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TPS43061EVM-198

TPS43061EVM-198

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    Module

  • 描述:

    MODULE EVAL FOR TPS43061-198

  • 数据手册
  • 价格&库存
TPS43061EVM-198 数据手册
User's Guide SLVU799A – November 2012 – Revised March 2013 Using the TPS43061 Boost Evaluation Module (EVM) Figure 1. TPS43061EVM-198 EVM Board 35 This user's guide contains information for the TPS43061EVM-198 evaluation module (PWR198) including the performance specifications, schematic, and the bill of materials. 1 2 3 4 Contents Introduction .................................................................................................................. 3 Test Setup and Results .................................................................................................... 5 Schematic and Bill of Materials .......................................................................................... 11 Board Layout ............................................................................................................... 13 List of Figures 1 TPS43061EVM-198 EVM Board 35 ...................................................................................... 1 2 Efficiency Versus Load Current ........................................................................................... 6 3 Regulation Versus Output Current ........................................................................................ 7 4 Regulation Versus Input Voltage.......................................................................................... 7 5 Load Transient Response 7 6 Loop Response 7 7 8 9 10 11 12 13 14 ................................................................................................. ............................................................................................................. Output Voltage Ripple CCM .............................................................................................. Output Voltage Ripple DCM .............................................................................................. Output Voltage Ripple Pulse Skip Mode ................................................................................. Input Voltage Ripple CCM ................................................................................................. Input Voltage Ripple DCM ................................................................................................. Start Up Relative to VIN .................................................................................................... Start Up Relative to EN .................................................................................................... Shutdown Relative to VIN ................................................................................................. SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Using the TPS43061 Boost Evaluation Module (EVM) Copyright © 2012–2013, Texas Instruments Incorporated 8 8 8 9 9 9 9 10 1 www.ti.com 15 Shutdown Relative to EN ................................................................................................. 10 16 Gate-Drive Signals ........................................................................................................ 10 17 TPS43061EVM-198 Schematic.......................................................................................... 11 18 TPS43061EVM-198 Top Assembly and Silkscreen 22 .................................................................. TPS43061EVM-198 Top-Side Layout .................................................................................. TPS43061EVM-198 Layer 2 Layout .................................................................................... TPS43061EVM-198 Layer 3 Layout .................................................................................... TPS43061EVM-198 Bottom-Side Layout .............................................................................. 1 Input Voltage and Output Current Summary ............................................................................ 3 2 TPS43061EVM-198 Performance Specification Summary ............................................................ 3 3 EVM Connectors and Test points ......................................................................................... 5 4 TPS43061EVM-198 Bill of Materials .................................................................................... 