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Table of Contents
User’s Guide
TPS53355 Step-Down Converter Evaluation Module User's
Guide
ABSTRACT
The TPS53355EVM-743 evaluation module (EVM) allows users to evaluate the TPS53355. The TPS53355 is a
D-CAP™ mode, 30-A synchronous buck converter with integrated MOSFETs. It provides a fixed 1.5-V output at
up to 30 A from a 12-V input bus.
Table of Contents
1 Description.............................................................................................................................................................................. 3
1.1 Typical Applications............................................................................................................................................................3
1.2 Features............................................................................................................................................................................. 3
2 Electrical Performance Specifications................................................................................................................................. 3
3 Schematic................................................................................................................................................................................4
4 Test Setup................................................................................................................................................................................5
4.1 Test Equipment.................................................................................................................................................................. 5
4.2 Recommended Test Setup.................................................................................................................................................6
5 Configurations........................................................................................................................................................................ 7
5.1 Switching Frequency Selection.......................................................................................................................................... 7
5.2 Soft-Start Selection............................................................................................................................................................ 7
5.3 Mode Selection.................................................................................................................................................................. 7
5.4 Enable Selection................................................................................................................................................................ 8
6 Test Procedure........................................................................................................................................................................ 8
6.1 Line/Load Regulation and Efficiency Measurement Procedure......................................................................................... 8
6.2 Control Loop Gain and Phase Measurement Procedure................................................................................................... 8
6.3 Test Point List.....................................................................................................................................................................9
6.4 Equipment Shutdown......................................................................................................................................................... 9
7 Performance Data and Typical Characteristic Curves...................................................................................................... 10
7.1 Efficiency..........................................................................................................................................................................10
7.2 Load Regulation............................................................................................................................................................... 10
7.3 Line Regulation.................................................................................................................................................................11
7.4 Enable Turn-On/Turn-Off..................................................................................................................................................11
7.5 Output Ripple................................................................................................................................................................... 12
7.6 Switching Node................................................................................................................................................................ 12
7.7 Output Transient With Auto-Skip Mode............................................................................................................................13
7.8 Output Transient With FCCM Mode................................................................................................................................. 13
7.9 Output 0.75-V Prebias Turn-On....................................................................................................................................... 14
7.10 Output Overcurrent and Short-Circuit Protection........................................................................................................... 14
7.11 Bode Plot........................................................................................................................................................................15
7.12 Thermal Image............................................................................................................................................................... 16
8 EVM Assembly Drawing and PCB Layout.......................................................................................................................... 17
9 Bill of Materials..................................................................................................................................................................... 21
10 Revision History................................................................................................................................................................. 21
List of Figures
Figure 3-1. TPS53355EVM-743 Schematic.................................................................................................................................4
Figure 4-1. Tip and Barrel Measurement for VOUT Ripple..........................................................................................................5
Figure 4-2. TPS53355EVM-743 Recommended Test Setup....................................................................................................... 6
Figure 7-1. Efficiency................................................................................................................................................................. 10
Figure 7-2. Load Regulation...................................................................................................................................................... 10
