TPS25200EVM-618

User's Guide SLVUA53A – March 2014 – Revised April 2014 TPS25200EVM-618 Evaluation Module for TPS25200 This user’s guide describes the evaluation module (EVM) for the TPS25200 (TPS25200EVM-618). TPS25200 is an adjustable current-limited power distribution switch with input overvoltage protection and output overvoltage clamp. 1 2 3 4 5 6 Contents Introduction ................................................................................................................... Description .................................................................................................................... Schematic ..................................................................................................................... General Configuration and Description ................................................................................... EVM Assembly Drawings and Layout Guidelines ....................................................................... Bill of Materials ............................................................................................................... 2 2 3 4 6 7 List of Figures 1 TPS25200EVM-618 Schematic ............................................................................................ 3 2 Typical TPS25200EVM-618 Test Setup .................................................................................. 5 3 Top Side Placement ......................................................................................................... 6 4 Top Side Routing ............................................................................................................ 6 5 Bottom Side Routing ........................................................................................................ 6 List of Tables 1 Connector Functionality ..................................................................................................... 4 2 Test Points .................................................................................................................... 4 3 Jumpers and LEDs .......................................................................................................... 4 4 TPS25200EVM-618 Bill of Materials SLVUA53A – March 2014 – Revised April 2014 Submit Documentation Feedback ..................................................................................... TPS25200EVM-618 Evaluation Module for TPS25200 Copyright © 2014, Texas Instruments Incorporated 7 1 Introduction 1 www.ti.com Introduction The TPS25200EVM-618 allows reference circuit evaluation of the TPS25200 power distribution switch with adjustable current limit, input overvoltage protection, and an output overvoltage clamp. 1.1 Features • • • • • 1.2 Applications • • • • • • 2 TPS25200 features – 2.5- to 6.5-V operation – Withstands up to 20-V input voltage – 7.2-V fixed input overvoltage protection – 5.4-V fixed output voltage clamp – 0.9-μs overvoltage protection response – 2-μs overcurrent response – Integrated 60-mΩ high-side MOSFET – Up to 2.5-A continuous load current – ±6% current-limit accuracy at 2.8 A – Reverse current blocking when disabled – Build-in soft start – Pin-to-pin compatible with TPS2553 device Dual input voltages with pushbutton input overvoltage test circuit Selectable current limits (three level) Selectable output capacitors (four level) Test point selectable I/O voltage source for EN and FAULTx USB ports and hubs Digital TV Set-top boxes VOIP phones USB portable devices Solid state drives (SSD) Description TPS25200EVM-618 enables full evaluation of the TPS25200 power distribution switch with adjustable current limit, input overvoltage protection, and an output overvoltage clamp. Referring to the schematic shown in Figure 1, primary input power is applied at J5/J7 while J6/J7 provides the output connection to the load. C4/C5 provides input protection for the TPS25200 (U1) while C1 and the J4 selectable output capacitance provide output protection. J3 allows three levels of current limit to be selected. J2 allows selection of the EN/FAULTx pullup voltage source to come from either the IN or an external source (VCC_IO source from TP11). The overvoltage protection feature of the TPS25200 device can be evaluated through the use of a secondary (higher voltage) source connected to TP10. The effects of this overvoltage pulse can be evaluated by using the S1 pushbutton. 