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Table of Contents
User’s Guide
TPS40074 Buck Controller Evaluation Module User's
Guide
Table of Contents
1 Introduction.............................................................................................................................................................................2
1.1 Description......................................................................................................................................................................... 2
1.2 Applications........................................................................................................................................................................2
1.3 Features............................................................................................................................................................................. 2
2 TPS40074EVM-001 Electrical Performance Specifications................................................................................................ 2
3 Schematic ...............................................................................................................................................................................4
3.1 Adjusting Output Voltage (R5 and R6)............................................................................................................................... 5
3.2 Using Remote Sense (J3).................................................................................................................................................. 5
3.3 5V Input Operation (R10 and R15).................................................................................................................................... 5
4 Test Setup................................................................................................................................................................................6
4.1 Equipment.......................................................................................................................................................................... 6
4.2 Equipment Setup................................................................................................................................................................7
4.3 Start-Up/Shutdown Procedure........................................................................................................................................... 8
4.4 Equipment Shutdown......................................................................................................................................................... 8
5 TPS40074EVM Typical Performance Data and Characteristic Curves...............................................................................9
5.1 Efficiency............................................................................................................................................................................9
5.2 Line and Load Regulation.................................................................................................................................................. 9
6 EVM Assembly Drawings and Layout.................................................................................................................................10
7 List of Materials.....................................................................................................................................................................13
8 Revision History................................................................................................................................................................... 14
List of Figures
Figure 3-1. TPS40074EVM-001 Power Stage/Control Schematic Reference Only, See Table 3 for Specific Values................. 4
Figure 4-1. TPS40074EVM-001 Recommended Test Setup....................................................................................................... 7
Figure 4-2. Output Ripple Measurement – Tip and Barrel using TP15 and TP16....................................................................... 8
Figure 5-1. TPS40074EVM-001 Efficiency V12V_IN = 10 V–14 V, V1V5_OUT = 1.5 V, I1V5_OUT = 0 A–15 A...................................9
Figure 5-2. TPS40074EVM-001 Line and Load Regulation – ±1% Window............................................................................... 9
Figure 6-1. TPS40074EVM-001 Component Placement (Viewed from Top).............................................................................10
Figure 6-2. TPS40074EVM-001 Silkscreen (Viewed from Top).................................................................................................10
Figure 6-3. TPS40074EVM-001 Top Copper (Viewed from Top)............................................................................................... 11
Figure 6-4. TPS40074EVM-001 Layer 2 (X-Ray View from Top)...............................................................................................11
Figure 6-5. TPS40074EVM-001 Layer 3 (X-Ray View from Top).............................................................................................. 12
Figure 6-6. TPS40074EVM-001 Bottom Copper (X-Ray View from Top).................................................................................. 12
List of Tables
Table 2-1. TPS40074EVM-001 Electrical and Performance Specifications.................................................................................2
Table 3-1. Adjusting V1V5_OUT With R14...................................................................................................................................... 5
Table 7-1. TPS40074EVM-001 Bill of Materials.........................................................................................................................13
Trademarks
All trademarks are the property of their respective owners.
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Introduction
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1 Introduction
The TPS40074EVM-001 evaluation module (EVM) is a synchronous buck converter providing a fixed 1.5-V
output at up to 15 A from a 12-V input bus. The EVM is designed to start up from a single supply, so no
additional bias voltage is required for start-up. The module uses the TPS40074 high frequency controller with
remote sense.
1.1 Description
The TPS40074EVM-001 is designed to use a regulated 12-V (between 10-V and 14-V) bus to produce a high
current, regulated 1.5-V output at up to 15 A of load current. The TPS40074EVM-001 is design to demonstrate
the TPS40074 in a typical regulated bus to low-voltage application while providing a number of test points to
evaluate the performance of the TPS40074 in a given application. The EVM can be modified to support output
voltages from 0.9 V to 3.3 V by changing a single resistor. The TPS40074EVM-001 has been built to the sample
application used in the TPS40074 Midrange Input Synchronous Buck Controller With Voltage Feed-Forward
Data Sheet, except the switching frequency has been lowered to 400 kHz to reduce switching losses in the
power FETs, and the RKFF resistor (R10) increased to maintain the UVLO level.
