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TPS54561DPRT

TPS54561DPRT

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    WSON10_EP

  • 描述:

    IC REG BCK SPLIT RAIL ADJ 10WSON

  • 数据手册
  • 价格&库存
TPS54561DPRT 数据手册
TPS54561 SLVSBO1G – JULY 2013 – REVISED JUNE 2021 TPS54561 4.5-V to 60-V Input, 5-A, Step-Down DC-DC Converter with Soft-Start and Eco-mode™ 1 Features 3 Description • The TPS54561 is a 60-V, 5-A, step down regulator with an integrated high side MOSFET. The device survives load dump pulses up to 65V per ISO 7637. Current mode control provides simple external compensation and flexible component selection. A low ripple pulse skip mode reduces the no load supply current to 152 μA. Shutdown supply current is reduced to 2 μA when the enable pin is pulled low. • • • • • • • • • • 2 Applications • • • • Industrial automation and motor control Vehicle accessories: GPS (see SLVA412), entertainment USB dedicated charging ports and battery chargers (see SLVA464) 12-V, 24-V, and 48-V industrial, automotive, and communications power systems Undervoltage lockout is internally set at 4.3 V but can increase using an external resistor divider at the enable pin. The output voltage start up ramp is controlled by the soft start pin that can also be configured for sequencing/tracking. An open drain power good signal indicates the output is within 93% to 106% of its nominal voltage. A wide adjustable switching-frequency range allows for optimization of either efficiency or external component size. Cycle-by-cycle current limit, frequency foldback and thermal shutdown protects internal and external components during an overload condition. The TPS54561 is available in an 10-pin 4-mm × 4-mm WSON package. Device Information PACKAGE(1) PART NUMBER TPS54561 (1) VIN BODY SIZE (NOM) WSON (10) 4.00 mm × 4.00 mm For all available packages, see the orderable addendum at the end of the data sheet. 100 VIN 36 V to 12 V PWRGD 95 TPS54561 90 BOOT EN RT/CLK SS/TR VOUT SW Efficiency (%) • • High efficiency at light loads with pulse skipping Eco-mode™ 87-mΩ high-side MOSFET 152-μA operating quiescent current and 2-μA shutdown current 100-kHz to 2.5-MHz adjustable switching frequency Synchronizes to external clock Low dropout at light loads with integrated BOOT recharge FET Adjustable UVLO voltage and hysteresis UV and OV power-good output Adjustable soft start and sequencing 0.8-V 1% internal voltage reference 10-pin WSON with thermal pad package –40°C to 150°C TJ operating range Create a custom design using the TPS54561 with the WEBENCH® Power Designer 85 12 V to 3.3 V 80 12 V to 5 V 75 70 VOUT = 12 V, fsw = 620kHz, VOUT = 5 V and 3.3 V, f sw = 400 kHz 65 COMP FB 60 0 1 2 3 IO - Output Current (A) GND 4 5 C024 Efficiency vs Load Current Copyright © 2017, Texas Instruments Incorporated Simplified Schematic An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 Table of Contents 1 Features............................................................................1 2 Applications..................................................................... 1 3 Description.......................................................................1 4 Revision History.............................................................. 2 5 Pin Configuration and Functions...................................4 6 Specifications.................................................................. 5 6.1 Absolute Maximum Ratings........................................ 5 6.2 ESD Ratings............................................................... 5 6.3 Recommended Operating Conditions.........................5 6.4 Thermal Information....................................................5 6.5 Electrical Characteristics.............................................7 6.6 Timing Requirements.................................................. 8 6.7 Switching Characteristics............................................8 6.8 Typical Characteristics................................................ 9 7 Detailed Description......................................................14 7.1 Overview................................................................... 14 7.2 Functional Block Diagram......................................... 15 7.3 Feature Description...................................................15 7.4 Device Functional Modes..........................................29 8 Application and Implementation.................................. 30 8.1 Application Information............................................. 30 8.2 Typical Applications.................................................. 30 9 Power Supply Recommendations................................44 10 Layout...........................................................................45 10.1 Layout Guidelines................................................... 45 10.2 Layout Example...................................................... 45 10.3 Estimated Circuit Area............................................ 45 11 Device and Documentation Support..........................46 11.1 Device Support........................................................46 11.2 Documentation Support.......................................... 46 11.3 Receiving Notification of Documentation Updates.. 46 11.4 Support Resources................................................. 46 11.5 Trademarks............................................................. 46 11.6 Electrostatic Discharge Caution.............................. 46 11.7 Glossary.................................................................. 47 12 Mechanical, Packaging, and Orderable Information.................................................................... 47 4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. Changes from Revision F (January 2017) to Revision G (June 2021) Page • Updated the numbering format for tables, figures, and cross-references throughout the document. ................1 • Added VIN - SW 5-ns and 10-ns transient .........................................................................................................5 • Changed SW - GND 5-ns and 10-ns transient max values to 67 V ...................................................................5 Changes from Revision E (February 2016) to Revision F (January 2017) Page • Added the WEBENCH information in the Features, Detailed Design Procedure, and Device Support sections ............................................................................................................................................................................1 • Changed Equation 10 and Equation 11 ........................................................................................................... 21 • Changed Equation 30 ...................................................................................................................................... 31 • Changed From: "power pad" To: "thermal pad" in the Layout Guidelines section............................................ 45 Changes from Revision C (November 2013) to Revision D (February 2016) Page • Added ESD Ratings table, Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section................... 