12 19 20 21 13 14 14 15 15 List of Tables 2 Using the TPS43061 Boost Evaluation Module (EVM) SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Copyright © 2012–2013, Texas Instruments Incorporated Introduction www.ti.com 1 Introduction This user's guide contains background information for the TPS43061 as well as support documentation for the TPS43061EVM-198 evaluation module (PWR198). Also included are the performance specifications, schematic, and the bill of materials for the EVM. 1.1 Background The TPS43061 is a DC-DC synchronous boost controller designed for a maximum output voltage of 60 V from an input voltage source of 4.5 V to 38 V. It has a 5.5-V gate-drive supply optimized for use with low Qg NexFETs. Rated input voltage and output current range for the evaluation module are given in Table 1. This evaluation module is designed to demonstrate the small, printed-circuit-board areas that are possible when designing with the TPS43061 controller. The switching frequency is externally set at a nominal 750 kHz. The gate-drive circuitry for the external high-side and low-side FET is incorporated inside the TPS43061 package. The PWR198 uses the CSD86330Q3D NexFET power block integrating both the high-side and low-side FETs. External inductor DCR or resistor current sensing allows for an adjustable cycle-by-cycle current limit. The compensation components are external to the integrated circuit (IC), and an external resistor divider allows for an adjustable output voltage. Additionally, the TPS43061 provides an adjustable undervoltage lockout with hysteresis through an external resistor divider, adjustable slow-start time with an external capacitor and a power good output voltage indicator. The absolute maximum input voltage for the PWR198 based on the selected external components is 25 V. Table 1. Input Voltage and Output Current Summary 1.2 EVM Input Voltage Range Output Current Range TPS43061EVM-198 VIN = 6 V to 12.6 V IOUT = 0 A to 2 A Performance Specification Summary A summary of the EVM performance specifications is provided in Table 2. Specifications are given for an input voltage of VIN = 9 V and an output voltage of 15 V, unless otherwise specified. This EVM is designed and tested for VIN = 6 V to 12.6 V. The ambient temperature is 25°C for all measurements, unless otherwise noted. Table 2. TPS43061EVM-198 Performance Specification Summary Specification Test Conditions VIN voltage range MIN TYP MAX Unit 6 9 12.6 V Output voltage set point 15 Output current range VIN = 6 V to 12.6 V Line regulation IOUT = 2 A, VIN = 6 V to 12.6 V ±0.1% Load regulation VIN = 9 V, IOUT = 0.001 A to 2 A ±0.1% Load transient response IOUT = 0.5 A to 1.5 A IOUT = 1.5 A to 0.5 A 0 V 2 A Voltage change –300 mV Recovery time 400 µs Voltage change 210 mV Recovery time 400 µs kHz Loop bandwidth VIN = 9 V, IOUT = 2 A 19 Phase margin VIN = 9 V, IOUT = 2 A 68 ° Input voltage ripple IOUT = 2 A 10 mVpp Output voltage ripple IOUT = 2 A 70 mVpp Output rise time Operating frequency SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback 25 ms 750 kHz Using the TPS43061 Boost Evaluation Module (EVM) Copyright © 2012–2013, Texas Instruments Incorporated 3 Introduction www.ti.com Table 2. TPS43061EVM-198 Performance Specification Summary (continued) Specification 1.3 Test Conditions MIN TYP MAX Unit Peak efficiency TPS43061EVM-198, VIN = 12 V, IOUT = 2 A 97% DCM threshold VIN = 9 V 360 mA Pulse skipping threshold VIN = 9 V 12 mA No load input current VIN = 9 V 1.3 mA UVLO start threshold 5.3 V UVLO stop threshold 4.3 V Modifications These EVMs are designed to provide access to the features of the TPS43061. Some modifications can be made to this module. For further details please see the product data sheet. 1.3.1 Output Voltage Set Point To change the output voltage of the EVM, it is necessary to change the value of resistor R8. The value of R8 for a specific output voltage can be calculated using Equation 1, where RHS is R8, RLS is R9 and VFB is 1.22 V. It s recommended to use a value of R9 near 10 kΩ. V VFB RHS RLS u OUT VFB (1) Note: VIN must be in a range so the minimum on-time is greater than the typical 100 ns and the minimum off-time is greater than the largest of typical 250 ns and 5% of the switching period. 1.3.2 Current Sensing The default configuration of the EVM is for resistor current sensing. R13 and R14 are populated with R15 open. When adjusting the input voltage, output voltage or desired maximum output voltage, the current sense resistors R16 and R17 may need to be adjusted. The peak inductor current should first be calculated with Equation 2. Equation 3 is then used to calculate the required current sense resistor where VCStyp is the current sense threshold. VCStyp should be determined from the TPS43061 data sheet with the maximum duty cycle in the application. Ensure the current sense resistor is rated for the expected power dissipation. For inductor DCR current sensing, R14 should be left open while R15, R16 and R17 are shorted. V VIN min VIN minu OUT IOUT VOUT ILpeak VOUT VIN min 2 u L u fSW 1 VOUT (2) RCS 1.3.3 VCS typ 1.2 u ILpeak (3) Slow-Start Time Adjust the slow-start time by changing the value of C7. Equation 4 can be used to calculate the required capacitance based on a desired slow-start time, tSS. ISS is the charging current of 5-µA typical and VREF is the internal reference voltage of 1.22 V. The EVM is set for a slow-start time of 25 ms using C7 = 0.1 µF. t SS u ISS CSS VREF (4) 4 Using the TPS43061 Boost Evaluation Module (EVM) SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Copyright © 2012–2013, Texas Instruments Incorporated Test Setup and Results www.ti.com 1.3.4 Adjustable UVLO The undervoltage lockout (UVLO) can be adjusted externally using R3 and R4. The EVM is set for a start voltage of 5.34 V and stop voltage of 4.31 V using R3 = 221 kΩ and R4 = 59.0 kΩ. Use Equation 5 and Equation 6 to calculate the required resistor values for R3 and R4 respectively for different start and stop voltages. The typical values of the constants in the two equations are as follows: VEN_DIS = 1.14 V, VEN_ON = 1.21 V, IEN_pup = 1.8 µA, and IEN_hys = 3.2 µA. § VEN _ DIS · VSTART u ¨ ¸ VSTOP ¨ VEN _ ON ¸ © ¹ RUVLO_ H § VEN _ DIS · IEN _ pup u ¨ 1 ¸ I ¨ VEN _ ON ¸¹ EN _ hys © (5) RUVLO_ H u VEN _ DIS RUVLO_ L VSTOP VEN _ DIS RUVLO _ H u IEN _ pup IEN _ hys (6) 1.3.5 Input Voltage Rails The EVM is designed to accommodate different input voltage levels for the power stage and control logic. During normal operation, the VIN inputs are the same with R11 shorted. The single input voltage is supplied to J6. If desired, the two input voltage rails may be separated by removing R11. The control logic input voltage can be supplied to J4 and the power stage input voltage to J6. 1.3.6 Further Modification Be aware, changing the input and output of conditions of the EVM will impact the design. It may also be necessary to modify the inductor, output capacitor and compensation components for the desired performance in the application. Additionally the CSD86330Q3D power block limits the output voltage to a maximum recommend output voltage of 22 V. Please see the data sheet or the excel design spreadsheet located in the product folder for details. 2 Test Setup and Results This section describes how to properly connect, set up, and use the EVM. The section also includes test results typical for the EVM covering efficiency, output voltage regulation, load transients, loop response, output ripple, input ripple, start up and shutdown. 2.1 Input/Output Connections This EVM includes input/output connectors and test points as shown in Table 3. A power supply capable of supplying at least 6 A must be connected to J6 through a pair of 20-AWG wires. The load must be connected to J2 through a pair of 20-AWG wires. The maximum load-current capability must be 2 A. Wire lengths must be minimized to reduce losses in the wires. If any modification is done to the EVM design, an input supply and load rated for the new design are required. Test point TP8 provides a place to monitor the VIN input voltages with TP9 providing a convenient ground reference. TP3 is used to monitor the output voltage with TP4 as the ground reference. Table 3. EVM Connectors and Test points Reference Designator Function J1 2-pin header for VOUT voltage connections J2 VOUT, 15 V at 2-A maximum J3 2-pin header for GND connections J4 2-pin header for optional VBIAS input voltage connections (see Section 1.3.5 ) J5 2-pin header for VIN input voltage connections J6 VIN (see Table 1 for VIN range) J7 2-pin header for GND connections JP1 3-pin header for EN jumper. Install jumper from pins 1-2 to enable or pins 2-3 to disable. SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Using the TPS43061 Boost Evaluation Module (EVM) Copyright © 2012–2013, Texas Instruments Incorporated 5 Test Setup and Results www.ti.com Table 3. EVM Connectors and Test points (continued) Reference Designator 2.2 Function TP1 PGOOD test point for power good output voltage indicator TP2 HDRV test point for high-side gate-drive voltage TP3 VOUT test point at VOUT connector TP4 GND test point at VOUT connector TP5 SW test point for switch node voltage TP6 Test point between voltage divider network and output used for loop response measurements. TP7 LDRV test point for low-side gate-drive voltage TP8 VIN test point at VIN connector TP9 GND test point at VIN Efficiency The efficiency of this EVM peaks at a load current of about 2 A with VIN = 12 V, and then decreases as the load current increases towards maximum load. Figure 2 shows the efficiency for the EVM brought to current limit for each input voltage. Dotted-line efficiency data was measured with Wurth Elektroniks 744311330. Measurements are taken at ambient temperature of 25°C. The efficiency may be lower at higher ambient temperatures due to temperature variation in the drain-to-source resistance of the selected external MOSFETs. 