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Table of Contents
User’s Guide
TPS53219 Buck Controller Evaluation Module User's
Guide
ABSTRACT
The TPS53219EVM-690 evaluation module allows users to evaluate the Texas Instruments TPS53219, a smallsized, single, buck controller with adaptive on-time D-CAP™ mode control. Included in this document are
operating and testing descriptions as well as the EVM schematic, bill of materials, and board layout.
Table of Contents
1 Introduction.............................................................................................................................................................................3
Description................................................................................................................................................................................. 4
2.1 Typical Applications............................................................................................................................................................4
2.2 Features............................................................................................................................................................................. 4
2 Electrical Performance Specifications................................................................................................................................. 5
3 Schematic................................................................................................................................................................................6
4 Test Setup................................................................................................................................................................................7
4.1 Test Equipment.................................................................................................................................................................. 7
4.2 Recommended Test Setup.................................................................................................................................................8
5 Configurations........................................................................................................................................................................ 9
5.1 Switching Frequency Selection.......................................................................................................................................... 9
5.2 Soft-Start Selection............................................................................................................................................................ 9
5.3 Mode Selection.................................................................................................................................................................. 9
5.4 Enable Selection................................................................................................................................................................ 9
6 Test Procedure...................................................................................................................................................................... 10
6.1 Line/Load Regulation and Efficiency Measurement Procedure....................................................................................... 10
6.2 Control Loop Gain and Phase Measurement Procedure................................................................................................. 10
6.3 List of Test Points............................................................................................................................................................. 10
6.4 Equipment Shutdown....................................................................................................................................................... 10
7 Performance Data and Typical Characteristic Curves.......................................................................................................11
7.1 Efficiency.......................................................................................................................................................................... 11
7.2 Load Regulation............................................................................................................................................................... 11
7.3 Output Transient...............................................................................................................................................................12
7.4 Output Ripple................................................................................................................................................................... 13
7.5 Switching Node................................................................................................................................................................ 13
7.6 Enable Turn-On/Turn-Off..................................................................................................................................................14
7.7 Output 1.1-V Prebias Turn-On......................................................................................................................................... 15
7.8 Bode Plot..........................................................................................................................................................................15
7.9 Thermal Image................................................................................................................................................................. 16
8 EVM Assembly Drawing and PCB Layout.......................................................................................................................... 17
9 Bill of Materials..................................................................................................................................................................... 21
10 Revision History................................................................................................................................................................. 21
List of Figures
Figure 3-1. TPS53219EVM-690 Schematic.................................................................................................................................6
Figure 4-1. Tip and Barrel Measurement for Vout Ripple............................................................................................................ 7
Figure 4-2. TPS53219EVM-690 Recommended Test Setup....................................................................................................... 8
Figure 7-1. Efficiency................................................................................................................................................................. 11