1 Changes from Revision B (November 2013) to Revision C (November 2013) Page • Changed the device from : Product Preview To: Production.............................................................................. 1 Changes from Revision A (October 2013) to Revision B (November 2013) Page • Changed PowerPAD to Thermal Pad in FEATURES list item............................................................................ 1 • Deleted reference to PowerPAD from the DESCRIPTION section.....................................................................1 • Deleted ORDERING INFORMATION table before DEVICE INFORMATION section........................................ 4 Changes from Revision * (July 2013) to Revision A (October 2013) Page • Changed the Efficiency vs Load Current graph, fSW = 630 KhZ To: fSW = 620 kHz............................................1 • Added the APPLICATION INFORMATION section...........................................................................................31 2 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com • SLVSBO1G – JULY 2013 – REVISED JUNE 2021 Added the Power Dissipation Estimate section................................................................................................ 37 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 3 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 5 Pin Configuration and Functions BOOT 1 10 PWRGD VIN 2 9 SW EN 3 8 GND SS/TR 4 7 COMP RT/CLK 5 6 FB Figure 5-1. DPR Package 10-Pin WSON Top View Table 5-1. Pin Functions PIN NAME 4 NO. I/O DESCRIPTION BOOT 1 O A bootstrap capacitor is required between BOOT and SW. If the voltage on this capacitor is below the minimum required to operate the high-side MOSFET, the gate drive is switched off until the capacitor is refreshed. VIN 2 I Input supply voltage with 4.5-V to 60-V operating range. EN 3 I Enable pin, with internal pull-up current source. Pull below 1.2 V to disable. Float to enable. Adjust the input undervoltage lockout with two resistors. See Section 7.3.7. SS/TR 4 I Soft-start and Tracking. An external capacitor connected to this pin sets the output rise time. Since the voltage on this pin overrides the internal reference, it can be used for tracking and sequencing. RT/CLK 5 I Resistor Timing and External Clock. An internal amplifier holds this pin at a fixed voltage when using an external resistor to ground to set the switching frequency. If the pin is pulled above the PLL upper threshold, a mode change occurs and the pin becomes a synchronization input. The internal amplifier is disabled and the pin is a high impedance clock input to the internal PLL. If clocking edges stop, the internal amplifier is re-enabled and the operating mode returns to resistor frequency programming. FB 6 I Inverting input of the transconductance (gm) error amplifier. COMP 7 O Error amplifier output and input to the output switch current (PWM) comparator. Connect frequency compensation components to this pin. GND 8 – Ground SW 9 I The source of the internal high-side power MOSFET and switching node of the converter. PWRGD 10 O Power Good is an open drain output that asserts low if the output voltage is out of regulation due to thermal shutdown, dropout, over-voltage or EN shut down Thermal Pad 11 – GND pin must be electrically connected to the exposed pad on the printed circuit board for proper operation. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 6 Specifications 6.1 Absolute Maximum Ratings over operating free-air temperature range (unless otherwise noted) (1) MIN MAX –0.3 65 VIN - SW, 5-ns Transient -7 67 VIN - SW, 10-ns Transient -2 67 EN –0.3 8.4 BOOT–SW –0.3 8 FB –0.3 3 COMP –0.3 3 PWRGD –0.3 6 SS/TR –0.3 3 RT/CLK –0.3 3.6 SW - GND, 5-ns Transient –7 67 SW - GND, 10-ns Transient –2 67 VIN Voltage SW UNIT V –0.6 65 Operating junction temperature, TJ –40 150 °C Storage temperature range, Tstg –65 150 °C (1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. 6.2 ESD Ratings VALUE V(ESD) (1) (2) Electrostatic discharge Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001(1) ±2000 Charged-device model (CDM), per JEDEC specification JESD22C101(2) ±500 UNIT V JEDEC document JEP155 states that 500-V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250-V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) MIN NOM MAX UNIT Supply input voltage, VVIN 4.5 60 V Output voltage, VO 0.8 58.8 V Output current, IO Operating junction temperature, TJ 0 5 A -40 150 °C 6.4 Thermal Information TPS54561 THERMAL METRIC(1) (2) DPR (WSON) UNIT 10 PINS RθJA Junction-to-ambient thermal resistance (standard board) 35.1 °C/W RθJC(top) Junction-to-case(top) thermal resistance 34.1 °C/W RθJB Junction-to-board thermal resistance 12.3 °C/W ψJT Junction-to-top characterization parameter 0.3 °C/W Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 5 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 TPS54561 THERMAL METRIC(1) (2) DPR (WSON) UNIT 10 PINS ψJB Junction-to-board characterization parameter 12.5 °C/W RθJC(bot) Junction-to-case(bottom) thermal resistance 2.2 °C/W (1) (2) 6 For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. Power rating at a specific ambient temperature TA should be determined with a junction temperature of 150°C. This is the point where distortion starts to substantially increase. See Section 8.2.1.2.12 for more information. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 6.5 Electrical Characteristics TJ = –40°C to 150°C, VIN = 4.5 V to 60 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT SUPPLY VOLTAGE (VIN PIN) Operating input voltage Internal undervoltage lockout threshold 4.5 Rising 4.1 Internal undervoltage lockout threshold hysteresis 4.3 60 V 4.48 V 325 mV Shutdown supply current EN = 0 V, 25°C, 4.5 V ≤ VIN ≤ 60 V 2.25 4.5 Operating: nonswitching supply current FB = 0.9 V, TA = 25°C 152 200 1.2 1.3 μA ENABLE AND UVLO (EN PIN) Enable threshold voltage Input current No voltage hysteresis, rising and falling –4.6 Enable threshold –50 mV Hysteresis current Enable to COMP active 1.1 Enable threshold +50 mV –0.58 –1.2 -1.8 –2.2 –3.4 -4.5 VIN = 12 V, TA = 25°C 540 V μA μA µs VOLTAGE REFERENCE Voltage reference 0.792 0.8 0.808 87 185 V HIGH-SIDE MOSFET On-resistance VIN = 12 V, BOOT-SW = 6 V mΩ ERROR AMPLIFIER Input current Error amplifier transconductance (gM) –2 μA < ICOMP < 2 μA, VCOMP = 1 V Error amplifier transconductance (gM) –2 μA < ICOMP < 2 μA, VCOMP = 1 V, VFB = 0.4 V during soft-start Error amplifier dc gain VFB = 0.8 V Min unity gain bandwidth Error amplifier source/sink V(COMP) = 1 V, 100 mV overdrive COMP to SW current transconductance 50 nA 350 μMhos 77 μMhos 10,000 V/V 2500 kHz ±30 μA 17 A/V CURRENT LIMIT Current limit threshold All VIN and temperatures, Open Loop(1) 6.3 7.5 8.8 All temperatures, VIN = 12 V, Open Loop(1) 6.3 7.5 8.3 7.1 7.5 7.9 VIN = 12 V, TA = 25°C, Open Loop(1) Current limit threshold delay A 60 ns 176 °C 12 °C THERMAL SHUTDOWN Thermal shutdown Thermal shutdown hysteresis TIMING RESISTOR AND EXTERNAL CLOCK (RT/CLK PIN) RT/CLK high threshold 1.55 RT/CLK low threshold 0.5 2 V 1.2 V 1.7 µA 42 mV SOFT START AND TRACKING (SS/TR PIN) Charge current VSS/TR = 0.4 V SS/TR-to-FB matching VSS/TR = 0.4 V SS/TR-to-reference crossover 98% nominal 1.16 V SS/TR discharge current (overload) FB = 0 V, VSS/TR = 0.4 V 354 µA SS/TR discharge voltage FB = 0 V 54 mV FB threshold for PWRGD low FB falling 90 % FB threshold for PWRGD high FB rising 93 % FB threshold for PWRGD low FB rising 108 % POWER GOOD (PWRGD PIN) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 7 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 TJ = –40°C to 150°C, VIN = 4.5 V to 60 V (unless otherwise noted) PARAMETER (1) TEST CONDITIONS MIN TYP MAX UNIT FB threshold for PWRGD high FB falling 106 Hysteresis FB falling 2.5 % % Output high leakage VPWRGD = 5.5 V, TA = 25°C 10 nA On resistance IPWRGD = 3 mA, VFB < 0.79 V 45 Minimum VIN for defined output VPWRGD < 0.5 V, IPWRGD = 100 µA 0.9 Ω 2 V Open Loop current limit measured directly at the SW pin and is independent of the inductor value and slope compensation. 