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LP8862QPWPRQ1

LP8862QPWPRQ1

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    TSSOP20

  • 描述:

    LP8862-Q1 HIGH-PERFORMANCE 2-CHA

  • 数据手册
  • 价格&库存
LP8862QPWPRQ1 数据手册
Order Now Product Folder Support & Community Tools & Software Technical Documents LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 LP8862-Q1 Low-EMI Automotive LED Driver With Two 160-mA Channels 1 Features 3 Description • • The LP8862-Q1 is an automotive high-efficiency, lowEMI, easy-to-use LED driver with integrated DC-DC converter. The DC-DC supports both boost and SEPIC modes of operation. The device has two highprecision current sinks that can provide high dimming ratio brightness control with a PWM input signal. 1 • • • • • • Qualified for Automotive Applications AEC-Q100 Qualified With the Following Results: – Device Temperature Grade 1: –40°C to +125°C Ambient Operating Temperature Input Voltage Operating Range 4.5 V to 40 V Two High-Precision Current Sinks – Current Matching 1% (Typical) – LED String Current up to 160 mA per Channel – Dimming Ratio of 10 000:1 at 100 Hz Integrated Boost/SEPIC Converter for LED String Power – Output Voltage up to 45 V – Switching Frequency 300 kHz to 2.2 MHz – Switching Synchronization Input – Spread Spectrum for Lower EMI Power-Line FET Control for Inrush Current Protection and Standby Energy Saving Extensive Fault Detection Features – Fault Output – Input Voltage OVP, UVLO, and OCP – Open and Shorted LED Fault Detection – Thermal Shutdown Minimum Number of External Components The boost/SEPIC converter has an adaptive output voltage control based on the LED current sink headroom voltages. This feature minimizes power consumption by adjusting the voltage to the lowest sufficient level in all conditions. DC-DC supports spread spectrum for switching frequency and an external synchronization with a dedicated pin. A widerange adjustable frequency allows the LP8862-Q1 to avoid disturbance for AM radio band. The input voltage range for the LP8862-Q1 is from 4.5 V to 40 V to support automotive stop/start and load dump conditions. The device supports PWM brightness dimming ratio of 10 000:1 for 100-Hz input PWM frequency. The LP8862-Q1 integrates extensive fault detection features. The device has an option to drive an external p-FET to disconnect the input supply from the system in the event of a fault. This feature also reduces inrush current and standby power consumption. Device Information(1) PART NUMBER PACKAGE LP8862-Q1 2 Applications • BODY SIZE (NOM) HTSSOP (20) 6.50 mm × 4.40 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. Backlight for: – Automotive Infotainment – Automotive Instrument Clusters – Smart Mirrors – Heads-Up Displays (HUD) – Central Information Displays (CID) – Audio-Video Navigation (AVN) Simplified Schematic VIN RISENSE 4.5...40 V L1 Q1 D1 CIN BOOST VOUT up to 45 V COUT RGS R2 SW SD VSENSE_N FB CFB VIN CIN System Efficiency CLDO RFSET LP8862-Q1 OUT1 FSET OUT2 90 System Efficiency (%) Up to 160 mA/string LDO 95 R1 SYNC 85 BRIGHTNESS 80 EN PWM VDDIO/EN FAULT 75 FAULT ISET 70 PGND GND PAD RISET VDDIO 65 VIN=5V VIN=8V VIN=12V VIN=16V 60 55 Copyright © 2016, Texas Instruments Incorporated 50 0 10 20 30 40 50 60 Brightness (%) 70 80 90 100 D001 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com Table of Contents 1 2 3 4 5 6 7 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Device Comparison Table..................................... Pin Configuration and Functions ......................... Specifications......................................................... 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 8 1 1 1 2 3 4 6 Absolute Maximum Ratings ...................................... 6 ESD Ratings.............................................................. 6 Recommended Operating Conditions....................... 6 Thermal Information .................................................. 7 Electrical Characteristics .......................................... 7 Internal LDO Electrical Characteristics ..................... 7 Protection Electrical Characteristics ......................... 7 Power Line FET Control Electrical Characteristics ... 8 Current Sinks Electrical Characteristics.................... 8 PWM Brightness Control Electrical Characteristics 8 Boost or SEPIC Converter Characteristics ............. 8 Logic Interface Characteristics................................ 9 Typical Characteristics .......................................... 10 Detailed Description ............................................ 11 8.1 8.2 8.3 8.4 9 Overview ................................................................. Functional Block Diagram ....................................... Feature Description................................................. Device Functional Modes........................................ 11 12 13 20 Application and Implementation ........................ 22 9.1 Application Information............................................ 22 9.2 Typical Applications ................................................ 22 10 Power Supply Recommendations ..................... 28 11 Layout................................................................... 29 11.1 Layout Guidelines ................................................. 29 11.2 Layout Example .................................................... 30 12 Device and Documentation Support ................. 31 12.1 12.2 12.3 12.4 12.5 12.6 12.7 Third-Party Products Disclaimer ........................... Documentation Support ........................................ Receiving Notification of Documentation Updates Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 31 31 31 31 31 31 31 13 Mechanical, Packaging, and Orderable Information ........................................................... 31 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision C (April 2017) to Revision D Page • Enhanced descriptions for pins 3, 10, and 16 in Pin Functions table .................................................................................... 5 • Deleted last line of Brightness Control subsection ............................................................................................................... 15 Changes from Revision B (July 2016) to Revision C Page • Deleted "IOUT = 100 mA" from tON/OFF row of Table 7.10 ........................................................................................................ 8 • Changed "0.5" from MAX to TYP column in tON/OFF row of Table 7.10 ................................................................................. 8 • Added table note 1 for Tables 7.10 and 7.11 ......................................................................................................................... 8 • Deleted "Initial DC-DC voltage is about 88% of VMAX BOOST." from Integrated DC-DC Converter. ....................................... 