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TPS54531EVM-530

TPS54531EVM-530

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    Module

  • 描述:

    EVAL MODULE FOR TPS54531

  • 数据手册
  • 价格&库存
TPS54531EVM-530 数据手册
www.ti.com Table of Contents User’s Guide TPS54531 Step-Down Converter Evaluation Module User's Guide ABSTRACT This user's guide contains information for the TPS54531EVM-530 evaluation module as well as for the TPS54531. Included are the performance specifications, schematic, and the bill of materials of the TPS54531EVM-530. Table of Contents 1 Introduction.............................................................................................................................................................................3 2 Performance Specification Summary................................................................................................................................... 3 3 Modifications...........................................................................................................................................................................4 3.1 Output Voltage Setpoint..................................................................................................................................................... 4 3.2 Output Filter and Closed-Loop Response..........................................................................................................................4 4 Test Setup and Results.......................................................................................................................................................... 4 4.1 Input/Output Connections.................................................................................................................................................. 4 4.2 Efficiency............................................................................................................................................................................5 4.3 Load Regulation................................................................................................................................................................. 6 4.4 Line Regulation.................................................................................................................................................................. 6 4.5 Loop Response.................................................................................................................................................................. 7 4.6 Load Transient Response.................................................................................................................................................. 7 4.7 Output Voltage Ripple........................................................................................................................................................ 8 4.8 Input Voltage Ripple........................................................................................................................................................... 9 4.9 Start-Up............................................................................................................................................................................10 4.10 Shutdown........................................................................................................................................................................11 5 Board Layout.........................................................................................................................................................................12 5.1 Layout.............................................................................................................................................................................. 12 6 Schematic, Bill of Materials, and Reference...................................................................................................................... 15 6.1 Schematic........................................................................................................................................................................ 15 6.2 Bill of Materials.................................................................................................................................................................16 6.3 Reference.........................................................................................................................................................................16 List of Figures Figure 4-1. TPS54531EVM-530 Efficiency.................................................................................................................................. 