Figure 7-3. Line Regulation........................................................................................................................................................11
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Trademarks
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Figure 7-4. Enable Turn-On....................................................................................................................................................... 11
Figure 7-5. Enable Turn-Off....................................................................................................................................................... 11
Figure 7-6. Output Ripple.......................................................................................................................................................... 12
Figure 7-7. Switching Node....................................................................................................................................................... 12
Figure 7-8. Output Transient From DCM to CCM...................................................................................................................... 13
Figure 7-9. Output Transient From CCM to DCM...................................................................................................................... 13
Figure 7-10. Output Transient With FCCM Mode...................................................................................................................... 13
Figure 7-11. Output 0.75-V Prebias Turn-On.............................................................................................................................14
Figure 7-12. Output Overcurrent Protection.............................................................................................................................. 14
Figure 7-13. Output Short Circuit...............................................................................................................................................14
Figure 7-14. Bode Plot at 12 VIN, 1.5 V/30 A............................................................................................................................. 15
Figure 7-15. Top Board at 12 VIN, 1.5 V/30 A, 25°C Ambient Temperature Without Airflow......................................................16
Figure 8-1. TPS53355EVM-743 Top Layer Assembly Drawing.................................................................................................17
Figure 8-2. TPS53355EVM-743 Bottom Assembly Drawing..................................................................................................... 17
Figure 8-3. TPS53355EVM-743 Top Copper.............................................................................................................................18
Figure 8-4. TPS53355EVM-743 Layer-2 Copper...................................................................................................................... 18
Figure 8-5. TPS53355EVM-743 Layer-3 Copper...................................................................................................................... 19
Figure 8-6. TPS53355EVM-743 Layer-4 Copper...................................................................................................................... 19
Figure 8-7. TPS53355EVM-743 Layer-5 Copper...................................................................................................................... 20
Figure 8-8. TPS53355EVM-743 Bottom Layer Copper............................................................................................................. 20
List of Tables
Table 2-1. TPS53355EVM-743 Electrical Performance Specifications........................................................................................3
Table 5-1. Switching Frequency Selection...................................................................................................................................7
Table 5-2. Soft-Start Time Selection............................................................................................................................................ 7
Table 5-3. MODE Selection......................................................................................................................................................... 7
Table 5-4. Enable Selection......................................................................................................................................................... 8
Table 6-1. Test Point Functions....................................................................................................................................................9
Table 9-1. The EVM Components List According to the Schematic Shown in Figure 3-1......................................................... 21
Trademarks
D-CAP™ is a trademark of Texas Instruments.
All trademarks are the property of their respective owners.
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Description
1 Description
The TPS53355EVM-743 is designed to use a regulated 12-V bus to produce a regulated 1.5-V output at up to
30 A of load current. The TPS53355EVM-743 is designed to demonstrate the TPS53355 in a typical, low-voltage
application while providing a number of test points to evaluate the performance of the TPS53355.
1.1 Typical Applications
•
•
•
Server/storage
Workstations and desktops
Telecommunication infrastructure
1.2 Features
The TPS53355EVM-743 features:
• 30-ADC, steady-state output current
• Supports prebias output voltage start-up
• J5 for selectable switching frequency setting
• J4 for selectable soft-start time
• J2 for enable function
• J6 for auto-skip and forced CCM selection
• Convenient test points for probing critical waveforms
2 Electrical Performance Specifications
Table 2-1. TPS53355EVM-743 Electrical Performance Specifications
Parameters
Test Conditions
Min
Typ
Max
8
12
14
Units
Input Characteristics
Voltage range
VIN
Maximum input current
VIN = 8 V, IO = 30 A
No load input current
VIN = 14 V, IO = 0 A with auto-skip mode
6.3
V
A
1
mA
Output Characteristics
Output voltage VOUT
Output voltage regulation
Output voltage ripple
Line regulation (VIN = 8 V – 14 V)
Load regulation (VIN = 12 V, IO = 0 A – 30 A)
VIN = 12 V, IO = 30 A
1.5
V
0.1
%
1
%
20
Output load current
0
Output overcurrent
mVpp
30
A
34
A
500
kHz
Systems Characteristics
Switching frequency
Peak efficiency
VIN = 12 V, 1.5 V/10 A
91.87
Ful-load efficiency
VIN = 12 V, 1.5V/30 A
89.46
%
25
°C
Operating temperature
%
Note
Jumpers are set to default locations; see Section 5 of this user’s guide.
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Schematic
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FCCM
AUTOSKIP
970 kHz
750 kHz
850 kHz
2.8ms SS
5.6ms SS
400 kHz
500 kHz
650 kHz
0.7ms SS
1.4ms SS
250 kHz
300 kHz
+
+
+
3 Schematic
Figure 3-1. TPS53355EVM-743 Schematic
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Test Setup
4 Test Setup
4.1 Test Equipment
Voltage Source: The input voltage source VIN must be a 0-V to 14-V variable DC source capable of supplying
10 ADC. Connect VIN to J1 as shown in Figure 4-2.
Multimeters:
• V1: VIN at TP1 (VIN) and TP2 (GND).