13 • Changed Equation 1; add "K" eq definitions for Equation 1 and paragraph after Figure 7 ................................................. 13 • Added new paragraph before Internal LDO; changed Equation 3 ....................................................................................... 15 • Changed "less then" to "less than" - correction of typo........................................................................................................ 24 2 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 Changes from Revision A (November 2015) to Revision B Page • Changed "Output Current" to "LED String Current" .............................................................................................................. 1 • Changed "Dimming Ratio of 10 000:1 at 200 Hz" to "Dimming Ratio of 10 000:1 at 100 Hz" .............................................. 1 • Deleted some bullets from Features ..................................................................................................................................... 1 • Added some bullets to Features and minor revisions to wording........................................................................................... 1 • Added several new Applications ............................................................................................................................................ 1 • Changed "The high switching frequency" to "A wide-range adjustable frequency" .............................................................. 1 • Added table ........................................................................................................................................................................... 1 • Added Device Comparison table ........................................................................................................................................... 3 Changes from Original (November 2015) to Revision A • Page Changed device from product preview to production data .................................................................................................... 1 5 Device Comparison Table VIN range Number of LED channels LED current / channel LP8860-Q1 LP8862-Q1 LP8861-Q1 TPS61193-Q1 TPS61194-Q1 TPS61196-Q1 3 V to 48 V 4.5 V to 45 V 4.5 V to 45 V 4.5 V to 45 V 4.5 V to 45 V 8 V to 30 V 4 2 4 3 4 6 150 mA 160 mA 100 mA 100 mA 100 mA 200 mA I2C/SPI support Yes No No No No No SEPIC support No Yes Yes Yes Yes No Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 3 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 6 Pin Configuration and Functions PWP Package 20-Pin TSSOP Top View VIN 1 20 VSENSE_N LDO 2 19 SD FSET 3 18 SW VDDIO/EN 4 17 PGND FAULT 5 16 FB SYNC 6 15 OUT1 PWM 7 14 OUT2 NC 8 13 NC GND 9 12 NC ISET 10 11 GND EP* *EXPOSED PAD 4 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 Pin Functions PIN NUMBER NAME 1 VIN 2 LDO 3 FSET 4 TYPE (1) DESCRIPTION A Input power pin as well as the positive input for an optional current sense resistor. A Output of internal LDO; connect a 1-μF decoupling capacitor between this pin and noise-free ground. A DC-DC (boost or SEPIC) switching-frequency-setting resistor; for normal operation, resistor value from 24 kΩ to 219 kΩ must be connected between this pin and ground. VDDIO/EN I Enable input for the device as well as supply input (VDDIO) for digital pins 5 FAULT OD 6 SYNC 7 PWM 8 NC 9 GND 10 ISET 11 12 Fault signal output. If unused, this pin may be left floating. I Input for synchronizing boost. If synchronization is not used, connect this pin to GND to disable spread spectrum or to VDDIO/EN to enable spread spectrum. I PWM dimming input. No internal connection G Ground. A LED current setting resistor; for normal operation, resistor value from 24 kΩ to 129 kΩ must be connected between this pin and ground. GND G Ground. NC — No internal connection 13 NC — No internal connection 14 OUT2 A Current sink output. This pin must be connected to GND if not used. 15 OUT1 A Current sink output. This pin must be connected to GND if not used. 16 FB A DC-DC (boost or SEPIC) feedback input; for normal operation this pin must be connected to the middle of a resistor divider between VOUT and ground using feedback resistor values from 5 kΩ to 150 kΩ. 17 PGND G DC-DC (boost or SEPIC) power ground. 18 SW A DC-DC (boost or SEPIC) switch pin. 19 SD A Power-line FET control. 20 VSENSE_N A Input current sense pin. (1) A: Analog pin, G: Ground pin, P: Power pin, I: Input pin, I/O: Input/Output pin, O: Output pin, OD: Open Drain pin Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 5 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 7 Specifications 7.1 Absolute Maximum Ratings Over operating free-air temperature range (unless otherwise noted) (1) (2) Voltage on pins MIN MAX VIN, VSENSE_N, SD, SW, FB –0.3 50 OUT1, OUT2 –0.3 45 LDO, SYNC, FSET, ISET, PWM, VDDIO/EN, FAULT –0.3 5.5 Continuous power dissipation (3) UNIT V Internally Limited (4) –40 125 ºC Junction temperature range TJ (4) –40 150 ºC See (5) ºC 150 °C Ambient temperature range TA Maximum lead temperature (soldering) Storage temperature, Tstg (1) (2) (3) (4) (5) –65 Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltages are with respect to the potential at the GND pins. Internal thermal shutdown circuitry protects the device from permanent damage. Thermal shutdown engages at TJ = 165°C (typical) and disengages at TJ = 145°C (typical). In applications where high power dissipation and/or poor package thermal resistance is present, the maximum ambient temperature may have to be derated. Maximum ambient temperature (TA-MAX) is dependent on the maximum operating junction temperature (TJ-MAX-OP = 150°C), the maximum power dissipation of the device in the application (PD-MAX), and the junction-to ambient thermal resistance of the part/package in the application (RθJA), as given by the following equation: TA-MAX = TJ-MAX-OP – (RθJA × PD-MAX ). For detailed soldering specifications and information, please refer to the PowerPAD™ Thermally Enhanced Package Application Note (SLMA002). 7.2 ESD Ratings VALUE Human-body model (HBM), per AEC Q100-002 (1) V(ESD) (1) Electrostatic discharge Charged-device model (CDM), per AEC Q100-011 UNIT ±2000 Corner pins (1, 10, 11, 20) ±750 Other pins ±500 V AEC Q100-002 indicates that HBM stressing shall be in accordance with the ANSI/ESDA/JEDEC JS-001 specification. 7.3 Recommended Operating Conditions Over operating free-air temperature range (unless otherwise noted) (1) VIN Voltage on pins (1) 6 MIN MAX 4.5 45 VSENSE_N, SD, SW 0 45 OUT1, OUT2 0 40 FB, FSET, LDO, ISET, VDDIO/EN, FAULT 0 5.25 SYNC, PWM 0 VDDIO/EN UNIT V All voltages are with respect to the potential at the GND pins. Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 7.4 Thermal Information LP8862-Q1 THERMAL METRIC (1) PWP (TSSOP) UNIT 20 PINS RθJA Junction-to-ambient thermal resistance (2) 44.2 °C/W RθJC(top) Junction-to-case (top) thermal resistance 26.5 °C/W RθJB Junction-to-board thermal resistance 22.4 °C/W ψJT Junction-to-top characterization parameter 0.9 °C/W ψJB Junction-to-board characterization parameter 22.2 °C/W RθJC(bot) Junction-to-case (bottom) thermal resistance 2.5 °C/W (1) (2) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. Junction-to-ambient thermal resistance is highly application and board-layout dependent. In applications where high maximum power dissipation exists, special care must be paid to thermal dissipation issues in board design. 7.5 Electrical Characteristics TJ = −40°C to 125°C (unless otherwise noted) (1) (2). PARAMETER TEST CONDITIONS Standby supply current Device disabled, VVDDIO/EN = 0 V, VIN = 12 V Active supply current VIN = 12 V, VOUT = 26 V, output current 160 mA/channel, converter ƒSW = 300 kHz Power-on reset rising threshold LDO pin voltage. Output of the internal LDO or an external supply input (VDD). VPOR_F Power-on reset falling threshold LDO pin voltage. Output of the internal LDO or an external supply input (VDD). TTSD Thermal shutdown threshold TTSD_HYST Thermal shutdown hysteresis IQ VPOR_R (1) (2) MIN TYP MAX UNIT 4.5 20 μA 5 12 mA 2.7 V 1.5 150 165 175 °C 20 All voltages are with respect to the potential at the GND pins. Min and Max limits are specified by design, test, or statistical analysis. 7.6 Internal LDO Electrical Characteristics TJ = −40°C to 125°C (unless otherwise noted). PARAMETER VLDO Output voltage VDR Dropout voltage ISHORT Short circuit current TEST CONDITIONS VIN = 12 V MIN TYP MAX UNIT 4.15 4.3 4.45 V 120 220 430 mV 50 mA 7.7 Protection Electrical Characteristics TJ = −40°C to 125°C (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX 41 42 44 UNIT V 2.7 3.2 3.7 A VOVP VIN OVP threshold voltage IOCP VIN OCP current VUVLO VIN UVLO 4.0 V VUVLO_HYS VIN UVLO hysteresis 100 mV RSENSE = 50 mΩ T LED short detection threshold 5.6 6 7 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 V 7 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 7.8 Power Line FET Control Electrical Characteristics TJ = −40°C to 125°C (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX UNIT VSENSE_N pin leakage current VVSENSE_N = 45 V 0.1 3 µA SD leakage current VSD = 45 V 0.1 3 µA 230 283 µA SD pulldown current 185 7.9 Current Sinks Electrical Characteristics TJ = −40°C to 125°C (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX 0.1 5 ILEAKAGE Leakage current Outputs OUT1 and OUT2, VOUT# = 45 V IMAX Maximum current OUT1, OUT2 IOUT Output current accuracy IOUT = 160 mA IMATCH Output current matching (1) IOUT = 160 mA, PWM duty =100% 1% 5% VSAT Saturation voltage (2) IOUT = 160 mA , VLDO = 4.3 V 0.4 0.7 (1) (2) 160 −5% UNIT µA mA 5% V Output Current Accuracy is the difference between the actual value of the output current and programmed value of this current. Matching is the maximum difference from the average. For the constant current sinks on the part (OUT1, OUT2), the following are determined: the maximum output current (MAX), the minimum output current (MIN), and the average output current of all outputs (AVG). Matching number is calculated: (MAX-MIN)/AVG. The typical specification provided is the most likely norm of the matching figure for all parts. LED current sinks were characterized with 1-V headroom voltage. Note that some manufacturers have different definitions in use. Saturation voltage is defined as the voltage when the LED current has dropped 10% from the value measured at 1 V. 7.10 PWM Brightness Control Electrical Characteristics TJ = −40°C to 125°C (unless otherwise noted). PARAMETER ƒPWM PWM input frequency tON/OFF Minimum on/off time (1) (1) TEST CONDITIONS MIN TYP MAX 100 20 000 0.5 UNIT Hz µs This specification is not ensured by ATE. 7.11 Boost or SEPIC Converter Characteristics TJ = −40°C to 125°C (unless otherwise noted). Unless otherwise specified: VIN = 12 V, EN/VDDIO = 3.3 V, L = 22 μH, CIN = 2 × 10 μF ceramic and 33 μF electrolytic, COUT = 2 × 10-μF ceramic and 33-μF electrolytic, D = NRVB460MFS, ƒSW = 300 kHz. PARAMETER TEST CONDITIONS VIN Input voltage VOUT Output voltage ƒSW_MIN Minimum switching frequency (central frequency if spread spectrum is enabled) ƒSW_MAX Maximum switching frequency (central frequency if spread spectrum is enabled) VOUT/VIN Conversion ratio MIN TYP MAX UNIT 4.5 40 V 6 45 V 300 kHz 2 200 kHz Defined by RFSET resistor 10 (1) ƒSW ≥ 1.15 MHz TOFF Minimum switch OFF time ISW_MAX SW current limit RDSON FET RDSON fSYNC External SYNC frequency tSYNC_ON_MIN External SYNC minimum on time (1) 150 ns tSYNC_OFF_MIN External SYNC minimum off time (1) 150 ns (1) 8 55 1.8 Pin-to-pin ns 2 2.2 A 240 400 mΩ 2 200 kHz 300 This specification is not ensured by ATE. Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 7.12 Logic Interface Characteristics TJ = −40°C to 125°C (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX UNIT LOGIC INPUT VDDIO/EN VIL Input low level VIH Input high level II Input current 0.4 1.65 −1 5 30 V µA LOGIC INPUT SYNC/FSET, PWM VIL Input low level VIH Input high level II Input current 0.2 × VDDIO/EN 0.8 × VDDIO/EN −1 V 1 μA 0.5 V 1 μA LOGIC OUTPUT FAULT VOL Output low level Pullup current 3 mA ILEAKAGE Output leakage current V = 5.5 V 0.3 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 9 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 7.13 Typical Characteristics Unless otherwise specified: D = NRVB460MFS, T = 25ºC 900 900 Boost Output Current (mA) 1000 Boost Output Crurrent (mA) 1000 800 700 600 500 Vboost = 22 V 400 Vboost = 30 V 300 800 700 600 500 Vboost = 22 V 400 Vboost = 30V 300 Vboost = 37 V Vboost = 37 V 200 200 5 10 15 20 25 30 Input Voltage (V) 5 ƒSW = 300 kHz L = 33 μH DC load (PWM = 100%) CIN and COUT = 33 µF + 2 × 10 µF (ceramic) 900 Boodt Output Current (mA) 900 800 700 600 500 Vboost = 22 V Vboost = 30 V C002 800 700 600 500 Vboost = 22 V 400 Vboost = 30 V 300 Vboost = 37 V 200 200 5 10 15 20 25 30 Input Voltage (V) ƒSW = 1.5 MHz L = 8.2 μH CIN and COUT = 2 × 10 µF (ceramic) 5 10 DC load (PWM = 100%) 15 20 25 Input Voltage (V) C003 ƒSW = 2.2 MHz L = 4.7 μH CIN and COUT = 2 × 10 µF (ceramic) Figure 3. Maximum Boost Current 30 C004 DC load (PWM = 100%) Figure 4. Maximum Boost Current 160 2200 140 1800 120 fSW (kHz) LED Output Current (mA) 30 DC load (PWM = 100%) Vboost = 37 V 100 80 60 20 20 1400 1000 600 40 200 20 40 60 80 100 120 140 RISET (k:) 160 180 200 60 100 140 180 RFSET (k ) 220 220 C009 D001 Figure 5. LED Current vs RISET 10 25 Figure 2. Maximum Boost Current 1000 300 20 ƒSW = 800 kHz L = 15 μH CIN and COUT = 2 × 10 µF (ceramic) Figure 1. Maximum Boost Current 400 15 Input Voltage (V) 1000 Boost Output Current (mA) 10 C001 Figure 6. Boost Switching Frequency fSW vs RFSET Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 8 Detailed Description 8.1 Overview The LP8862-Q1 is a highly integrated LED driver for automotive infotainment, lighting systems, and mediumsized LCD backlight applications. It