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User’s Guide
TPS54350 Step-Down Converter Evaluation Module User's
Guide
ABSTRACT
This user’s guide describes the characteristics, operation, and the use of the TPS54350EVM−235 evaluation
module. It covers all pertinent areas involved to properly use this EVM board along with the devices that it
supports. The physical PCB layout, schematic diagram, and bill of materials are included.
WARNING
This equipment is intended for use in a laboratory test environment only. It generates, uses, and can
radiate radio frequency energy and has not been tested for compliance with the limits of computing
devices pursuant to subpart J of part 15 of FCC rules, which are designed to provide reasonable
protection against radio frequency interference. Operation of this equipment in other environments
can cause interference with radio communications, in which case, the user at their own expense will
be required to take whatever measures may be required to correct this interference.
Trademarks
All trademarks are the property of their respective owners.
Table of Contents
1 Introduction.............................................................................................................................................................................2
1.1 Background........................................................................................................................................................................ 2
1.2 Performance Specification Summary.................................................................................................................................2
1.3 Modifications...................................................................................................................................................................... 3
2 Test Setup and Results.......................................................................................................................................................... 5
2.1 Input/Output Connections.................................................................................................................................................. 5
2.2 Efficiency............................................................................................................................................................................6
2.3 Power Dissipation.............................................................................................................................................................. 6
2.4 Output Voltage Regulation................................................................................................................................................. 7
2.5 Load Transients..................................................................................................................................................................8
2.6 Loop Characteristic............................................................................................................................................................ 8
2.7 Output Voltage Ripple........................................................................................................................................................ 9
2.8 Input Voltage Ripple......................................................................................................................................................... 10
2.9 Gate Drive........................................................................................................................................................................ 10
2.10 Powering Up and Down..................................................................................................................................................11
3 Board Layout.........................................................................................................................................................................12
3.1 Layout.............................................................................................................................................................................. 12
4 Schematic and Bill of Materials...........................................................................................................................................15
4.1 Bill of Materials.................................................................................................................................................................16
5 Revision History................................................................................................................................................................... 16
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1
Introduction
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1 Introduction
This chapter contains background information for the TPS54350 with support documentation for the
TPS54350EVM-235 evaluation module (SLVP235). This user's guide contains the TPS54350EVM-235
performance specifications, schematic, and bill of material for the TPS54350EVM-235.
1.1 Background
The TPS54350 DC/DC converter is designed to provide up to 3-A output from a nominal 12-V (6-V to 18-V) input
voltage source. Table 1-1 provides the rated input voltage and output current range. This evaluation module
is designed to demonstrate the small PCB areas that can be achieved when designing with the TPS54350
regulator and does not reflect the high efficiencies that can be achieved when designing with this part. The
switching frequency is set at a nominal 500 kHz, allowing the use of a relatively small footprint 10-mH output
inductor. The high-side MOSFET is incorporated inside the TPS54350 package along with gate drive circuitry for
an external synchronous FET. The low drain-to-source on resistance of the MOSFET allows the TPS54350 to
achieve high efficiencies and helps keep the junction temperature low at high output currents. The compensation
components are provided external to the IC, and allow for an adjustable output voltage and a customizable loop
response. The TPS54350 is a full-featured device including:
•
•
•
•
Programmable undervoltage lockout
Bidirectional synchronization
Adjustable switching frequency
Enable and power good functions
Table 1-1. Input Voltage and Current Summary
(1)
EVM
INPUT VOLTAGE RANGE(1)
OUTPUT CURRENT RANGE
TPS54350EVM−235
6 V to 18 V
0 A to 3 A
Operation assured to 4.0 V after initial start-up.
1.2 Performance Specification Summary
A summary of the TPS54350EVM-235 performance specifications is provided in Table 1-2. Specifications are
given for an input voltage of 12 V and an output voltage of 3.3 V, unless otherwise specified. The ambient
temperature is 250°C for all measurements, unless otherwise noted. The maximum input voltage for the
TPS54350 is 4.5 V to 20 V. The EVM operates over this range but is designed and tested for 6-V to 18-V
input range (12-V nominal).
