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User’s Guide
TPS541620 2-Phase SWIFT™ Step-Down Converter
Evaluation Module User's Guide
ABSTRACT
The TPS541620SEVM-050 evaluation module (EVM) features the TPS541620, a highly integrated non-isolated
Dual DC-DC converter that is capable of high frequency operation in a 3 mm x 5 mm package. The device can
be configured as two single 6-A rails or combined to drive a single 12-A current load. Though the TPS541620
is highly configurable, the TPS541620SEVM-050 is configured for 2-phase operation only. The Vout is configured
for 1.0 V and can deliver up to 12 A of load current. Input and output capacitors are included on the board.
Monitoring test points are provided on the board as well.
Table 1-1. Device Information
Ordering Code
Configuration
Input Voltage
Output Voltage
Output Current
TPS541620SEVM-050
Single output fSW = 1 MHz
VIN = 9 V to 15 V
VOUT1 = 1 V: up to 12 A;
0 to 12 A
Note
The EVM has jumpers and test points that allow easy evaluation of steady state measurements such
as efficiency, line/load regulation, input/output voltage ripple. Other tests such as frequency response,
load transient, start-up, and power down can be performed.
Table of Contents
1 Description.............................................................................................................................................................................. 2
1.1 Before You Begin............................................................................................................................................................... 2
1.2 Typical Applications............................................................................................................................................................2
1.3 Features............................................................................................................................................................................. 2
2 Electrical Performance Specifications................................................................................................................................. 3
3 Getting Started........................................................................................................................................................................4
4 Test Setup................................................................................................................................................................................6
4.1 List of Test Points, Jumpers, and Connectors....................................................................................................................6
5 EVM Assembly Drawing and PCB Layout............................................................................................................................ 7
6 Bill of Materials......................................................................................................................................................................11
7 Revision History....................................................................................................................................................................11
List of Figures
Figure 3-1. TPS541620SEVM-050 PCB Board........................................................................................................................... 4
Figure 3-2. TPS541620SEVM-050 Schematic............................................................................................................................ 5
Figure 5-1. Top Layer PCB Drawing............................................................................................................................................ 7
Figure 5-2. Top Layer Solder Layout........................................................................................................................................... 7
Figure 5-3. Signal Layer 1........................................................................................................................................................... 8
Figure 5-4. Signal Layer 2........................................................................................................................................................... 8
Figure 5-5. Signal Layer 3........................................................................................................................................................... 9
Figure 5-6. Signal Layer 4........................................................................................................................................................... 9
Figure 5-7. Bottom Layer PCB Layout.......................................................................................................................................10
Figure 5-8. Bottom Solder..........................................................................................................................................................10
List of Tables
Table 1-1. Device Information...................................................................................................................................................... 1
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Trademarks
Table 2-1. TPS541620 Electrical Performance............................................................................................................................3
Table 4-1. Test Point Functions....................................................................................................................................................6
Table 6-1. BOM for TPS541620SEVM (Dual Output)................................................................................................................ 11
Trademarks
All trademarks are the property of their respective owners.
1 Description
The TPS541620 is a configurable dual-output buck converter. The TPS541620SEVM uses a nominal 12-V
bus to produce a regulated 1-V up to 12 A of load current. The TPS541620SEVM-050 only demonstrates the
2-Phase configuration.
1.1 Before You Begin
The following warnings and cautions are noted for the safety of anyone using or working close to the
TPS541620SEVM. Observe all safety precautions.
Warning
The TPS541620SEVM-050 engineering verification board may become hot during
operation due to power dissipation. Avoid contact with the board. Follow all
applicable safety procedures applicable to your laboratory.
Caution
Do not leave the EVM powered when unattended.
!
WARNING
The circuit board has signal traces, components, and component leads on the bottom of the board.
This may result in exposed voltages, hot surfaces or sharp edges. Do not reach under the board
during operation.
WARNING
The circuit board surface area may be hot under some operating conditions. To avoid injury, use
caution when touching the board during operation.