100 Efficiency - % 95 90 VOUT = 15 V, fsw = 750 kHz 85 80 Vin = 6V 75 Vin = 9V Vin = 12V 70 0 0.5 1 1.5 2 2.5 3 3.5 Output Current - A 4 4.5 C001 Figure 2. Efficiency Versus Load Current 6 Using the TPS43061 Boost Evaluation Module (EVM) SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Copyright © 2012–2013, Texas Instruments Incorporated Test Setup and Results www.ti.com 2.3 Output Voltage Regulation The load regulation for the EVM is shown in Figure 3. The line regulation for the EVM is shown in Figure 4. Measurements are given for an ambient temperature of 25°C. 0.1 VOUT = 15 V, fsw = 750 kHz VIN = 9 V Output VOltage Deviation - % Output Voltage Deviation - % 0.1 0.08 0.06 0.04 0.02 0 -0.02 -0.04 -0.06 -0.08 -0.1 0.06 0.04 0.02 0 -0.02 -0.04 -0.06 -0.08 -0.1 0 0.2 0.4 0.6 0.8 1 1.2 1.4 Output Current - A 1.6 1.8 2 6 7 8 9 10 11 Input Voltage - V C002 Figure 3. Regulation Versus Output Current 2.4 VOUT = 15 V, fsw = 750 kHz IOUT = 2 A 0.08 12 13 C003 Figure 4. Regulation Versus Input Voltage Load Transients and Loop Response The EVM response to load transients is shown in Figure 5. The current step is from 25% to 75% of maximum rated load at 9 V input. The current step-slew rate is 100 mA/µs. Total peak-to-peak voltage variation is as shown, including ripple and noise on the output. The EVM loop-response characteristics are shown in Figure 6. Gain and phase plots are shown for VIN voltage of 9 V. Load current for the measurement is 2 A. 200 mV/div 60 180 40 C2: VOUT ac coupled 120 Phase 60 Gain 0 0 -20 C4: IOUT -60 -40 1.00 A/div Phase - deg Gain - dB 20 -120 VOUT = 15 V, VIN = 9 V IOUT = 2.0 A -60 -180 10 100 1000 10000 Frequency - Hz 100000 1000000 C004 Time = 200 µs/div Figure 5. Load Transient Response SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Figure 6. Loop Response Using the TPS43061 Boost Evaluation Module (EVM) Copyright © 2012–2013, Texas Instruments Incorporated 7 Test Setup and Results 2.5 www.ti.com Output Voltage Ripple The EVM continuous conduction mode (CCM) output voltage ripple is shown in Figure 7. The output current is the rated full load of 2 A and VIN = 9 V. The voltage ripple is measured directly across the output capacitors. The discontinuous conduction mode (DCM) output voltage ripple is shown in Figure 8. The output current is 0.15 A and VIN = 9 V. 1.00 A/div 20.0 mV/div C2: VOUT ac coupled C4: IL C2: VOUT ac coupled C4: IL C1: SW 10.0 V/div C1: SW 10.0 V/div 1.00 A/div 100 mV/div The pulse skip mode output voltage ripple is shown in Figure 9. There is no external load on the output and VIN = 9 V. Time = 1.00 µs/div Time = 1.00 µs/div Figure 8. Output Voltage Ripple DCM C2: VOUT ac coupled C4: IL C1: SW 10.0 V/div 1.00 A/div 20.0 mV/div Figure 7. Output Voltage Ripple CCM Time = 500 µs/div Figure 9. Output Voltage Ripple Pulse Skip Mode 8 Using the TPS43061 Boost Evaluation Module (EVM) SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Copyright © 2012–2013, Texas Instruments Incorporated Test Setup and Results www.ti.com 2.6 Input Voltage Ripple The EVM CCM input voltage ripple is shown in Figure 10. The output current is the rated full load of 2 A and VIN = 9 V. The voltage ripple is measured directly across the input capacitors. 20.0 mV/div 20.0 mV/div The DCM input voltage ripple is shown in Figure 11. The output current is 0.15 A and VIN = 9 V. C2: VIN ac coupled C4: IL 1.00 A/div 1.00 A/div C4: IL C2: VIN ac coupled 10.0 V/div C1: SW 10.0 V/div C1: SW Time = 1.00 µs/div Time = 1.00 µs/div Figure 10. Input Voltage Ripple CCM 2.7 Figure 11. Input Voltage Ripple DCM Start Up The start up waveforms are shown in Figure 12 and Figure 13. The input voltage for these plots is 9 V and the output has a 2-A resistive load. In Figure 12 the input voltage supply is turned on and VIN begins rising. Both the VCC and VOUT rail initially rise with VIN. When the input reaches the undervoltage lockout threshold set by the external resistor divider, the device can begin switching and the output ramps up to the set value of 15 V with the slow-start voltage. PGOOD goes high when VOUT is in regulation. 5.00 V/div C1: VIN C2: VCC C3: VOUT C4: PGOOD Time = 5.00 ms/div Figure 12. Start Up Relative to VIN SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback C1: EN C2: VCC 5.00 V/div 5.00 V/div 5.00 V/div 5.00 V/div 5.00 V/div 5.00 V/div 5.00 V/div In Figure 13 the input voltage is applied with EN held low. The output voltage is a diode drop below the input voltage and VCC is disabled. When EN is released, the start up sequence begins with VCC coming into regulation and the output ramps up to the set value of 15 V. PGOOD goes high when VOUT is in regulation. C3: VOUT C4: PGOOD Time = 5.00 ms/div Figure 13. Start Up Relative to EN Using the TPS43061 Boost Evaluation Module (EVM) Copyright © 2012–2013, Texas Instruments Incorporated 9 Test Setup and Results 2.8 www.ti.com Shutdown The shutdown waveforms are shown in Figure 14 and Figure 15. In Figure 14 the input voltage is removed, and when the input falls below the undervoltage lockout threshold set by the EN resistor divider, the TPS43061 shuts down, PGOOD is pulled low and the output falls to ground. The output has a 2-A resistive load. 5.00 V/div C1: VIN C2: VCC C3: VOUT C4: PGOOD Time = 5.00 ms/div Figure 14. Shutdown Relative to VIN 2.9 C1: EN C2: VCC 5.00 V/div 5.00 V/div 5.00 V/div 5.00 V/div 5.00 V/div 5.00 V/div 5.00 V/div In Figure 15 the input voltage is held at 9 V with no load and EN is shorted to ground. When EN is grounded, the TPS43061 is disabled, PGOOD is pulled low and the output voltage discharges to VIN. C3: VOUT C4: PGOOD Time = 200 ms/div Figure 15. Shutdown Relative to EN Gate-Drive Signals 5.00 V/div 10.0 V/div 10.0 V/div In Figure 16 the gate-drive signals for the high-side and low-side FETs can be seen with the switching node are shown. The input voltage is 9 V and the output has a 2-A load. C2: HDRV C1: SW C3: LDRV Time = 400 ns/div Figure 16. Gate-Drive Signals 10 Using the TPS43061 Boost Evaluation Module (EVM) SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Copyright © 2012–2013, Texas Instruments Incorporated Schematic and Bill of Materials www.ti.com 3 Schematic and Bill of Materials This section presents the EVM schematic and bill of materials. 