Table 1-2. TPS54350EVM-235 Performance Specification Summary
SPECIFICATION
TEST CONDITIONS
Input voltage range
MIN
TYP
MAX
UNITS
8.0
12.0
18
V
Output voltage set point
VI = 3 V to 5.5 V
Line regulation
IO = 0–3 A, VI = 6 V to 18 V
±1%
Load regulation
VI = 12 V, IO = 0 A to 3 A
±0.05%
Voltage change
Load transient
Recovery time
Voltage range
Recovery time
2
3.3
Output current range
IO = 0.75 A to 2.25 A
IO = 2.25 A to 0.75 A
0
V
3
A
–10
mVPK
60
μs
11
mVPK
60
μs
Loop bandwidth
VI = 6 V
28
kHz
Phase margin
VI = 6 V
70
°
Loop bandwidth
VI = 18 V
32
kHz
Phase margin
VI = 18 V
60
°
Input ripple voltage
400
mVPP
Output ripple voltage
40
mVPP
Output rise time
2.8
ms
Operating frequency
500
kHz
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Introduction
Table 1-2. TPS54350EVM-235 Performance Specification Summary (continued)
SPECIFICATION
TEST CONDITIONS
Maximum efficiency
VI = 6.0 V, VO = 3.3 V, IO = 1.0 A
MIN
TYP
MAX
UNITS
87%
1.3 Modifications
The TPS54350EVM−235 is designed to demonstrate the small size that can be attained when designing with the
TPS54350, so many of the features, which allow for extensive modifications, have been omitted from this EVM.
1.3.1 Output Voltage Setpoint
Changing the value of R2 can change the output voltage in the range of 0.9 V to 5 V. The value of R2 for a
specific output voltage can be calculated by using Equation 1. Table 1-3 list the values for R2 for some common
output voltages.
Table 1-3. Output Voltage Programming
OUTPUT VOLTAGE (V)
R2 VALUE (Q)
1.2
2.87 k
1.5
1.47 k
1.8
976
2.5
549
3.3
374
5.0
221
R2 = 1 kΩ × V 0.891 V
− 0.891 V
(1)
O
The minimum output voltage is limited by the minimum controllable on time of the device, 125 ns, and is
dependent upon the duty cycle and operating frequency. The approximate minimum output voltage can be
calculated using Equation 2:
VO(min) = 125 nsec × fs × VI(max)
(2)
1.3.2 Switching Frequency
The switching frequency can be trimmed to any value between 250 kHz and 700 kHz by changing the value of
R4. The switching frequency can also be set to pre-programmed values of 250 kHz by shorting the RT pin to
AGND, or 500 kHz by floating the RT pin. Decreasing the switching frequency results in increased output ripple
unless the value of L1 is increased.
1.3.3 Input Filter
An on-board electrolytic input capacitor can be added at C1.
1.3.4 UVLO Programming
The TPS54350 is provided with an internal voltage divider from VIN to AGND. These start and stop thresholds
are given in Table 1-4.
Table 1-4. Internal UVLO Setting
START VOLTAGE THRESHOLD
STOP VOLTAGE THRESHOLD
VIN
4.4 V
3.7 V
UVLO
1.18 V
1.09 V
To set a different set of thresholds, R6 and R7 can be selected using Equation 3 and Equation 4.
R6 =
VI start × R7
− R7
UVLO start
(3)
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Introduction
R6 =
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VI stop × R7
− R7
UVLO stop
(4)
1.3.5 Synchronization
The SYNC pin can be configured as an input or as an output, depending on the configuration of the RT pin. If the
RT pin is open or tied to AGND, the SYNC pin functions as an output. When operating as an output, the falling
edge of the signal is one half of the switching cycle and approximately 180° out of phase with the rising edge of
the PH pins. Thus, two TPS54350 devices operating in a system can share an input capacitor and draw ripple
current at twice the frequency of a single unit.
