DT VADJ CADJ1 0.1 uF RDT AGND Time (a) Adjustment by Analog Voltage DT Adjust by PWM RADJ3 4.99 k RADJ1 10 K RADJ2 4.99 k LM5170-Q1 DT VHI CADJ2 0.1 uF VLO DADJ CADJ1 0.1 uF RDT AGND FADJ=10~100 kHz (b) Dynamic Dead Time Adjustment Figure 8-27. Dynamic Dead Time Adjustment When an analog voltage is applied, the resulted dead time is determined by Equation 19: tDT (VADJ ) § 1 ¨ © RDT 1 1 RADJ1 RAJD2 0.8 u VADJ · ns 16 ns ¸ u4 RADJ1 R ADJ2 ¹ k: (19) where • VADJ is the analog voltage used to adjust the dead time When a PWM signal is applied, the resulted dead time is determined by Equation 20: tDT (D ADJ ) § 1 ¨ ¨ RDT © 0.8 u ª¬ VHI 1 R ADJ1 R AJD2 R AJD3 VLO º¼ · ¸ ¸ R ADJ3 ¹ VLO u DADJ R ADJ1 R ADJ2 1 u4 ns 16 ns k: (20) where • • VHI and VLO are the high and low voltage levels of the PWM signal, respectively, DADJ is the duty factor of the PWM signal. 8.5.2 Optional UVLO Programming The UVLO pin is the LM5170-Q1’s master enable pin. It can be directly controlled by an external control unit like an MCU. 38 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Nevertheless, the UVLO pin can also fulfill the undervoltage lockout function of a particular power rail. The rail can be either the HV-Port, or the LV-Port, or VCC. Use a resistor divider to set the UVLO threshold, as shown in Figure 8-28. The divider should satisfy Equation 21: RUVLO2 u VUVLO RUVLO1 RUVLO2 2.5 V (21) The UVLO hysteresis is accomplished with an internal 25-μA current source. When UVLO > 2.5 V, the current source is activated to instantly raise the voltage at the UVLO pin. When the UVLO pin voltage falls below the 2.5-V threshold the current source is turned off, causing the voltage at the UVLO pin to fall. The UVLO hysteresis is determined by Equation 22: VHYS RUVLO1 u 25 PA (22) An optional ceramic capacitor CUVLO can be placed in parallel with RUVLO2 to improve the noise immunity. CUVLO is usually between 1 nF to 10 nF. A large CUVLO may cause excessive delay to respond to a real UVLO event. If Equation 22 does not provide adequate hysteresis voltage, the user can add RUVLO3 as shown in Figure 8-29. The hysteresis voltage is thus given by Equation 23: VHYS ª § RUVLO1 · º «RUVLO1 RUVLO3 u ¨ 1 ¸ » u 25 PA «¬ © RUVLO2 ¹ »¼ (23) HV-Port, or LV-Port, or VCC 25 µA RUVLO1 MASTER ENABLE UVLO 2.5 V CUVLO AGND RUVLO2 1.5 V + - ENABLE + - RESET LM5170-Q1 Figure 8-28. UVLO Programming HV-Port, or LV-Port, or VCC 25 µA RUVLO1 MASTER ENABLE RUVLO3 UVLO 2.5 V CUVLO RUVLO2 AGND 1.5 V + - ENABLE + - RESET LM5170-Q1 Figure 8-29. UVLO With Additional Hysteresis Programming Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 39 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 9 Application and Implementation Note Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes, as well as validating and testing their design implementation to confirm system functionality. 9.1 Application Information The LM5170-Q1 is suitable for the bidirectional DC-DC converters for the automotive 48-V and 12-V dual battery systems, and battery backup systems. It can also create stackable, high power, unidirectional buck or boost converters with balanced power sharing among multiphases. 9.1.1 Typical Key Waveforms The following describes the typical power up sequence of the LM5170-Q1 bidirectional converter in a 48-V to 12-V dual battery system. 40 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 9.1.1.1 Typical Power-Up Sequence Figure 9-1 shows key waveforms of power-up sequence. MODE Initializ -ation Shutdown Standby Power Delivery 10 V VCC 0V UVLO=2.5 V UVLO UVLO=1.5 V Fault Detection Interval nFAULT I(BRKG) 8.5 V VGS_BRK 0V INTERNAL(PWR_GD) VIN 0V VINX OSCILLATOR DIR ISET EN1,2 1.0 V SS ‡‡‡‡‡‡ HO1 ‡‡‡‡‡‡ LO1 ‡‡‡‡‡‡ HO2 ‡‡‡‡‡‡ LO2 Figure 9-1. Typical Turnon Sequence Key Waveforms 9.1.1.2 One to Eight Phase Programming Figure 9-2 and Table 9-1 show a typical logic control signals and external clock requirements to run an eight phase system Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 41 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Table 9-1. Multiphase Programming 1Φ 2Φ 3Φ 4Φ 6Φ 8Φ A7 0 0 0 0 0 1 A6 0 0 0 0 0 1 A5 0 0 0 0 1 1 A4 0 0 0 0 1 1 A3 0 0 0 1 1 1 A2 0 0 1 1 1 1 A1 0 1 1 1 1 1 A0 1 1 1 1 1 1 OPT (B0) 1 1 0 1 1 1 SYNC (C0) — — — — 0° 0° C1 — — — — 60° 45° B0 A3 A2 A1 A0 0 Deg C0 EN1 EN2 VCCA SYNCIN SYNCOUT DIR ISETD OPT OSC AGND EN1 EN2 VCCA SYNCIN OPT SYNCOUT DIR OSC ISETD AGND MCU A7 A6 A5 A4 C1 EN1 EN2 VCCA SYNCIN SYNCOUT OPT DIR OSC ISETD AGND EN1 EN2 VCCA SYNCIN SYNCOUT OPT DIR OSC ISETD AGND Figure 9-2. Eight Phase Configuration 9.1.2 Inner Current Loop Small Signal Models The following describes the inner current loop that is controlled by the LM5170-Q1. The outer voltage loop should be managed by the MCU, or by an external analog circuit. The interface signals between the inner current loop and outer voltage loop are basically the DIR and