• V2: VOUT at TP5 (VOUT) and TP7 (GND).
• A1: VIN input current
Output Load: The output load must be an electronic constant resistance mode load capable of 0 Adc to 30 Adc
at 1.5 V.
Oscilloscope: A digital or analog oscilloscope can be used to measure the output ripple. The oscilloscope must
be set for the following:
•
•
•
•
•
1-MΩ impedance
20-MHz bandwidth
AC coupling
2-µs/division horizontal resolution
50-mV/division vertical resolution
Test points TP5 and TP7 can be used to measure the output ripple voltage by placing the oscilloscope probe tip
through TP5 and holding the ground barrel on TP7 as shown in Figure 4-1. Using a leaded ground connection
may induce additional noise due to the large ground loop.
Metal Ground Barrel
Probe Tip
TP5
TP7
Figure 4-1. Tip and Barrel Measurement for VOUT Ripple
Fan: Some of the components in this EVM can approach temperatures of 60°C during operation. A small fan
capable of 200–400 LFM is recommended to reduce component temperatures while the EVM is operating. Only
probe the EVM when the fan is running.
Recommended Wire Gauge:
1. VIN to J1 (12-V input):
The recommended wire size is 1× AWG 14 per input connection, with the total length of wire less than four
feet (2-foot input, 2-foot return).
2. J3 to LOAD:
The minimum recommended wire size is 2× AWG 14, with the total length of wire less than four feet (2-foot
output, 2-foot return)
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Test Setup
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4.2 Recommended Test Setup
FAN
TEXAS
INSTRUMENTS
DC +
Source
Vin
+
V1
-
V2
A1
Load
-
Figure 4-2. TPS53355EVM-743 Recommended Test Setup
Figure 4-2 is the recommended test setup to evaluate the TPS53355EVM-743. Working at an ESD workstation,
ensure that any wrist straps, bootstraps, or mats are connected referencing the user to earth ground before
power is applied to the EVM.
Input Connections:
1. Prior to connecting the dc input source VIN, it is advisable to limit the source current from VIN to 10 A
maximum. Ensure that VIN is initially set to 0 V and connected as shown in Figure 4-2.
2. Connect a voltmeter V1 at TP1 (VIN) and TP2 (GND) to measure the input voltage.
3. Connect a current meter A1 to measure the input current.
Output Connections:
1. Connect the load to J3, and set Load to constant resistance mode to sink 0 ADC before VIN is applied.
2. Connect a voltmeter V2 at TP5 (VOUT) and TP7 (GND) to measure the output voltage.
Other Connections:
Place a fan as shown in Figure 4-2, and turn it on, making sure that air is flowing across the EVM.
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Configurations
5 Configurations
All jumper selections must be made prior to applying power to the EVM. Users can configure this EVM per the
following configurations.
5.1 Switching Frequency Selection
The switching frequency can be set by J5.
Default setting: 500 kHz
Table 5-1. Switching Frequency Selection
Jumper Set to
Resistor (RF) Connections (kΩ)
Switching Frequency (kHz)
Top (1–2 pin shorted)
0
250
Second (3–4 pin shorted)
187
300
Third (5–6 pin shorted)
619
400
Fourth (7–8 pin shorted)
Open
500
Fifth (9–10 pin shorted)
866
650
Sixth (11–12 pin shorted)
309
750
Seventh (13–14 pin shorted)
124
850
Bottom (15–16 pin shorted)
0
970
5.2 Soft-Start Selection
The soft-start time can be set by J4.
Default setting: 1.4 ms
Table 5-2. Soft-Start Time Selection
Jumper Set to
RMODE Connections (kΩ)
Soft-Start Time (ms)
Top (1–2 pin shorted)
39.2
0.7
Second (3–4 pin shorted)
100
1.4
Third (5–6 pin shorted)
200
2.8
Bottom (7–8 pin shorted)
475
5.6
5.3 Mode Selection
The MODE can be set by J6.