If the RT pin is programmed with a resistor to AGND, the SYNC pin functions as an input. When operating as an
input, the SYNC pin is a falling-edge triggered signal, and the resistor at the RT pin should be set to provide a
frequency equal to 90 percent of the SYNC input frequency.
1.3.6 Power Good
An internal circuit monitors the VSENSE input voltage to verify that it is within a guard band around the reference
voltage. If these voltages are close to each other in value, and no other fault signals are present, the PWRGD
pin presents a high impedance. A low on the PWRGD pin indicates a fault. The PWRGD pin has been designed
to provide a weak pulldown and indicates a fault even when the device is unpowered. If the TPS54350 has
power and has any fault flag set, the TPS54350 indicates the power is not good by driving the PWRGD pin low.
The following events, alone or in combination, indicates power not good:
•
•
•
•
•
•
•
VSENSE pin out of bounds
Overcurrent
Thermal shutdown
UVLO undervoltage
Input voltage not present (weak pulldown)
Slow starting
VBIAS voltage is low
The evaluation module provides an external pullup resistor of 10 kW (R8), a test point TP1 that can be tied to an
external 3.3-V or 5-V source, and a test point TP2 to monitor the power-good signal.
1.3.7 Synchronous Low-Side FET
The TPS54350EVM-235 is provisioned with a external low-side FET for operation as a synchronous buck
regulator. If desired, an external catch diode can be used in place of the FET. The pad for the diode is located
on the back side of the PCB. Verify that the inductor is properly sized for operation without the low-side FET. The
minimum value for the inductor when operating in this mode is given by Equation 5.
VO
VO 1 −
VI max
L min =
fs × 0.6
(5)
1.3.8 Optional Output Filtering
Optional pads are included on the EVM for additional output filter capacitors. One D4 location (C12) and one
0805 location (C5) are provided.
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Test Setup and Results
2 Test Setup and Results
This chapter describes how to properly connect, set up, and use the TPS54350EVM−235 evaluation module.
The section also includes test results typical for the TPS54350EVM−235 and covers the following:
•
•
•
•
•
•
•
Efficiency
Output voltage regulation
Load transients
Loop response
Output ripple
Input ripple
Start-up
2.1 Input/Output Connections
The TPS54350EVM−235 has the following two input/output connectors: VI(J1) and VO (J3). A diagram showing
the connection points is shown in Figure 2-1. A power supply capable of supplying 5 A should be connected to
J1 through a pair of 20 AWG wires. The load should be connected to J2 through a pair of 20 AWG wires. The
maximum load current capability should be 3 A. Wire lengths should be minimized to reduce losses in the wires.
Test point TP9 provides a place to easily connect an oscilloscope voltage probe to monitor the output voltage.
The TPS54350 is intended to be used as a point of load regulator. In typical applications, it is usually located
close to the input voltage source. When using the TPS54350EVM−235 with an external power supply as the
source for VI, an additional bulk capacitor can be required, depending on the output impedance of the source
and length of the hook-up wires. The test results presented are obtained using a 47-mF, 25-V additional input
capacitor. Alternately, C1 can be populated with an input filter capacitor.
Power Supply
Voltmeter
−
+
3−4 V, 5 A
Optional Input
Capacitor
Voltmeter
+
−
Load
0 − 3A
+
−
Oscilloscope
CH1 CH2
Figure 2-1. Connection Diagram
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Test Setup and Results
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2.2 Efficiency
The TPS54350EVM−235 efficiency peaks at load current of approximately 1 A and VI of 6 V, and then decreases
as the load current increases towards full load. For higher input voltages, quiescent losses are greater and
the efficiency peaks under full load conditions. It is important to consider that this design is optimized for small
size and flexibility and does not reflect the high efficiencies that are possible for specific applications using
the TPS54350. Figure 2-2 shows the efficiency for the TPS54350 at an ambient temperature of 250°C. The
efficiency is lower at higher ambient temperatures, due to temperature variation in the drain-to-source resistance
of the MOSFETs. The efficiency is slightly lower at 500 kHz than at lower switching frequencies due to the gate
and switching losses in the MOSFETs.