ISET signals, of which the DIR signal controls the current direction, and the ISET signal carries the error information of the outer voltage loop. 42 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 9.1.2.1 Small Signal Model Figure 9-3 shows the current loop block diagram. The power plant transfer function from the error voltage (Vea) to the channel inductor current (iLm) is determined by the following, regardless the current flow direction. ILm HV-Port LV-Port Lm Rcs V48 V12 DIR DIR 1 50X 1 0 0 D (1-D) D Vea PWM ± Gm + COMP ± Ramp Generator RAMP Vramp CHF RCOMP + ISETA Type II Compensator CCOMP KFFV48 Figure 9-3. Control Loop Block Diagram H(s) Öi Lm Ö V ea 1 KFF u (RCS RS ) u su 1 Lm RCS RS 1 (24) where • • • • Lm is the power inductor, RCS the current sense resistor, RS the equivalent total resistance along the current path excluding RCS, KFF the ramp generator coefficient. When the RAMP signal is generated per Equation 14 , KFF = 0.104. 9.1.2.2 Inner Current Loop Compensation Equation 24 indicates that the power plant is basically a first-order system. A Type-II compensator as shown in Figure 9-3 is adequate to stabilize the loop for both buck and boost mode operations. Assuming the output impedance of the gm amplifier is RGM, the gain from the inductor to the output of gm amplifier is determined by Equation 25: G(s) VÖ ea Öi 50 u RCS u Gm u >RGM II ZCOMP (s)@ Lm (25) where • • • the coefficient 50 is the current sense amplifier gain; Gm is the transconductance of the gm error amplifier, which is 1 mA/V; ZCOMP(s) is the equivalent impedance of the compensation network seen at the COMP pin (see Equation 26) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 43 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 ZCOMP (s) CHF 1 u CCOMP 1 s u RCOMP u CCOMP § C u CCOMP · s u ¨ 1 s u RCOMP u HF ¸ C HF CCOMP ¹ © (26) Usually CHF is 5 MegΩ, and the frequency range for loop compensation is usually above a few kHz, the effects of RGM on the loop gain in the interested frequency range becomes negligible. Therefore, substituting Equation 28 into Equation 25, and neglecting RGM, one can get the following: VÖ ea Öi G(s) Lm 50 u RCS u Gm 1 s u RCOMP u CCOMP u CCOMP s u (1 s u RCOMP u CHF ) (28) The total open-loop gain of the inner current loop is the product of H(s) and G(s): Gtotal (s) H(s) u G(s) (29) Or: Gtotal (s) KFF u (RCS 50 u RCS u Gm 1 s u RCOMP u CCOMP 1 u u L RS ) u CCOMP s u (1 s u RCOMP u CHF ) m su 1 RCS RS (30) The poles and zeros of the total loop transfer function are determined by: fp1 0 (31) fp2 (RCS RS ) 2S u Lm (32) fp3 1 2S u RCOMP u CHF (33) fz 1 2S u RCOMP u CCOMP (34) To tailor the total inner current loop gain to cross over at fCO, select the components of the compensation network according to the following guidelines, then fine tune the network for optimal loop performance. 1. The zero fz is placed at the power stage pole fp2, 2. The pole fp3 is placed at approximately two decade higher then fCO, 3. The total open-loop gain is set to unity at fCO, namely, H(2i u S u fCO ) u G(2i u S u fCO ) 1 (35) Therefore, the compensation components can be derived from the above equations, as shown in Equation 36. 44 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com ° ° °RCOMP ° ® ° ° ° ° ¯ SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 KFF 1 u 2i u S u fCO u Lm 50 u RCS u Gm u H(2i u S u fCO ) 50 u RCS u Gm CCOMP (RCS CHF (RCS RS ) Lm RS ) u RCOMP CCOMP 100 (36) 9.1.3 Compensating for the Non-Ideal Current Sense Resistor TI strongly recommends employing a non-inductive resistor for RCS. Even a few nH of inductance will cause the current sense signal to be remarkably distorted, as shown in Figure 9-4. The adversary consequences include reduced peak current limit than actually programmed and false current zero-crossing detection well above 0 A. The former may reduce the available maximum current to be delivered; and the latter will terminate the sync FET gate early and the body diode is used to conduct the remaining current, thereby reducing the efficiency as well as the accuracies of the channel DC current regulation and IOUT monitors under light load. When the current sense resistor has some parasitic inductance, it is necessary to compensate the effects of inductance with an RC circuit, as shown in Figure 9-5. The user should place a 1-Ω resistor in each of the current sense signal path, and the selection of CCS should satisfy Equation 37, assuming the inductance of the current sense resistor is LCS: CCS LCS 2 : u RCS (37) For instance, if RCS =1 mΩ, LCS = 1 nH, the required compensation capacitor CCS should be approximately 0.5 µF. Note that selecting CCS greater than the value given by Equation 37 would over compensate the inductance and consequently defer the current zero crossing detection point to a negative current. Excessively larger capacitor should not be used to prevent malfunction of the controller. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 45 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Main FET Vgs 0 IL Inductor Current 0 LCS dIL dt False 0Crossing VCS xx xx xx xx 0 Sync FET Vgs x 0 x time Body Diode Used Figure 9-4. Effects of Parasitic Inductance on the Current Sense Signal and Zero Crossing Detection Lcs1 Rcs1 ILm1 LV-Port Lm1 V12 + 1: 1: ± CCS1 CSA1 CSB1 LM5170-Q1 CSA2 CSB2 CCS2 1: 1: Lm2 ILm2 Lcs2 Rcs2 Figure 9-5. Compensation Network to Compensate the Current Sense Resistor’s Parasitic Inductance 46 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 9.1.4 Outer Voltage Loop Control The LM5170-Q1 serves as a current regulator that regulates the DC component of the power inductor current to the value programmed at the ISETA pin. To regulate the output voltage, an outer voltage loop should be employed. The outer voltage loop can be implemented with an analog circuit (see Figure 9-6) or a digital circuit like an MCU (see Figure 9-7). The error voltage signal of the output voltage loop is the ISET command for the inner current loop.TI advises that the outer voltage loop crossover frequency should be one decade below that of the inner current loop crossover frequency fCO. Refer to the LM5170-Q1 Design Calculator for the loop compensation guidance. ILm HV-Port(48 V) LV-Port (12 V) Lm 1 DIR Rcs 1 0 0 D (1-D) DIR D Gm Vea PWM ± + ISETA + ± kFF FF Ramp Generator COMP Vramp ½ LM5170-Q1 ISET ± DIR ± + REF + 48 V Error Amp REF 12 V Error Amp DIR EN EN BST SS BK SS Figure 9-6. Analog Outer Voltage Loop Control HV-Port (48 V) LV-Port (12 V) Lm 1 DIR Rcs 1 0 0 D (1-D) DIR D Gm Vea PWM ± + + ± kFF FF Ramp Generator Vramp COMP ISETA ½ LM5170-Q1 DIR ISET ADC ± PID Vout Set + Microcontroller Figure 9-7. Digital Outer Voltage Loop Control Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 47 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 9.2 Typical Application 9.2.1 60-A, Dual-Phase, 48-V to 12-V Bidirectional Converter A typical application example is a 60-A, dual-phase bidirectional converter as shown in Figure 9-8. The HV-Port voltage range is 32 V to 70 V and the LV-Port 0 V to 23 V. Each phase is able to deliver 30-Adc current through the inductor. Lm1 QH1 C1 RHB1 RVIN 10 PGND 2 6 PGND HB1 20 18 36 CSA1 23 LO1 24 PGND 22 SW1 PGND HO1 CVIN 1 µF VCC 470 µF QL2 VCC DHB1 + LV-Port - C2 0.22 µF 100 µF PGND 1m 35 CSB1 + HV-Port - RCS1 4.7 µH CHB1 VIN BRKG 34 RBRKG + +10Vdc - 19 VCC CVCC RVCCA 24.9 2.2 µF C5 10 k 31 VCCA VINX 4 RRAMP1 95.3 k 29 OPT PGND RAMP1 28 1 µF CRAMP1 RRAMP2 46 AGND ROSC 1 nF 95.3 k RAMP2 47 OSC 8 CRAMP2 1 nF 40.2 k 42 ISETD CCOMP1 40 SYNCIN AGND PGND RSYNCO LM5170-Q1 41 SYNCOUT RCOMP1 634 COMP1 26 15 nF 10 k AGND CMMD AND MONITOR CCOMP2 10 UVLO RCOMP2 634 COMP2 11 15 nF ENABLE 43 EN2 DIR 44 DIR RDT OVPA 14 17 RHB2 DHB2 CSB2 13 CSA2 LO2 15 SW2 AGND 51.1 k ROVPB 54.9 k RIPK 40.2 k 9 IPK 30 38 IOUT2 RIOUT2 9.09 k 10 nF ROVPA OVPB 25 RIOUT1 9.09 k HB2 CIOUT2 10 nF CSS SS 12 37 IOUT1 HO2 10 nF IOUT2 10 k DT 48 27 nFAULT CIOUT1 CHF2 1 nF 45 ISETA IOUT1 CHF1 1 nF 39 EN1 ISETA RBRKS 10 k BRKS 33 1 2 AGND VCC 2 QH2 CHB2 0.22 µF Lm2 RCS2 4.7 µH QL2 1m C10 C8 470 µF 100 µF PGND PGND PGND Figure 9-8. Schematic of the Example Dual-Phase Bidirectional Converter 9.2.1.1 Design Requirements Table 9-2 lists the design parameters for this example. 48 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Table 9-2. Design Parameters PARAMETER EXAMPLE VALUE VLV_min 6V NOTE LV-Port minimum operating voltage VLV_reg 14 V LV-Port nominal voltage VLV_max 23 V LV-Port maximum operating voltage VHV_min 32 V HV-Port minimum operating voltage VHV_reg 50 V HV-Port nominal operating voltage VHV_max 70 V HV-Port maximum operating voltage FSW 100 kHz Imax 30 A Maximum channel DC current, bidirectional Itotal 60 A Total bidirectional DC at the LV-Port Switching frequency 9.2.1.2 Detailed Design Procedure 9.2.1.2.1 Determining the Duty Cycle Obviously, the duty cycles are determined by Equation 38 through Equation 41: VLV_reg DBK_min 14 V 70 V 0.2 VHV min 14 V 32 V 0.438 VHV_reg VLV_max VHV max VLV_reg DBK_max DBST_min (38) (39) 50 V 23 V 50 V VHV_reg DBST_max VHV_reg VLV_min 50 V 6 V 50 V VHV_reg 0.54 (40) 0.88 (41) 9.2.1.2.2 Oscillator Programming To operate the converter at the desired switching frequency FSW, select the ROSC by satisfying Equation 17, namely, ROSC 40 k: u 100 kHz 100 kHz 40 k: (42) Choose the closest standard resistor, that is, ROSC =40.2 kΩ. 9.2.1.2.3 Power Inductor, RMS and Peak Currents The inductor current has a triangle waveform, as shown in Figure 9-4. TI recommends selecting an inductor such that its peak-to-peak ripple current is less than 80% of the channel inductor full load DC current. Therefore, the inductor should satisfy Equation 43: Lm t VLV_reg u 1 DBK _ min 80% u Imax u Fsw 14 V u (1 0.2) 0.8 u 30 A u 100 kHz 4.67 PH (43) Select Lm = 4.7 