1.2 Applications
•
•
•
•
•
Non-isolated medium current point of load and low voltage bus converters
Merchant power modules
Networking equipment
Telecommunications equipment
DC power distributed systems
1.3 Features
•
•
•
•
•
•
•
•
10-V to 14-V input range
1.5-V fixed output, adjustable with single resistor
15-ADC steady state output current
400-kHz switching frequency
Single main switch MOSFET and single synchronous rectifier MOSFET single
Component side, surface mount design on a 3-inch × 3-inch evaluation board
Four-layer PCB with all components on the top side
Convenient test points for probing critical waveforms and non-invasive loop response testing
2 TPS40074EVM-001 Electrical Performance Specifications
Table 2-1. TPS40074EVM-001 Electrical and Performance Specifications
PARAMETER
NOTES AND CONDITIONS
MIN
TYP
MAX
UNIT
INPUT CHARACTERISTICS
Input voltage range
10
Max input current
VIN = 10 V, IOUT = 15 A
No-load input current
VIN = 14 V, IOUT = 0 A
14
2.75
V
A
45
mA
OUTPUT CHARACTERISTICS
Output voltage
R6 = 9.53 k, R5 = 105 k
Output voltage regulation
Line regulation (10 V < VIN < 14 V, IOUT = 5 A)
1%
Load regulation (10 V < IOUT < 15 A, VIN = 12 V)
1%
Output voltage ripple
1.45
VIN = 14 V, IOUT = 15 A
1.50
25
Output load current
0
Output over current
1.55
V
50
mVpp
15
A
23
A
SYSTEM CHARACTERISTICS
Switching frequency
Peak efficiency
2
360
VOUT = 1.5 V, 8 A < IOUT < 12 A
400
V12V_IN = 10 V
87%
V12V_IN = 12 V
85%
V12V_IN = 14 V
83%
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440
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TPS40074EVM-001 Electrical Performance Specifications
Table 2-1. TPS40074EVM-001 Electrical and Performance Specifications (continued)
PARAMETER
Full load efficiency
NOTES AND CONDITIONS
VOUT = 1.5 V, IOUT = 15 A
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MIN
TYP
V12V_IN = 10 V
84%
V12V_IN = 12 V
83%
V12V_IN = 14 V
81%
MAX
UNIT
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Schematic
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+
+
+
+
+
3 Schematic
Figure 3-1. TPS40074EVM-001 Power Stage/Control Schematic Reference Only, See Table 3 for Specific
Values
4
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Schematic
3.1 Adjusting Output Voltage (R5 and R6)
The regulated output voltage can be adjusted within a limited range by changing the ground resistor in the
feedback resistor divider (R6 and R5). The output voltage is given by Equation 1.
V
VOUT
+V
VREF
R5 ) R65 ) R3
R5 ) R6
(1)
where
•
•
VVREF = 0.700 V
R3 = 10.0 kΩ
Table 3-1 contains common values for R6 to generate popular output voltages with R5 open R5 can be used to
increase the accuracy that can be obtained without using more expensive resistors. The TPS40074EVM-001 is
stable through these output voltages but the efficiency can suffer as the power stage is optimized for the 1.5-V
output.
Table 3-1. Adjusting V1V5_OUT With R14
VOUT
R16
3.3 V(1)
2.67 K
2.5 V(1)
3.83 K
2.2 V(1)
4.64 K
V(1)
8.36 K
2.0
(1)
1.8 V
6.34 K
1.5 V
8.66 K
1.2 V
14.0 K
Due to higher duty cycles associated with higher output voltages or lower input voltages, output
current should be limited to 10 A when operating with output voltages greater than 2.0 V or input
voltages below 6 V to reduce conduction losses in the main switching FET (Q1). Under these
conditions, a lower RdsON FET would normally be selected.