6.6 Timing Requirements TJ = –40°C to 150°C, VIN = 4.5 V to 60 V (unless otherwise noted) MIN NOM MAX UNIT TIMING RESISTOR AND EXTERNAL CLOCK (RT/CLK PIN) Minimum CLK input pulse width 15 ns RT/CLK falling edge to SW rising edge delay – Measured at 500 kHz with RT resistor in series 55 ns 6.7 Switching Characteristics TJ = –40°C to 150°C, VIN = 4.5 V to 60 V (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 450 500 550 kHz TIMING RESISTOR AND EXTERNAL CLOCK (RT/CLK PIN) fSW Switching frequency Switching frequency range using RT mode 100 2500 kHz Switching frequency range using CLK mode 160 2300 kHz PLL lock in time 8 RT = 200 kΩ Measured at 500 kHz Submit Document Feedback 78 μs Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 6.8 Typical Characteristics 0.814 VFB - Voltage Reference (V) RDSON - Static Drain-Source On-State Resistance ( ) 0.25 0.2 0.15 0.1 0.05 BOOT-SW = 3 V 0.809 0.804 0.799 0.794 0.789 V VIN 12VV IN ==12 BOOT-SW = 6 V 0 0.784 ±50 ±25 0 25 50 75 100 125 150 TJ ± Junction Temperature (ƒC) ±50 Figure 6-1. ON Resistance vs Junction Temperature 0 25 50 75 100 125 C002 Figure 6-2. Voltage Reference vs Junction Temperature High Slide Switch Current (A) 9 8.5 8 7.5 7 6.5 8.5 8 7.5 7 -40 °C 25 °C 150 °C 6.5 V VIN 12VV IN ==12 6 6 ±50 ±25 0 25 50 75 100 125 0 150 TJ ± Junction Temperature (ƒC) 10 20 30 40 50 VI - Input Voltage (V) C003 Figure 6-3. Switch Current Limit vs Junction Temperature 60 C004 Figure 6-4. Switch Current Limit vs Input Voltage 550 500 540 FSW - Switching Frequency (kHz) FS - Switching Frequency (kHz) 150 TJ ± Junction Temperature (ƒC) 9 High Slide Switch Current (A) ±25 C001 530 520 510 500 490 480 470 460 RT = 200 k, k VIN , VIN==12 12VV 450 450 400 350 300 250 200 150 100 ±50 ±25 0 25 50 75 100 TJ ± Junction Temperature (ƒC) 125 150 200 Figure 6-5. Switching Frequency vs Junction Temperature 300 400 500 600 700 RT/CLK - Resistance (k ) C005 800 900 1000 C006 Figure 6-6. Switching Frequency vs RT/CLK Resistance Low Frequency Range Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 9 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 500 450 2000 400 1500 gm - uA/V FSW - Switching Frequency (kHz) 2500 1000 350 300 500 250 VIN 12VV VIN ==12 0 200 0 50 100 150 200 RT/CLK - Resistance (k ) ±50 ±25 Figure 6-7. Switching Frequency vs RT/CLK Resistance High Frequency Range 0 25 50 75 100 125 150 TJ ± Junction Temperature (ƒC) C007 C008 Figure 6-8. EA Transconductance vs Junction Temperature 120 1.3 110 1.27 EN - Threshold (V) 100 gm - uA/V 90 80 70 60 50 40 VIN 12VV VIN ==12 VIN 12VV VIN ==12 20 1.15 ±50 ±25 0 25 50 75 100 125 TJ ± Junction Temperature (ƒC) 150 ±50 ±25 ±0.7 ±3.9 ±0.9 ±4.1 ±1.1 Current IEN (uA) ±0.5 ±3.7 ±4.5 ±4.7 ±4.9 ±5.1 25 50 75 100 125 150 C010 Figure 6-10. EN Pin Voltage vs Junction Temperature ±3.5 ±4.3 0 TJ ± Junction Temperature (ƒC) C009 Figure 6-9. EA Transconductance During Soft-Start vs Junction Temperature Current IEN (uA) 1.21 1.18 30 ±1.3 ±1.5 ±1.7 ±1.9 ±2.1 ±5.3 VIN 12V, V,IEN IEN = Threshold + 50 mV V = Threshold + 50 mV IN ==12 ±5.5 ±2.3 VIN 12V, V,IEN IEN Threshold + 50 VIN ==12 == Threshold - 50 mVmV ±2.5 ±50 ±25 0 25 50 75 100 125 TJ ± Junction Temperature (ƒC) 150 ±50 ±25 0 25 50 75 100 125 TJ ± Junction Temperature (ƒC) C011 Figure 6-11. EN Pin Current vs Junction Temperature 10 1.24 150 C012 Figure 6-12. EN Pin Current vs Junction Temperature Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 100.0 ±2.5 Nominal Switching Frequency (%) ±2.7 IEN Hysteresis (uA) ±2.9 ±3.1 ±3.3 ±3.5 ±3.7 ±3.9 ±4.1 ±4.3 12VV VVIN IN ==12 75.0 50.0 25.0 V Vsense Falling SENSE Falling 0.0 ±4.5 ±50 ±25 0 25 50 75 100 125 0.0 150 TJ ± Junction Temperature (ƒC) 0.1 0.2 0.3 2.5 2.5 Supply Current IVIN (uA) 3 1.5 1 0.5 0.7 0.8 C014 2 1.5 1 0.5 0.5 = 12 TVIN °CV J = 25 VIN 12VV V IN ==12 0 0 ±50 ±25 0 25 50 75 100 125 0 150 TJ ± Junction Temperature (ƒC) 10 190 190 Supply Current IVIN (uA) 210 150 130 110 30 40 50 60 C016 Figure 6-16. Shutdown Supply Current vs Input Voltage (VIN) 210 170 20 VIN - Input Voltage (ƒC) C015 Figure 6-15. Shutdown Supply Current vs Junction Temperature Supply Current IVIN (uA) 0.6 Figure 6-14. Switching Frequency vs FB 3 2 0.4 VSENSE (V) C013 Figure 6-13. EN Pin Current Hysteresis vs Junction Temperature Supply Current IVIN (uA) Vsense Falling V SENSE Rising 170 150 130 110 90 90 VIN T 2512 °CV J== VIN 12VV V IN ==12 70 70 ±50 ±25 0 25 50 75 100 TJ ± Junction Temperature (ƒC) 125 150 0 Figure 6-17. VIN Supply Current vs Junction Temperature 10 20 30 40 VIN - Input Voltage (ƒC) C017 50 60 C018 Figure 6-18. VIN Supply Current vs Input Voltage Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 11 TPS54561 www.ti.com 2.6 4.5 2.5 4.4 2.4 4.3 2.3 4.2 VIN (V) VI(BOOT-PH) (V) SLVSBO1G – JULY 2013 – REVISED JUNE 2021 2.2 4.1 4 2.1 3.9 2 UVLO Start Switching BOOT-PH UVLO Falling 3.8 1.9 UVLO Stop Switching BOOT-PH UVLO Rising 3.7 1.8 ±50 ±25 0 25 50 75 100 125 150 TJ ± Junction Temperature (ƒC) ±50 50 75 100 125 150 C020 FB 108 Power Good Threshold (%) 70 Power Good Resistance ( ) 25 110 80 60 50 40 30 20 10 106 FB Falling 104 102 100 VIN = 12 V 98 96 FB Rising 94 92 90 VIN 12VV VIN ==12 0 FB Falling 88 ±50 ±25 0 25 50 75 100 125 TJ ± Junction Temperature (ƒC) 150 ±50 ±25 0 25 50 75 100 125 TJ ± Junction Temperature (ƒC) C021 Figure 6-21. PWRGD ON Resistance vs Junction Temperature 150 C022 Figure 6-22. PWRGD Threshold vs Junction Temperature 60 900 VVIN 1212V,V,2525°C°C IN = = 55 SS/TR to FB Offset (mV) 800 700 Offset (mV) 0 TJ ± Junction Temperature (ƒC) Figure 6-20. Input Voltage UVLO vs Junction Temperature Figure 6-19. BOOT-SW UVLO vs Junction Temperature 600 500 400 300 200 50 45 40 35 30 100 25 0 20 0 100 200 300 400 500 600 700 SS/TR (mV) 800 VIN 12V, V,FB FB==0.4 0.4VV V IN ==12 ±50 ±25 0 25 50 75 100 TJ ± Junction Temperature (ƒC) C024 Figure 6-23. SS/TR to FB Offset vs FB 12 ±25 C019 125 150 C025 Figure 6-24. SS/TR to FB Offset vs Temperature Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 5.6 Start Stop 5.5 5.4 VIN (V) 5.3 5.2 5.1 Dropout Voltage 5.0 4.9 Dropout Voltage 4.8 4.7 4.6 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0.45 0.5 Output Current (A) C026 Figure 6-25. 