5 Figure 4-2. TPS54531EVM-530 Light-Load Efficiency................................................................................................................ 5 Figure 4-3. TPS54531EVM-530 Load Regulation, VIN = 12 V and VIN = 24 V............................................................................ 6 Figure 4-4. TPS54531EVM-530 Line Regulation........................................................................................................................ 6 Figure 4-5. TPS54531EVM-530 Closed Loop Response............................................................................................................ 7 Figure 4-6. TPS54531EVM-530 Load Transient Response........................................................................................................ 7 Figure 4-7. TPS54531EVM-530 Output Voltage Ripple (IOUT = 5 A)...........................................................................................8 Figure 4-8. TPS54531EVM-530 Output Voltage Ripple (IOUT = 1 A)...........................................................................................8 Figure 4-9. TPS54531EVM-530 Output Voltage Ripple (IOUT = 0 A)...........................................................................................9 Figure 4-10. TPS54531EVM-530 Input Voltage Ripple............................................................................................................... 9 Figure 4-11. TPS54531EVM-530 Start-Up Relative to VIN with SS........................................................................................... 10 Figure 4-12. TPS54531EVM-530 Start-Up Relative to EN with SS...........................................................................................10 Figure 4-13. TPS54531EVM-530 Shutdown Relative to VIN with SS........................................................................................ 11 Figure 4-14. TPS54531EVM-530 Shutdown Relative to EN with SS.........................................................................................11 Figure 5-1. Top Assembly.......................................................................................................................................................... 12 Figure 5-2. Top Layer.................................................................................................................................................................13 Figure 5-3. Internal Layer 1....................................................................................................................................................... 13 Figure 5-4. Internal Layer 2....................................................................................................................................................... 14 SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated 1 Trademarks www.ti.com Figure 5-5. Bottom Layer........................................................................................................................................................... 14 Figure 6-1. TPS54531EVM-530 Schematic Diagram................................................................................................................ 15 List of Tables Table 1-1. Input Voltage and Output Current Summary...............................................................................................................3 Table 2-1. TPS54531EVM-530 Performance Specifications Summary.......................................................................................3 Table 4-1. Connection and Test Points........................................................................................................................................ 4 Table 6-1. Bill of Materials..........................................................................................................................................................16 Trademarks Eco Mode™ is a trademark of Texas Instruments. All trademarks are the property of their respective owners. 