Figure 7-2. Load Regulation.......................................................................................................................................................11
Figure 7-3. Output Load Transient.............................................................................................................................................12
Figure 7-4. Output Load Transient.............................................................................................................................................12
Figure 7-5. Output Ripple.......................................................................................................................................................... 13
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Trademarks
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Figure 7-6. Switching Node....................................................................................................................................................... 13
Figure 7-7. Enable Turn-On....................................................................................................................................................... 14
Figure 7-8. Enable Turn-Off....................................................................................................................................................... 14
Figure 7-9. Output 1.1-V Prebias Turn-On.................................................................................................................................15
Figure 7-10. Bode Plot at 12 VIN, 1.1 V/25 A............................................................................................................................. 15
Figure 7-11. Top Board at 12 VIN, 1.1 V/25 A............................................................................................................................ 16
Figure 7-12. Bottom Board at 12 VIN, 1.1 V/25 A.......................................................................................................................16
Figure 8-1. TPS53219EVM-690 Top Layer Assembly Drawing, Top View................................................................................ 17
Figure 8-2. TPS53219EVM-690 Bottom Assembly Drawing, Bottom View............................................................................... 17
Figure 8-3. TPS53219EVM-690 Top Copper, Top View.............................................................................................................18
Figure 8-4. TPS53219EVM-690 Layer-2 Copper, Top View...................................................................................................... 18
Figure 8-5. TPS53219EVM-690 Layer-3 Copper, Top View...................................................................................................... 19
Figure 8-6. TPS53219EVM-690 Layer-4 Copper, Top View...................................................................................................... 19
Figure 8-7. TPS53219EVM-690 Layer-5 Copper, Top View...................................................................................................... 20
Figure 8-8. TPS53219EVM-690 Bottom Layer Copper, Top View............................................................................................. 20
List of Tables
Table 2-1. TPS53219EVM-690 Electrical Performance Specifications........................................................................................5
Table 5-1. Switching Frequency Selection...................................................................................................................................9
Table 5-2. Soft-Start Selection..................................................................................................................................................... 9
Table 5-3. MODE Selection......................................................................................................................................................... 9
Table 5-4. Enable Selection......................................................................................................................................................... 9
Table 6-1. Functions of Each Test Points...................................................................................................................................10
Table 9-1. The EVM Bill of Materials According to Schematic Shown in Figure 3-1 .................................................................21
Trademarks
D-CAP™ is a trademark of Texas Instruments.
All trademarks are the property of their respective owners.
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Introduction
1 Introduction
The TPS53219EVM-690 evaluation module (EVM) uses the TPS53219. The TPS53219 is a small-size, single
buck controller with adaptive on-time D-CAP™ mode control. The device provides a fixed 1.1-V output at up to
25 A from a 12-V input bus. The TPS53219EVM-690 also uses the 5-mm × 6-mm TI power block MOSFET
(CSD86350Q5D) for high power density and superior thermal performance.
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Description
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Description
The TPS53219EVM-690 is designed to use a regulated 12-V bus to produce a regulated 1.1-V output at up to
25 A of load current. The TPS53219EVM-690 is designed to demonstrate the TPS53219 in a typical low-voltage
application while providing test points to evaluate the performance of the TPS53219.
2.1 Typical Applications
•
•
•
•
•
Point of load systems
Storage computer
Server computer
Multifunction printer
Embedded computing
2.2 Features
The TPS53219EVM-690 features:
•
•
•
•
•
•
•
•
4
25-ADC, steady-state output current
Support prebias output voltage start-up
High efficiency and high power density by using TI power block MOSFET
J1 for selectable switching frequency setting
J2 for selectable internal voltage servo soft start
J3 for enable function
J6 for auto-skip and forced CCM selection
Convenient test points for probing critical waveforms
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Electrical Performance Specifications
2 Electrical Performance Specifications
Table 2-1. TPS53219EVM-690 Electrical Performance Specifications
PARAMETER
TEST CONDITIONS
MIN
TYP MAX UNITS
INPUT CHARACTERISTICS
Voltage range
VIN
8
12
14
V
Maximum input current
VIN = 8 V, IO = 25 A
4
A
No load input current
VIN = 14 V, IO = 0 A with auto-skip mode
1
mA
OUTPUT CHARACTERISTICS
Output voltage, VOUT
Output voltage regulation
Output voltage ripple
1.1
Line regulation (VIN = 8 V to 14 V)
0.5%
Load regulation (VIN = 12 V, IO = 0 A to 25 A)
0.5%
VIN = 12 V, IO = 25 A
Output load current
25
0
Output over current
V
mVpp
25
A
35
A
300
kHz
SYSTEMS CHARACTERISTICS
Switching frequency
Peak efficiency
VIN = 12 V, 1.1 V/10 A
90.90%
Full-load efficiency
VIN = 12 V, 1.1 V/25 A
88.59%
Operating temperature
25
°C
Note: Jumpers set to default locations. See Section 5 of this user’s guide.