5-V Start and Stop Voltage (see ) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 13 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 7 Detailed Description 7.1 Overview The TPS54561 is a 60-V, 5-A, step-down (buck) regulator with an integrated high side n-channel MOSFET. The device implements constant frequency, current mode control which reduces output capacitance and simplifies external frequency compensation. The wide switching frequency range of 100 kHz to 2500 kHz allows either efficiency or size optimization when selecting the output filter components. The switching frequency is adjusted using a resistor to ground connected to the RT/CLK pin. The device has an internal phase-locked loop (PLL) connected to the RT/CLK pin that will synchronize the power switch turn on to a falling edge of an external clock signal. The TPS54561 has a default input start-up voltage of 4.3 V typical. The EN pin can be used to adjust the input voltage undervoltage lockout (UVLO) threshold with two external resistors. An internal pull up current source enables operation when the EN pin is floating. The operating current is 152 μA under no load condition when not switching. When the device is disabled, the supply current is 2 μA. The integrated 87-mΩ high side MOSFET supports high efficiency power supply designs capable of delivering 5 A of continuous current to a load. The gate drive bias voltage for the integrated high side MOSFET is supplied by a bootstrap capacitor connected from the BOOT to SW pins. The TPS54561 reduces the external component count by integrating the bootstrap recharge diode. The BOOT pin capacitor voltage is monitored by a UVLO circuit which turns off the high side MOSFET when the BOOT to SW voltage falls below a preset threshold. An automatic BOOT capacitor recharge circuit allows the TPS54561 to operate at high duty cycles approaching 100%. Therefore, the maximum output voltage is near the minimum input supply voltage of the application. The minimum output voltage is the internal 0.8-V feedback reference. Output overvoltage transients are minimized by an Overvoltage Protection (OVP) comparator. When the OVP comparator is activated, the high side MOSFET is turned off and remains off until the output voltage is less than 106% of the desired output voltage. The SS/TR (soft start/tracking) pin is used to minimize inrush currents or provide power supply sequencing during power up. A small value capacitor should be connected to the pin to adjust the soft start time. A resistor divider can be connected to the pin for critical power supply sequencing requirements. The SS/TR pin is discharged before the output powers up. This discharging ensures a repeatable restart after an over-temperature fault, UVLO fault or a disabled condition. When the overload condition is removed, the soft start circuit controls the recovery from the fault output level to the nominal regulation voltage. A frequency foldback circuit reduces the switching frequency during start up and overcurrent fault conditions to help maintain control of the inductor current. 14 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 7.2 Functional Block Diagram EN PWRGD VDD Shutdown UV Enable Comparator Logic Thermal Shutdown UVLO Shutdown Shutdown Logic OV Enable Threshold Voltage Reference Boot Charge Minimum Clamp Pulse Skip Error Amplifier Boot UVLO PWM Comparator FB SS/TR Current Sense BOOT Logic Shutdown S Slope Compensation SW COMP Frequency Shift Overload Recovery Maximum Clamp GND Oscillator With PLL RT/CLK Thermal Pad Copyright © 2016, Texas Instruments Incorporated 7.3 Feature Description 7.3.1 Fixed Frequency PWM Control The TPS54561 uses fixed frequency, peak current mode control with adjustable switching frequency. The output voltage is compared through external resistors connected to the FB pin to an internal voltage reference by an error amplifier. An internal oscillator initiates the turn on of the high side power switch. The error amplifier output at the COMP pin controls the high side power switch current. When the high side MOSFET switch current reaches the threshold level set by the COMP voltage, the power switch is turned off. The COMP pin voltage will increase and decrease as the output current increases and decreases. The device implements current limiting by clamping the COMP pin voltage to a maximum level. The pulse skipping Eco-mode is implemented with a minimum voltage clamp on the COMP pin. 7.3.2 Slope Compensation Output Current The TPS54561 adds a compensating ramp to the MOSFET switch current sense signal. This slope compensation prevents sub-harmonic oscillations at duty cycles greater than 50%. The peak current limit of the high side switch is not affected by the slope compensation and remains constant over the full duty cycle range. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 15 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 7.3.3 Pulse Skip Eco-mode The TPS54561 operates in a pulse skipping Eco-mode at light load currents to improve efficiency by reducing switching and gate drive losses. If the output voltage is within regulation and the peak switch current at the end of any switching cycle is below the pulse skipping current threshold, the device enters Eco-mode. The pulse skipping current threshold is the peak switch current level corresponding to a nominal COMP voltage of 600 mV. When in Eco-mode, the COMP pin voltage is clamped at 600 mV and the high side MOSFET is inhibited. Since the device is not switching, the output voltage begins to decay. The voltage control loop responds to the falling output voltage by increasing the COMP pin voltage. The high side MOSFET is enabled and switching resumes when the error amplifier lifts COMP above the pulse skipping threshold. The output voltage recovers to the regulated value, and COMP eventually falls below the Eco-mode pulse skipping threshold at which time the device again enters Eco-mode. The internal PLL remains operational when in Eco-mode. When operating at light load currents in Eco-mode, the switching transitions occur synchronously with the external clock signal. During Eco-mode operation, the TPS54561 senses and controls peak switch current, not the average load current. Therefore the load current at which the device enters Eco-mode is dependent on the output inductor value. As the load current approaches zero, the device enters a pulse skip mode during which it draws only 152-μA input quiescent current. The circuit in Figure 8-1 enters Eco-mode at 25-mA output current and with no external load has an average input current of 280 µA. 7.3.4 Low Dropout Operation and Bootstrap Voltage (BOOT) The TPS54561 provides an integrated bootstrap voltage regulator. A small capacitor between the BOOT and SW pins provides the gate drive voltage for the high side MOSFET. The BOOT capacitor is refreshed when the high side MOSFET is off and the external low side diode conducts. The recommended value of the BOOT capacitor is 0.1 μF. A ceramic capacitor with an X7R or X5R grade dielectric with a voltage rating of 10 V or higher is recommended for stable performance over temperature and voltage. When operating with a low voltage difference from input to output, the high side MOSFET of the TPS54561 will operate at 100% duty cycle as long as the BOOT to SW pin voltage is greater than 2.1V. When the voltage from BOOT to SW drops below 2.1 V, the high side MOSFET is turned off and an integrated low side MOSFET pulls SW low to recharge the BOOT capacitor. To reduce the losses of the small low side MOSFET at high output voltages, it is disabled at 24 V output and re-enabled when the output reaches 21.5 