includes a DC-DC with an integrated FET, supporting both boost and SEPIC modes, an internal LDO enabling direct connection to battery without need for a pre-regulated supply, and two LED current sinks. A VDDIO/EN pin provides the supply voltage for digital IOs (PWM and SYNC inputs) and at the same time enables the device. The switching frequency on the DC-DC regulator is set by a resistor connected to the FSET pin. The maximum output voltage of the DC-DC is set by a resistive divider connected to the FB pin. For best efficiency the output voltage is adapted automatically to the minimum necessary level needed to drive the LED strings. This is done by monitoring LED output voltage drop in real time. For EMI reduction and control two optional features are available: • Spread spectrum, which reduces EMI noise around the switching frequency and its harmonic frequencies • DC-DC can be synchronized to an external frequency connected to SYNC pin The two constant current sinks OUT1 and OUT2 provide LED current up to 160 mA. Value for the current per OUT pin is set with a resistor connected to ISET pin. Unused current sink must be connected to ground. Grounded sink is disabled and excluded from adaptive output voltage control and LED string fault detection. Brightness is controlled with the PWM input. Frequency range for the input PWM is from 100 Hz to 20 kHz. LED output PWM follows the input PWM so the output frequency is equal to the input frequency. The LP8862-Q1 has extensive fault detection features: • Open-string and shorted LED detections – LED fault detection prevents system overheating in case of open or short in some of the LED strings • VIN input overvoltage protection – Threshold sensing from VIN pin • VIN input undervoltage protection – Threshold sensing from VIN pin • VIN input overcurrent protection – Threshold sensing across RISENSE resistor • Thermal shutdown in case of die overtemperature Fault condition is indicated with the FAULT output pin. Additionally, the LP8862-Q1 supports control for an optional power-line FET allowing further protection by disconnecting the device from power-line in fault condition. With the power-line FET control it possible to protect device itself, DC-DC external components and LEDs in case of shorted VOUT and too-high VIN voltage. Power-line FET control also features soft-start which reduces the peak current from the power-line during start-up. Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 11 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 8.2 Functional Block Diagram RISENSE VIN L Q D RGS CIN COUT CIN BOOST VIN VSENSE_N VOUT SD POWER-LINE FET CONTROL LDO LDO CLDO SW SYNC RFSET PGND BOOST CONTROLLER FSET R1 FB RISET 2 x LED CURRENT SINK ISET CURRENT SETTING R2 OUT1 OUT2 PWM VDDIO/EN FAULT DIGITAL BLOCKS (FSM, ADAPTIVE VOLTAGE CONTROL, FAULT DETECTION etc.) VDDIO GND ANALOG BLOCKS (CLOCK GENERATOR, VREF, TSD etc.) EXPOSED PAD 12 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 8.3 Feature Description 8.3.1 Integrated DC-DC Converter The LP8862-Q1 DC-DC converter generates supply voltage for the LEDs and can operate in boost mode or in SEPIC mode. The maximum output voltage VOUT_MAX is defined by an external resistive divider (R1, R2). VOUT_MAX must be chosen based on the maximum voltage required for LED strings. Recommended maximum voltage is about 30% higher than maximum LED string voltage. DC-DC output voltage is adjusted automatically based on LED current sink headroom voltage. Maximum, minimum, and initial boost voltages can be calculated with Equation 1: · §V VBOOST ¨ BG K u 0.0387 ¸ u R1 VBG R2 © ¹ where • • • • • • VBG = 1.2 V R2 recommended value is 130 kΩ Resistor values are in kΩ K = 1 for maximum adaptive boost voltage (typical) K = 0 for minimum adaptive boost voltage (typical) K = 0.88 for initial boost voltage (typical) (1) 45 Maximum Converter Output Voltage (V) 40 35 30 25 20 15 10 200 300 400 500 600 700 800 900 1000 R1 (k ) C008 Figure 7. Maximum Converter Output Voltage vs R1 Resistance Alternatively, a T-divider can be used if resistance less than 100 kΩ is required for the external resistive divider. Refer to Using the LP8862-Q1 Evaluation Module for details. The converter is a current mode DC-DC converter, where the inductor current is measured and controlled with the feedback. Switching frequency is adjustable between 300 kHz and 2.2 MHz with RFSET resistor as shown in Equation 2: ƒSW = 67600/ (RFSET + 6.4) where • • ƒSW is switching frequency, kHz RFSET is frequency setting resistor, kΩ (2) Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 13 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com Feature Description (continued) In most cases lower frequency has higher system efficiency. DC-DC parameters are chosen automatically according to the selected switching frequency (see Table 2). In boost mode a 15-pF capacitor CFB must be placed across resistor R1 when operating in 300-kHz to 500-kHz range (see Figure 19). When operating in 1.8MHz to 2.2-MHz range CFB = 4.7 pF. D VIN VOUT CIN COUT R1 SW OCP ADAPTIVE VOLTAGE CONTROL RC filter FB R2 LIGHT LOAD GM S R R + CURRENT SENSE OVP R R PGND SYNC FSET GM FSET CTRL BOOST OSCILLATOR RFSET OFF/BLANK TIME PULSE GENERATOR BLANK TIME CURRENT RAMP GENERATOR Figure 8. Boost Block Diagram DC-DC can be driven by an external SYNC signal between 300 kHz…2.2 MHz (Table 1). If the external synchronization input disappears, DC-DC continues operation at the frequency defined by RFSET resistor. When external frequency disappears and SYNC pin level is low, DC-DC continues operation without spread spectrum immediately. If SYNC remains high, DC-DC continues switching with spread spectrum enabled after 256 µs. External SYNC frequency must be 1.2…1.5 times higher than the frequency defined by RFSET resistor. Minimum frequency setting with RFSET is 250 kHz to support a 300-kHz external clock. The optional spread spectrum feature (±3% from central frequency, 1-kHz modulation frequency) reduces EMI noise at the switching frequency and its harmonic frequencies. When external synchronization is used, internal spread spectrum feature is not available. Table 1. DC-DC Synchronization Mode SYNC PIN INPUT Spread spectrum disabled High Spread spectrum enabled 300...2200 kHz frequency 14 MODE Low Spread spectrum disabled, external synchronization mode Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 Table 2. DC-DC Parameters (1) RANGE FREQUENCY (kHz) TYPICAL INDUCTANCE (µH) TYPICAL INPUT AND OUTPUT CAPACITORS (µF) MINIMUM SWITCH OFF TIME (ns) (2) BLANK TIME (ns) CURRENT RAMP (A/s) CURRENT RAMP DELAY (ns) 1 300...480 33 2 × 10 (ceramic) + 33 (electrolytic) 150 95 24 550 2 480...1150 15 10 (ceramic) + 33 (electrolytic) 60 95 43 300 3 1150...1650 10 3 × 10 (ceramic) 40 95 79 0 4 1650...2200 4.7 3 × 10 (ceramic) 40 70 145 0 (1) (2) Parameters are for reference only Due to current-sensing comparator delay the actual minimum off time is 6 ns (typical) longer than in the table. The converter SW pin DC current is limited to 2 A (typical). To support warm start transient condition the current limit is automatically increased to 2.5 A for a short period of 1.5 seconds when a 2-A limit is reached. NOTE Application condition where the 2-A limit is exceeded continuously is not allowed. In this case the current limit would be 2 A for 1.5 seconds followed by 2.5-A limit for 1.5 seconds, and this 3-second period repeats. To keep switching voltage within safe levels there is a 48-V limit comparator in the event that FB loop is broken. 