µH. Then, the actual inductor peak to peak inductor current is determined by Equation 44: Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 49 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Ipk VLV_reg u (1 DBK_min ) pk Lm u Fsw 14 V u (1 0.2) 4.7 PH u 100 kHz 23.83 A (44) The peak inductor current is determined by Equation 45: Ipeak Imax Ipk pk 2 30 A 23.83 2 41.9 A (45) Select an inductor that has a saturation current Isat at least 20% greater than Ipeak to ensure full power with adequate margin. In this example, TI recommends selecting an inductor of Isat > 49 A. The power inductor’s full load Root Mean Square (RMS) current ILM_RMS determines its conduction losses. The RMS current is given by Equation 46: ILm_RMS 1 2 u Ipk 12 2 Imax pk 30.8 A (46) 9.2.1.2.4 Current Sense (RCS) To achieve the highest regulation accuracy over wider load range, the user should target to create 50-mV of VCS at full current. Therefore, RCS should be selected as Equation 47: RCS d 50 mV Imax 50 mV 30 A 1.667 m: (47) Ideally, a 1.5-mΩ current sense resistor should be chosen for this example. However, owing to availability, a standard non-inductive 1-mΩ current sense resistor is selected, namely, RCS 1.0 m: (48) Because RCS conducts the same current as the power inductor, its power dissipation is also determined by ILm_RMS. If the selected RCS has parasitic inductance (assuming it is 1 nH), it should be compensated, and the compensation capacitor CCS should satisfy Equation 37. CCS LCS 2 : u RCS 1 nH 2 : u 1 m: 0.5 PF (49) Select the closest standard capacitor, CCS = 0.47 µF. For optimal performance, it is good practice to add a 100-pF ceramic capacitor at each current sense pin to filter out common-mode noise, as shown in Figure 9-9. 50 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 ILm1 Lcs1 Rcs1 LV-Port Lm1 V12 + 1: 1: CCS1 100 pF 100 pF CSA1 CSB1 LM5170-Q1 CSA2 CSB2 100 pF 100 pF CCS2 1: 1: Lm2 ILm2 Lcs2 Rcs2 Figure 9-9. Current Sense With Compensation to Cancel the Effects of Parasitic Inductances 9.2.1.2.5 Current Setting Limits (ISETA or ISETD) TI recommends setting a hard limit of the maximum current programming signal such that the converter cannot be over driven by an errant current programming signal. Assume the converter is allowed up to 10% overloading current. Refer to Equation 7, the analog current setting signal ISETA should be limited by the following voltage level: VISETA_max d 110% u Imax u RCS 0.02 110% u 30 A u 1 m: 0.02 1.65 V (50) Refer to Equation 10, the PWM current setting signal ISETD should be limited by the following duty cycle: DISETD_max d 110% u Imax u RCS 0.0625 V 110% u 30 A u 1 m: 0.0625 V 52.8% (51) 9.2.1.2.6 Peak Current Limit One purpose of the peak current limit is to protect the power inductor from saturation. Select RIPK such that the peak current limit threshold is 5~10% greater than Ipeak. According to Equation 13, one gets: RIPK RCS u 105% u Ipeak 1.1 PA 1 m: u 105% u 41.9 A 1.1 PA 40 k: (52) Select RIPK = 40.2 kΩ, which results in a nominal inductor peak current limit of 44.2 A per channel. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 51 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 9.2.1.2.7 Power MOSFETS The power MOSFETs must be chosen with a VDS rating capable of withstanding the maximum HV-port voltage plus transient spikes (ringing). In this example, the maximum HV-rail voltage is 70 V. Selecting the 80 V rated MOSFETs will allow 10-V transient spikes. When the voltage rating is determined, select the MOSFETs by making tradeoffs between the MOSFET Rds(ON) and total gate charge Qg to balance the conduction and switching losses. For high power applications, parallel MOSFETs to share total power and reduce the dissipation on any individual MOSFET, hence relieving the thermal stress. The conduction losses in each MOSFET is determined by Equation 53. PQ_cond 1.8 u Rds(ON) N 2 u IQ_RMS (53) where • • • N is the number of MOSFETs in parallel 1.8 is the approximate temperature coefficient of the Rds(ON) at 125 °C and the total RMS switch current IQ_RMS is approximately determined by Equation 54 IQ_RMS | Dmax u Imax Dmax u Imax (54) where • Dmax is the maximum duty cycle, either in the buck mode or boost mode. The switching transient rise and fall times are approximately determined by: 'trise | 't fall | N u Qg (55) 4A N u Qg 5A (56) And the switching losses of each of the paralleled MOSFETs are approximately determined by: PQ_sw 1 2 u Coss u VHV u Fsw 2 1 Ipeak u u VHV u ('trise 2 N 't fall ) u Fsw (57) where • Coss is the MOSFET’s output capacitance. The power MOSFET usually requires a gate-to-source resistor of 10 kΩ to 100 kΩ to mitigate the effects of a failed gate drive. When using parallel MOSFETs, a good practice is to use 1- to 2-Ω gate resistor for each MOSFET, as shown in Figure 9-10. 