2 TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback www.ti.com Introduction 1 Introduction The TPS54531 DC/DC converter is designed to provide up to a 5-A output from an input voltage source of 3.5 V to 28 V. Rated input voltage and output current range for the evaluation module are given in Table 1-1. The TPS54531EVM-530 evaluation module circuit is a single, non-synchronous buck converter providing 5 V at 5 A from an 8-V to 28-V input. The switching frequency is internally set at a nominal 570 kHz. The high-side MOSFET is incorporated inside the TPS54531 package along with the gate-drive circuitry. The low drain-to-source on resistance of the MOSFET allows the TPS54531 to achieve high efficiencies and helps keep the junction temperature low at high output currents. The compensation components are external to the integrated circuit (IC), and an external divider allows for an adjustable output voltage. Additionally, the TPS54531 provides adjustable slow start and undervoltage lockout inputs. The absolute maximum input voltage is 30 V for the TPS54531EVM-530. This user’s guide describes the TPS54531EVM-530 performance. Table 1-1. Input Voltage and Output Current Summary EVM INPUT VOLTAGE RANGE OUTPUT CURRENT RANGE TPS54531EVM-530 VIN = 8 V to 28 V 0 A to 5 A 2 Performance Specification Summary A summary of the TPS54531EVM-530 performance specifications is provided in Table 2-1. Specifications are given for an input voltage of VIN = 12 V and an output voltage of 1.05 V, unless otherwise noted. The ambient temperature is 25°C for all measurement, unless otherwise noted. Table 2-1. TPS54531EVM-530 Performance Specifications Summary SPECIFICATIONS TEST CONDITIONS Input voltage range (VIN) MIN TYP MAX 8 12 28 Output voltage 5 Operating frequency 0 Line regulation IO = 2.5 A Load regulation VIN = 12 V Overcurrent limit VIN = 12 V, Output ripple voltage Maximum efficiency SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback V V 570 Output current range UNIT kHz 5 A ±0.06 % ±0.1 % 8.5 A VIN = 12 V, IO = 5 A 15 mVPP VIN = 8 V, IO= 0.7 A 95.3 5.5 % TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated 3 Modifications www.ti.com 3 Modifications These evaluation modules are designed to provide access to the features of the TPS54531. Some modifications can be made to this module. 3.1 Output Voltage Setpoint To change the output voltage of the EVMs, it is necessary to change the value of resistor R6. The value of R6 for a specific output voltage above 0.8 V can be calculated using Equation 1. R6 = R5×0.8V VOUT -0.8V (1) 3.2 Output Filter and Closed-Loop Response The TPS54531 relies on the output filter characteristics and the compensation network of R3, C6, and C7 to ensure stability of the control loop. Pads for a feed forward capacitor (C11) are also included for increased flexibility. 4 Test Setup and Results This section describes how to properly connect, set up, and use the TPS54531EVM-530. The section also includes test results typical for the evaluation modules and efficiency, output load regulation, output line regulation, load transient response, output voltage ripple, input voltage ripple, start-up, and switching frequency. 4.1 Input/Output Connections The TPS54531EVM-530 is provided with input and output connectors and test points as shown in Table 4-1. A power supply capable of supplying 4 A must be connected to J1 through a pair of 20-AWG wires. The load must be connected to J2 through a pair of 20-AWG wires. The maximum load current capability is 5 A. Wire lengths must be minimized to reduce losses in the wires. Test point TP1 provides a place to monitor the VIN input voltages with TP2 providing a convenient ground reference. TP7 is used to monitor the output voltage with TP8 as the ground reference. Table 4-1. Connection and Test Points REFERENCE DESIGNATOR 4 FUNCTION J1 VIN (see Table 1-1 for VIN range) J2 VOUT, 5 V at 5-A maximum JP1 EN control. Jumper JP1-1 (EN) to JP1-2 (GND) to disable, remove jumper to enable TP1 VIN test point at VIN connector TP2 GND test point at VIN connector TP3 EN test point TP4 SS test point TP5 Switch node test point TP6 Loop response measurement test point TP7 Output voltage test point at VOUT connector TP8 Ground test point at VOUT connector TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback www.ti.com Test Setup and Results 4.2 Efficiency Figure 4-1 shows the efficiency for the TPS54531EVM-530 at an ambient temperature of 25°C. 100 90 80 VIN = 12 V Efficiency - % 70 VIN = 24 V 60 50 40 30 20 10 0 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Output Current - A C001 Figure 4-1. TPS54531EVM-530 Efficiency Figure 4-2 shows the efficiency at light loads for the TPS54531EVM-530 at an ambient temperature of 25°C. 100 90 VIN = 12 V 80 Efficiency - % 70 60 50 VIN = 24 V 40 30 20 10 0 0.001 0.01 0.1 1 10 Output Current - A C002 Figure 4-2. TPS54531EVM-530 Light-Load Efficiency SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated 5 Test Setup and Results www.ti.com 4.3 Load Regulation The load regulation for the TPS54531EVM-530 is shown in Figure 4-3. 