3.1 Schematic Figure 17 is the schematic for the EVM. NOTES For DCR sensing, open R14 and short R15, R16, and R17. For resistor sensing, open R15. For Split Rail application, open R11. J5 1 VIN VIN 2 R16 20m TP8 J6 3.3uH 20m 2 GND L1 R17 VIN: 6V-12.6V 1 VIN + C13 1 TP9 C14 C15 10uF 10uF J1 R14 10 R13 10 2 R15 1 VOUT 1 J7 2 GND ISNS+ ISNS- 1 TP3 J2 15V @ 2A Q1 CSD86330Q3D VCC R1 VIN 100k R3 JP1 8 2 7 C2 C3 C4 C5 3 6 10uF 10uF 10uF 10uF 4 5 + 2 3 FB R7 C7 4 SS 1 9 7.50k 150pF BOOT VCC PGND 5 6 7 8 C9 GND R6 HDRV FB C8 0.1uF U1 TPS43061RTE COMP GND 2 TP6 C1 SW RT/CLK LDRV 1 VOUT 1 J3 1 13 14 15 EN 76.8k PGOOD 17 16 R5 59.0k 2 C16 R4 AGND 3 1 TP5 VIN OFF 0 221k PWPD 2 R2 ISNS+ 1 TP2 TP1 ISNS- ON EN TP4 12 49.9 0.1uF 11 C10 10 VCC R8 TP7 9 1 C6 124k FB 4.7uF R9 11.0k 0.015uF C12 100pF VIN R12 R10 C11 1 0 0.1uF R11 J4 ISNS- ISNS+ 0 1 2 1 VBIAS (OPTIONAL) Not Populated Figure 17. TPS43061EVM-198 Schematic SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Using the TPS43061 Boost Evaluation Module (EVM) Copyright © 2012–2013, Texas Instruments Incorporated 11 Schematic and Bill of Materials 3.2 www.ti.com Bill of Materials Table 4 presents the bill of materials for the EVM. Table 4. TPS43061EVM-198 Bill of Materials Qty RefDes Value Description Size Part Number MFR 1 C6 4.7uF Capacitor, Ceramic, 16V, X5R, 10% 0603 STD STD 1 C8 150pF Capacitor, Ceramic, 50V, C0G, 5% 0603 STD STD 1 C9 0.015uF Capacitor, Ceramic, 50V, X7R, 10% 0603 STD STD 0 C10 Open Capacitor, Ceramic, 10V, X7R, 10% 0603 STD STD 1 C12 100pF Capacitor, Ceramic, 25V, X7R, 20% 0603 STD STD 3 C1 C7 C11 0.1uF Capacitor, Ceramic, 25V, X7R, 10% 0603 STD STD 5 C2-5 C14-15 10uF Capacitor, Ceramic Chip, 25V, X5R, 10% 1210 STD STD 0 C13 C16 Open Capacitor Multi sizes Engineering Only STD 5 J1 J3-5 J7 PEC02SAAN Header, Male 2-pin, 100mil spacing 0.100 inch x 2 PEC02SAAN Sullins 1 J2 ED555/2DS Terminal Block, 2-pin, 6-A, 3.5mm 0.27 x 0.25 inch ED555/2DS OST 1 J6 ED120/2DS Terminal Block, 2-pin, 15-A, 5.1mm 0.40 x 0.35 inch ED120/2DS OST 1 JP1 PEC03SAAN Header, Male 3-pin, 100mil spacing 0.100 inch x 3 PEC03SAAN Sullins 1 L1 3.3uH Inductor, SMT, 6.0A, 30-milliohm 0.255 x 0.270 inch IHLP2525CZER3R3M01 or 744311330 Vishay white Wurth Elektronik 1 Q1 CSD86330Q3D MOSFET, Synchronous Buck NexFET Power Block QFN-8 POWER CSD86330Q3D TI 1 R1 100k Resistor, Chip, 1/16W, 1% 0603 STD STD 1 R3 221k Resistor, Chip, 1/16W, 1% 0603 STD STD 1 R4 59.0k Resistor, Chip, 1/16W, 1% 0603 STD STD 1 R5 76.8k Resistor, Chip, 1/16W, 1% 0603 STD STD 1 R6 49.9 Resistor, Chip, 1/16W, 1% 0603 STD STD 1 R7 7.50k Resistor, Chip, 1/16W, 1% 0603 STD STD 1 R8 124k Resistor, Chip, 1/16W, 1% 0603 STD STD 1 R9 11.0k Resistor, Chip, 1/16W, 1% 0603 STD STD 0 R12 R15 Open Resistor, Chip, 1/16W, 1% 0603 STD STD 2 R13-14 10 Resistor, Chip, 1/16W, 1% 0603 STD STD 2 R16-17 20m Resistor, Chip, 1/2W, 1%, 100ppm 1206 PF1206FRF070R02L Yageo 3 R2 R10-11 0 Resistor, Chip, 1/16W, 1% 0603 STD STD 1 SH1 Short jumper, 100mil 0.100 inch 929950-00 3M 2 TP4 TP9 5001 Test Point, Black, Thru Hole Color Keyed 0.100 x 0.100 inch 5001 Keystone 7 TP1-3 TP5-8 5000 Test Point, Red, Thru Hole Color Keyed 0.100 x 0.100 inch 5000 Keystone 1 U1 TPS43061RTE IC, Wide VIN Current Mode Synchronous Boost Controller VQFN TPS43061RTE TI 1 -- PWR198 Any Notes: 1. These assemblies are ESD sensitive, ESD precautions shall be observed. PCB, 3.2 In x 1.8 In x 0.062 In 2. These assemblies must be clean and free from flux and all contaminants. Use of no clean flux is not acceptable. 3. These assemblies must comply with workmanship standards IPC-A-610 Class 2. 4. Ref designators marked with an asterisk ('**') cannot be substituted. All other components can be substituted with equivalent MFG's components. 12 Using the TPS43061 Boost Evaluation Module (EVM) SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Copyright © 2012–2013, Texas Instruments Incorporated Board Layout www.ti.com 4 Board Layout This section provides a description of the EVM, board layout, and layer illustrations. 