52 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 HV-Port To Inductor 100 K 100 K 100 K 100 K 1 1 HO 1 SW LO 1 PGND LM5170-Q1 Figure 9-10. Paralleled MOSFET Configuration If the dead time is not optimal, the body diode of the power synchronous rectifier MOSFET will cause losses in reverse recovery. Assuming the reverse recovery charge of the power MOSFET is Qrr, the reverse recovery losses are thus determined by Equation 58: PQ_rr Qrr u VHV_max u Fsw (58) To reduce the reverse recovery losses, an optional Schottky diode can be placed in parallel with the power MOSFETs. The diode should have the same voltage rating as the MOSFET, and it must be placed directly across the MOSFETs drain and source. The peak repetitive forward current rating should be greater than Ipeak, and the continuous forward current rating should be greater than the following Equation 59: ISD_avg Ipeak u tDT u Fsw (59) 9.2.1.2.8 Bias Supply The LM5170-Q1 requires an external 10- to 12-V VCC bias supply to operate. If not available in the system, the user can generate it from the LV-port using a buck-boost or SEPIC converter, or from the HV-port using a buck converter. Refer to the Texas Instruments LM25118-Q1 and LM5118-Q1 to implement a buck-boost converter, or LM5001-Q1 to implement a SEPIC converter, or the LM5160-Q1 and LM5161-Q1 to implement a buck converter. The total load current of the bias supply is mainly determined by the total MOSFET gate charge Qg. Assume the system employs multiple LM5170-Q1s to implement M number of phases, and each phase uses N number of MOSFETs in parallel as one switch. There are 2× N MOSFETs per phase to drive. Then the total current to drive these MOSFETs through VCC bias supply is determined by Equation 60. IVCC 2 u M u N u Qg u Fsw M u 5 mA (60) where • 5 mA is the worst case maximum current used by the control logic circuit of each phase. In an example of a four-phase system employing two parallelled MOSFETs for one switch, where M = 4, N = 2, Qg = 100 nC, and Fsw = 100 KHz, the bias supply should be able to support at least the following total load current: IVCC t 2 u 4 u 2 u 100 nC u 100 kHz 4 u 5 mA 180 mA (61) In an example of an eight-phase system employing the same parallel MOSFETs for one switch, the bias supply should be able to support the following total load current: Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 53 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 IVCC_8ph 2 u 8 u 2 u 100 nC u 100 kHz 8 u 5 mA 360 mA (62) The VCC AC bypass ceramic capacitor CVCC = 1 to approximately 2.2 µF, rated at least 16 V, must be placed close to the VCC and PGND pins. Similarly, a ceramic capacitor CVCCA = 1 µF, rated at least 16 V, must be placed close to the VCCA and AGND pins. Place a 24-Ω resistor between VCC and VCCA pins. 9.2.1.2.9 Boot Strap Select a ceramic capacitor CHB1 = CHB2 = 0.1 to approximately 0.22 µF, placed close to the HB and SW pins. The fast switching diode of the forward current rated at 1-A and reverse voltage not lower than VHV_max should be selected as the boot strap diode, through which the boot capacitor CHB1 or CHB2 is charged by VCC. To reduce the noise caused by the fast charging current, a 2-Ω to 5-Ω current limiting resistor must be placed in series with each boot diode. 9.2.1.2.10 RAMP Generators According to Equation 14, the ramp generator should be selected such that a peak voltage of 5 V is produced each cycle when the HV-port voltage is 48 V. Select CRAMP1 = CRAMP2 = 1 nF. Therefore, RRAMP Fsw 9.6 u CRAMP 9.6 100 kHz u 1 nF 96 k: (63) Choose the closest standard resistor value, namely: RRAMP1 = RRAMP2 = 95.3 kΩ. For optimal performance, CRAMP1 and CRAMP2 should be ceramic capacitors with tolerance not greater than 10%. Capacitors of the 5% or 1% C0G and NPO types are preferred. 9.2.1.2.11 OVP As shown in Figure 8-18 and Figure 8-19, the HV-Port and LV-Port overvoltage protection thresholds can be programmed by ROVPA and ROVPB, respectively. These resistor values are determined by Equation 64 and Equation 65. ROVPA 1.185 V u 3000 k: VHV_max 1.185 V 1.185 V u 3000 k: 70 V 1.185 V 51.66 k: ROVPB 1.185 V u 1000 k: VLV_max 1.185 V 1.185 V u 1000 k: 23 V 1.185 V 54.3 k: (64) (65) Select the closest standard resistor values. In this example, ROVPA = 51.1 kΩ, and ROVPB = 54.9 kΩ. 9.2.1.2.12 Dead Time To use the built-in adaptive dead time, the DT pin must be connected to VCCA pin. To program the dead time, follow Equation 15 to select the resistor RDT. To dynamically adjust the dead time with an external analog voltage signal, follow Equation 19. To dynamically adjust the dead time with an external PWM signal, follow Equation 20. In the example circuit, the nominal dead time is selected to be 55 ns. According to Equation 15, the programming resistor should be: tDT 54 RDT u 4 ns 16 ns k: (66) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com RDT SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 tDT 16 ns k: u1 4 