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Schematic
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AUTOSKI
P
FCCM
850KHz
750KHz
1000KHz
5.6ms SS
650KHz
2.8ms SS
400KHz
500KHz
300KHz
0.7ms SS
1.4ms SS
250KHz
Note:
+
+
+
3 Schematic
Figure 3-1. TPS53219EVM-690 Schematic
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Test Setup
4 Test Setup
4.1 Test Equipment
Voltage Source: The input voltage source VIN must be a 0-V to 14-V variable DC source capable of supplying
10 ADC. Connect VIN to J4 as shown in Figure 4-2.
Multimeters:
• V1: VIN at TP7 (VIN) and TP8 (GND)
• V2: VOUT at TP14 (VOUT) and TP15 (GND)
• A1: VIN input current
Output Load: The output load must be an electronic constant resistance mode load capable of 0 ADC to 30 ADC
at 1.1 V.
Oscilloscope: A digital or analog oscilloscope can be used to measure the output ripple. The oscilloscope must
be set for the following:
• 1-MΩ impedance
• 20-MHz bandwidth
• AC coupling
• 2-µs/division horizontal resolution
• 50-mV/division vertical resolution
Test points TP14 and TP15 can be used to measure the output ripple voltage by placing the oscilloscope
probe tip through TP14 and holding the ground barrel on TP15 as shown in Figure 4-1. Using a leaded ground
connection may induce additional noise due to the large ground loop.
Metal Ground Barrel
Probe Tip
TP14
TP15
Figure 4-1. Tip and Barrel Measurement for Vout Ripple
Fan: Some of the components of this EVM can approach temperatures of 60°C during operation. A small fan
capable of 200-400 LFM is recommended to reduce component temperatures while the EVM is operating. The
EVM must not be probed if the fan is not running.
Recommended Wire Gauge:
1. VIN to J4 (12-V input):
The recommended wire size is 1 × AWG 14 per input connection, with the total length of wire less than four
feet (2-foot input, 2-foot return).
2. J5 to LOAD:
The minimum recommended wire size is 2 × AWG 14, with the total length of wire less than four feet (2-foot
output, 2-foot return).
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Test Setup
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4.2 Recommended Test Setup
FAN
DC +
Source
Vin -
+
V1
V2
A1
Load
-
TEXAS
INSTRUMENTS
Figure 4-2. TPS53219EVM-690 Recommended Test Setup
Figure 4-2 is the recommended test setup to evaluate the TPS53219EVM-690. Working at an ESD workstation,
make sure that any wrist straps, bootstraps, or mats are connected referencing the user to earth ground before
power is applied to the EVM.
Input Connections:
1. Prior to connecting the DC input source VIN, it is advisable to limit the source current from VIN to 10-A
maximum. Ensure that VIN is initially set to 0 V and connected as shown in Figure 4-2.
2. Connect a voltmeter V1 at TP7 (VIN) and TP8 (GND) to measure the input voltage.
3. Connect a current meter A1 to measure the input current.
Output Connections:
1. Connect the load to J5, and set the load to constant resistance mode to sink 0 ADC before VIN is applied.
2. Connect a voltmeter V2 at TP14 (VOUT) and TP15 (GND) to measure the output voltage.
Other Connections:
Place a fan as shown in Figure 4-2 and turn on, ensuring that air is flowing across the EVM.
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Configurations
5 Configurations
All jumper selections must be made prior to applying power to the EVM. Users can configure this EVM per the
following configurations.
5.1 Switching Frequency Selection
The switching frequency can be set by J1.
Default setting: 300 kHz
Table 5-1. Switching Frequency Selection
Jumper Set To
Resistor (RF) Connections (Ω)
Switching Frequency (kHz)
Top(1-2 pin shorted)
0
250
Second (3-4 pin shorted)
187 k
300
Third (5-6 pin shorted)
619 k
400
Fourth (7-8 pin shorted)
Open
500
Fifth (9-10 pin shorted)
866 k
650
Sixth (11-12 pin shorted)
309 k
750
Seventh (13-14 pin shorted)
124 k
850
Bottom (15-16 pin shorted)
0
1000
5.2 Soft-Start Selection
The soft-start time can be set by J2.