V. Since the gate drive current sourced from the BOOT capacitor is small, the high side MOSFET can remain on for many switching cycles before the MOSFET is turned off to refresh the capacitor. Thus the effective duty cycle of the switching regulator can be high, approaching 100%. The effective duty cycle of the converter during dropout is mainly influenced by the voltage drops across the power MOSFET, the inductor resistance, the low side diode voltage and the printed circuit board resistance. The start and stop voltage for a typical 5-V output application is shown in Figure 6-25 where the input voltage is plotted versus load current. The start voltage is defined as the input voltage needed to regulate the output within 1% of nominal. The stop voltage is defined as the input voltage at which the output drops by 5% or where switching stops. During high duty cycle (low dropout) conditions, inductor current ripple increases when the BOOT capacitor is being recharged resulting in an increase in output voltage ripple. Increased ripple occurs when the off time required to recharge the BOOT capacitor is longer than the high side off time associated with cycle by cycle PWM control. At heavy loads, the minimum input voltage must be increased to ensure a monotonic startup. Equation 1 can be used to calculate the minimum input voltage for this condition. VOmax = Dmax × (VVINmin – IOmax × RDS(on) + Vd) – Vd – IOmax × Rdc (1) Where: • • • 16 Dmax ≥ 0.9 Vd = Forward Drop of the Catch Diode Rdc = DC resistance of output inductor Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com • • • • • SLVSBO1G – JULY 2013 – REVISED JUNE 2021 RDS(on) = 1 / (-0.3 × VB2SW2 + 3.577 × VB2SW - 4.246) VB2SW = VBOOT + Vd VBOOT = (1.41 × VVIN - 0.554 - Vd × fsw - 1.847 × 103 × IB2SW) / (1.41 + fsw) fsw = Operating frequency in MHz IB2SW = 100 × 10-6 A spacer 7.3.5 Error Amplifier The TPS54561 voltage regulation loop is controlled by a transconductance error amplifier. The error amplifier compares the FB pin voltage to the lower of the internal soft-start voltage or the internal 0.8-V voltage reference. The transconductance (gm) of the error amplifier is 350 μA/V during normal operation. During soft-start operation, the transconductance is reduced to 78 μA/V and the error amplifier is referenced to the internal soft-start voltage. The frequency compensation components (capacitor, series resistor and capacitor) are connected between the error amplifier output COMP pin and GND pin. 7.3.6 Adjusting the Output Voltage The internal voltage reference produces a precise 0.8-V ±1% voltage reference over the operating temperature and voltage range by scaling the output of a bandgap reference circuit. The output voltage is set by a resistor divider from the output node to the FB pin. Using 1% tolerance or better divider resistors is recommended. Select the low side resistor RLS for the desired divider current and use Equation 2 to calculate RHS. To improve efficiency at light loads consider using larger value resistors. However, if the values are too high, the regulator will be more susceptible to noise and voltage errors from the FB input current may become noticeable. æ Vout - 0.8V ö RHS = RLS ´ ç ÷ 0.8 V è ø (2) 7.3.7 Enable and Adjusting Undervoltage Lockout The TPS54561 is enabled when the VIN pin voltage rises above 4.3 V and the EN pin voltage exceeds the enable threshold of 1.2 V. The TPS54561 is disabled when the VIN pin voltage falls below 4 V or when the EN pin voltage is below 1.2 V. The EN pin has an internal pull-up current source, I1, of 1.2 μA that enables operation of the TPS54561 when the EN pin floats. If an application requires a higher undervoltage lockout (UVLO) threshold, use the circuit shown in Figure 7-1 to adjust the input voltage UVLO with two external resistors. When the EN pin voltage exceeds 1.2 V, an additional 3.4 μA of hysteresis current, IHYS, is sourced out of the EN pin. When the EN pin is pulled below 1.2 V, the 3.4-μA Ihys current is removed. This additional current facilitates adjustable input voltage UVLO hysteresis. Use Equation 3 to calculate RUVLO1 for the desired UVLO hysteresis voltage. Use Equation 4 to calculate RUVLO2 for the desired VIN start voltage. In applications designed to start at relatively low input voltages (that is, from 4.5 V to 9 V) and withstand high input voltages (that is, from 40 V to 60 V), the EN pin may experience a voltage greater than the absolute maximum voltage of 8.4 V during the high input voltage condition. To avoid exceeding this voltage when using the EN resistors, the EN pin is clamped internally with a 5.8-V zener diode that will sink up to 150 μA. - VSTOP V RUVLO1 = START IHYS RUVLO2 = (3) VENA VSTART - VENA + I1 RUVLO1 (4) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 17 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 VIN TPS54561 TPS54561 i1 VIN ihys RUVLO1 RUVLO1 EN EN 10 kW Node VEN 5.8 V RUVLO2 RUVLO2 Copyright © 2017, Texas Instruments Incorporated Figure 7-1. Adjustable Undervoltage Lockout (UVLO) Copyright © 2017, Texas Instruments Incorporated Figure 7-2. Internal EN Pin Clamp 7.3.8 Soft Start/Tracking Pin (SS/TR) The TPS54561 effectively uses the lower voltage of the internal voltage reference or the SS/TR pin voltage as the power-supply's reference voltage and regulates the output accordingly. A capacitor on the SS/TR pin to ground implements a soft start time. The TPS54561 has an internal pull-up current source of 1.7 μA that charges the external soft start capacitor. The calculations for the soft start time (10% to 90%) are shown in Equation 5. The voltage reference (VREF) is 0.8 V and the soft start current (ISS) is 1.7 μA. The soft start capacitor should remain lower than 0.47 μF and greater than 0.47 nF. Css(nF) = Tss(ms) ´ Iss(m A) Vref (V) ´ 0.8 (5) At power up, the TPS54561 will not start switching until the soft start pin is discharged to less than 54 mV to ensure a proper power up, see Figure 7-3. Also, during normal operation, the TPS54561 will stop switching and the SS/TR must be discharged to 54 mV, when the VIN UVLO is exceeded, EN pin pulled below 1.2 V, or a thermal shutdown event occurs. The FB voltage will follow the SS/TR pin voltage with a 42-mV offset up to 85% of the internal voltage reference. When the SS/TR voltage is greater than 85% on the internal reference voltage the offset increases as the effective system reference transitions from the SS/TR voltage to the internal voltage reference (see Figure 6-23). The SS/TR voltage will ramp linearly until clamped at 2.7 V typically as shown in Figure 7-3. Figure 7-3. Operation of SS/TR Pin when Starting 18 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 7.3.9 Sequencing Many of the common power supply sequencing methods can be implemented using the SS/TR, EN, and PWRGD pins. The sequential method can be implemented using an open drain output of a power on reset pin of another device. The sequential method is illustrated in Figure 7-4 using two TPS54561 devices. The power good is Connected to the EN pin on the TPS54561 which will enable the second power supply once the primary supply reaches regulation. If needed, a 1-nF ceramic capacitor on the EN pin of the second power supply will provide a 1-ms start up delay. Figure 7-5 shows the results of Figure 7-4. TPS54561 EN TPS54561 PWRGD EN SS /TR SS /TR PWRGD Copyright © 2017, Texas Instruments Incorporated Figure 7-4. Schematic for Sequential Start-Up Sequence Figure 7-5. Sequential Startup using EN and PWRGD TPS54160 TPS54561 3 EN 4 SS/TR 6 PWRGD TPS54561 TPS54160 3 EN 4 SS/TR 6 PWRGD Figure 7-7. Ratio-Metric Startup using Coupled SS/TR pins Copyright © 2017, Texas Instruments Incorporated Figure 7-6. Schematic for Ratio-Metric Start-Up Sequence Figure 7-6 shows a method for ratio-metric start up sequence by connecting the SS/TR pins together. The regulator outputs will ramp up and reach regulation at the same time. When calculating the soft start time the pull up current source must be doubled in Equation 5. Figure 7-7 shows the results of Figure 7-6. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 19 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 TPS54561 EN VOUT 1 SS/TR PWRGD TPS54561 VOUT 2 EN R1 SS/ TR R2 PWRGD R3 R4 Copyright © 2017, Texas Instruments Incorporated Figure 7-8. Schematic for Ratio-Metric and Simultaneous Start-Up Sequence Ratio-metric and simultaneous power supply sequencing can be implemented by connecting the resistor network of R1 and R2 shown in Figure 7-8 to the output of the power supply that needs to be tracked or another voltage reference source. Using Equation 6 and Equation 7, the tracking resistors can be calculated to initiate the Vout2 slightly before, after or at the same time as Vout1. Equation 8 is the voltage difference between Vout1 and Vout2 at the 95% of nominal output regulation. The deltaV variable is zero volts for simultaneous sequencing. To minimize the effect of the inherent SS/TR to FB offset (VSSOFFSET) in the soft start circuit and the offset created by the pullup current source (Iss) and tracking resistors, the VSSOFFSET and ISS are included as variables in the equations. To design a ratio-metric start up in which the Vout2 voltage is slightly greater than the Vout1 voltage when Vout2 reaches regulation, use a negative number in Equation 6 through Equation 8 for deltaV. Equation 8 will result in a positive number for applications which the Vout2 is slightly lower than Vout1 when Vout2 regulation is achieved. Since the SS/TR pin must be pulled below 54 mV before starting after an EN, UVLO or thermal shutdown fault, careful selection of the tracking resistors ensures that the device will restart after a fault. The calculated R1 value from Equation 6 must be greater than the value calculated in Equation 9 to ensure the device recovers from a fault. As the SS/TR voltage becomes more than 85% of the nominal reference voltage the VSSOFFSET becomes larger as the soft start circuits gradually handoff the regulation reference to the internal voltage reference. The SS/TR pin voltage needs to be greater than 1.5 V for a complete handoff to the internal voltage reference. 20 R1 = Vout2 + deltaV Vssoffset ´ VREF Iss (6) R2 = VREF ´ R1 Vout2 + deltaV - VREF (7) deltaV = Vout1 - Vout2 (8) R1 > 2800 ´ Vout1 - 180 ´ deltaV (9) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 Figure 7-9. Ratio-Metric Startup with Tracking Resistors Figure 7-10. Ratio-Metric Startup with Tracking Resistors Figure 7-11. Simultaneous Startup with Tracking Resistor 7.3.10 Constant Switching Frequency and Timing Resistor (RT/CLK) Pin) The switching frequency of the TPS54561 is adjustable over a wide range from 100 kHz to 2500 kHz by placing a resistor between the RT/CLK pin and GND pin. The RT/CLK pin voltage is typically 0.5 V and must have a resistor to ground to set the switching frequency. To determine the timing resistance for a given switching frequency, use Equation 10 or Equation 11 or the curves in Figure 6-5 and Figure 6-6. To reduce the solution size one would typically set the switching frequency as high as possible, but tradeoffs of the conversion efficiency, maximum input voltage and minimum controllable on time should be considered. The minimum controllable on time is typically 135 ns which limits the maximum operating frequency in applications with high input to output step down ratios. The maximum switching frequency is also limited by the frequency foldback circuit. A more detailed discussion of the maximum switching frequency is provided in the next section. RT (kW) = 101756 f sw (kHz)1.008 f sw (kHz) = (10) 92417 RT (kW)0.991 (11) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 21 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 7.3.11 Maximum Switching Frequency To protect the converter in overload conditions at higher switching frequencies and input voltages, the TPS54561 implements a frequency foldback. The oscillator frequency is divided by 1, 2, 4, and 8 as the FB pin voltage falls from 0.8 V to 0 V. The TPS54561 uses a digital frequency foldback to enable synchronization to an external clock during normal start-up and fault conditions. During short-circuit events, the inductor current may exceed the peak current limit because of the high input voltage and the minimum controllable on time. When the output voltage is forced low by the shorted load, the inductor current decreases slowly during the switch off time. The frequency foldback effectively increases the off time by increasing the period of the switching cycle providing more time for the inductor current to ramp down. With a maximum frequency foldback ratio of 8, there is a maximum frequency at which the inductor current can be controlled by frequency foldback protection. Equation 13 calculates the maximum switching frequency at which the inductor current will remain under control when VOUT is forced to VOUT(SC). The selected operating frequency should not exceed the calculated value. Equation 12 calculates the maximum switching frequency limitation set by the minimum controllable on time and the input to output step down ratio. Setting the switching frequency above this value will cause the regulator to skip switching pulses to achieve the low duty cycle required to regulate the output at maximum input voltage. æ I ´R + V dc OUT + Vd ´ç O ç VIN - IO ´ RDS(on ) + Vd è ö ÷ ÷ ø (12) fDIV æç ICL ´ Rdc + VOUT(sc ) + Vd ´ tON ç VIN - ICL ´ RDS(on ) + Vd è ö ÷ ÷ ø (13) fSW (max skip ) = fSW(shift) = 1 tON IO Output current ICL Current limit Rdc Inductor resistance VIN Maximum input voltage VOUT Output voltage VOUT(SC) Output voltage during short Vd Diode voltage drop RDS(on) Switch on resistance tON Controllable on time ƒDIV Frequency divide equals (1, 2, 4, or 8) 22 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 7.3.12 Synchronization to RT/CLK Pin The RT/CLK pin can receive a frequency synchronization signal from an external system clock. To implement this synchronization feature connect a square wave to the RT/CLK pin through either circuit network shown in Figure 7-12. The square wave applied to the RT/CLK pin must switch lower than 0.5 V and higher than 2 V and have a pulse width greater than 15 ns. The synchronization frequency range is 160 kHz to 2300 kHz. The rising edge of the SW will be synchronized to the falling edge of RT/CLK pin signal. The external synchronization circuit should be designed such that the default frequency set resistor is connected from the RT/CLK pin to ground when the synchronization