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Table of Contents
User’s Guide
TPS53125 Buck Controller Evaluation Module User's
Guide
ABSTRACT
The TPS53125EVM-599 evaluation module presents an easy-to-use reference design for a common dual output
power supply using the TPS53125 controller in cost-sensitive applications. Also included are the schematic,
board layout, and bill of materials.
Table of Contents
1 Description.............................................................................................................................................................................. 2
1.1 Applications........................................................................................................................................................................2
1.2 Features............................................................................................................................................................................. 2
2 TPS53125EVM-599 Electrical Performance Specifications................................................................................................ 2
3 TPS53125EVM-599 Schematic...............................................................................................................................................3
4 Connector and Test Point Descriptions................................................................................................................................4
4.1 Enable Jumpers/Switches – SW1 and SW2...................................................................................................................... 4
4.2 Test Point Descriptions.......................................................................................................................................................4
5 Test Setup................................................................................................................................................................................5
5.1 Equipment.......................................................................................................................................................................... 5
5.2 Equipment Setup................................................................................................................................................................6
5.3 Start-Up/Shutdown Procedures......................................................................................................................................... 7
5.4 Output Ripple Voltage Measurement Procedure................................................................................................................8
5.5 Equipment Shutdown......................................................................................................................................................... 8
6 TPS53125EVM-599 Test Data................................................................................................................................................. 9
6.1 Efficiency............................................................................................................................................................................9
6.2 Line and Load Regulation................................................................................................................................................ 10
6.3 Output Voltage Ripple and Switching Node Waveforms.................................................................................................. 11
6.4 Switch Node..................................................................................................................................................................... 12
7 TPS53125EVM-599 Assembly Drawings and Layout........................................................................................................ 13
8 TPS53125EVM-599 Bill of Materials.................................................................................................................................... 15
9 Revision History................................................................................................................................................................... 15
Trademarks
D-CAP2™ is a trademark of Texas Instruments.
All trademarks are the property of their respective owners.
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Description
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1 Description
The TPS53125EVM-599 evaluation board provides the user with a convenient way to evaluate the TPS53125
dual synchronous step-down controller in a realistic cost-sensitive application. Providing both a low core-type
1.05-V and I/O-type, 1.8-V outputs at up to 4 A from a loosely regulated 12-V (8-V to 22-V) source, the
TPS53125EVM-599 includes switches and test points to assist users in evaluating the performance of the
TPS53125 controller in their applications.
1.1 Applications
•
•
•
•
Digital television
Set-top box
DSL and cable modems
Cost-sensitive digital consumer products
1.2 Features
•
•
•
•
•
8-V to 22-V input
1.05-V and 1.8-V outputs
Up to 4 A per channel output
350-kHz pseudo-fixed frequency D-CAP2™ mode control
Independent enable switches for power-on/power-off testing
2 TPS53125EVM-599 Electrical Performance Specifications
Table 2-1. TPS53125EVM-599 Electrical and Performance Specifications
Parameter
Notes and Conditions
Min
Typ
Max
Unit
Input Characteristics
VIN
Input Voltage
IIN
Input Current
VIN = 12 V, IOUT1 = 4 A, IOUT2 = 4 A
No Load Input Current
VIN = 12 V, IOUT = 0 A
Input UVLO
IOUT = 4
VIN_UVLO
8
12
22
V
–
1.2
1.5
A
–
20
35
mA
4.0
4.2
4.5
V
1.03
1.05
1.07
V
Output Characteristics
VOUT1
Output Voltage 1
VIN = 12 V, IOUT = 2 A
Line Regulation
VIN = 8 to 22
–
–
1%
Load Regulation
IOUT = 0 A to 4 A
–
–
1%
VOUT1_rip
Output Voltage Ripple
VIN = 12 V, IOUT = 4 A
–
–
30
mVpp
IOUT1
Output Current 1
VIN = 8 V to 22 V
0
4
A
VOUT2
Output Voltage 2
VIN = 12 V, IOUT = 2 A
1.78
1.80
1.82
V
Line Regulation
VIN = 8 V to 22 V
–
–
1%
Load Regulation
IOUT = 0 A to 4 A
–
–
1%
VOUT2_rip
Output Voltage Ripple
VIN = 12 V, IOUT2 = 4 A
–
–
30
mVpp
IOUT2
Output Current 2
VIN = 8 V to 22 V
0
4
A
Systems Characteristics
2
FSW
Switching Frequency
200
350
400
ηpk
Peak Efficiency
VIN =12
–
88%
–
η
Full Load Efficiency
VIN = 12, IOUT1 = IOUT2 = 4 A
–
80%
–
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TPS53125EVM-599 Schematic
+
+
+
+
+
3 TPS53125EVM-599 Schematic
For reference only; see Table 8-1 for specific values.