8.3.2 Internal LDO The internal LDO regulator converts the input voltage at VIN to a 4.3-V output voltage for internal use. Connect LDO output with a minimum of 1-μF ceramic capacitor to ground as close to the LDO pin as possible. If an external voltage higher than 4.5 V is connected to LDO pin, the internal LDO is disabled, and the internal circuitry is powered from the external power supply. VIN and VSENSE_N pins must be connected to the same external voltage as LDO pin. For an application example schematic refer to the LP8861-Q1 data sheet (SNVSA50). 8.3.3 LED Current Sinks 8.3.3.1 Current Sink Configuration The LP8862-Q1 detects LED current sink configuration during start-up. A current sink connected to ground is disabled and excluded from the adaptive DC-DC control and fault detection. 8.3.3.2 Current Setting Maximum current for the LED current sinks is controlled with external RISET resistor. Resistor value for targeted LED string current can be calculated using Equation 3: RISET = 4000 × VBG / ILED where • • RISET is current setting resistor, kΩ ILED is output current per output, mA (3) 8.3.3.3 Brightness Control The LP8862-Q1 controls the brightness of the display with conventional PWM. Output PWM directly follows the input PWM. Input PWM frequency can be in the range of 100 Hz to 20 kHz. 8.3.4 Power Line FET Control The LP8862-Q1 has a control pin (SD) for driving the gate of an external power-line FET. Power-line FET is an optional feature. Power-line FET limits inrush current by turning on gradually when the device is enabled (VDDIO/EN = high, VIN > VGS). Inrush current is controlled by increasing sink current for the FET gradually to 230 μA. In shutdown the LP8862-Q1 turns off the power-line FET and prevents possible DC-DC and LEDs leakage. The power switch also turns off in case of any fault which causes the device to enter FAULT RECOVERY state. Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 15 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 8.3.5 Fault Detections The LP8862-Q1 has fault detection for LED open and short, VIN input overvoltage (VIN_OVP), VIN undervoltage lockout (VIN_UVLO), power-line overcurrent (VIN_OCP), and thermal shutdown (TSD). 8.3.5.1 Adaptive DC-DC Voltage Control and Functionality of LED Fault Comparators Adaptive voltage control function adjusts the DC-DC output voltage to the minimum sufficient voltage for proper LED current sink operation. The current sink with highest VF LED string is detected and DC-DC output voltage adjusted accordingly. DC-DC adaptive control voltage step size is defined by maximum voltage setting, VSTEP = (VOUT_MAX – VOUT_MIN) /256. Periodic down pressure is applied to the target voltage to achieve better system efficiency. Every LED current sink has 3 comparators for the adaptive DC-DC control and LED-fault detections. Comparator outputs are filtered; filtering time is 1 µs. OUT# SHORT STRING DETECTION LEVEL HIGH_COMP VOLTAGE THRESHOLD MID_COMP LOWEST VOLTAGE LOW_COMP CURRENT/PWM CONTROL Figure 9. Comparators for Adaptive Voltage Control and LED Fault Detection Figure 10 illustrates different cases which cause DC-DC voltage increase, decrease, or generate faults. In normal operation, voltage at the OUT1 and OUT2 pins is between LOW_COMP and MID_COMP levels, and VOUT voltage stays constant. LOW_COMP level is the minimum for proper LED current sink operation, 1.1 × VSAT + 0.2 V (typical). MID_COMP level is 1.1 × VSAT + 1.2 V (typical) so typical headroom window is 1 V. When voltage at OUT1 and OUT2 pin increases above MID_COMP level, DC-DC voltage adapts downwards. When voltage at OUT1 or OUT2 pin falls below LOW_COMP threshold, DC-DC voltage adapts upwards. In the condition where VOUT reaches the maximum and there are one or more outputs still below LOW_COMP level, an open LED fault is detected. OUT# PIN VOLTAGE HIGH_COMP level, 6 V typical, is the threshold for shorted LED detection. When the voltage of OUT1 or OUT2 pin increases above HIGH_COMP level and the other output is within the normal headroom window, shorted LED fault is detected. No actions No actions DC-DC decreases voltage Both outputs are above headroom window HIGH_COMP DC-DC increases voltage Minimum headroom level reached Shorted LED fault (one output should be between LOW_COMP Open LED fault when and MID_COMP) VOUT=VOUT_MAX Shorted LED fault Open LED fault MID_COMP HEADROOM WINDOW OUT2 OUT1 OUT2 OUT1 OUT2 OUT1 OUT2 OUT1 OUT2 OUT1 OUT2 OUT1 LOW_COMP Figure 10. DC-DC Adaptation and LED Fault Detection Algorithms 16 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 8.3.5.2 Overview of the Fault/Protection Schemes Summary of LP8862-Q1 fault detection behavior is shown in Table 3. Detected faults (excluding LED open or short) cause device to enter FAULT_RECOVERY state. In FAULT_RECOVERY the DC-DC and LED current sinks of the device are disabled, power-line FET is turned off, and the FAULT pin is pulled low. The device recovers automatically and enters normal operating mode (ACTIVE) after a recovery time of 100 ms if the fault condition has disappeared. When recovery is succesful, FAULT pin is released. In case a LED fault is detected, device continues normal operation and only the faulty string is disabled. Fault is indicated via FAULT pin which can be released by toggling VDDIO/EN pin low for a short period of 2…20 µs. LEDs are turned off for this period but device stays in ACTIVE mode. If VDDIO/EN is low longer, device goes to STANDBY and restarts when EN goes high again. Table 3. Fault Detections FAULT/ PROTECTION FAULT_ RECOVERY STATE ACTION Yes Yes 1. Overvoltage is monitored from the beginning of soft start. Fault is detected if the duration of over-voltage condition is 100 µs minimum. 2. Overvoltage is monitored from the beginning of normal operation (ACTIVE mode). Fault is detected if over-voltage condition duration is 560 ms minimum (tfilter). After the first fault detection filter time is reduced to 50 ms for following recovery cycles. When device recovers and has been in ACTIVE mode for 160 ms, filter time is increased back to 560 ms . Falling 3.9 V Rising 4 V Yes Yes Detects undervoltage condition at VIN pin. Sensed in all operating modes. Fault is detected if undervoltage condition duration is 100 µs minimum. 