Default setting: 0.7 ms
Table 5-2. Soft-Start Selection
Jumper Set To
RMODE Connections (Ω)
Soft-Start Time (ms)
Top (1-2 pin shorted)
39.2 k
0.7
Second (3-4 pin shorted)
100 k
1.4
Third (5-6 pin shorted)
200 k
2.8
Bottom (7-8 pin shorted)
475 k
5.6
5.3 Mode Selection
The MODE can be set by J6.
Default setting: Auto Skip
Table 5-3. MODE Selection
Jumper Set to
MODE Selection
Top (1-2 pin shorted)
Auto Skip
Bottom (3-4 pin shorted)
Forced CCM
5.4 Enable Selection
The controller can be enabled and disabled by J3.
Default setting: Jumper shorts on J3 to disable the controller
Table 5-4. Enable Selection
Jumper Set to
Enable Selection
Jumper shorts on J3
Disable the controller
No Jumper shorts on J3
Enable the controller
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Test Procedure
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6 Test Procedure
6.1 Line/Load Regulation and Efficiency Measurement Procedure
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Set up EVM as described in Section 4 and Figure 4-2.
Ensure that the load is set to constant resistance mode and to sink 0 ADC.
Ensure that all jumper configuration settings per Section 5.
Ensure that the jumper provided in the EVM shorts on J3 before VIN is applied.
Increase VIN from 0 V to 12 V. Use V1 to measure input voltage.
Remove the jumper on J3 to enable the controller.
Use V2 to measure VOUT voltage.
Vary the load from 0 ADC to 25 ADC; VOUT must remain in load regulation.
Vary VIN from 8 V to 14 V. VOUT must remain in line regulation.
Put the jumper on J3 to disable the controller.
Decrease the load to 0 A.
Decrease VIN to 0 V.
6.2 Control Loop Gain and Phase Measurement Procedure
The TPS53219EVM-690 contains a 10-Ω series resistor in the feedback loop for loop response analysis.
1. Set up EVM as described in Section 4 and Figure 4-2.
2. Connect an isolation transformer to test points marked TP9 and TP10.
3. Connect a input signal amplitude measurement probe (channel A) to TP9. Connect output signal amplitude
measurement probe (channel B) to TP10.
4. Connect ground lead of channel A and channel B to TP11.
5. Inject approximately 40-mV or less signal through the isolation transformer.
6. Sweep the frequency from 100 Hz to 1 MHz with 10 Hz or lower post filter. The control loop gain and phase
margin can be measured.
7. Disconnect isolation transformer from bode plot test points before making other measurements (signal
injection into feedback can interfere with accuracy of other measurements).
6.3 List of Test Points
Table 6-1. Functions of Each Test Points
Test Points
Name
Description
TP1
VREG
6.2-V LDO output
TP2
PGOOD
Power good
TP3
EN
Enable pin
TP4
DRVH
High-side driver output
TP5
DRVL
Low-side driver output
TP6
MODE
Soft-start and Auto skip/FCCM selection pin
TP7
VIN
VIN
TP8
GND
GND for VIN
TP9
CHA
Input A for loop injection
TP10
CHB
Input B for loop injection
TP11
GND
GND
TP12
GND
GND
TP13
VDD
Controller power supply input
TP14
VOUT
Output voltage
TP15
GND
GND for output voltage
6.4 Equipment Shutdown
1. Shut down the load.
2. Shut down VIN.
3. Shut down FAN.
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Performance Data and Typical Characteristic Curves
7 Performance Data and Typical Characteristic Curves
Figure 7-1 through Figure 7-9 present typical performance curves for TPS53219EVM-690.