4.1 Layout The board layout for the EVM is shown in Figure 18 through Figure 22. This design has 4 layers of 2-oz copper. The top layer contains the main power traces for VIN, VOUT, and SW. Also on the top layer are all other components to allow the user to easily view, probe, and evaluate the TPS43061 control IC. The remaining area is filled with ground. The remaining three layers have additional copper for VIN, VOUT, AGND, and PGND connected with multiple vias. Additional copper is also connected to the sense resistor to aid with thermal dissipation. The second internal layer and bottom layer contain signal routes. Five vias directly under the TPS43061 device provide a thermal path from the top-side ground plane to the bottom-side and internal AGND plane. Lastly, the layout guidelines should be followed for the CSD86330Q3D which includes 12 vias beneath the device to the internal and bottom PGND planes to aid with thermal dissipation. All noise-sensitive analog circuitry are placed as close as possible to the IC. The voltage divider network ties to the output voltage at the point of regulation on the bottom layer, near the output capacitors. Q1 is also placed as close as possible to the IC to keep the gate-drive traces as short as possible. The output capacitors are placed next to Q1 to limit the length of the high frequency switching current path. The SW copper is kept as small as possible to limit radiated noise from the high-frequency switching voltage node. The power pad is connected to the AGND pin and all noise-sensitive circuitry must use this as the ground return path. The ground return for the power components are connected to the PGND pin. The AGND and PGND are connected at one point near the PGND pin. The bypass capacitors for VIN and VCC are placed next to their respective pins. The filter capacitor between ISNS+ and ISNS- is located next to the pins to help filter out switching noise. An additional input bulk capacitor may be required (C13) depending on the connection to the EVM from the input supply. See the product datasheet for all layout recommendations. J4 JP1 TP1 J4 JP1 TP1 VBIAS ON EN OFF PGOOD (OPTIONAL) R10 C6 LDRV R9 C5 C4 C2 C3 VIN C9 C8 C7 R5 C10 R8 C14 C15 TP4 C16 C5 C2 R11 R11 J3 VOUT TP3 C3 R9 R8 C10 TP9 J3 GND C12 C12 R12 TP6TP6 R6 R6 R12 R13 LOOP R13 R17 TP3 C4 R1 R2 R1 U1 C1 R2 Q1 C1 U1 Q1 C6 C11 R10 C11 TP7 R15 TP7 R15 L1 R14 R14 1 R5 C7 C8 C9 TP9 R7 R7 C14 C15 GND TP2 TP2 HDRV R4 R4 + R3 R3 TP8 TP8 C13 J6 + C13 J6 VOUT = 15V @ 2A J1 1 J5 J1 TP5 TP5 SW VIN = 6V-12.6V GND VOUT J5 J2 J2 TP4 PGND L1 C16 GND J7 J7 R16 R17 R16 PWR198 Rev. A TPS43061EVM-198 Figure 18. TPS43061EVM-198 Top Assembly and Silkscreen SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Using the TPS43061 Boost Evaluation Module (EVM) Copyright © 2012–2013, Texas Instruments Incorporated 13 Board Layout www.ti.com Figure 19. TPS43061EVM-198 Top-Side Layout Figure 20. TPS43061EVM-198 Layer 2 Layout 14 Using the TPS43061 Boost Evaluation Module (EVM) SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Copyright © 2012–2013, Texas Instruments Incorporated Board Layout www.ti.com Figure 21. TPS43061EVM-198 Layer 3 Layout Figure 22. TPS43061EVM-198 Bottom-Side Layout 4.2 Estimated Circuit Area The estimated printed-circuit-board area by outlining the components used in this design and the routing between them is 0.91 in2 (590 mm2). This area does not include test points or connectors. Also note, this design uses 0603 components for easy modifications and places all components on one layer so this area may be reduced. SLVU799A – November 2012 – Revised March 2013 Submit Documentation Feedback Using the TPS43061 Boost Evaluation Module (EVM) Copyright © 2012–2013, Texas Instruments Incorporated 15 EVALUATION BOARD/KIT/MODULE (EVM) ADDITIONAL TERMS Texas Instruments (TI) provides the enclosed Evaluation Board/Kit/Module (EVM) under the following conditions: The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims arising from the handling or use of the goods. Should this evaluation board/kit not meet the specifications indicated in the User’s Guide, the board/kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING LIMITED WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES. Please read the User's Guide and, specifically, the Warnings and Restrictions notice in the User's Guide prior to handling the product. This notice contains important safety information about temperatures and voltages. For additional information on TI's environmental and/or safety programs, please visit www.ti.com/esh or contact TI. No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine, process, or combination in which such TI products or services might be or are used. TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not exclusive. TI assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or services described herein. REGULATORY COMPLIANCE INFORMATION As noted in the EVM User’s Guide and/or EVM itself, this EVM and/or accompanying hardware may or may not be subject to the Federal Communications Commission (FCC) and Industry Canada (IC) rules. For EVMs not subject to the above rules, this evaluation board/kit/module is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION OR EVALUATION PURPOSES ONLY and is not considered by TI to be a finished end