3 A (50-mΩ current sensor resistor) Yes Yes Detects over current by measuring voltage of the RISENSE resistor connected between VIN and VSENSE_N pins. Sensed from the beginning of soft start. Fault is detected if undervoltage condition duration is 10 µs minimum. No Detected if the voltage of OUT1 pin or OUT2 pin is below threshold level, and DC-DC adaptive control has reached maximum voltage. Open string(s) is removed from the adaptive voltage control loop and current sink is disabled. Fault pin is released by toggling VDDIO/EN pin. If VDDIO/EN is low for a period of 2…20 µs, LEDs are turned off for this period but device stays ACTIVE. If VDDIO/EN is low longer, device goes to STANDBY and restarts when EN goes high again. Yes No Detected if the voltage of OUT1 pin or OUT2 pin is above shorted string detection level, and the voltage of the other OUT pin is within headroom window. Shorted string is removed from the adaptive voltage control loop and current sink is disabled. Fault pin is released by toggling the VDDIO/EN pin. If VDDIO/EN is low for a period of 2…20 µs, LEDs are turned off for this period but device stays ACTIVE. If VDDIO/EN is low longer, device goes to STANDBY and restarts when EN goes high again. Yes Yes Thermal shutdown is monitored from the beginning of soft start. Die temperature must decrease by 20°C for device to recover. FAULT NAME THRESHOLD VIN overvoltage protection VIN_OVP 1. VIN > 42 V 2. VOUT > VSET_DCDC + 6..10 V. VSET_DCDC is voltage value defined by logic during adaptation VIN undervoltage lockout VIN_UVLO VIN overcurrent protection VIN_OCP Open LED fault OPEN_LED Shorted LED fault SHORT_LED Thermal protection TSD LOW_COMP threshold Shorted string detection level 6 V 165ºC Thermal Shutdown Hysteresis 20ºC FAULT PIN Yes Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 17 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com Time is not enough to discharge COUT VIN OVERVOLTAGE VIN OK VIN VOUT VSET_DCDC +6...10 V Powerline FET state ON OFF tFILTER = 560 ms tRECOVERY = 100 ms ON OFF tFILTER = 50 ms tRECOVERY = 100 ms OFF ON ON IOUT FAULT tSOFTSTART + tBOOST START tSOFTSTART + tFILTER = tRECOVERY = tBOOST START 40 - 50 ms 100 ms tSOFTSTART + tFILTER = tBOOST START 50 ms Figure 11. VIN Overvoltage Protection (DC-DC OVP) VIN OVP threshold VIN DC-DC OVP threshold FB Powerline FET state ON OFF FAULT ttRECOVERY = 100 mst ON ttSOFTSTART +t ttBOOST STARTUPt ttRECOVERY = 100 mst Figure 12. VIN Overvoltage Protection (VIN OVP) UVLO falling threshold UVLO rising threshold VIN FB Powerline FET state ON FAULT OFF ttRECOVERY = 100 mst ON ttSOFTSTART +t ttBOOST STARTUPt ttRECOVERY = 100 mst Figure 13. VIN Undervoltage Lockout 18 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 3 A @ 50 m IIN FB Powerline FET state ON OFF ON ttRECOVERY = 100 mst OFF ttSOFTSTART +t ttBOOST STARTUPt ttRECOVERY = 100 mst FAULT Figure 14. Input Voltage Overcurrent Protection VOUT_MAX VOUT OUT# pin Other LEDs OUT# pin Open LED LOW_COMP level t = 2...20 µs VDDIO/EN FAULT Figure 15. LED Open Fault OUT# pin Other LEDs OUTT# pin Shorted LED MID_COMP level LOW_COMP level HIGH_COMP level t = 2...20 µs VDDIO/EN FAULT Figure 16. LED Short Fault Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 19 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 8.4 Device Functional Modes 8.4.1 Device States The LP8862-Q1 enters STANDBY mode when the internal LDO output rises above the power-on reset level, VLDO > VPOR. In STANDBY mode the device is able to detect the VDDIO/EN signal. When VDDIO/EN is pulled high, the device powers up. During soft start the external power-line FET is opened gradually to limit inrush current. Soft start is followed by boost (SEPIC) start, during which time VOUT is ramped to the initial value. After boost (SEPIC) start LED outputs are sensed to detect grounded outputs. Grounded outputs are disabled and excluded from the adaptive boost (SEPIC) voltage control loop. If a fault condition is detected, the LP8862-Q1 enters FAULT_RECOVERY state. In this state power line FET is switched off and both the boost (SEPIC) and LED current sinks are disabled. Faults that cause the device to enter FAULT_RECOVERY are shown in Figure 17. When LED open or short is detected, faulty string is disabled but the device stays in ACTIVE mode. POR = 1 STANDBY VDDIO / EN = 1 100 ms VIN_OCP VIN_OVP VIN_UVLO TSD SOFT START 65 ms BOOST START 50 ms FAULT RECOVERY FAULTS VDDIO / EN = 0 FAULT RECOVERY? FAULTS: - VIN_OCP - VIN_OVP - VIN_UVLO - TSD NO FAULTS LED OUTPUT CONFIGURATION DETECTION YES ACTIVE BOOST, LED CURRENT SINKS AND POWER LINE FET ARE DISABLED IN FAULT RECOVERY STATE VDDIO / EN = 0 SHUTDOWN Figure 17. State Diagram 20 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 Device Functional Modes (continued) T = 50 s t > 500 s VIN VLDO VVDDIO/EN SYNC PL pFET drain Headroom adaptation VOUT = VIN level ± diode drop VOUT PWM OUT IQ Active mode SOFT tSTARTt tBOOSTt START Figure 18. Timing Diagram for Typical Start-Up and Shutdown Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 21 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 9 Application and Implementation 9.1 Application Information The LP8862-Q1 is designed for automotive applications, and an input voltage VIN is intended to be connected to the automotive battery. Device circuitry is powered from the internal LDO, which can alternatively be used as an external VDD voltage — in this case external voltage should be in 4.5-V to 5.5-V range. The LP8862-Q1 uses a simple four-wire control: • VDDIO/EN for enable • PWM input for brightness control • SYNC pin for boost synchronisation (optional) • FAULT output to indicate fault condition (optional) 9.2 Typical Applications 9.2.1 Typical Application for 2 LED Strings Figure 19 shows typical application for the LP8862-Q1 which supports 2 LED strings with maximum current 160 mA per string. Boost switching frequency in this example is is 400 kHz. VIN RISENSE 4.5...28 V L1 Q1 D1 CIN BOOST Up to 37 V COUT RGS R2 SW SD VSENSE_N FB CFB VIN CIN R1 Up to 160 mA/string LDO CLDO RFSET LP8862-Q1 OUT1 FSET OUT2 SYNC BRIGHTNESS PWM EN VDDIO/EN FAULT FAULT R3 ISET PGND GND PAD RISET VDDIO Figure 19. LP8862-Q1 Boost Mode, Two Strings, 160-mA String Configuration 22 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 Typical Applications (continued) 9.2.1.1 Design Requirements Typical design parameters for a boost-mode two-string configuration are shown in Table 4: Table 4. Boost Mode Design Parameters DESIGN PARAMETER VALUE VIN voltage range 4.5…28 V LED string 2 × 8 LEDs (30 V) LED string current 160 mA Max boost voltage 37 V Boost switching frequency 400 kHz External boost sync not used Boost spread spectrum enabled L1 22 μH CIN 10 µF, 50 V CIN BOOST 2 × (10-µF 50-V ceramic) + 33-µF 50-V electrolytic COUT 2 × (10-µF 50-V ceramic) + 33-µF 50-V electrolytic CFB 15 pF CLDO 1 µF, 10 V RISET 30 kΩ RFSET 160 kΩ RISENSE 50 mΩ R1 750 kΩ R2 130 kΩ R3 10 kΩ RGS 20 kΩ 9.2.1.2 Detailed Design Procedure 9.2.1.2.1 Inductor Selection