3.2 Using Remote Sense (J3)
The TPS40074EVM-001 provides the user with remote sense capabilities through the connector J3. When
remote sense is used, J3 should be connected at the load to provide more accurate load regulation by
compensating for losses over the terminal connections and load wire connections. When remote sense
is connected the output voltage measured between TP15 and TP16 can show a positive load regulation
characteristic (increasing output voltage with increasing load). This is the result of the compensation of the
controller of resistive losses between the local sense voltage (TP15 and TP16) and the remote sense connection
(J3). TP17 and TP18 are connected to the remote sense lines and thus will show the voltage at the load when
remote sense is connected.
Excessive phase shift from inductive components in the load or remote sense connections can cause instability
if care is not taken to minimize these parasitic effects in the remote sense line. A twisted pair of insulated cables
from the load connection to J3 is preferred to minimize noise injection and inductance in the remote sense line.
In a device layout, care should be taken to shield the remote sense line from high-noise, high-current, or digital
signals to limit noise injection into the feedback path and provide the most accurate regulation possible.
3.3 5V Input Operation (R10 and R15)
To operate with a 5-V input, two resistors need to be changed. R10 (RKFF) sets the voltage ramp amplitude and
needs to be reduced to 53.6 kΩ to lower the UVLO to 3.9 V for 5-V operation. In addition, a 330-kΩ resistor
should be added at R15 to prevent an internal race condition during soft start.1
1
Due to higher duty cycles associated with higher output voltages or lower input voltages, output current should be limited to 10 A when
operating with output voltages greater than 2.0 V or input voltages below 6 V to reduce conduction losses in the main switching FET
(Q1). Under these conditions, a lower RdsON FET would normally be selected.
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Test Setup
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4 Test Setup
4.1 Equipment
4.1.1 Voltage Source
V12V_IN
The input voltage source (V12V_IN) should be a 0-V to 15-V variable DC source capable of 5 ADC. Connect
V12V_IN to J1 as shown in Figure 4-2.
4.1.2 Meters
A1: 0 ADC 5 ADC, ammeter
V1: V12V_IN, 0-Vto 15-V voltmeter
V2: V1V5_OUT 0-V to 5-V voltmeter
4.1.3 Loads
LOAD1
The output load (LOAD1) should be an electronic constant current mode load capable of 0 ADC–15 ADC at 1.5 V.
4.1.4 Recommended Wire Gauge
V12V_IN to J1
The connection between the source voltage, V12V_IN, and J1 of HPA095 can carry as much as 3 ADC. The
minimum recommended wire size is AWG #16 with the total length of wire less than four feet (2-feet input, 2-feet
return).
J2 to LOAD1 (Power)
The power connection between J2 of HPA095 and LOAD1 can carry as much as 15 ADC. The minimum
recommended wire size is 2× AWG #16, with the total length of wire less than four feet (2-feet output, 2-feet
return).
J3 to LOAD1 (Remote Sense)
If remote sense is used, the remote sense connection between J3 of HPA095 and LOAD1 can carry less than 1
ADC. The minimum recommended wire size is AWG #22, with the total length of wire less and four feet (2-feet
output, 2-feet return).
4.1.5 Other
FAN
This evaluation module includes components that can get hot to the touch, because this EVM is not enclosed
to allow probing of circuit nodes, a small fan capable of 200–400 lfm is required to reduce component surface
temperatures to prevent user injury. The EVM should not be left unattended while powered or probed while the
fan is not running.