signal is off. When using a low impedance signal source, the frequency set resistor is connected in parallel with an ac coupling capacitor to a termination resistor (that is, 50 Ω) as shown in Figure 7-12. The two resistors in series provide the default frequency setting resistance when the signal source is turned off. The sum of the resistance should set the switching frequency close to the external CLK frequency. AC coupling the synchronization signal through a 10-pF ceramic capacitor to RT/CLK pin is recommended. The first time the RT/CLK is pulled above the PLL threshold the TPS54561 switches from the RT resistor free-running frequency mode to the PLL synchronized mode. The internal 0.5 V voltage source is removed and the RT/CLK pin becomes high impedance as the PLL starts to lock onto the external signal. The switching frequency can be higher or lower than the frequency set with the RT/CLK resistor. The device transitions from the resistor mode to the PLL mode and locks onto the external clock frequency within 78 microseconds. During the transition from the PLL mode to the resistor programmed mode, the switching frequency will fall to 150 kHz and then increase or decrease to the resistor programmed frequency when the 0.5-V bias voltage is reapplied to the RT/CLK resistor. The switching frequency is divided by 8, 4, 2, and 1 as the FB pin voltage ramps from 0 to 0.8 V. The device implements a digital frequency foldback to enable synchronizing to an external clock during normal start-up and fault conditions. Figure 7-13, Figure 7-14, and Figure 7-15 show the device synchronized to an external system clock in continuous conduction mode (CCM), discontinuous conduction (DCM), and pulse skip mode (Eco-Mode). SPACER TPS54561 TPS54561 RT/CLK RT/CLK PLL PLL RT Clock Source Hi-Z Clock Source RT Copyright © 2017, Texas Instruments Incorporated Figure 7-12. Synchronizing to a System Clock Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 23 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 Figure 7-13. Plot of Synchronizing in CCM Figure 7-14. Plot of Synchronizing in DCM Figure 7-15. Plot of Synchronizing in Eco-mode 7.3.13 Accurate Current Limit Operation The TPS54561 implements peak current mode control in which the COMP pin voltage controls the peak current of the high side MOSFET. A signal proportional to the high side switch current and the COMP pin voltage are compared each cycle. When the peak switch current intersects the COMP control voltage, the high side switch is turned off. During overcurrent conditions that pull the output voltage low, the error amplifier increases switch current by driving the COMP pin high. The error amplifier output is clamped internally at a level which sets the peak switch current limit. The TPS54561 provides an accurate current limit threshold with a typical current limit delay of 60 ns. With smaller inductor values, the delay will result in a higher peak inductor current. The relationship between the inductor value and the peak inductor current is shown in Figure 7-16. 24 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 Inductor Current (A) Peak Inductor Current ΔCLPeak Open Loop Current Limit ΔCLPeak = VIN/L x tCLdelay tCLdelay tON Figure 7-16. Current Limit Delay 7.3.14 Power Good (PWRGD Pin) The PWRGD pin is an open drain output. Once the FB pin is between 93% and 106% of the internal voltage reference the PWRGD pin is de-asserted and the pin floats. A pull-up resistor of 1 kΩ to a voltage source that is 5.5 V or less is recommended. A higher pull-up resistance reduces the amount of current drawn from the pull-up voltage source when the PWRGD pin is asserted low. A lower pull-up resistance reduces the switching noise seen on the PWRGD signal. The PWRGD is in a defined state once the VIN input voltage is greater than 2 V but with reduced current sinking capability. The PWRGD will achieve full current sinking capability as VIN input voltage approaches 3 V. The PWRGD pin is pulled low when the FB is lower than 90% or greater than 108% of the nominal internal reference voltage. Also, PWRGD is pulled low, if UVLO or thermal shutdown are asserted or the EN pin pulled low. 7.3.15 Overvoltage Protection The TPS54561 incorporates an output overvoltage protection (OVP) circuit to minimize voltage overshoot when recovering from output fault conditions or strong unload transients in designs with low output capacitance. For example, when the power supply output is overloaded the error amplifier compares the actual output voltage to the internal reference voltage. If the FB pin voltage is lower than the internal reference voltage for a considerable time, the output of the error amplifier will increase to a maximum voltage corresponding to the peak current limit threshold. When the overload condition is removed, the regulator output rises and the error amplifier output transitions to the normal operating level. In some applications, the power supply output voltage can increase faster than the response of the error amplifier output resulting in an output overshoot. The OVP feature minimizes output overshoot when using a low value output capacitor by comparing the FB pin voltage to the rising OVP threshold which is nominally 108% of the internal voltage reference. If the FB pin voltage is greater than the rising OVP threshold, the high side MOSFET is immediately disabled to minimize output overshoot. When the FB voltage drops below the falling OVP threshold which is nominally 106% of the internal voltage reference, the high side MOSFET resumes normal operation. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 25 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 7.3.16 Thermal Shutdown The TPS54561 provides an internal thermal shutdown to protect the device when the junction temperature exceeds 176°C. The high side MOSFET stops switching when the junction temperature exceeds the thermal trip threshold. Once the die temperature falls below 164°C, the device reinitiates the power up sequence controlled by discharging the SS/TR pin. 7.3.17 Small Signal Model for Loop Response Figure 7-17 shows a simplified equivalent model for the TPS54561 control loop which can be simulated to check the frequency response and dynamic load response. The error amplifier is a transconductance amplifier with a gmEA of 350 μA/V. The error amplifier can be modeled using an ideal voltage controlled current source. The resistor Ro and capacitor Co model the open loop gain and frequency response of the amplifier. The 1-mV ac voltage source between the nodes a and b effectively breaks the control loop for the frequency response measurements. Plotting c/a provides the small signal response of the frequency compensation. Plotting a/b provides the small signal response of the overall loop. The dynamic loop response can be evaluated by replacing RL with a current source with the appropriate load step amplitude and step rate in a time domain analysis. This equivalent model is only valid for continuous conduction mode (CCM) operation. SW VO Power Stage gmps 17 A/V a b RESR R1 RL COMP c 0.8 V R3 C2 CO RO FB COUT gmea R2 350 mA/V C1 Copyright © 2016, Texas Instruments Incorporated Figure 7-17. Small Signal Model for Loop Response 7.3.18 Simple Small Signal