ns 55 ns 16 ns k: u1 4 ns 9.75 k: (67) Select the standard value, RDT = 10 kΩ. 9.2.1.2.13 IOUT Monitors TI recommends making the following selections: RIOUT1 = RIOUT2 = 9.09 kΩ (68) CIOUT1 = CIOUT2 = 0.01 µF (69) Then the monitors' delay is determined by the following time constant: WIOUT RIOUT1 u CCIOUT1 9.09 k: u 0.01 PF 90.9 Ps (70) At full load, the DC component of the monitor voltage is determined by: VIOUT1 VIOUT2 § Imax u RCS ¨ © 200 : · 25 PA ¸ u RIOUT1 ¹ § 30 A u 1 m: ¨ 200 : © · 25 PA ¸ u 9.09 k: ¹ 1.591 V (71) Because the inductor ripple current is 23.8 A, according to Equation 11, the IOUT peak to peak ripple current is: 'IOUT1 Ipk pk u RCS 200 : 23.8 A u 1 m: 200 : 119 PA (72) The RC filter corner frequency is thus given by: FIOUT 1 6.28 u RIOUT u CIOUT 1 6.28 u 9.09 k: u 10 nF 1.75 kHz (73) The resulting peak-to-peak monitor ripple voltage is approximately determined by: 'VIOUT 'IOUT1u RIOUT u 10 § F · log¨ sw ¸ © FIOUT ¹ 119 PA u 9.09 k: u 10 § 100kHz · log¨ ¸ © 1.75kHz ¹ 19 mV (74) Which is approximately 1.1% peak-to-peak ripple on top of the full load DC monitor voltage. Increasing CIOUT value will further attenuate the ripple voltage, but also cause longer monitor delays. 9.2.1.2.14 UVLO Pin Usage The example circuit uses the UVLO pin as the master enable pin of the LM5170-Q1. However, the UVLO pin can also fulfill the function of undervoltage lockout, either the 48-V rail UVLO, or 12-V rail UVLO, or VCC UVLO. Assume the user implements the 48-V rail UVLO, and the low-side resistor RUVLO2 = 10 kΩ, the 48 V UVLO release threshold VUVLO = 24 V, and UVLO hysteresis is VHYS =2.4 V. Referring to Figure 8-29 and Equation 21, one can find that RUVLO1 is given by: RUVLO1 VUVLO 2.5 V u RUVLO2 2.5 V 24 V 2.5 V u 10 k: 2.5 V 86 k: (75) The final selection should select the closest standard resistor of RUVLO1 = 86.6 kΩ. And RUVLO3 should satisfy Equation 23, namely, Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 55 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 RUVLO3 VHYS RUVLO1 25 PA RUVLO1 1 RUVLO2 2.4 V 86.6 k: 25 PA 86.6 k: 1 10 k: 0.973 k: (76) Select the closest standard resistor, RUVLO1 = 976 Ω. If the user chooses to add the capacitor CUVLO = 1 nF, it leads to a delay time constant of 10 µs to filter possible noise at the at the UVLO pin. 9.2.1.2.15 VIN Pin Configuration The VIN pin must always be connected to the HV voltage rail. It is good practice to add a small RC filter to improve the VIN noise immunity, as shown in Figure 9-11. Usually the filter resistor selection is 10 to 20 Ω, and the bypass capacitor is 0.1 µF to 1.0 µF. HV-Port RVIN 10 VIN CVIN AGND 0.1~1.0 µF LM5170-Q1 Figure 9-11. VIN Pin Configuration 9.2.1.2.16 Loop Compensation Assuming the total resistance along the current path including the external power cables, PCB current tracks, and battery internal impedances is 50 mΩ, according to Equation 36, the compensation network for the inner current loop is determined by: ° ° °RCOMP °° ® ° ° ° ° °¯ 56 KFF u 2i u S u fCO u Lm 50 u Rcs u Gm CCOMP (RCS (RCS RS ) = Lm RS ) u RCOMP CHF 0.104 u 2i u S u10 kHz u 4.7 + 50 u 1 m u P$ 9 (50 m CCOMP 100 4.7 + P u N P N 147 nF 1.47 nF Submit Document Feedback (77) Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Selecting the closest standard values for the compensation network, namely, RCOMP1 = RCOMP2 = 634 Ω CCOMP1 = CCOMP2 = 150 nF CHF1 = CHF2 = 1 nF These initial component selections produce a total loop phase margin of 90°, which is larger than necessary. Fine tune the loop compensation by reselecting CCOMP1 = CCOMP2 = 15 nF, then the phase margin is 45° for an optimal dynamic performance. Figure 9-12 shows the Bode Plots of the power plant, the compensation gain, and the resulting total open loop. 60 Power Plant 40 Compensation Gain (dB) Total Loop 20 0 20 40 100 3 1u10 4 1u10 5 1u10 6 1u10 180 Phase (deg) 150 120 90 60 30 0 100 3 1u10 4 1u10 5 1u10 6 1u10 Frequency (Hz) Figure 9-12. Bode Plots of the Example Converter 9.2.1.2.17 Soft Start Soft start can be programmed with a ceramic capacitor CSS. Note that CSS also determines the retry frequency when the converter is an under overvoltage condition (OVPA or OVPB). Because the soft start completes when the SS pin voltage reaches approximately 5 V, the capacitor CSS can be chosen by Equation 78 to limit the full load start-up time within ΔTSS = 2 ms: Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 57 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 CSS 25 PA u 'TSS 5V 25 PA u 2 ms 5V 10 nF (78) Select the closest standard ceramic capacitor, that is, CSS = 10 nF. 9.2.1.2.18 ISET Pins To control the current setting by an analog voltage, ground the ISETD pin. To control the current setting by a PWM signal, there are two options to choose. The first option is to use the built-in ISETD-to-ISETA decoder as shown in Figure 8-4. The PWM duty cycle to ISETA voltage conversion