Default setting: Auto Skip
Table 5-3. MODE Selection
Jumper Set to
MODE Selection
Top (1–2 pin shorted)
Auto Skip
Bottom (7–8 pin shorted)
Forced CCM
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5.4 Enable Selection
The controller can be enabled and disabled by J2.
Default setting: Jumper shorts on J2 to disable the controller
Table 5-4. Enable Selection
Jumper Set to
Enable Selection
Jumper shorts on J2
Disable the controller
No jumper shorts on J2
Enable the controller
6 Test Procedure
6.1 Line/Load Regulation and Efficiency Measurement Procedure
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Set up the EVM as described in Section 4 and Figure 4-2.
Ensure the load is set to constant resistance mode and to sink 0 ADC.
Ensure that all jumpers configuration settings are per Section 5.
Ensure that the jumper provided in the EVM shorts on J2 before VIN is applied.
Increase VIN from 0 V to 12 V. Use V1 to measure input voltage.
Remove the jumper on J2 to enable the controller.
Use V2 to measure VOUT voltage.
Vary the load from 0 ADC to 30 ADC; VOUT must remain in load regulation.
Vary VIN from 8 V to 14 V; VOUT must remain in line regulation.
Put the jumper on J2 to disable the controller.
Decrease the load to 0 A.
Decrease VIN to 0 V.
6.2 Control Loop Gain and Phase Measurement Procedure
The TPS53355EVM-743 contains a 10-Ω series resistor in the feedback loop for loop response analysis.
1. Set up the EVM as described in Section 4 and Figure 4-2.
2. Connect isolation transformer to test points marked TP10 and TP11.
3. Connect input signal amplitude measurement probe (channel A) to TP10. Connect output signal amplitude
measurement probe (channel B) to TP11.
4. Connect ground lead of channel A and channel B to TP12.
5. Inject an approximate 40-mV or less signal through the isolation transformer.
6. Sweep the frequency from 100 Hz to 1 MHz with 10-Hz or lower post filter. The control loop gain and phase
margin can be measured.
7. Disconnect isolation transformer from bode-plot test points before making other measurements (Signal
injection into feedback can interfere with accuracy of other measurements).
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Test Procedure
6.3 Test Point List
Table 6-1. Test Point Functions
Test Points
Name
Description
TP1
VIN
Controller input
TP2
GND
Ground
TP3
GND
Ground
TP4
EN
Enable
TP5
VOUT
Output voltage
TP6
LL
Switching node
TP7
GND
Ground
TP8
PGOOD
Power Good
TP9
VREG
5-V LDO output
TP10
CHA
Input A for loop injection
TP11
CHB
Input B for loop injection
TP12
GND
GND
6.4 Equipment Shutdown
1. Shut down Load.
2. Shut down Load.
3. Shut down fan.
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Performance Data and Typical Characteristic Curves
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7 Performance Data and Typical Characteristic Curves
Figure 7-1 through Figure 7-15 present typical performance curves for TPS53355EVM-743.