Figure 3-1. TPS53125EVM-599 Schematic
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Connector and Test Point Descriptions
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4 Connector and Test Point Descriptions
4.1 Enable Jumpers/Switches – SW1 and SW2
The TPS53125EVM-599 board includes independent enable switches for each of the two outputs. When the
switch is in the DIS position, the channel is disabled and discharged per the internal discharge characteristics of
the TPS53125.
To enable VOUT1, place SW1 in the EN position. To enable VOUT2, place SW2 in the EN position.
4.2 Test Point Descriptions
Table 4-1 lists the test points, their labels, uses, and where additional information is located.
Table 4-1. Test Point Description
Test Point
Label
Use
TP1
TEST1
Monitor Channel 1 Soft-Start Voltage
Section 4.2.4
Section
TP2
TEST2
Monitor Channel 2 Soft-Start Voltage
Section 4.2.4
TP3
GND
Ground for Input Voltage
Section 4.2.1
TP4
GND
Ground for Channel 1 Output Voltage
Section 4.2.2
TP5
SW1
Monitor Switching Node for Channel 1
Section 4.2.5
TP6
GND
Ground for Channel 2 Output Voltage
Section 4.2.3
TP7
VO2
Monitor Output Voltage for Channel 2
Section 4.2.3
TP8
VO1
Monitor Output Voltage for Channel 1
Section 4.2.2
TP9
VIN
Monitor Input Voltage
Section 4.2.1
TP10
VREG5
Monitor Output of VREG5 Regulator
Section 4.2.6
TP11
SW2
Monitor Switching Node for Channel 2
Section 4.2.5
CN1
VOUT1
Monitor Output Voltage for Channel 1
Section 4.2.2
CN2
VOUT2
Monitor Output Voltage for Channel 2
Section 4.2.3
4.2.1 Input Voltage Monitoring – TPS and TP9
The TPS53125EVM-599 provides two test points for measuring the voltage applied to the module. This allows
the user to measure the actual module voltage without losses from input cables and connectors. Measure all
input voltage measurements between TP9 and TP3. To use TP9 and TP3, connect a voltmeter positive terminal
to TP9 and negative terminal to TP3.
4.2.2 Channel 1 Output Voltage Monitoring – TP4 and TP8 or CN1
The TPS53125EVM-599 provides two test points for measuring the voltage generated at the VO1 output by
the module. This allows the user to measure the actual output voltage without losses from output cables and
connectors. Measure all DC output voltage between TP8 and TP4. To use TP8 and TP4, connect a voltmeter
positive terminal to TP8 and negative terminal to TP4.
The TPS53125EVM-599 also provides a shielded oscilloscope jack to allow AC measurements of the output
ripple. Insert an oscilloscope probe with exposed ground barrel into CN1 for all output 1 ripple measurements.
4.2.3 Channel 2 Output Voltage Monitoring – TP6 and TP7 or CN2
The TPS53125EVM-599 provides two test points for measuring the voltage generated at the VO1 output by
the module. This allows the user to measure the actual output voltage without losses from output cables and
connectors. Measure all DC output voltage measurements between TP7 and TP6. To use TP7 and TP6, connect
a voltmeter positive terminal to TP7 and negative terminal to TP6.