ratio satisfies Equation 8. The selection of CISETA and FISETD should be constrained by Equation 1 and Equation 4. The advantages of this option include convenience and current control accuracy. The drawback is the delay it may cause. Another option is to use an external two-stage RC filter to convert the PWM ISETD signal to a DC voltage feeding the ISETA pin as shown in Figure 9-13. To achieve the same ISETA ripple voltage, this option only requires CISETA =1.5 nF, and the delay time of this two-stage filter is only 10% of the built-in decoder, or 15 µs versus the built-in decoder’s 150 µs. The drawback of this option is the conversion errors if the PWM signal voltage levels are not well regulated. This option is more suitable for operation under a closed digital outer voltage loop because the ISETD to ISETA conversion error can be readily compensated by the closed outer voltage loop. ISETD PWM 10 k 10 k LM5170-Q1 ISETA 1.5 nF 1.5 nF ISETD AGND Figure 9-13. Two-Stage RC Filter to Convert the PWM into an Analog Voltage at the ISETA Pin 58 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 9.2.1.3 Application Curves Figure 9-14. Channel Inductor Current and IOUT Tracking ISETA Command Figure 9-15. Diode Emulation Prevents Negative Current Figure 9-16. Channel Inductor Current and Monitor Responses to Dynamic DIR Change Figure 9-17. Start-Up Sequence Following UVLO Enable Figure 9-18. nFAULT Shutdown Latch Figure 9-19. Boot Capacitor Pre-Charge During Start-Up in Buck Mode Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 59 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 Figure 9-20. Dual-Channel Interleaving Operation: Buck Mode Figure 9-21. Dual-Channel Interleaving Operation: Boost Mode Figure 9-22. LV-Port OVP: Buck Mode Figure 9-23. HV-Port OVP: Boost Mode 10 Power Supply Recommendations The LM5170-Q1-based converter is designed to operate with two differential voltage rails like the 48-V and 12-V dual battery system, or a storage system having a battery on one end and the Super-Cap on the other end. When operating with bench power supplies, each supply should be capable of sourcing and sinking the maximum operating current. This may require to parallel an Electronic load (E-Load) with the bench power supply (PS) to emulate the batteries, as shown in Figure 10-1. It can also be used with a voltage source on one end and a load on the other end if the outer voltage control loop is closed. The outer voltage loop can be implemented either with digital means like an MCU or with analog circuit, as shown in Figure 9-6 and Figure 9-7. V12 V48 LM5170-Q1 Bi-Directional Converter + - RTN E-Load + - RTN PS PS E-Load Copyright © 2016, Texas Instruments Incorporated Figure 10-1. Emulated Dual Battery System With Bench Power Supplies and E-Loads 60 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 11 Layout 11.1 Layout Guidelines Careful PCB layout is critical to achieve low EMI and stable power supply operation as well as optimal efficiency. Make the high frequency current loops as small as possible, and follow these guidelines of good layout practices: 1. For high power board design, use at least a 4-layer PCB of 2-oz or thicker copper planes. Make the first inner layer a ground plane that is adjacent to the top layer on which the power components are installed, and use the second inner layer for the critical control signals including the current sense, gate drive, commands, and so forth. The ground plane between the signal and top layers helps shield switching noises on the top layer away from affecting the control signals. 2. Optimize the component placements and orientations before routing any traces. Place the power components such that the power flow from port to port is direct, straight and short. Avoid making the power flow path zigzag on the board. 3. Identify the high frequency AC current loops. In the bidirectional converter, the AC current loop of each channel is along the path of the HV-port rail capacitors, high-side MOSFET, low-side MOSFET, and back to the HV-port rail capacitors’ return. Place these components such that the current flow path is short, direct and the special area enclosed by the loop is minimized. 4. Place the power circuit symmetrically between CH-1 and CH-2. Split the HV-port rail capacitors and LV-port rail capacitors evenly between CH-1 and CH-2. 5. If more than one LM5170-Q1 is used on the same PCB for multi phases, place the circuits of each LM5170Q1 in the similar pattern. 6. Use adequate copper for the power circuit, so as to minimize the conductions losses on high-current PCB tracks. Adequate copper can also help dissipate the heat generated by the power components, especially the power inductors, power MOSFETs, and current sense resistors. However, pay attention to the polygon of the switch node, which connects the high-side MOSFET source, low-side MOSFET drain, power inductor, and the controller SW pin. The switch node polygon sees high dv/dt during switching operation. To minimize the EMI emission by the switch node polygon, make its size sufficient but not excessive to conduct the switched current. 