100
95
VI = 6 V
Efficiency − %
90
VI = 12 V
85
80
75
VI = 18 V
70
65
60
55
50
0
1
2
3
4
IO − Output Current − A
Figure 2-2. Measured Efficiency
2.3 Power Dissipation
The low junction-to-case thermal resistance of the PWP package, along with a good board layout, allows the
TPS54350EVM−235 EVMs to output full-rated load current while maintaining safe junction temperatures. With a
12-V input source and a load approaching the current limit of 4.2 A, the junction temperature is approximately
47°C. The total circuit losses at 25°C are shown in Figure 2-3. Power dissipation is shown for input voltages of 6
V, 12 V, and 18 V. For additional information on the dissipation ratings of the devices, see the individual product
data sheets.
3
PD − Power Dissipation − W
2.5
2
VI = 18 V
1.5
VI = 12 V
1
VI = 6 V
0.5
0
0
0.5
1
1.5
2
2.5
IO − Output Current − A
3
3.5
Figure 2-3. Measured Circuit Losses
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Test Setup and Results
2.4 Output Voltage Regulation
The output voltage load regulation of the TPS54350EVM−235 is shown in Figure 2-4, while the output voltage
line regulation is shown in Figure 2-5. Measurements are given for an ambient temperature of 25°C.
VO − Output Voltage Change − %
0.3
0.2
0.1
VI = 6 V
VI = 12 V
0
VI = 18 V
−0.1
−0.2
−0.3
0
0.5
1
1.5
2
2.5
IO − Output Current − A
3
3.5
Figure 2-4. Load Regulation
0.1
VO − Output Voltage Change − %
0.08
IO = 3 A
0.06
IO = 1.5 A
0.04
0.02
IO = 0 A
0
−0.02
−0.04
−0.06
−0.08
−0.1
4
6
8
10
12
14
16
18
VI − Input Voltage − V
20
22
Figure 2-5. Line Regulation
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2.5 Load Transients
The TPS54350EVM−235 response to load transients is shown in Figure 2-6. The current step is from 25% to
75% of maximum rated load. Total peak-to-peak voltage variation is as shown, including ripple and noise on the
output.
VO (AC) 10 mV/div
IO 1 A/div
t − Time − 200 µs/div
Figure 2-6. Load Transient Response, TPS54350
2.6 Loop Characteristic
The TPS54350EVM−235 loop response characteristics are shown in Figure 2-7 and Figure 2-8. Gain and phase
plots are shown for each device at minimum and maximum operating voltage.
MEASURED LOOP RESPONSE
60
180
50
150
40
120
Phase
30
90
60
10
Gain
30
0
0
−10
−30
−20
−60
−30
−90
−40
−120
−50
−60
100
−150
Phase − deg
Gain − dB
20
−180
1k
10 k
100 k
f − Frequency − Hz
1M
Figure 2-7. Measured Loop Response, TPS54350, VI = 6 V
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Test Setup and Results
MEASURED LOOP RESPONSE
60
180
50
150
40
Phase
30
90
20
60
Gain
10
30
0
0
−10
−30
−20
−60
−30
−90
−40
−120
−50
−60
100
−150
1k
10 k
100 k
f − Frequency − Hz
Phase − deg
Gain − dB
120
−180
1M
Figure 2-8. Measured Loop Response, TPS54350, VI = 18 V
2.7 Output Voltage Ripple
The TPS54350EVM−235 output voltage ripple is shown in Figure 2-9. The input voltage is 3.3 V for the
TPS54350. Output current is the rated full load of 3 A. Voltage is measured directly across output capacitors.
VO (AC) 20 mV/div
Vphase 5 V/div
t − Time − 1 µs/div
Figure 2-9. Measured Output Voltage Ripple, TPS54350
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2.8 Input Voltage Ripple
The TPS54350EVM−235 output voltage ripple is shown in Figure 2-10. The input voltage is 3.3 V for the
TPS54350. Output current for each device is rated full load of 3 A.