The TPS53125EVM-599 also provides a shielded oscilloscope jack to allow ac measurements of the output
ripple. Insert an oscilloscope probe with exposed ground barrel into CN2 for all output 2 ripple measurements.
4
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Connector and Test Point Descriptions
4.2.4 Soft-Start Voltage Monitoring – TP1, TP2, and TP3
The TPS53125EVM-599 provides two test points for measuring the soft-start ramp voltages. TP1 monitors the
soft-start ramp of Channel 1. TP2 monitors the soft-start ramp of Channel 2. To use TP1 or TP2, connect an
oscilloscope probe between TP1 or TP2 and TP3.
4.2.5 Switching Node Monitoring – TP3, TP5, and TP11
The TPS53125EVM-599 provides two test points for measuring the switching node waveform voltages. TP5
monitors the switching node of Channel 1. TP2 monitors the switching node of Channel 2. To use TP5 or TP11,
connect an oscilloscope probe between TP5 or TP11 and TP3.
4.2.6 5-V Regulator Output Monitoring – TP3 and TP10
The TPS53125EVM-599 provides a test point for measuring the output of the internal 5-V regulator. TP10
monitors the output voltage of the internal 5-V regulator. To use TP10, connect a voltmeter positive terminal to
TP10 and negative terminal to TP3.
5 Test Setup
5.1 Equipment
The following equipment is recommended for testing the TPS53125EVM-599 evaluation board.
5.1.1 Voltage Source
The input voltage source, VVIN, must be a 0-V to 15-V, variable DC source capable of supplying 3 ADC minimum.
5.1.2 Meters
A1: 0-ADC to 4-ADC ammeter
V1: VIN, 0-V to 22-V voltmeter
V2: VOUT1, 0-V to 2-V voltmeter
V3: VOUT2, 0-V to 2-V voltmeter
5.1.3 Loads
LOAD1: One output load is an electronic load set for constant current mode capable of 0 ADC to 4 ADC at 1.05
VDC.
LOAD2: The other output load is an electronic load set for constant current mode capable of 0 ADC to 4 ADC at
1.8 VDC.
5.1.4 Oscilloscope and Probe
The oscilloscope, analog or digital, must be set for ac-coupled measurement with a 20-MHz bandwidth limiting.
Use 20-mV/division vertical resolution and 1.0-µs/division horizontal resolution for the output ripple voltage test.
Set cursors at +20 mV and –20 mV.
The oscilloscope probe must be a Tektronix P6138 or equivalent oscilloscope probe with exposed conductive
ground barrels.
5.1.5 Recommended Wire Gauge
VVIN to J3 – The connection between the source voltage, VVIN, and J1 of thTPS53125EVM-599 can carry as
much as 2 ADC. The minimum recommended wire size is AWG #16 with the total length of wire less than two feet
(1-foot input, 1-foot return).
J1 to LOAD1 and J2 to LOAD2 – The connection between J1 and LOAD1 and J2 and LOAD2 of the
TPS53125EVM-599 can carry as much as 4 ADC each. The minimum recommended wire size is AWG #14,
with the total length of wire less than two feet (1-foot input, 1-foot return).
5.1.6 Other Test Equipment
Fan – The TPS53125EVM-599 evaluation module includes components that can become hot to the touch.
Because this EVM is not enclosed to allow probing of circuit nodes, a small fan capable of 200–400 lfm is
required to reduce component temperatures when operating.
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Test Setup
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5.2 Equipment Setup
Figure 5-1 shows the basic test setup that is recommended to evaluate the TPS53125EVM-599. Note that
although the return for J3 and J1 and JP2 are the same system ground, the connections must remain separate
as shown in Figure 5-1.