7.1 Efficiency
100
12 Vin auto skip
90
8 Vin auto skip
80
70
Efficiency - %
14 Vin auto skip
60
8 Vin FCCM
50
12 Vin FCCM
40
30
14 Vin FCCM
20
10
0
0.001
0.01
0.1
1
10
100
IO - Output Current - A
Figure 7-1. Efficiency
7.2 Load Regulation
1.53
1.52
VO - Output Voltage - V
14 Vin auto skip
1.51
14 Vin FCCM
12 Vin FCCM
1.5
8 Vin auto skip
1.49
8 Vin FCCM
12 Vin auto skip
1.48
1.47
0
5
10
15
20
IO - Output Current - A
25
30
Figure 7-2. Load Regulation
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Performance Data and Typical Characteristic Curves
7.3 Line Regulation
1.53
1.52
VO - Output Voltage - V
IO = 0 A auto-skip
IO = 0 A FCCM
1.51
1.5
IO = 30 A
1.49
1.48
1.47
8
9
10
11
12
VI - Input Voltage - V
13
14
Figure 7-3. Line Regulation
7.4 Enable Turn-On/Turn-Off
TPS5335EVM
Enable Start Up
Test condition: 12 Vin, 1.5 V/30 A
Auto Skip Mode
TPS5335EVM
Enable Shut Down
Test condition: 12 Vin, 1.5 V/30 A
Auto Skip Mode
CH1: EN
CH1: EN
CH2: 1.5 Vout
CH3: PGOOD
Figure 7-4. Enable Turn-On
CH2: 1.5 Vout
CH3: PGOOD
Figure 7-5. Enable Turn-Off
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Performance Data and Typical Characteristic Curves
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7.5 Output Ripple
TPS5335EVM
Output Ripple
Test condition: 12 Vin, 1.5 V/30 A
Auto Skip Mode
V1:
V2:
DV:
CH1: 1.5 Vout
2.4 mV
-9.6 mV
-12.0 mV
Figure 7-6. Output Ripple
7.6 Switching Node
TPS5335EVM
Switching Node
Test condition: 12 Vin, 1.5 V/30 A
Auto Skip Mode
CH1: LL
Figure 7-7. Switching Node
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Performance Data and Typical Characteristic Curves
7.7 Output Transient With Auto-Skip Mode
TPS5335EVM
Output Transient from DCM to CCM
Test condition: 12 Vin, 0 A -15 A
Auto Skip Mode
TPS5335EVM
Output Transient from CCM to DCM
Test condition: 12 Vin, 1.5 V/15 A-0 A
Auto Skip Mode
CH1: 1.5 Vout
CH1: 1.5 Vout
CH4: Output Current
CH4: Output Current
Figure 7-8. Output Transient From DCM to CCM
Figure 7-9. Output Transient From CCM to DCM
7.8 Output Transient With FCCM Mode
TPS5335EVM
Output Transient from 0 A to 15 A
Test condition: 12 Vin, 1.5 V/0 A-15 A
FCCM Mode
CH1: 1.5 Vout
CH4: output Current
Figure 7-10. Output Transient With FCCM Mode
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Performance Data and Typical Characteristic Curves
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7.9 Output 0.75-V Prebias Turn-On
TPS5335EVM
0.75 V Pre-bias Enable Start up
Test condition: 12 Vin, 1.5 V/0 A
FCCM Mode
CH1: EN
CH2: 1.5 Vout
CH3: PGOOD
Figure 7-11. Output 0.75-V Prebias Turn-On
7.10 Output Overcurrent and Short-Circuit Protection
TPS53355EVM
Over Current Protection
Test Condition: 12 Vin OCP
TPS53355EVM
Short Circuit Protection
Test Condition: 12 Vin,
1.5 V Short Circuit
Ch1: 1.5 Vout
Ch1: 1.5 Vout
Ch2: LL
Ch2: LL
Ch3: PGOOD
Ch3: PGOOD
Figure 7-12. Output Overcurrent Protection
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Figure 7-13. Output Short Circuit
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Performance Data and Typical Characteristic Curves
7.11 Bode Plot
Figure 7-14. Bode Plot at 12 VIN, 1.5 V/30 A
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Performance Data and Typical Characteristic Curves
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7.12 Thermal Image
Figure 7-15. Top Board at 12 VIN, 1.5 V/30 A, 25°C Ambient Temperature Without Airflow
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EVM Assembly Drawing and PCB Layout
8 EVM Assembly Drawing and PCB Layout
The following illustrations (Figure 8-1 through Figure 8-8) show the design of the TPS53355EVM-743 printedcircuit board. The EVM was designed using a 6-layer, 2-oz copper circuit board.