VO (AC) 200 mV/div
Vphase 5 V/div
t − Time − 1 µs/div
Figure 2-10. Input Voltage Ripple, TPS54350
2.9 Gate Drive
The TPS54350 provides the gate drive signal for a synchronous low-side FET. This gate drive signal and its
relationship to the PHASE signal is shown in Figure 2-11.
LSG 5 V/div
Vphase 5 V/div
t − Time − 1 µs/div
Figure 2-11. Gate Drive Signal, TPS54350
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Test Setup and Results
2.10 Powering Up and Down
The start-up voltage waveform of the TPS54350EVM−235 is shown in Figure 2-12. The waveform shows the
nominal 12-V input voltage in Ch. 1, the 3.3-V output ramping up in Ch. 2, and the PWRGD signal in Ch. 3. Note
that the PWRGD signal is pulled up externally to 3.3 V.
VI 5 V/div
VO 2 V/div
Vpwrgd 2 V/div
t − Time − 2 ms/div
Figure 2-12. Powering Up
The corresponding power-down waveform is shown in Figure 2-13. The channel assignments are the same as in
the power-up waveform in Figure 2-12.
VI 5 V/div
VO 2 V/div
Vpwrgd 2 V/div
t − Time − 2 ms/div
Figure 2-13. Powering Down
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Board Layout
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3 Board Layout
This section provides a description of the TPS54350EVM−235 board layout and layer illustrations.
3.1 Layout
Theboard layout for the TPS54350EVM−235 is shown in Figure 3−1 through Figure 3−4. The topside layer of the
TPS54350EVM−235 is laid out in a manner typical of a user application that is optimized for small size. The top
and bottom layers are 1.5 oz. copper.
The top layer contains the main power traces for VI, VO, and Vphase. Also, on thetop layer are connections for
the remaining pins of the TPS54350 and a large area filled with ground. The bottom layer consists of a ground
plane along with aVphase area and the Vsense trace. The bottom layer also has pads for placing snubber
components (R10 and C11) and an optional catch diode (D1). The top and bottom ground traces are connected
with multiple vias placed around the board including 8 directly under the TPS54350 device to provide a thermal
path from the PowerPADä landto ground.
The input decoupling capacitor (C9), bias decoupling capacitor (C4), andbootstrap capacitor (C3) are all located
as close to the IC as possible. In addition, the compensation components are also kept close to the IC. The
compensation circuit ties to the output voltage at the point of regulation, at the positive output connection.
Figure 3-1. Top Side Layout
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Board Layout
Figure 3-2. Bottom Side Layout
Figure 3-3. Top Side Assmebly
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Board Layout
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Figure 3-4. Bottom Side Assmebly
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Schematic and Bill of Materials
4 Schematic and Bill of Materials
The TPS54350EVM−235 schematic and bill of materials are presented in this section.
Pull up 3.3 or 5 V TP1
TP2 Power Good
TP9
VIN 4.5−21 V Max
6−18 Nom
TP4
J1
2
1
+
TP5
R8
10 k
C1
OPEN
C9
10µF
R6
OPEN
R7
OPEN
R4
OPEN
U1
TPS54350PWP
1 VIN
BOOT 16
2 VIN
PH 15
3 UVLO
PH 14
4
LSG 13
PWRGD
5
12
RT
VBIAS
6
PGND 11
SYNC
7
AGND 10
ENA
8 COMP
VSENSE 9
C3
0.1µF
C6
TP8
D1
MBR5340T3
OPEN
S
8 5
C4
1µF
C7
R5
137
1
J2
1
+
+
C2
C12
2 100µF 2 OPEN
C5
OPEN
C10
0.1 µF
TP6
TP7
1k
1800 pF
R10
4.7
C11
3300 pF
R1
768
2
1
BACK SIDE
4
R3
82 nF
FDR6674A
Q1
TP3
2
1
1 23 6 7
PwrPd
17
R11
OPEN
VOUT 3.3 V
L1
10µH
R9
0
C8
33 nF
R2
374
Figure 4-1. TPS54350EVM-235 Schematic
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Schematic and Bill of Materials
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4.1 Bill of Materials
The bill of materials for the TPS54350EVM—235 is provided in Table 4-1.