7. Use appropriate number of via holes to conduct current to, and heat through, the inner layers. 8. Always separate the power ground from the analog ground, and make a single point connection of the power ground, analog ground, and the EP pad, at the location of the PGND pin. 9. Minimize current-sensing errors by routing each pair of CSA and CSB traces using a kelvin-sensing directly across the current sense resistors. The pair of traces must be routed closely side by side for good noise immunity. 10. Route sensitive analog signals of the CS, IOUT, COMP, OVPA, and OVPB pins away from the high-speed switching nodes (HB, HO, LO, and SW). 11. Route the paired gate drive traces, namely the pairs of HO1 and SW1, HO2 and SW2, LO1 and return, and LO2 and return, closely side by side. Route CH-1 gate drive traces in symmetry with CH-2’s. 12. Place the IC setting, programming and controlling components as close as possible to the corresponding pins, including the following component: ROSC, RDT, RIPK, CRAMP1, CRAMP2, ROVPA, ROVPB, CISETA, CCOMP1, RCOMP2, CCOMP1, CCOPM2, CHF1, and CHF2. 13. Place the bypass capacitors as close as possible to the corresponding pins, including CVIN, CVCC, CVCCA, CHB1, CHB2, COPVA, COVPB, as well as the 100-pF current sense common-mode bypassing capacitors. 14. Flood each layer with copper to take up the empty areas for optimal thermal performance. 15. Apply heat sink to components as necessary according to the system requirements. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 61 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 11.2 Layout Examples The following figures are some examples illustrating these layout guidelines. For the detailed PCB layout artwork of the LM5170-Q1 Evaluation Module (LM5170EVM-BIDIR), please refer to the LM5170-Q1 EVM User's Guide (SNVU543). GND S D GND L G LV(+12 V) G HV(+48 V) RCS S G D GND GND S D G HV-PORT S D G S TVS S LV(+12 V) Circuit Breaker S G LV-PORT D D LV(+12 V) CH-1 AC Loop G D RCS HV(+48 V) GND CH-2 AC Loop S D LM5170-Q1 Controller L G Figure 11-1. A Layout Example of Dual-Channel Power Circuit Placement 62 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 S D L G CH-1 HV(+48 V) HO1 SW1 LO1 PGND S G GND PGND LO2 SW2 HO2 GND S G To LM5170-Q1 D D HV(+48 V) S D L CH-2 G Figure 11-2. A Layout Example of MOSFET Gate Drive Routing RCS To LM5170-Q1 (a) Kelvin Contact of Resistor without Sense Pins RCS To LM5170-Q1 (b) Kelvin Contact of Resistor with Sense Pins Figure 11-3. A Layout Example of Current Sense Routing Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 63 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 To AGND From VCC To CH-1 Current Sense To MCU Or System Controller OVPB COMP1 nFAULT IOUT1 RAMP1 OPT IPK VCCA NC BRKS From UVLO CSB1 CSA1 From nFAULT BRKG From OPT SW1 IOUT2 HB1 EN1 HO1 To CH-1 MOSFETs NC SYNCIN LO1 SYNCOUT LM5170-Q1 EP ISETD VCC To +10V Supply EN2 PGND DIR LO2 To CH-2 MOSFETs SS COMP2 UVLO OVPA RAMP2 NC SW2 VIN DT NC HB2 VINX HO2 OSC NC AGND CSB2 NC CSA2 ISETA Single Point Ground Connection To CH-2 Current Sense To AGND Figure 11-4. A Layout Example of LM5170-Q1 Critical Signal Routing 64 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 LM5170-Q1 www.ti.com SNVSAQ6D – NOVEMBER 2016 – REVISED AUGUST 2021 12 Device and Documentation Support 12.1 Device Support 12.1.1 Development Support For development support, see the following: • LM25118-Q1 • LM5118-Q1 • LM5001-Q1 • LM5160-Q1 • LM5161-Q1 12.2 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. Click on Subscribe to updates to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 12.3 Support Resources TI E2E™ support forums are an engineer's go-to source for fast, verified answers and design help — straight from the experts. Search existing answers or ask your own question to get the quick design help you need. Linked content is provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. 12.4 Trademarks TI E2E™ is a trademark of Texas Instruments. All trademarks are the property of their respective owners. 12.5 Electrostatic Discharge Caution This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. 12.6 Glossary TI Glossary This glossary lists and explains terms, acronyms, and definitions. 13 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: LM5170-Q1 65 PACKAGE OPTION ADDENDUM www.ti.com 9-Dec-2021 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) LM5170QPHPRQ1 ACTIVE HTQFP PHP 48 1000 RoHS & Green Call TI Level-3-260C-168 HR -40 to 150 LM5170Q1 LM5170QPHPTQ1 ACTIVE HTQFP PHP 48 250 RoHS & Green NIPDAU Level-3-260C-168 HR -40 to 150 LM5170Q1 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of