product fit for general consumer use. It generates, uses, and can radiate radio frequency energy and has not been tested for compliance with the limits of computing devices pursuant to part 15 of FCC or ICES-003 rules, which are designed to provide reasonable protection against radio frequency interference. Operation of the equipment may cause interference with radio communications, in which case the user at his own expense will be required to take whatever measures may be required to correct this interference. General Statement for EVMs including a radio User Power/Frequency Use Obligations: This radio is intended for development/professional use only in legally allocated frequency and power limits. Any use of radio frequencies and/or power availability of this EVM and its development application(s) must comply with local laws governing radio spectrum allocation and power limits for this evaluation module. It is the user’s sole responsibility to only operate this radio in legally acceptable frequency space and within legally mandated power limitations. Any exceptions to this are strictly prohibited and unauthorized by Texas Instruments unless user has obtained appropriate experimental/development licenses from local regulatory authorities, which is responsibility of user including its acceptable authorization. For EVMs annotated as FCC – FEDERAL COMMUNICATIONS COMMISSION Part 15 Compliant Caution This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. FCC Interference Statement for Class A EVM devices This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. FCC Interference Statement for Class B EVM devices This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: • Reorient or relocate the receiving antenna. • Increase the separation between the equipment and receiver. • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. • Consult the dealer or an experienced radio/TV technician for help. For EVMs annotated as IC – INDUSTRY CANADA Compliant This Class A or B digital apparatus complies with Canadian ICES-003. Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Concerning EVMs including radio transmitters This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of the device. Concerning EVMs including detachable antennas Under Industry Canada regulations, this radio transmitter may only operate using an antenna of a type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication. This radio transmitter has been approved by Industry Canada to operate with the antenna types listed in the user guide with the maximum permissible gain and required antenna impedance for each antenna type indicated. Antenna types not included in this list, having a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with this device. Cet appareil numérique de la classe A ou B est conforme à la norme NMB-003 du Canada. Les changements ou les modifications pas expressément approuvés par la partie responsable de la conformité ont pu vider l’autorité de l'utilisateur pour actionner l'équipement. Concernant les EVMs avec appareils radio Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes : (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. Concernant les EVMs avec antennes détachables Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l'intention des autres utilisateurs, il faut choisir le type d'antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l'intensité nécessaire à l'établissement d'une communication satisfaisante. Le présent émetteur radio a été approuvé par Industrie Canada pour fonctionner avec les types d'antenne énumérés dans le manuel d’usage et ayant un gain admissible maximal et l'impédance requise pour chaque type d'antenne. Les types d'antenne non inclus dans cette liste, ou dont le gain est supérieur au gain maximal indiqué, sont strictement interdits pour l'exploitation de l'émetteur. SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER 【Important Notice for Users of this Product in Japan】 】 This development kit is NOT certified as Confirming to Technical Regulations of Radio Law of Japan If you use this product in Japan, you are required by Radio Law of Japan to follow the instructions below with respect to this product: 1. 2. 3. Use this product in a shielded room or any other test facility as defined in the notification #173 issued by Ministry of Internal Affairs and Communications on March 28, 2006, based on Sub-section 1.1 of Article 6 of the Ministry’s Rule for Enforcement of Radio Law of Japan, Use this product only after you obtained the license of Test Radio Station as provided in Radio Law of Japan with respect to this product, or Use of this product only after you obtained the Technical Regulations Conformity Certification as provided in Radio Law of Japan with respect to this product. Also, please do not transfer this product, unless you give the same notice above to the transferee. Please note that if you could not follow the instructions above, you will be subject to penalties of Radio Law of Japan. Texas Instruments Japan Limited (address) 24-1, Nishi-Shinjuku 6 chome, Shinjuku-ku, Tokyo, Japan http://www.tij.co.jp 【ご使用にあたっての注】 本開発キットは技術基準適合証明を受けておりません。 