There are two main considerations when choosing an inductor; the inductor must not saturate, and the inductor current ripple must be small enough to achieve the desired output voltage ripple. Different saturation current rating specifications are followed by different manufacturers so attention must be given to details. Saturation current ratings are typically specified at 25°C. However, ratings at the maximum ambient temperature of application should be requested from the manufacturer. Shielded inductors radiate less noise and are preferred. The saturation current must be greater than the sum of the maximum load current and the worst case averageto-peak inductor current. Equation 4 shows the worst-case conditions: IOUTMAX + IRIPPLE For Boost '¶ (VOUT - VIN) VIN x Where IRIPPLE = (2 x L x f) VOUT ISAT > Where D = • • • • • • • • (VOUT ± VIN) (VOUT) DQG '¶ = (1 - D) IRIPPLE - peak inductor current IOUTMAX - maximum load current VIN - minimum input voltage in application L - min inductor value including worst case tolerances f - minimum switching frequency VOUT - output voltage D - Duty Cycle for CCM Operation VOUT - Output Voltage (4) Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 23 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com As a result the inductor must be selected according to the ISAT. A more conservative and recommended approach is to choose an inductor that has a saturation current rating greater than the maximum current limit. A saturation current rating of at least 3 A is recommended for most applications. See Table 2 for inductance recommendations for the different switching frequency ranges. Resistance of the inductor must be less than 300 mΩ for good efficiency. See detailed information in Understanding Boost Power Stages in Switch Mode Power Supplies. “Power Stage Designer™ Tools” can be used for the boost calculation: http://www.ti.com/tool/powerstage-designer. 9.2.1.2.2 Output Capacitor Selection A ceramic capacitor with 2 × VMAX BOOST or more voltage rating is recommended for the output capacitor. The DC-bias effect can reduce the effective capacitance by up to 80%, which needs to be considered in capacitance value selection. Capacitance recommendations for different boost switching frequencies are shown in Table 2. To minimize audible noise of ceramic capacitors their geometric size must typically be minimized. 9.2.1.2.3 Input Capacitor Selection A ceramic capacitor with 2 × VVIN MAX or more voltage rating is recommended for the input capacitor. The DCbias effect can reduce the effective capacitance by up to 80%, which needs to be considered in capacitance value selection. Capacitance recommendations for different boost switching frequencies are shown in Table 2. 9.2.1.2.4 LDO Output Capacitor A ceramic capacitor with at least 10-V voltage rating is recommended for the output capacitor of the LDO. The DC-bias effect can reduce the effective capacitance by up to 80%, which needs to be considered in capacitance value selection. Typically a 1-µF capacitor is sufficient. 9.2.1.2.5 Diode A Schottky diode should be used for the boost output diode. Do not use ordinary rectifier diodes, since slow switching speeds and long recovery times cause the efficiency and the load regulation to suffer. Diode rating for peak repetitive current must be greater than inductor peak current (up to 3 A) to ensure reliable operation. Average current rating must be greater than the maximum output current. Schottky diodes with a low forward drop and fast switching speeds are ideal for increasing efficiency. Choose a reverse breakdown voltage of the Schottky diode significantly larger than the output voltage. 9.2.1.2.6 Power Line Transistor A pFET transistor with necessary voltage rating (VDS at least 5 V higher than max input voltage) must be used. Current rating for the FET must be the same as input peak current or greater. Transfer characteristic is very important for pFET. VGS for open transistor must be less than VIN. A 20-kΩ resistor between pFET gate and source is sufficient. 9.2.1.2.7 Input Current Sense Resistor A high-power 50 mΩ resistor must be used for sensing the boost input current. Power rating can be calculated from the input current and sense resistor resistance value. Increasing RISENSE decreases VIN_OCP current proportionally. 24 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 9.2.1.3 Application Curves SD 2V/div VBOOST 10V/div IBOOST 200mA/div VDDIO/EN 5 V/div 40ms/div ƒSW = 300 kHz VIN = 10 V Brightness PWM 50% 100 Hz Open string connected to OUT1 Figure 21. Open LED Fault 95 95 90 90 85 85 System Efficiency (%) Boost Efficiency (%) Figure 20. Typical Start-Up 80 75 70 65 VIN=5V VIN=8V VIN=12V VIN=16V 60 55 80 75 70 65 VIN=5V VIN=8V VIN=12V VIN=16V 60 55 50 50 0 10 20 30 40 50 60 Brightness (%) 70 80 Two strings, 8 LEDs per string 160 mA/string for VIN = 12 V and VIN = 16 V 130 mA/string for VIN = 8 V 90 mA/string for VIN = 5 V 90 100 0 10 D001 ƒSW = 400 kHz 20 30 40 50 60 Brightness (%) 70 80 Two strings, 8 LEDs per string 160 mA/string for VIN = 12 V and VIN = 16 V 130 mA/string for VIN = 8 V 90 mA/string for VIN = 5 V Figure 22. Boost Efficiency 90 100 D001 fSW = 400 kHz Figure 23. System Efficiency Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 25 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 9.2.2 SEPIC Mode Application When LED string voltage can be above or below VIN voltage, SEPIC configuration can be used. In Figure 24 an external frequency is used to synchronize SEPIC switching frequency. External frequency can be modulated to spread switching frequency spectrum. VIN RISENSE 4.5...30 V Q1 Up to 15 V D1 L1 C1 COUT CIN SEPIC RGS R2 SW SD VSENSE_N CIN CLDO R1 FB VIN Up to 160 mA/string LDO RFSET LP8862-Q1 OUT1 FSET BOOST SYNC OUT2 SYNC BRIGHTNESS PWM EN VDDIO/EN FAULT FAULT ISET R3 PGND GND PAD VDDIO RISET Figure 24. SEPIC Mode, 2 Strings, 160-mA String Configuration Typical design parameters for a SEPIC-mode two-string configuration are shown in Table 5: Table 5. SEPIC Mode Design Parameters DESIGN PARAMETER 26 VALUE VIN voltage range 4.5…30 V LED string 2 × 2 LEDs (9 V) LED string current 160 mA Max output voltage 15 V SEPIC switching frequency 300 kHz External boost sync used Spread spectrum Internal spread spectrum not available, external frequency input can be modulated L1 22 μH CIN 10 µF, 50 V CIN SEPIC 2 × (10-µF 50-V ceramic) + 33-µF 50-V electrolytic COUT 2 × (10-µF 50-V ceramic) + 33-µF 50-V electrolytic CLDO 1 µF, 10 V RISET 30 kΩ RFSET 210 kΩ RISENSE 50 mΩ R1 300 kΩ R2 130 kΩ R3 10 kΩ RGS 20 kΩ Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 9.2.2.1 Detailed Design Procedure In SEPIC mode the maximum voltage at the SW pin is equal to the sum of the input voltage and the output voltage. Because of this, the maximum sum of input and output voltage must be limited below 50 V. See Detailed Design Procedure for general external component guidelines. The main differences of SEPIC compared to boost are described below. Power Stage Designer™ Tool can be used for modeling SEPIC behavior: http://www.ti.com/tool/powerstagedesigner. For detailed explanation on SEPIC see Texas Instruments Analog Applications Journal Designing DC/DC Converters Based on SEPIC Topology (SLYT309). 