0.20 0.15 Load Regulation - % 0.10 VIN = 12 V 0.05 0.00 ±0.05 VIN = 24 V ±0.10 ±0.15 ±0.20 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Output Current - A C003 Figure 4-3. TPS54531EVM-530 Load Regulation, VIN = 12 V and VIN = 24 V 4.4 Line Regulation The line regulation for the TPS54531EVM-530 is shown in Figure 4-4. 0.5 0.4 0.3 Line Rgulation - % 0.2 IOUT = 2.5 A 0.1 0 -0.1 -0.2 -0.3 -0.4 -0.5 5 10 15 20 25 30 Input Voltage - V C004 Figure 4-4. TPS54531EVM-530 Line Regulation 6 TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback www.ti.com Test Setup and Results 4.5 Loop Response The TPS54531EVM-530 closed loop response is shown in Figure 4-5. Input voltage is 12 V and output current is 2.5 A. 60 180 40 120 20 60 0 0 Gain -20 Phase - Degrees Gain - dB Phase -60 -40 -120 -60 10 100 1000 10000 100000 -180 1000000 Frequency - Hz C005 Figure 4-5. TPS54531EVM-530 Closed Loop Response 4.6 Load Transient Response The TPS54531EVM-530 response to load transient is shown in Figure 4-6. The current step is from 1.25 A to 3.75 A. Total peak-to-peak voltage variation is as shown. VOUT = 200 mV / div (ac coupled) IOUT = 1 A / div Load step = 1.25 - 3.75 A, slew rate = 500 mA / µsec Time = 200 µsec / div Figure 4-6. TPS54531EVM-530 Load Transient Response SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated 7 Test Setup and Results www.ti.com 4.7 Output Voltage Ripple The TPS54531EVM-530 output voltage ripple is shown in Figure 4-7. The output current is the rated full load of 5 A. VOUT = 20 mV / div (ac coupled) SW = 5 V / div Time = 1 µsec / div Figure 4-7. TPS54531EVM-530 Output Voltage Ripple (IOUT = 5 A) The TPS54531EVM-530 output voltage ripple is shown in Figure 4-8. The output current is 1 A. VOUT = 20 mV / div (ac coupled) SW = 5 V / div Time = 1 µsec / div Figure 4-8. TPS54531EVM-530 Output Voltage Ripple (IOUT = 1 A) 8 TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback www.ti.com Test Setup and Results The TPS54531EVM-530 output voltage ripple is shown in Figure 4-9. The output current is 0 A (no load). VOUT = 20 mV / div (ac coupled) SW = 5 V / div Time = 500 µsec / div Figure 4-9. TPS54531EVM-530 Output Voltage Ripple (IOUT = 0 A) 4.8 Input Voltage Ripple The TPS54531EVM-530 input voltage ripple is shown in Figure 4-10. The output current is the rated full load of 5 A. VIN = 200 mV / div (ac coupled) SW = 5 V / div Time = 1 µsec / div Figure 4-10. TPS54531EVM-530 Input Voltage Ripple SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated 9 Test Setup and Results www.ti.com 4.9 Start-Up The TPS54531EVM-530 start-up waveforms relative to VIN and EN are shown in Figure 4-11 and Figure 4-12. RLOAD = 5 Ω VIN = 10 V / div EN = 2 V / div SS = 2 V / div VOUT = 2 V / div Time = 2 msec / div Figure 4-11. TPS54531EVM-530 Start-Up Relative to VIN with SS VIN = 10 V / div EN = 2 V / div SS = 2 V / div VOUT = 2 V / div Time = 2 msec / div Figure 4-12. TPS54531EVM-530 Start-Up Relative to EN with SS 10 TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback www.ti.com Test Setup and Results 4.10 Shutdown The TPS54531EVM-530 shutdown waveforms relative to VIN and EN are shown in Figure 4-13 and Figure 4-14. RLOAD = 5 Ω VIN = 10 V / div EN = 2 V / div SS = 2 V / div VOUT = 2 V / div Time = 5 msec / div Figure 4-13. TPS54531EVM-530 Shutdown Relative to VIN with SS VIN = 10 V / div EN = 2 V / div SS = 2 V / div VOUT = 2 V / div Time = 5 msec / div Figure 4-14. TPS54531EVM-530 Shutdown Relative to EN with SS SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated 11 Board Layout www.ti.com 5 Board Layout This section provides description of the TPS54531EVM-530, board layout, and layer illustrations. 