1.2 Typical Applications
•
•
•
•
•
Wired and Wireless Infrastructure Equipment
Ethernet Switches
Router Network
ASIC, SoC, FPGA, DSP I/O Voltage Rails
Industrial Test and Measurement Equipment
1.3 Features
•
•
2
Regulated 1-V output for TPS541620SEVM up to 12-A output current
Convenient test points for probing
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Electrical Performance Specifications
2 Electrical Performance Specifications
Table 2-1 lists the electrical performance specification (TPS541620SEVM-050) under room temperature 25°C.
Table 2-1. TPS541620 Electrical Performance
Parameter
Test Conditions
MIN
TYP
MAX
UNIT
9
12
15
V
12
A
INPUT CHARACTERISTICS
Voltage range
VIN
OUTPUT CHARACTERISTICS
Output voltage, VOUT1
1
Output load current, IOUT1
0
V
SYSTEMS CHARACTERISTICS
Switching frequency, fSW
VOUT1 = 1 V/12 A
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Getting Started
3 Getting Started
Figure 3-1 illustrates the TPS541620DEVM-050 EVM. The EVM is provided with input/output connectors and
test points as shown inTable 4-1. A power supply capable of supplying 4 A or greater must be connected to J1
and/or J3 through a pair of wires 20AWG or lower. The Vout load must be connected to J2 and/or J4 through
a pair of wires 20 AWG or lower. The maximum load current capability output is 12 A. Wire lengths should be
minimized to reduce losses in the wires. The VIN input voltage can be monitored using TP3 with TP5 as the
ground reference or using TP4 with TP6 as the ground reference. TP1 is used to monitor the output voltage
VOUT with TP24 as the ground reference.
Make sure jumpers J9 and J10 are set in the ON position which enables both the DC/DC converters on the
TPS541620. Jumper J9 enables DC/DC1 of the TPS541620. Setting the jumpers to the OFF position will disable
the DC/DC converter. Apply the input voltage supply of 12 V to J1 and/or J3. Connect your oscilloscope or
multimeter probes to the appropriate test points to observe.
Figure 3-1. TPS541620SEVM-050 PCB Board
4
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Getting Started
Figure 3-2. TPS541620SEVM-050 Schematic
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Test Setup
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4 Test Setup
The EVM has jumpers and test points that allow easy evaluation of efficiency, frequency response, load
transient, output ripple, startup, and power down.
4.1 List of Test Points, Jumpers, and Connectors
Table 4-1 lists the test point, jumpers, and connector functions.
Table 4-1. Test Point Functions
Reference Designator
J1
VIN, Input Voltage Supply
J2
VOUT1, 1.0V up to 6A
J3
VIN, Input Voltage Supply
J4
VOUT1, 1.0V Channel 2
J9
Enable for Vout1, connects EN1 to BP5 or AGND
J10
Not Installed for TPS541620SEVM, Enable for Vout2, connects EN2 to BP5 or AGND for TPS541620DEVM
J11
Connect Sync to BP5 for Float for using external Sync
TP1, TP24
Vout1 sensing test points Channel 1
TP2, TP25
Vout1 sensing test points Channel 2
TP3, TP5, TP4, TP6
VIN sensing test points
TP23
BP5 sensing test point
SYNC
External Synchronization Input connection
CHA, CHB
EN1
EN2/ISHARE
Loop measurement test points
Enable for Vout1
ISHARE for TPS541620DEVM, Enable for Vout2 TPS541620DEVM
PG1
Power good for Vout1, connected to BP5 through 100kOhm
PG2/CLKO
Power good for Vout2, , connected to BP5 through 100kOhm
FB2/VSHARE
6
Description
FB2 test point
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EVM Assembly Drawing and PCB Layout
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5 EVM Assembly Drawing and PCB Layout
Figure 5-1 through Figure 5-8 show the design of the EVM printed circuit board.
Figure 5-1. Top Layer PCB Drawing
Figure 5-2. Top Layer Solder Layout
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EVM Assembly Drawing and PCB Layout
Figure 5-3. Signal Layer 1
Figure 5-4. Signal Layer 2
8
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EVM Assembly Drawing and PCB Layout
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Figure 5-5. Signal Layer 3
Figure 5-6. Signal Layer 4
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EVM Assembly Drawing and PCB Layout
Figure 5-7. Bottom Layer PCB Layout
Figure 5-8. Bottom Solder
10
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Bill of Materials
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6 Bill of Materials
Table 6-1 lists the BOM for the (EVM).