Table 4-1. Bill of Materials
Count
RefDes
Description
—
C1
1
Size
MFR
PartNumber
Capacitor,aluminum, 100 mF, 35 V, 0.335x 0.374
20%, FC Series
Panasonic
EEVFC1V101P
C11
Capacitor,ceramic, 3300 pF, 50 V,
X7R, 10%
603
std
std
—
C12
Capacitor, aluminum, xxx mF, × V,
20% (UE Series)
7343
std
std
—
C5
Capacitor,ceramic, xxx mF,vv V,
[temp], [tol]
805
std
std
1
C2
Capacitor, POSCAP, 100 mF, 6.3
V, 45 mW, 20%
7343(D)
Sanyo
6TPC100M
2
C3,C10
Capacitor,ceramic, 0.1 mF,16 V,
X7R, 10%
603
std
std
1
C4
Capacitor,ceramic, 1.0 mF,16 V,
X7R, 10%
1206
std
std
1
C6
Capacitor,ceramic, 82 nF, 16 V,
X7R, 10%
603
std
std
1
C7
Capacitor,ceramic, 1800 pF, 50 V,
X7R, 10%
603
std
std
1
C8
Capacitor,ceramic, 33 nF, 50 V,
X7R, 10%
603
std
std
1
C9
Capacitor,ceramic, 10 mF,25 V,
X5R, 20%
1210
Taiyo Yuden
TMK325BJ106MN
—
D1
Diode,schottky, 3 A, 40 V
SMC
Motorola
MBRS340T3
2
J1,J2
Terminal block, 2 pin, 6 A, 3.5 mm
75525
OST
ED1514
1
L1
Inductor,SMT, 10 mH, 8 A, 20 mW
0.51 × 0.51
Vishay
IHLP—5050CZ
1
Q1
Transistor,MOSFET, Nch, 11.5 A,
30 V, 9.5 mW
0.160 × 0.130
Fairchild
FDR6674A
1
R1
Resistor,chip, 1.00 kW,1/16 W, 1% 603
std
std
1
R10
Resistor,chip, 4.7 W,1/2 W, 5%
2010
std
std
1
R2
Resistor,chip, 374 W,1/16 W, 1%
603
std
std
1
R3
Resistor,chip, 768 W,1/16 W, 1%
603
std
std
—
R4, R6,R7, R11
Resistor,chip, xx W,1/16 W, 1%
603
std
std
1
R5
Resistor,chip, 137 W,1/16 W, 1%
603
std
std
1
R8
Resistor,chip, 10.0 kW,1/16 W, 1% 603
std
std
1
R9
Resistor,chip, 0 W,1/16 W, 1%
603
std
std
4
TP1, TP3, TP4,TP8
Testpoint, red, 1 mm
0.038
Farnell
240–345
4
TP2, TP5, TP6,TP7
Testpoint, black, 1 mm
0.038
Farnell
240–333
1
TP9
Adaptor,3.5 mm probe clip (or
131–5031–00)
0.2
Tektronix
131–4244–00
1
U1
IC,dc/dc converter
PWP16
TI
TPS54350PWP
1
——
PCB,3 inch × 3 inch × 0.062 inch
Any
SLVP235
5 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision A (April 2004) to Revision B (October 2021)
Page
• Updated the numbering format for tables, figures, and cross-references throughout the document. ................2
• Updated the user's guide title............................................................................................................................. 2
16
TPS54350 Step-Down Converter Evaluation Module User's Guide
SLVU097B – OCTOBER 2003 – REVISED OCTOBER 2021
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Copyright © 2021 Texas Instruments Incorporated
www.ti.com
•
Revision History
Edited user's guide for clarity..............................................................................................................................2
SLVU097B – OCTOBER 2003 – REVISED OCTOBER 2021
TPS54350 Step-Down Converter Evaluation Module User's Guide
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Copyright © 2021 Texas Instruments Incorporated
17
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