OSCILLOSCOPE
A 60-MHz or faster oscilloscope can be used to determine the ripple voltage on 1V5_OUT. The oscilloscope
should be set for the following to take output ripple measurements:
•
•
•
•
1-MΩ impedance
AC coupling
1-μs/division horizontal resolution
20-mV/division vertical resolution
TP15 and TP16 can be used to measure the output ripple voltage by placing the oscilloscope probe tip through
TP15 and holding the ground barrel to TP16 as shown in Figure 4-2. For a hands-free approach, the loop in
TP16 can be cut and opened to cradle the probe barrel. Using a leaded ground connection can induce additional
noise due to the large ground loop area.
6
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Test Setup
4.2 Equipment Setup
Figure 4-2 shows the basic recommended test setup to evaluate the TPS40074EVM-001. Note that although the
return for J1 and J2 are the same, the connections should remain separate as shown in Figure 4-1.
4.2.1 Procedure
1. Working at an ESD workstation, make sure that any wrist straps, bootstraps, or mats are connected
referencing the user to earth ground before power is applied to the EVM. An electrostatic smock and safety
glasses should also be worn.
2. Prior to connecting the DC input source, V12V_IN, it is advisable to limit the source current from V12V_IN to
5.0-A maximum. Make sure V12V_IN is initially set to 0 V and connected as shown in Section 4.2.2.
3. Connect the ammeter A1 (0-A to 5-A range) between V12V_IN and J1 as shown in Figure 4-1.
4. Connect voltmeter V1 to TP1 and TP2 as shown in Figure 4-1.
5. Connect LOAD1 to J2 as shown in Figure 3-1. Set LOAD1 to constant current mode to sink 0 ADC before
V12V_IN is applied.
6. Connect voltmeter, V2 across TP17 and TP18 as shown in Figure 4-1.
7. Connect an oscilloscope probe to TP16 and TP15 as shown in Figure 4-2.
8. Place a fan as shown in Figure 4-1. Turn it on, making sure air is flowing across the EVM.
4.2.2 Diagram
+
V1
-
V12V_IN
+
-
Oscilloscope
1M!, AC
10mV / div
20MHz
A1
- +
TP1
TP2
+12V_IN TP16
J1
FAN
- - + +
-1V5_OUT +
TP15
See Tip and Barrel
Measurement for
Vout ripple
+
LOAD1
1.5V @
15A
TP17
TP5 TP7 TP6
GND CHA CHB
-+
J2
TP18
TEXAS INSTRUMENTS
TPS40074EVM-001
12V to 1.5V @ 15A with Remote Sense
HPA095A
+
V2
-
Figure 4-1. TPS40074EVM-001 Recommended Test Setup
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Test Setup
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Metal Ground Barrel
Probe Tip
TP15
TP16
Tip and Barrel Vout ripple
measurement
Figure 4-2. Output Ripple Measurement – Tip and Barrel using TP15 and TP16
4.3 Start-Up/Shutdown Procedure
1.
2.
3.
4.
5.
Increase V12V_IN (V1) from 0 V to 10 VDC.
Vary LOAD1 from 0 A–10 ADC.
Vary V12V_IN (V1) from 10 VDC to 14 VDC.
Decrease LOAD1 to 0 A.
Decrease V12V_IN to 0 V.
4.4 Equipment Shutdown
1.
2.
3.
4.
8
Shut down the oscilloscope.
Shut down LOAD1.
Shut down V12V_IN.
Shut down FAN.
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TPS40074EVM Typical Performance Data and Characteristic Curves
5 TPS40074EVM Typical Performance Data and Characteristic Curves
Figure 5-1 through Figure 6-2 present typical performance curves for the TPS40074EVM-001. Since actual
performance data can be affected by measurement techniques and environmental variables, these curves are
presented for reference and may differ from actual field measurements.