TEXAS
INSTRUMENTS
Figure 8-1. TPS53355EVM-743 Top Layer Assembly Drawing
Figure 8-2. TPS53355EVM-743 Bottom Assembly Drawing
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EVM Assembly Drawing and PCB Layout
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Figure 8-3. TPS53355EVM-743 Top Copper
Figure 8-4. TPS53355EVM-743 Layer-2 Copper
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EVM Assembly Drawing and PCB Layout
Figure 8-5. TPS53355EVM-743 Layer-3 Copper
Figure 8-6. TPS53355EVM-743 Layer-4 Copper
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EVM Assembly Drawing and PCB Layout
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Figure 8-7. TPS53355EVM-743 Layer-5 Copper
Figure 8-8. TPS53355EVM-743 Bottom Layer Copper
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Bill of Materials
9 Bill of Materials
Table 9-1. The EVM Components List According to the Schematic Shown in Figure 3-1
QTY
REFDES
DESCRIPTION
MFR
PART NUMBER
4
C1, C2, C3, C4
Capacitor, Ceramic, 22 μF, 16 V, X5R, 20%, 1210
MURATA
GRM32ER61C226KE20L
5
C12, C13, C14,
C15, C16
Capacitor, Ceramic, 100 μF, 6.3 V, X5R, 20%, 1210
MURATA
GRM32ER60J107ME20L
1
C10
Capacitor, Ceramic, 2.2 nF, 50 V, X7R, 20%, 0603
STD
STD
1
C11
Capacitor, Ceramic, 0.022 μF, 50 V, X7R, 20%, 0603
STD
STD
1
C19
Capacitor, Ceramic, 1000 pF, 50 V, X7R, 20%, 0603
STD
STD
2
C5, C9
Capacitor, Ceramic, 0.1 μF, 50 V, X7R, 20%, 0603
STD
STD
1
C6
Capacitor, Aluminum, 100 μF, 16 VDC, 20%, Code D8
Panasonic
EEEFP1C101AP
1
C7
Capacitor, Ceramic, 4.7 μF, 25 V, X5R, 20%, 0805
STD
STD
1
C8
Capacitor, Ceramic, 1 μF, 50 V, X7R, 20%, 0603
STD
STD
1
L1
Inductor, SMT, 0.44 μH, 30 A, 0.0032 Ω, 0.530 inch ×
0.510 inch
Pulse
PA0513-441NLT
1
R1
Resistor, Chip, 147 k, 1/16W, 1%, 0603
STD
STD
1
R11
Resistor, Chip, 10, 1/16W, 1%, 0603
STD
STD
1
R12
Resistor, Chip, 10.0 k, 1/16W, 1%, 0603
STD
STD
1
R13
Resistor, Chip, 39.2 k, 1/16W, 1%, 0603
STD
STD
1
R14
Resistor, Chip, 187 k, 1/16W, 1%, 0603
STD
STD
1
R16
Resistor, Chip, 619 k, 1/16W, 1%, 0603
STD
STD
1
R19
Resistor, Chip, 475 k, 1/16W, 1%, 0603
STD
STD
1
R2
Resistor, Chip, 0, 1/16W, 1%, 0603
STD
STD
1
R20
Resistor, Chip, 866 k, 1/16W, 1%, 0603
STD
STD
1
R21
Resistor, Chip, 309 k, 1/16W, 1%, 0603
STD
STD
1
R22
Resistor, Chip, 124 k, 1/16W, 1%, 0603
STD
STD
2
R3, R1
Resistor, Chip, 200 k, 1/16W, 1%, 0603
STD
STD
3
7 R5, R9, R15
Resistor, Chip, 100 k, 1/16W, 5%, 0603
STD
STD
1
R4
Resistor, Chip, 1.00 k, 1/16W, 1%, 0603
STD
STD
1
R6
Resistor, Chip, 2.05, 1/16W, 1%, 0603
STD
STD
2
R7, R10
Resistor, Chip, 14.7k, 1/16W, 1%, 0603
STD
STD
1
R8
Resistor, Chip, 3.01, 1/16W, 1%, 0805
STD
STD
1
U1
IC, 30-A Synchronous Buck converter with integrated
MOSFETs, DQP-22
TI
TPS53355DQP
10 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision * (August 2011) to Revision A (January 2022)
Page
• Updated the numbering format for tables, figures, and cross-references throughout the document. ................3
• Updated the user's guide title............................................................................................................................. 3
SLUU522A – AUGUST 2011 – REVISED JANUARY 2022
TPS53355 Step-Down Converter Evaluation Module User's Guide
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