5.1 Layout The board layout for the TPS54531EVM-530 is shown in Figure 5-1 through Figure 5-5. The top layer contains the main power traces for VIN, VOUT, and ground. Also on the top layer are connections for the pins of the TPS54531. Most of the signal traces also are located on the top side. The input decoupling capacitors (C1, C2, and C3) are located as close to the IC as possible. The input and output connectors, test points, and all of the components are located on the top side. An analog ground area is provided on the top side to terminate the sensitive compensation components (C7 and R3) and the output voltage feed back divider (R6). This ground area and the main power ground (GND) are connected at a single point on the top layer at the IC pin 7 (GND). The two internal layers are completely dedicated to power ground planes for heat dissipation. The bottom layer is primarily power ground with traces to connect the BOOT capacitor (C4) and the feedback trace from VOUT to the voltage set point divider network. Figure 5-1. Top Assembly 12 TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback www.ti.com Board Layout Figure 5-2. Top Layer Figure 5-3. Internal Layer 1 SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated 13 Board Layout www.ti.com Figure 5-4. Internal Layer 2 Figure 5-5. Bottom Layer 14 TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback www.ti.com Schematic, Bill of Materials, and Reference 6 Schematic, Bill of Materials, and Reference 6.1 Schematic Figure 6-1 is the schematic for the TPS54531EVM-530. TP5 TP7 L1 J2 4.7 uH TP8 C4 2 VOUT 5V, 5A 1 GND 0.1µF U1 TPS54531 1 TP1 J1 VIN 8-28VOLTS 1 GND 2 2 TP2 R1 C1 C2 C3 4.7µF 4.7µF 0.01µF TP3 3 665k TP4 4 BOOT PH VIN GND EN COMP SS VSNS 8 D1 CDBC540-G 0.55V 1 R2 130k C5 0.01µF C9 C10 47µF open R4 51.1 7 TP6 6 5 C6 R5 C11 2200pF 10.2K open C7 9 PWR PAD JP1 SH-J1 C8 47µF R3 22pF 37.4k 2 R6 1.96k Figure 6-1. TPS54531EVM-530 Schematic Diagram SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated 15 Schematic, Bill of Materials, and Reference www.ti.com 6.2 Bill of Materials Table 6-1. Bill of Materials DESIGNATOR QTY VALUE 1 DESCRIPTION PACKAGE REFERENCE Printed Circuit Board PART NUMBER MANUFACTURER PWR530A Any C1, C2 2 4.7 μF CAP, CERM, 4.7 μF, 50 V, ±10%, X7R, 1210 1210 GRM32ER71H475KA88L MuRata C3 1 0.01 μF CAP, CERM, 0.01 μF, 50 V, ±10%, X7R, 0805 0805 GRM216R71H103KA01D MuRata C4 1 0.1 μF CAP, CERM, 0.1 μF, 25 V, ±10%, X7R, 0603 0603 C1608X7R1E104K TDK C5 1 0.01 μF CAP, CERM, 0.01 μF, 100 V, ±10%, X7R, 0603 0603 06031C103KAT2A AVX C6 1 2200 pF CAP, CERM, 2200 pF, 50 V, +10/%, X7R, 0603 0603 GRM188R71H222KA01D MuRata C7 1 22 pF CAP, CERM, 22 pF, 50 V, +5/%, C0G/NP0, 0603 0603 GRM1885C1H220JA01D MuRata C8, C9 2 47 μF CAP, CERM, 47 μF, 10 V, ±10%, X5R, 1210 1210 GRM32ER61A476KE20L MuRata C10 0 CAP, CERM, 1210 C11 0 CAP, CERM, 0603 D1 1 0.55 V Diode, Schottky, 4 0V, 5 A, SMC SMC CDBC540-G Comchip Technology J1, J2 2 ED555/2DS Connector, Male 2 Pole 3.5 mm, 6 A, 150 V 6.5 × 6.5 mm ED555/2DS On Shore Tech JP1 1 PEC02SAAN Header, Male 2-pin, 100-mil spacing, 0.100 inch × 2 PEC02SAAN Sullins L1 1 4.7 μH Inductor, 7 A, 15 mΩ 10mm × 10 mm 74437368047 Wurth Electronik LBL1 1 Thermal Transfer Printable Labels, 1.250" W × 0.250" H - 10,000 per roll PCB Label 1.25"H × 0.250"W THT-13-457-10 Brady R1 1 665 k RES, 6650k Ω, 1%, 0.1W, 0603 0603 CRCW0603665KFKEA Vishay-Dale R2 1 130 k RES, 130k Ω, 1%, 0.1 W, 0603 0603 CRCW060130KFKEA Vishay-Dale R3 1 37.4 k RES, 37.4k Ω, 1%, 0.1 W, 0603 0603 CRCW060337K4FKEA Vishay-Dale R4 1 51.1 RES, 51.1 Ω, 1%, 0.1 W, 0603 0603 CRCW060351R1FKEA Vishay-Dale R5 1 10.2 K RES, 10.2 Ω, 1%, 0.1 W, 0603 0603 CRCW060310R2FKEA Vishay-Dale R6 1 1.96 k RES, 1.96 k Ω, 1%, 0.1 W, 0603 0603 CRCW06031K96FKEA Vishay-Dale SH-J1 1 1×2 Shunt, 100 mil, Gold plated, Black Shunt 969102-0000-DA 3M TP1, TP5, TP7 3 Red Test Point, TH, Compact, Red Keystone5005 5005 Keystone TP2, TP8 2 Black Test Point, TH, Compact, Black Keystone5006 5006 Keystone TP3, TP4, TP6 3 White Test Point, TH, Compact, White Keystone5007 5007 Keystone IC, DC-DC Converter, 4.5 – 28 VIN, 5 A DDA-8 TPS54531DDA Texas Instruments U1 1 6.3 Reference TPS54531, 5A, 28-V Input, Step-Down SWIFT™ Converter with Eco Mode™ Data Sheet 16 TPS54531 Step-Down Converter Evaluation Module User's Guide Copyright © 2021 Texas Instruments Incorporated SLVU890A – APRIL 2013 – REVISED AUGUST 2021 Submit Document Feedback IMPORTANT NOTICE AND DISCLAIMER TI PROVIDES TECHNICAL AND RELIABILITY DATA (INCLUDING DATA SHEETS), DESIGN RESOURCES (INCLUDING REFERENCE DESIGNS), APPLICATION OR OTHER DESIGN ADVICE, WEB TOOLS, SAFETY INFORMATION, AND OTHER RESOURCES “AS IS” AND WITH ALL FAULTS, AND DISCLAIMS ALL WARRANTIES, EXPRESS AND IMPLIED, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT OF THIRD PARTY INTELLECTUAL PROPERTY RIGHTS. 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