5.1 Efficiency
TPS40074EVM-001
EFFICIENCY
vs
LOAD CURRENT
90
10
88
12
86
14
Efficiency - %
84
82
80
78
76
V12 V_IN = 10-14 V,
V1V5_OUT = 1.5 V,
I1V5_OUT = 0-15 A
74
72
70
0
2
4
6
8
10
IL - Load Current - A
12
14
16
Revision Tested A
Figure 5-1. TPS40074EVM-001 Efficiency V12V_IN = 10 V–14 V, V1V5_OUT = 1.5 V, I1V5_OUT = 0 A–15 A
5.2 Line and Load Regulation
TPS40074EVM
LINE AND LOAD REGULATION
1.525
VO - Output Voltage - V
1.52
14
1.515
12
1.51
10
1.505
1.5
1.495
0
2
4
6
8
10
IL - Load Current - A
12
14
16
Revision Tested A
Figure 5-2. TPS40074EVM-001 Line and Load Regulation – ±1% Window
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EVM Assembly Drawings and Layout
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6 EVM Assembly Drawings and Layout
Figure 6-1 through Figure 6-6 show the design of the TPS40074EVM-001 printed circuit board. The EVM
has been designed using a 4-layer, 2-oz copper-clad circuit board 3.0 inch × 3.0 inch with all components
on the top side to allow the user to easily view, probe, and evaluate the TPS40074 control IC in a practical
application. Moving components to both sides of the PCB or using additional internal layers can offer additional
size reduction for space constrained systems.
Figure 6-1. TPS40074EVM-001 Component Placement (Viewed from Top)
Figure 6-2. TPS40074EVM-001 Silkscreen (Viewed from Top)
10
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EVM Assembly Drawings and Layout
Figure 6-3. TPS40074EVM-001 Top Copper (Viewed from Top)
Figure 6-4. TPS40074EVM-001 Layer 2 (X-Ray View from Top)
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EVM Assembly Drawings and Layout
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Figure 6-5. TPS40074EVM-001 Layer 3 (X-Ray View from Top)
Figure 6-6. TPS40074EVM-001 Bottom Copper (X-Ray View from Top)
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List of Materials
7 List of Materials
Table 7-1 lists the EVM components as configured according to the schematic shown in Figure 3-1 and Figure
4-1.
Table 7-1. TPS40074EVM-001 Bill of Materials
Count
RefDes
Description
Size
Mfr
Part Number
0
C1, C6
Capacitor, 470 μF, 16 V, 21 mΩ, 25%
8mm
Panasonic
EEUFL1C470U
1
C3
Capacitor, 470 μF, 16 V, 21 mΩ, 25%
8mm
Panasonic
EEUFL1C470U
1
C2
Capacitor, ceramic, 4700 pF, 50 V, X7R, 10%
0603
Std
Std
1
C4
Capacitor, ceramic, 150 pF, 50 V, X7R, 10%
0603
Std
Std
1
C5
Capacitor, ceramic, 6800 pF, 50 V, X7R, 10%
0603
Std
Std
1
C7
Capacitor, ceramic, 0.047 μF, 50 V, X7R, 10%
0603
Std
Std
1
C8
Capacitor, ceramic, 1.5 μF, 16 V, X7R, 20%
0805
TDK
C2012X7R1C115M
2
C9, C10
Capacitor, ceramic, 0.1 μF, 50 V, X7R, 20%
0603
Std
Std
1
C11
Capacitor, ceramic, 22 pF, 50 V, NPO, 10%
0603
Std
Std
1
C12
Capacitor, ceramic, 10 μF, 16 V, X7R, 20%
1206
TDK
C3216X7R1C106M
2
C13, C16
Capacitor, ceramic, 2.2 μF, 16 V, X7R, 10%
1206
Std
Std
0
C14
Capacitor, ceramic, 2.2 μF, 16 V, X7R, 10%
1206
Std
Std
0
C15
Capacitor, ceramic, 1000 pF, 25 V, X7R, 20%