5.2.1 Test Procedure
1. When working at an ESD workstation, ensure that wrist straps, bootstraps, or mats are connected
referencing the user to earth ground before power is applied to the EVM. Electrostatic smock and safety
glasses are also recommended.
2. Prior to connecting the DC input source, VIN, it is advisable to limit the source current from VIN to 3 ADC
maximum. Ensure that VIN is initially set to 0 V and connected as shown in Figure 5-1.
3. Verify SW1 and SW2 are in the desired position.
4. Increase VIN from 0 V to 12 VDC.
5. Vary VIN between 8 VDC and 22 VDC.
6. Vary LOAD1 between 0 A and 4 ADC.
7. Vary LOAD2 between 0 A and 4 ADC.
8. Adjust SW1 between EN and DIS.
9. Adjust SW2 between EN and DIS.
10. Set SW1 to DIS.
11. Set SW2 to DIS.
12. Decrease LOAD1 to 0 A.
13. Decrease LOAD2 to 0 A.
14. Decrease VIN to 0 V.
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Test Setup
5.2.2 Test Setup Diagram
FAN
Oscilloscope
+
V1
1MW, AC
20mV / div
20MHz
-
+
-
+
+
A1
-
+
LOAD1
1.05V @
4A
V2
LOAD2
1.8V @
4A
V3
-
+
VVIN
Figure 5-1. TPS53125EVM-599 Recommended Test Setup
5.3 Start-Up/Shutdown Procedures
Perform the start-up and shutdown procedures in the following manner.
1.
2.
3.
4.
5.
6.
7.
Increase VIN from 0 V to 12 VDC.
Vary LOAD1 from 0 A–4 ADC.
Vary LOAD2 from 0 A–4 ADC.
Vary VIN from 8 VDC to 22 VDC.
Decrease VIN to 0 VDC.
Decrease LOAD1 to 0 A.
Decrease LOAD2 to 0 A.
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Test Setup
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5.4 Output Ripple Voltage Measurement Procedure
Perform the output ripple voltage measurement procedure in the following manner.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Increase VIN from 0 V to 12 VDC.
Adjust LOAD1 to desired load between 0 ADC and 4 ADC.
Adjust LOAD2 to desired load between 0 ADC and 4 ADC.
Adjust VIN to desired load between 8 VDC and 22 VDC.
Connect an oscilloscope probe to CN1 or CN2 shown in Figure 5-1.
Measure the output ripple.
Decrease VIN to 0 VDC.
Decrease LOAD1 to 0 A.
Decrease LOAD2 to 0 A.
5.5 Equipment Shutdown
Shut down the equipment in the following manner.
1.
2.
3.
4.
5.
8
Shut down the oscilloscope.
Shut down VIN.
Shut down LOAD1.
Shut down LOAD2.
Shut down FAN.
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TPS53125EVM-599 Test Data
6 TPS53125EVM-599 Test Data
Figure 6-1 through Figure 6-8 present typical performance curves for the TPS53125EVM-599. Because actual
performance data can be affected by measurement techniques and environmental variables, these curves are
presented for reference and may differ from actual field measurements.