7.1 Efficiency
100
14 VI auto skip
90
80
12 VI auto skip
8 VI auto skip
Efficiency - %
70
12 VI forced CCM
60
50
14 VI forced CCM
40
8 VI forced CCM
30
20
10
0
0.001
0.01
0.1
1
10
100
IO - Output Current - A
Figure 7-1. Efficiency
7.2 Load Regulation
1.17
VO - Output Voltage - V
1.16
14 VI auto skip
1.15
8 VI auto skip
12 VI auto skip
1.14
1.13
12 VI forced CCM
1.12
8 VI forced CCM
14 VI forced CCM
1.11
1.1
0.001
0.01
0.1
1
10
100
IO - Output Current - A
Figure 7-2. Load Regulation
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Performance Data and Typical Characteristic Curves
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7.3 Output Transient
TPS53219EVM-690
Output Transient
Test Condition: 12 Vin, 1.1 V/0 A-15 A
Forced CCM mode
CH1: 1.1 Vout
CH4: 1.1 V Output Current
Figure 7-3. Output Load Transient
TPS53219EVM-690
Output Transient
Test Condition: 12 Vin, 1.1 V/0 A-15 A
Auto skip mode
CH1: 1.1 Vout
CH4: 1.1 V Output Current
Figure 7-4. Output Load Transient
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Performance Data and Typical Characteristic Curves
7.4 Output Ripple
TPS53219EVM-690
Output Ripple
Test Condition: 12 Vin, 1.1 V/0 A
Forced CCM mode
CH1: 1.1 Vout Ripple
Figure 7-5. Output Ripple
7.5 Switching Node
TPS53219EVM-690
Switching Node
Test Condition: 12 Vin, 1.1 V/25 A
Auto skip mode
CH1: SW
Figure 7-6. Switching Node
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Performance Data and Typical Characteristic Curves
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7.6 Enable Turn-On/Turn-Off
TPS53219EVM-690
Enable Start Up
CH1: Vin
Test Condition: 12 Vin, 1.1 V/25 A
Auto skip mode
CH2: EN
CH3: 1.1 Vout
CH4: PGOOD
Figure 7-7. Enable Turn-On
TPS53219EVM-690
Enable Shutdown
Test Condition: 12 Vin, 1.1 V/25 A
Auto skip mode
CH1: Vin
CH2: EN
CH3: 1.1 Vout
CH4: PGOOD
Figure 7-8. Enable Turn-Off
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Performance Data and Typical Characteristic Curves
7.7 Output 1.1-V Prebias Turn-On
Test Condition: 12 Vin, 1.1 V/0 A
Auto skip mode
TPS53219EVM-690
1.1 V Pre-bias start up
CH1: Vin
CH2: EN
CH3: 1.1 Vout
CH4: PGOOD
Figure 7-9. Output 1.1-V Prebias Turn-On
7.8 Bode Plot
Figure 7-10. Bode Plot at 12 VIN, 1.1 V/25 A
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Performance Data and Typical Characteristic Curves
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7.9 Thermal Image
CSD86350Q5
Figure 7-11. Top Board at 12 VIN, 1.1 V/25 A
TPS53119
Figure 7-12. Bottom Board at 12 VIN, 1.1 V/25 A
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EVM Assembly Drawing and PCB Layout
8 EVM Assembly Drawing and PCB Layout
Figure 8-1 through Figure 8-8 show the design of the TPS53219EVM-690 printed-circuit board. The EVM has
been designed using six Layers, 2-oz copper circuit board.