2 TPS25200EVM-618 Evaluation Module for TPS25200 Copyright © 2014, Texas Instruments Incorporated SLVUA53A – March 2014 – Revised April 2014 Submit Documentation Feedback Schematic www.ti.com 3 Schematic OVP VIN (20 V Max) TP10 VIN 0 V OVP TEST S1 C10 47 µF SH-J2 C11 47 µF R1 0.1 Ω TP11 VCC IO (7 V Max) J2 TP5 IN TP2 FLTx 1 2 3 C3 47 µF TP1 EN SH-J1 TP4 VIN J1 D1 SHORT TP6 VOUT 1 2 VIN = 2.5 to 6.5 V IIN = 75 mA to 2.5 A R6 0.2 Ω R3 332 kΩ R2 332 kΩ TP3 ILIM VOUT = 2.5 to 5.4 V IOUT = 75 mA to 2.5 A D1 J5 U1 V8P10-M3/86A 100 V 6 EN 4 FLTx 3 C2 10 µF IN OUT EN ILIM FAULT GND PAD 1 OUT 2 ILIM J6 1 3 5 7 IN 5 C1 0.1 µF R5 80.6 kΩ J8 C4 10 µF C5 0.1 µF 1 2 J3 ENABLE 2.8 A ILIM HI 1 2 3 TP8 J4 COUT SH-J4 2 4 6 8 TPS25200DRV ILIM LO TP9 1.1 A R4 33.2 kΩ C6 150 µF TP7 C9 47 µF C8 22 µF C7 10 µF SH-J3 COMMON GROUND J7 Figure 1. TPS25200EVM-618 Schematic SLVUA53A – March 2014 – Revised April 2014 Submit Documentation Feedback TPS25200EVM-618 Evaluation Module for TPS25200 Copyright © 2014, Texas Instruments Incorporated 3 General Configuration and Description www.ti.com 4 General Configuration and Description 4.1 Physical Access Table 1 lists the TPS25200EVM-618 connector functionality, Table 2 describes the test point availability, and Table 3 describes the jumper functionality. Table 1. Connector Functionality Connector Label Description J5/J7 VIN/GND 2.5- to 6.5-V primary input to the EVM TP10 VIN_OV 2.5- to 20-V HV test voltage input to the EVM J6/J7 VOUT/GND S1 S1 2.5- to 5.4-V output from the EVM S1 is used to pulse test the OVP feature Table 2. Test Points Test Point Color Label TP4/TP8/TP7 RED/BLK/SM VIN/GND Description TP6/TP9 RED/SM VOUT/GND TP5 ORG IN TP11 ORG VCC IO TP1 WHT EN Active high enable input TP2 WHT FLT Fault test point TP3 WHT ILIM TPS25200 ILIM pin voltage 2.5- to 6.5-V primary input to the EVM 2.5- to 5.4-V output from the EVM 2.5- to 6.5-V input to the TPS25200 2.5- to 6.5-V pullup source for EN and FAULTx Table 3. Jumpers and LEDs 4 Jumper Label Description J1 J1 Install between pins 1 and 2 to short out D1 (for normal operation). Remove when testing the OVP feature using S1. J2 J2 Select the desired EN and FLT pullup resistor supply source using a shunt on J2 per the schematic diagram. When the shunt is in the IN position, then the pullup source is connected to the IN pin. When the shunt is in the IO position, then an external IO source should be connected between TP11 and J7 (or another GND test point). For extended high voltage pulse testing, use the IO position with a supply voltage below 7 V. J3 ILIM J4 COUT J8 EN Select the desired current limit using a shunt on J3 per the schematic diagram. When the shunt is removed, the current limit is approximately 850 mA. Select the desired output capacitance using a shunt on J4 per the schematic diagram. Remove the shunt to enable the TPS25200 and install the shunt to disable. TPS25200EVM-618 Evaluation Module for TPS25200 Copyright © 2014, Texas Instruments Incorporated SLVUA53A – March 2014 – Revised April 2014 Submit Documentation Feedback General Configuration and Description www.ti.com 4.2 Test Setup Figure 2 shows a typical test setup for TPS25200EVM-618. Connect J5 to the primary power supply, TP10 to the HV power supply, and J6 to the load. J7 is the common return for J5, J6, and TP10. xx xx xx xx xx xx Voltmeter C IN Oscilloscope UA M /B U H NOITAZILITU % BA T F I CL R ET N E NUR ER BK DG AJ T N I RP 9O 8N 7M P LE H DG DG DG A HP LA 3U 2T DG TF I H S Z Y XW . 0V C NB s/bM4 x x x x TP6 TP4 Positive Power Supply Positive TP2 J5 J6 Positive TP5 TP10 DUT PWR618 Load J3 S1 HI LO TP8 J7 TP7 TP9 Negative Negative Figure 2. Typical TPS25200EVM-618 Test Setup SLVUA53A – March 2014 – Revised April 2014 Submit Documentation Feedback TPS25200EVM-618 Evaluation Module for TPS25200 Copyright © 2014, Texas Instruments Incorporated 5 EVM Assembly Drawings and Layout Guidelines 5 www.ti.com EVM Assembly Drawings and Layout Guidelines The following PCB drawings show component placement and layout of the EVM. Figure 3. Top Side Placement Figure 4. Top Side Routing Figure 5. Bottom Side Routing 6 TPS25200EVM-618 Evaluation Module for TPS25200 Copyright © 2014, Texas Instruments Incorporated SLVUA53A – March 2014 – Revised April 2014 Submit Documentation Feedback Bill of Materials www.ti.com 6 Bill of Materials Table 4. TPS25200EVM-618 Bill of Materials (1) Designator QTY Value Description !PCB 1 Printed Circuit Board C1, C5 1 0.1uF CAP, CERM, 0.1uF, 50V, ±10%, X7R, 0805 C2, C4 2 10uF C3, C10, C11 3 C6 Package Reference Part Number Manufacturer Alternate Part Number – Manufacturer PWR618 Any 0805 08055C104KAT2A AVX CAP, CERM, 10uF, 25V, ±10%, X5R, 0805 