6.1 Efficiency
95
90
h - Efficiency - %
85
VI = 8 V
80
VI = 12 V
75
70
VI = 22 V
65
60
55
50
0
1
2
3
ILOAD - Load Current - A
4
5
VIN = 8 V – 22 V, VOUT1 = 1.05 V, IOUT1 = 0 A – 4 A
Figure 6-1. TPS53125EVM-599 Efficiency vs Load Current
100
VI = 8 V
90
h - Efficiency - %
80
VI = 12 V
70
VI = 22 V
60
50
40
30
20
10
0
0
0.5
1
1.5
2
2.5
3
ILOAD - Load Current - A
3.5
4
4.5
VIN = 8 V – 22 V, VOUT2 = 1.80 V, IOUT2 = 0 A – 4 A
Figure 6-2. TPS53125EVM-599 Efficiency vs Load Current
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TPS53125EVM-599 Test Data
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6.2 Line and Load Regulation
1.07
VO - Output Voltage - V
1.065
VI = 22 V
VI = 12 V
1.06
VI = 8 V
1.055
1.05
0
0.5
1
1.5
2
2.5
3
ILOAD - Load Current - A
3.5
4
4.5
VIN = 8 V – 22 V, VOUT1 = 1.05 V, IOUT = 0 A – 4 A
Figure 6-3. TPS53125EVM-599 Output Voltage vs Load Current
1.86
1.855
VO - Output Voltage - V
1.85
1.845
VI = 22 V
VI = 12 V
1.84
1.835
VI = 8 V
1.83
1.825
1.82
0
0.5
1
1.5
2
2.5
3
ILOAD - Load Current - A
3.5
4
4.5
VIN = 8 V – 22 V, VOUT1 = 1.80 V, IOUT = 0 A – 4 A
Figure 6-4. TPS53125EVM-599 Output Voltage vs Load Current
10
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TPS53125EVM-599 Test Data
6.3 Output Voltage Ripple and Switching Node Waveforms
VIN = 12, VOUT1 = 1.05, IOUT1 = 4 A
Figure 6-5. TPS53125EVM-599 Output Voltage Ripple and Switching Waveform
VIN = 12, VOUT2 = 1.80, IOUT2 = 4 A
Figure 6-6. TPS53125EVM-599 Output Voltage Ripple
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TPS53125EVM-599 Test Data
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6.4 Switch Node
tVIN = 12, VOUT1 = 1.05, IOUT1 = 4A, Ch1: TP5 (SW1)
Figure 6-7. TPS53125EVM-599 Switching Waveforms
VIN = 12, VOUT2 = 1.80, IOUT2 = 4A Ch1: TP11 (SW2)
Figure 6-8. TPS53125EVM-599 Switching Waveforms
12
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TPS53125EVM-599 Assembly Drawings and Layout
7 TPS53125EVM-599 Assembly Drawings and Layout
Figure 7-1 through Figure 7-5 show the design of the TPS53125EVM-599 printed-circuit board. The EVM has
been designed using a 4-layer, 2-oz copper-clad circuit board 3.5 in 2.7 to allow the user to easily view, probe,
and evaluate the TPS53125 control IC in a practical application. Moving components to both sides of the PCB or
using additional internal layers can offer additional size reduction for space-constrained systems.
Figure 7-1. TPS53125EVM-599 Component Placement, Viewed From Top
Figure 7-2. TPS53125EVM-599 Top Copper, Viewed From Top
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TPS53125EVM-599 Assembly Drawings and Layout
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Figure 7-3. TPS53125EVM-599 Bottom Copper, Viewed From Bottom
Figure 7-4. TPS53125EVM-599 Internal 1, X-Ray View From Top
Figure 7-5. TPS53125EVM-599 Internal 2, X-Ray View From Top
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TPS53125EVM-599 Bill of Materials
8 TPS53125EVM-599 Bill of Materials
Table 8-1 contains the bill of materials for TPS53125EVM-599. The reference designators reference the
schematic in Figure 3-1 and assembly locations in Figure 7-1. The components listed with a quantity of 0 are not
populated on the PCB but are provided for reference.