TEXAS
I NSTRUMENTS
Figure 8-1. TPS53219EVM-690 Top Layer Assembly Drawing, Top View
Figure 8-2. TPS53219EVM-690 Bottom Assembly Drawing, Bottom View
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EVM Assembly Drawing and PCB Layout
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Figure 8-3. TPS53219EVM-690 Top Copper, Top View
Figure 8-4. TPS53219EVM-690 Layer-2 Copper, Top View
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EVM Assembly Drawing and PCB Layout
Figure 8-5. TPS53219EVM-690 Layer-3 Copper, Top View
Figure 8-6. TPS53219EVM-690 Layer-4 Copper, Top View
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EVM Assembly Drawing and PCB Layout
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Figure 8-7. TPS53219EVM-690 Layer-5 Copper, Top View
Figure 8-8. TPS53219EVM-690 Bottom Layer Copper, Top View
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Bill of Materials
9 Bill of Materials
Table 9-1. The EVM Bill of Materials According to Schematic Shown in Figure 3-1
Qty
RefDes
Description
MFR
Part Number
1
C1
Capacitor, Ceramic, 4.7 µF, 16 V, X5R, 20%, 0805
STD
STD
5
C12–C16
Capacitor, Ceramic, 100 µF, 6.3 V, X5R, 20%, 1210
Murata
GRM32ER60J107ME20L
1
C19
Capacitor, Ceramic, 4700 pF, 50 V, X7R, 20%, 0603
STD
STD
2
C2, C20
Capacitor, Ceramic, 1000 pF, 25 V, X7R, 10%, 0603
STD
STD
2
C3, C10
Capacitor, Ceramic, 0.1 µF, 50 V, X7R, 10%, 0603
STD
STD
1
C5
Capacitor, Ceramic, 0.027 µF, 50 V, X7R, 10%, 0603
STD
STD
1
C4
Capacitor, Ceramic, 1 µF, 16 V, X7R, 10%, 0603
STD
STD
4
C6–C9
Capacitor, Ceramic, 22 µF, 16 V, X5R, 20%, 1206
Murata
GRM31CR61C226ME15L
1
L1
Inductor, SMT, 0.44 µH, 30 A, 0.0032 Ω, 0.530” × 0.510”
Pulse or
E&E Magnetic
PA0513-441NLT or
831-02990F
1
Q1
MOSFET, Dual N-chan, Power Block, 25 V, 40 A, QFN-8 Power
TI
CSD86350Q5D
3
R1, R3, R22
Resistor, Chip, 100 k, 1/16W, 1%, 0603
STD
STD
1
R15
Resistor, Chip, 187 k, 1/16W, 1%, 0603
STD
STD
1
R16
Resistor, Chip, 619 k, 1/16W, 1%, 0603
STD
STD
1
R18
Resistor, Chip, 866 k, 1/16W, 1%, 0603
STD
STD
1
R19
Resistor, Chip, 309 k, 1/16W, 1%, 0603
STD
STD
2
R2, R23
Resistor, Chip, 200 k, 1/16W, 1%, 0603
STD
STD
1
R20
Resistor, Chip, 124 k, 1/16W, 1%, 0603
STD
STD
1
R21
Resistor, Chip, 39.2 k, 1/16W, 1%, 0603
STD
STD
1
R24
Resistor, Chip, 475 k, 1/16W, 1%, 0603
STD
STD
1
R26
Resistor, Chip, 1, 1/10W, 5%, 0805
STD
STD
1
R4
Resistor, Chip, 1.00 k, 1/16W, 1%, 0603
STD
STD
1
R5
Resistor, Chip, 35.7 k, 1/16W, 1%, 0603
STD
STD
6
R6, R11–R13, Resistor, Chip, 0, 1/16W, 5%, 0603
R25, R27
STD
STD
1
R10
Resistor, Chip, 5.11, 1/16W, 1%, 0603
STD
STD
2
R7, R14
Resistor, Chip, 10.0 k, 1/16W, 1%, 0603
STD
STD
1
R8
Resistor, Chip, 8.25 k, 1/16W, 1%, 0603
STD
STD
1
R9
Resistor, Chip, 10, 1/16W, 1%, 0603
STD
STD
1
U1
IC, Single Synchronous Step-Down Controller, QFN-16
TI
TPS53219RGT
10 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision * (January 2011) to Revision A (December 2021)
Page
• Updated the numbering format for tables, figures, and cross-references throughout the document..................3
• Updated the user's guide title............................................................................................................................. 3
• Edited user's guide for clarity..............................................................................................................................3
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IMPORTANT NOTICE AND DISCLAIMER
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