Table 6-1. BOM for TPS541620SEVM (Dual Output)
QTY
DESIGNATOR
2
C1, C2
6
C3, C6, C16, C17,
C18, C19
2
DESCRIPTION
PARTNUMBER
MANUFACTURER
CAP, CERM, 0.1 uF, 16 V, +/- 10%, X5R, 0201 MuRata
GRM033C71C104KE14D
CAP, CERM, 100 uF, 6.3 V, +/- 20%, X5R,
0805
MuRata
GRM21BR60J107M
C7, C12
CAP, CERM, 47 uF, 25 V, +/- 20%, X5R,
1206_190
TDK
C3216X5R1E476M160AC
2
C8, C11
CAP, CERM, 22 uF, 25 V, +/- 20%, X5R, 0805 MuRata
GRM21BR61E226ME44L
2
C9, C10
CAP, CERM, 0.1 µF, 50 V,+/- 10%, X7R, AEC- Kemet
Q200 Grade 1, 0603
C0603C104K5RACAUTO 2
1
C13
CAP, CERM, 2.2 µF, 6.3 V,+/- 20%, X5R, 0402 MuRata
GRM153R60J225ME95D 1
1
C20
CAP, CERM, 0.01 µF, 16 V,+/- 10%, X7R,
0402
Kemet
C0402C103K4RACTU
2
C21, C23
CAP, AL, 100 uF, 25 V, +/- 20%, 0.34 ohm,
AEC-Q200 Grade 2, SMD
Panasonic
EEE-FK1E101XP
1
C24
CAP, CERM, 0.1 uF, 16 V, +/- 10%, X7R, 0402 AVX
GRM033C81E104KE14D
CAP, CERM, 0.1 uF, 25 V, +/- 10%, X6S, 0201 MuRata
GRM033C81E104KE14D
Machine Screw, Round, #4-40 x 1/4, Nylon,
Philips panhea
B&F Fastener Supply
NY PMS 440 0025 PH
2
C28, C29
4
H1, H2, H3, H4
4
J1, J2, J3, J4
Terminal Block, 5.08 mm, 2x1, Brass, TH
On-Shore Technology
ED120/2DS
2
J7, J8
Header, 100mil, 2x1, Gold, TH
Sullins Connector
Solutions
PBC02SAAN
2
J9, J11
Header, 2.54mm, 3x1, Gold, TH
Samtec
TSW-103-08-G-S
1
L1, L2
Inductor, Shielded, Composite, 560 nH, 22 A,
0.00331 ohm, AEC-Q200,SMD
Coilcraft
XAL6030-561MEB 1
3
R2, R4, R13
RES, 10.0 k, 1%, 0.1 W, 0603
Vishay-Dale
CRCW060310K0FKEA
1
R5
RES, 10.7 k, 1%, 0.1 W, 0603
Yageo
RC0603FR-0710K7L
1
R6
RES, 17.4 k, 1%, 0.1 W, 0603
Yageo
RC0603FR-0717K4L
1
R7
RES, 100 k, 1%, 0.1 W, 0603
Vishay-Dale
CRCW0603100KFKEA
1
R11
RES, 49.9, 1%, 0.1 W, AEC-Q200 Grade 0,
0603
Vishay-Dale
CRCW060349R9FKEA
1
R14
RES, 0, 1%, 0.5 W, 0805
Keystone
5106
2
SH-J1, SH-J2
Shunt, 100mil, Gold plated, Black
Samtec
SNT-100-BK-G
4
6
3
6
TP1, TP2, TP3, TP4 Test Point, Multipurpose, Red, TH
Keystone
5010
TP5, TP6, TP19, Test Point, Multipurpose, Black, TH
TP20, TP24, TP25
Keystone
5011
TP9, TP14, TP23
Keystone
5000
Keystone
5002
TE Connectivity
RCU-0C
Test Point, Miniature, Red, TH
TP10, TP11, TP15, Test Point, Miniature, White, TH
TP16, TP17, TP18
2
TP21, TP22
1
U1
PC Test Point, SMT
TPS541620RPBR, RPB0025A (VQFN-HR-25) Texas Instruments
TPS541620RPBR
7 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision * (November 2020) to Revision A (May 2021)
Page
• Updated user's guide title................................................................................................................................... 2
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