Table 8-1. TPS53125EVM-599 Bill of Materials
QTY RefDes
Value
Description
Size
Part Number
MFR
0
C1
Capacitor, Aluminum, 25 V, 20%
0.328 × 0.390 inch
Std
Std
0
C12, C19,
C20, C21
Capacitor, Ceramic,
0603
Std
Std
0
C14, C7
Capacitor, OS CON, 6.3 V, 20%
0.260 Sq inch
Std
Std
1
C15
4.7 µF
Capacitor, Ceramic, 10 V, X5R, 20%
0805
Std
Std
1
C16
1 µF
Capacitor, Ceramic, 16 V, X5R, 20%
0805
Std
Std
4
C9, C10,
C17, C18
47 µF
Capacitor, Ceramic, 6.3 V, X5R, 20%
1206
Std
Std
4
C2, C3, C4,
C5
10 µF
Capacitor, Ceramic, 25 V, X5R, 20%
1210
Std
Std
2
C22, C23
4700 pF
Capacitor, Ceramic, Low Inductance, 16
V, X7R, 20%
0603
Std
Std
2
C6, C11
0.1 µF
Capacitor, Ceramic, 50 V, X7R, 10%
0603
Std
Std
0
C8, C13
330 µF
Capacitor, PXE, 330-µF, 4.0-V, 15-mΩ,
20%
7343 (D)
APXE4R0ARA331MF61G
NIPPON CHEMI-CON
2
CN1, CN2
131-5031-00
Adaptor, 3.5-mm probe clip ( or
131-5031-00)
0.2
131-4244-00
Tektronix
0
D1, D2
Diode, Schottky, 1-A, 30-V
SMA
Std
Std
3
J1, J2, J3
ED120/2DS
Terminal Block, 2-pin, 15-A, 5.1 mm
0.40 × 0.35 inch
ED120/2DS
OST
2
L1, L2
3.3 µH
Inductor, SMT, 5.6 A, 29.7 mΩ
0.256 × 0.280 inch
SPM6530T-3R3M
TDK
2
Q1, Q3
FDS8876
MOSFET, N-ch, 30-V, 10.2-A, 14-mΩ
SO8
FDS8876
Fairchild
2
Q2, Q4
FDS8690
MOSFET, N-ch, 30-V, 11.4-A, 11.4-mΩ
SO8
FDS8690
Fairchild
1
R1
1.82 k
Resistor, Chip, 1/16W, 1%
0603
Std
Std
2
R11, R12
10
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R13
430
Resistor, Chip, 1/16W, 1%
0603
Std
Std
0
R2, R7, R9
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R3
3.32 k
Resistor, Chip, 1/16W, 1%
0603
Std
Std
2
R4, R6
10.0 k
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
R5
12.1 k
Resistor, Chip, 1/16W, 1%
0603
Std
Std
2
R8, R10
5.62 k
Resistor, Chip, 1/16W, 1%
0603
Std
Std
2
SW1, SW2
G12AP-R0
Switch, ON-ON Mini Toggle
0.28 × 0.18 inch
G12AP-R0
Nikkai
4
TP1, TP2,
TP5, TP11
5012
Test Point, White, Thru Hole
0.125 × 0.125 inch
5012
Keystone
1
TP10
5013
Test Point, Orange, Thru Hole
0.125 × 0.125 inch
5013
Keystone
3
TP3, TP4,
TP6
5011
Test Point, Black, Thru Hole
0.125 × 0.125 inch
5011
Keystone
2
TP7, TP8
5014
Test Point, Yellow, Thru Hole
0.125 × 0.125 inch
5014
Keystone
1
TP9
5010
Test Point, Red, Thru Hole
0.125 × 0.125 inch
5010
Keystone
1
U1
TPS53125PW IC, Dual Synchronous Step-Down
Controller For Low-Voltage Power Rails
TSSOP
TPS53125PW
TI
9 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision * (July 2010) to Revision A (January 2022)
Page
• Updated the numbering format for tables, figures, and cross-references throughout the document. ................2
• Updated the user's guide title............................................................................................................................. 2
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IMPORTANT NOTICE AND DISCLAIMER
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DESIGNS), APPLICATION OR OTHER DESIGN ADVICE, WEB TOOLS, SAFETY INFORMATION, AND OTHER RESOURCES “AS IS”
AND WITH ALL FAULTS, AND DISCLAIMS ALL WARRANTIES, EXPRESS AND IMPLIED, INCLUDING WITHOUT LIMITATION ANY
IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT OF THIRD
PARTY INTELLECTUAL PROPERTY RIGHTS.
These resources are intended for skilled developers designing with TI products. You are solely responsible for (1) selecting the appropriate
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