0805 C2012X5R1E106K 125AB TDK 47uF CAP, CERM, 47uF, 25V, ±20%, X5R, 1206 1206 C3216X5R1E476M TDK 160AC 1 150uF CAP, TA, 150uF, 16V, ±10%, 0.125 ohm, SMD 7343-31 T495D157K016AT E125 C7 1 10uF CAP, CERM, 10uF, 16V, ±20%, X5R, 0805 0805 0805YD106MAT2A AVX C8 1 22uF CAP, CERM, 22uF, 16V, ±20%, X5R, 1206 1206 1206YD226MAT2A AVX C9 1 47uF CAP, CERM, 47uF, 16V, ±15%, X5R, 1206 1206 C3216X5R1C476M TDK 160AB D1 1 100V Diode, Schottky, 100V, 8A, TO277A TO-277A V8P10-M3/86A VishaySemiconductor FID1, FID2, FID3 0 Fiducial mark. There is nothing to Fiducial buy or mount. N/A N/A H1, H2, H3, H4 4 Bumpon, Cylindrical, 0.312 X 0.200, Black Black Bumpon SJ61A1 3M J1, J8 2 Header, TH, 100mil, 2x1, Gold plated, 230 mil above insulator 2x1 Header TSW-102-07-G-S Samtec J2, J3 2 Header, TH, 100mil, 1x3, Gold plated, 230 mil above insulator PBC03SAAN PBC03SAAN Sullins Connector Solutions J4 1 Header, TH, 100mil, 4x2, Gold plated, 230 mil above insulator 4x2 Header TSW-104-07-G-D Samtec J5 1 10A Standard Banana Jack, insulated, 10A, red 571-0500 571-0500 DEM Manufacturing Equivalent – Any J6 1 10A Standard Banana Jack, insulated, 10A, yellow 571-0700 571-0700 DEM Manufacturing Equivalent – Any J7 1 10A Standard Banana Jack, insulated, 10A, black 571-0100 571-0100 DEM Manufacturing Equivalent – Any LBL1 1 Thermal Transfer Printable Labels, 1.250" W x 0.250" H 10,000 per roll PCB Label 1.25"H x 0.250"W THT-13-457-10 Brady R1 1 0.1 RES, 0.1 ohm, 1%, 0.5W, 2010 2010 WSL2010R1000FE Vishay-Dale A R2, R3 2 332k RES, 332k ohm, 1%, 0.1W, 0603 0603 CRCW0603332KF KEA Vishay-Dale R4 1 33.2k RES, 33.2k ohm, 1%, 0.125W, 0805 0805 CRCW080533K2F KEA Vishay-Dale R5 1 80.6k RES, 80.6k ohm, 1%, 0.125W, 0805 0805 CRCW080580K6F KEA Vishay-Dale R6 1 0.2 RES, 0.2 ohm, 1%, 0.5W, 2010 2010 WSL2010R2000FE Vishay-Dale A S1 1 Switch, Push Button, SMD 2.9x2x3.9mm SMD SKRKAEE010 Alps SH-J1, SHJ2, SH-J3, SH-J4 4 Shunt, 100mil, Flash Gold, Black Closed Top 100mil Shunt SPC02SYAN Sullins Connector Solutions (1) 1x3 1x2 - Kemet Equivalent – Any Equivalent – Any Equivalent – Any Unless otherwise noted in the Alternate Part Number – Manufacturer column, all parts may be substituted with equivalents. SLVUA53A – March 2014 – Revised April 2014 Submit Documentation Feedback TPS25200EVM-618 Evaluation Module for TPS25200 Copyright © 2014, Texas Instruments Incorporated 7 Bill of Materials www.ti.com Table 4. TPS25200EVM-618 Bill of Materials (1) (continued) Value TP1, TP2, TP3 3 White Test Point, TH, Multipurpose, White Keystone5012 5012 Keystone Equivalent – Any TP4, TP6, TP10 3 Red Test Point, TH, Multipurpose, Red Keystone5010 5010 Keystone Equivalent – Any TP5, TP11 2 Orange Test Point, TH, Multipurpose, Orange Keystone5013 5013 Keystone Equivalent – Any TP7, TP9 2 SMT Test Point, SMT, Compact Testpoint_Keyst one_Compact 5016 Keystone Equivalent – Any TP8 1 Black Test Point, TH, Multipurpose, Black Keystone5011 5011 Keystone Equivalent – Any U1 1 TPS25200DRV Texas Instruments Precision Adjustable CurrentLimited Power Distribution Switch DRV0006A with Overvoltage Protection, DRV0006A Part Number TPS25200EVM-618 Evaluation Module for TPS25200 Copyright © 2014, Texas Instruments Incorporated Manufacturer Alternate Part Number – Manufacturer QTY 8 Description Package Reference Designator None SLVUA53A – March 2014 – Revised April 2014 Submit Documentation Feedback Revision History www.ti.com Revision History Changes from Original (March 2014) to A Revision ....................................................................................................... Page • • Updated C1 in Figure 1 .................................................................................................................. 3 Updated C1 and C5 in Table 4 ......................................................................................................... 7 SLVUA53A – March 2014 – Revised April 2014 Submit Documentation Feedback Revision History Copyright © 2014, Texas Instruments Incorporated 9 ADDITIONAL TERMS AND CONDITIONS, WARNINGS, RESTRICTIONS, AND DISCLAIMERS FOR EVALUATION MODULES Texas Instruments Incorporated (TI) markets, sells, and loans all evaluation boards, kits, and/or modules (EVMs) pursuant to, and user expressly acknowledges, represents, and agrees, and takes sole responsibility and risk with respect to, the following: 1. User agrees and acknowledges that EVMs are intended to be handled and used for feasibility evaluation only in laboratory and/or development environments. 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