9.2.2.1.1 Inductor In SEPIC mode, coupled coil saturation rating should be higher than input side inductor peak current. Current values can be estimated using Power Stage Designer™ Tool or using equations in SLYT309. 9.2.2.1.2 Diode In SEPIC mode diode peak current is equal to the sum of input and output currents. Diode rating for peak repetitive current must be greater than SW pin current limit (up to 3 A for transients) to ensure reliable operation. Average current rating must be greater than the maximum output current. Voltage rating must be higher than sum of input and output voltages. 9.2.2.1.3 Capacitor C1 A ceramic capacitor with low ESR is recommended. Voltage rating must be higher than maximum input voltage. 9.2.2.2 Application Curves 95 90 SEPIC Efficiency (%) 85 80 75 70 65 VIN=5V VIN=8V VIN=12V VIN=15V 60 55 50 0 10 20 30 40 50 60 Brightness (%) 70 80 Two strings, 2 LEDs per string 90 100 D001 ƒSW = 300 kHz 160 mA/string Figure 25. SEPIC Efficiency Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 27 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 95 System Efficiency (%) 90 85 80 75 70 65 VIN=5V VIN=8V VIN=12V VIN=15V 60 55 50 0 10 20 30 40 50 60 Brightness (%) 70 80 Two strings, 2 LEDs per string 90 100 D001 fSW = 300 kHz 160 mA/string Figure 26. System Efficiency 10 Power Supply Recommendations The LP8862-Q1 device is designed to operate from an automotive battery. The device must be protected from reversal voltage and voltage dump over 50 V. The resistance of the input supply rail must be low enough so that the input current transient does not cause too-high drop at the LP8862-Q1 VIN pin. If the input supply is connected by using long wires additional bulk capacitance may be required in addition to the ceramic bypass capacitors in the VIN line. 28 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 11 Layout 11.1 Layout Guidelines Figure 27 shows a recommended layout for the LP8862-Q1 used to demonstrate the principles of a good layout. This layout can be adapted to the actual application layout if or where possible. It is important that all boost components are close to the chip, and the high current traces must be wide enough. By placing boost components on one side of the chip it is easy to keep the ground plane intact below the high current paths. This way other chip pins can be routed more easily without splitting the ground plane. Place LDO capacitor as close to LDO pin as possible. Here are some main points to help the PCB layout work: • Current loops need to be minimized: – For low frequency the minimal current loop can be achieved by placing the boost components as close as possible to the SW and PGND pins. Input and output capacitor grounds need to be close to each other to minimize current loop size. – Minimal current loops for high frequencies can be achieved by making sure that the ground plane is intact under the current traces. High frequency return currents try to find route with minimum impedance, which is the route with minimum loop area, not necessarily the shortest path. Minimum loop area is formed when return current flows just under the positive current route in the ground plane, if the ground plane is intact under the route. • The GND plane needs to be intact under the high current boost traces to provide shortest possible return path and smallest possible current loops for high frequencies. • Current loops when the boost switch is conducting and not conducting need to be on the same direction in optimal case. • Inductor placement should be so that the current flows in the same direction as in the current loops. Rotating inductor 180° changes current direction. • Use separate power and noise free grounds. The power ground is used for boost converter return current and noise-free ground for more sensitive signals, like LDO bypass capacitor grounding as well as grounding the GND pin of LP8862-Q1 device itself. • Boost output feedback voltage to LEDs needs to be taken out after the output capacitors, not straight from the diode cathode. • Place LDO 1-µF bypass capacitor as close as possible to the LDO pin. • Input and output capacitors need strong grounding (wide traces, many vias to GND plane). • If two output capacitors are used they need symmetrical layout to get both capacitors working ideally. • Output ceramic capacitors have DC-bias effect. If the output capacitance is too low, it can cause boost to become unstable on some loads and this increases EMI. DC bias characteristics need to be obtained from the component manufacturer; it is not taken into account on component tolerance. X5R/X7R capacitors are recommended. Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 29 LP8862-Q1 SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 www.ti.com 11.2 Layout Example RISENSE VIN VLDO RFSET RGS VSENSE_N 20 LDO SD 19 FSET SW 18 PGND 17 1 VIN 2 3 VDDIO/EN 4 FAULT 5 FB 16 SYNC 6 OUT1 15 PWM 7 OUT2 14 8 NC NC 13 9 GND NC 12 10 ISET GND 11 RISET VOUT LED STRINGS Figure 27. LP8862-Q1 Boost Layout 30 Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 LP8862-Q1 www.ti.com SNVSA75D – NOVEMBER 2015 – REVISED MAY 2017 12 Device and Documentation Support 12.1 Third-Party Products Disclaimer TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE. 12.2 Documentation Support 12.2.1 Related Documentation For related documentation see the following: • Using the LP8862-Q1EVM Evaluation Module • PowerPAD™ Thermally Enhanced Package Application Note • Understanding Boost Power Stages in Switch Mode Power Supplies • Designing DC/DC Converters Based on SEPIC Topology • Power Stage Designer™ Tool can be used for both boost and SEPIC: http://www.ti.com/tool/powerstagedesigner 12.3 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. In the upper right corner, click on Alert me to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 12.4 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 12.5 Trademarks E2E is a trademark of Texas Instruments. All other trademarks are the property of their respective owners. 12.6 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 12.7 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. 13 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Documentation Feedback Copyright © 2015–2017, Texas Instruments Incorporated Product Folder Links: LP8862-Q1 31 PACKAGE OPTION ADDENDUM www.ti.com 10-Dec-2020 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) LP8862QPWPRQ1 ACTIVE HTSSOP PWP 20 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 LP8862Q (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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