本製品のご使用に際しては、電波法遵守のため、以下のいずれかの措置を取っていただく必要がありますのでご注意ください。 1. 2. 3. 電波法施行規則第6条第1項第1号に基づく平成18年3月28日総務省告示第173号で定められた電波暗室等の試験設備でご使用いただく。 実験局の免許を取得後ご使用いただく。 技術基準適合証明を取得後ご使用いただく。 なお、本製品は、上記の「ご使用にあたっての注意」を譲渡先、移転先に通知しない限り、譲渡、移転できないものとします。    上記を遵守頂けない場合は、電波法の罰則が適用される可能性があることをご留意ください。 日本テキサス・インスツルメンツ株式会社 東京都新宿区西新宿6丁目24番1号 西新宿三井ビル http://www.tij.co.jp SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER SPACER EVALUATION BOARD/KIT/MODULE (EVM) WARNINGS, RESTRICTIONS AND DISCLAIMERS For Feasibility Evaluation Only, in Laboratory/Development Environments. Unless otherwise indicated, this EVM is not a finished electrical equipment and not intended for consumer use. It is intended solely for use for preliminary feasibility evaluation in laboratory/development environments by technically qualified electronics experts who are familiar with the dangers and application risks associated with handling electrical mechanical components, systems and subsystems. It should not be used as all or part of a finished end product. Your Sole Responsibility and Risk. You acknowledge, represent and agree that: 1. 2. 3. 4. You have unique knowledge concerning Federal, State and local regulatory requirements (including but not limited to Food and Drug Administration regulations, if applicable) which relate to your products and which relate to your use (and/or that of your employees, affiliates, contractors or designees) of the EVM for evaluation, testing and other purposes. You have full and exclusive responsibility to assure the safety and compliance of your products with all such laws and other applicable regulatory requirements, and also to assure the safety of any activities to be conducted by you and/or your employees, affiliates, contractors or designees, using the EVM. Further, you are responsible to assure that any interfaces (electronic and/or mechanical) between the EVM and any human body are designed with suitable isolation and means to safely limit accessible leakage currents to minimize the risk of electrical shock hazard. You will employ reasonable safeguards to ensure that your use of the EVM will not result in any property damage, injury or death, even if the EVM should fail to perform as described or expected. You will take care of proper disposal and recycling of the EVM’s electronic components and packing materials. Certain Instructions. It is important to operate this EVM within TI’s recommended specifications and environmental considerations per the user guidelines. Exceeding the specified EVM ratings (including but not limited to input and output voltage, current, power, and environmental ranges) may cause property damage, personal injury or death. If there are questions concerning these ratings please contact a TI field representative prior to connecting interface electronics including input power and intended loads. Any loads applied outside of the specified output range may result in unintended and/or inaccurate operation and/or possible permanent damage to the EVM and/or interface electronics. Please consult the EVM User's Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative. During normal operation, some circuit components may have case temperatures greater than 60°C as long as the input and output are maintained at a normal ambient operating temperature. These components include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors which can be identified using the EVM schematic located in the EVM User's Guide. When placing measurement probes near these devices during normal operation, please be aware that these devices may be very warm to the touch. As with all electronic evaluation tools, only qualified personnel knowledgeable in electronic measurement and diagnostics normally found in development environments should use these EVMs. Agreement to Defend, Indemnify and Hold Harmless. You agree to defend, indemnify and hold TI, its licensors and their representatives harmless from and against any and all claims, damages, losses, expenses, costs and liabilities (collectively, "Claims") arising out of or in connection with any use of the EVM that is not in accordance with the terms of the agreement. This obligation shall apply whether Claims arise under law of tort or contract or any other legal theory, and even if the EVM fails to perform as described or expected. Safety-Critical or Life-Critical Applications. If you intend to evaluate the components for possible use in safety critical applications (such as life support) where a failure of the TI product would reasonably be expected to cause severe personal injury or death, such as devices which are classified as FDA Class III or similar classification, then you must specifically notify TI of such intent and enter into a separate Assurance and Indemnity Agreement. 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