0805
Std
Std
2
C17, C18
Capacitor, 1000 μF, 10 V, 16 mΩ, 25%
8mm
Panasonic
EEUFL1A102U
1
C19
Capacitor, Ceramic, 10 μF, 6.3 V, X5R, 20%
1206
Std
Std
1
D1
Diode, Schottky, 200 mA, 30 V
SOD323
On-Semi
BAT54HT1
1
J1
Terminal Block, 2-pin, 15 A, 5,1 mm
0.40 × 0.35
OST
ED1609
1
J2
Terminal Block, 4-pin, 15 A, 5,1 mm
0.80 × 0.35
OST
ED2227
1
J3
Terminal Block, 2-pin, 6 A, 3,5 mm
0.27 × 0.25
OST
ED1514A
1
L1
Inductor, SMT, 1.3 μH, 26 A, 2 mΩ
0.51 × 0.51
Pulse
PG0077.142
1
Q1
Mosfet, N-Ch, 25 V, 81.4 A, 8.9 mΩ
LFPAK
Philips
PH6325L
1
Q2
Mosfet, N-Ch, 25 V, 118 A, 4.1 mΩ
LFPAK
Philips
PH2625L
1
R1
Resistor, Chip, 0-Ω jumper, 1/10-W, 5%
0805
Std
Std
1
R2
Resistor, Chip, 680 Ω, 1/16-W, 1%
0603
Std
Std
2
R3,R9
Resistor, Chip, 10 kΩ, 1/16-W, 1%
0603
Std
Std
1
R4
Resistor, Chip, 6.20 kΩ, 1/16-W, 1%
0603
Std
Std
1
R5
Resistor, Chip, 105 kΩ, 1/16-W, 1%
0603
Std
Std
1
R6
Resistor, Chip, 9.53 kΩ, 1/16-W, 1%
0603
Std
Std
1
R7
Resistor, Chip, 49.9 Ω, 1/16-W, 1%
0603
Std
Std
1
R8
Resistor, Chip, 118 kΩ, 1/16-W, 1%
0603
Std
Std
1
R10
Resistor, Chip, 133 kΩ, 1/16-W, 1%
0603
Std
Std
1
R11
Resistor, Chip, 1.13 kΩ, 1/16-W, 1%
0603
Std
Std
0
R12
Resistor, Chip, 3.3 Ω, 1/10-W, 1%
0805
Std
Std
2
R13, R14
Resistor, Chip, 10 Ω, 1/16-W, 1%
0603
Std
Std
0
R15
Resistor, Chip, Ω, 1/16-W, 1%
0603
N/A
N/A
1
R16
Resistor, Chip, 1.0 Ω, 1/16-W, 1%
0603
Std
Std
3
TP1, TP15, TP17
Test Point, Red, Thru Hole
0.125 × 0.125
Keystone
5010
8
TP2–TP5, TP10, TP14,
TP16, TP18
Test Point, Black, Thru Hole
0.125 × 0.125
Keystone
5011
7
TP6–TP9, TP11–TP13
Test Point, White, Thru Hole
0.125 × 0.125
Keystone
5012
1
U1*
IC
QFN-20
TI
TPS40074RHL
1
—
PCB, 4-Layer FR4, 3.0 inch × 3.0 inch × 0.062 inch
2.4 inch × 2.1
inch
Any
HPA095A
4
—
Bumpon, Transparent
0.44 inch × 0.2
inch
3M
SJ5303
Notes: 1. These assemblies are ESD sensitive, ESD precautions shall be observed.
2. These assemblies must be clean and free from flux and all contaminants. Use of no clean flux is not acceptable.
3. These assemblies must comply with workmanship standards IPC-A-610 Class 2.
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Revision History
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Table 7-1. TPS40074EVM-001 Bill of Materials (continued)
Count
RefDes
Description
Size
Mfr
Part Number
4. Install Bumpons on back side(unpopulated side) of PCB. Install one in each corner after cleaning.
5. Ref designators marked with an * cannot be substituted. All other components can be substituted with equivalent components of MFG.
8 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision * (June 2006) to Revision A (January 2022)
Page
• Updated the numbering format for tables, figures, and cross-references throughout the document. ................2
• Updated the user's guide title............................................................................................................................. 2
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