Model for Peak Current Mode Control Figure 7-18 describes a simple small signal model that can be used to design the frequency compensation. The TPS54561 power stage can be approximated by a voltage-controlled current source (duty cycle modulator) supplying current to the output capacitor and load resistor. The control to output transfer function is shown in Equation 14 and consists of a dc gain, one dominant pole, and one ESR zero. The quotient of the change in switch current and the change in COMP pin voltage (node c in Figure 7-17) is the power stage transconductance, gmPS. The gmPS for the TPS54561 is 17 A/V. The low-frequency gain of the power stage is the product of the transconductance and the load resistance as shown in Equation 15. As the load current increases and decreases, the low-frequency gain decreases and increases, respectively. This variation with the load may seem problematic at first glance, but fortunately the dominant pole moves with the load current (see Equation 16). The combined effect is highlighted by the dashed line in the right half of Figure 7-18. As the load current decreases, the gain increases and the pole frequency lowers, keeping the 0-dB crossover frequency the same with varying load conditions. The type of output capacitor chosen determines whether the ESR zero has a profound effect on the frequency compensation design. Using high ESR aluminum electrolytic capacitors may reduce the number frequency compensation components needed to stabilize the overall loop because the phase margin is increased by the ESR zero of the output capacitor (see Equation 17). 26 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 VO Adc VC RESR fp RL gmps COUT fz Figure 7-18. Simple Small Signal Model and Frequency Response for Peak Current Mode Control VOUT VC æ s ö ç1 + ÷ 2 p ´ fZ ø = Adc ´ è æ s ö ç1 + ÷ 2p ´ fP ø è (14) Adc = gmps ´ RL fP = fZ = (15) 1 COUT ´ RL ´ 2p (16) 1 COUT ´ RESR ´ 2p (17) 7.3.19 Small Signal Model for Frequency Compensation The TPS54561 uses a transconductance amplifier for the error amplifier and supports three of the commonlyused frequency compensation circuits. Compensation circuits Type 2A, Type 2B, and Type 1 are shown in Figure 7-19. Type 2 circuits are typically implemented in high bandwidth power-supply designs using low ESR output capacitors. The Type 1 circuit is used with power-supply designs with high-ESR aluminum electrolytic or tantalum capacitors. Equation 18 and Equation 19 relate the frequency response of the amplifier to the small signal model in Figure 7-19. The open-loop gain and bandwidth are modeled using the RO and CO shown in Figure 7-19. See the application section for a design example using a Type 2A network with a low ESR output capacitor. Equation 18 through Equation 27 are provided as a reference. An alternative is to use WEBENCH software tools to create a design based on the power supply requirements. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 27 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 VO R1 FB gmea Type 2A COMP Type 2B Type 1 Vref R2 RO R3 CO C2 R3 C2 C1 C1 Copyright © 2016, Texas Instruments Incorporated Figure 7-19. Types of Frequency Compensation Aol P1 A0 Z1 P2 A1 BW Figure 7-20. Frequency Response of the Type 2A and Type 2B Frequency Compensation Ro = CO = Aol(V/V) gmea (18) gmea 2p ´ BW (Hz) (19) æ ö s ç1 + ÷ 2p ´ fZ1 ø è EA = A0 ´ æ ö æ ö s s ç1 + ÷ ´ ç1 + ÷ 2p ´ fP1 ø è 2p ´ fP2 ø è A0 = gmea ´ Ro ´ R2 R1 + R2 A1 = gmea ´ Ro| | R3 ´ 28 (20) (21) R2 R1 + R2 (22) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com P1 = Z1 = P2 = P2 = P2 = SLVSBO1G – JULY 2013 – REVISED JUNE 2021 1 2p ´ Ro ´ C1 (23) 1 2p ´ R3 ´ C1 (24) 1 type 2a 2p ´ R3 | | RO ´ (C2 + CO ) (25) 1 type 2b 2p ´ R3 | | RO ´ CO (26) 1 type 1 2 p ´ R O ´ (C2 + C O ) (27) 7.4 Device Functional Modes The TPS54561 is designed to operate with input voltages above 4.5 V. When the VIN voltage is above the 4.3 V typical rising UVLO threshold and the EN voltage is above the 1.2 V typical threshold the device is active. If the VIN voltage falls below the typical 4-V UVLO turn off threshold the device stops switching. If the EN voltage falls below the 1.2-V threshold the device stops switching and enters a shutdown mode with low supply current of 2 µA typical. The TPS54561 will operate in CCM when the output current is enough to keep the inductor current above 0 A at the end of each switching period. As a non-synchronous converter it will enter DCM at low output currents when the inductor current falls to 0 A before the end of a switching period. At very low output current the COMP voltage will drop to the pulse skipping threshold and the device operates in a pulse-skipping Eco-mode. In this mode the high-side MOSFET does not switch every switching period. This operating mode reduces power loss while keeping the output voltage regulated. For more information on Eco-mode see Section 7.3.3. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 29 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 8 Application and Implementation Note Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes, as well as validating and testing their design implementation to confirm system functionality. 8.1 Application Information The TPS54561 device is a 60-V, 5-A, step-down regulator with an integrated high-side MOSFET. This device typically converts a higher dc voltage to a lower dc voltage with a maximum available output current of 5 A. Example applications are: 12-V, 24-V, and 48-V industrial, automotive and communication power systems. Use the following design procedure to select component values for the TPS54561 device. The Excel® spreadsheet (SLVC452) located on the product page can help on all calculations. Alternatively, use the WEBENCH software to generate a complete design. The WEBENCH software uses an interactive design procedure and accesses a comprehensive database of components when generating a design. 8.2 Typical Applications 8.2.1 Buck Converter for 7-V to 60-V Input to 5-V at 5-A Output PWRGD PWRGD PULL UP R8 3 C10 2.2µF C3 2.2µF C1 2.2µF C2 2.2µF R1 442k 5 SS/TR 2 J2 C11 4 R3 243k TP2 7 GND C13 0.01µF 2 1 GND R2 90.9k 2 1 EN GND PWRGD EN BOOT RT/CLK SW SS/TR COMP FB GND PAD TPS54561DPR C8 47pF 10 TP9 C4 1 L1 5V@5A 0.1µF 9 6 TP5 FB TP6 7447798720 7.2µH 8 D1 PDS760-13 C6 47µF C7 47µF GND C9 47µF TP7 R7 49.9 + C12 DNP TP8 1 VOUT 2 GND J1 GND TP4 R5 53.6k C5 4700pF J4 GND R4 16.9k VIN 1 + DNP 2 2 TP1 3 1 TP10 1.00k 2 2 1 VIN GND U1 1 7 V to 60 V GND J3 FB R6 10.2k TP3 GND GND 2 SS/TR 1 SS/TR GND J5 Copyright © 2017, Texas Instruments Incorporated GND Figure 8-1. 5-V Output TPS54561 Design Example 8.2.1.1 Design Requirements Figure 8-1 illustrates the design of a high frequency switching regulator using ceramic output capacitors. A few parameters must be known in order to start the design process. These requirements are typically determined at the system level. Calculations can be done with the aid of WEBENCH or the excel spreadsheet (SLVC452) located on the product page. This example is designed to the following known parameters: Table 8-1. Design Parameters PARAMETER 30 VALUE Output Voltage 5V Transient response 1.25 A to 3.75 A load step ΔVOUT = 4 % Maximum output current 5A Input voltage 12 V nom. 7 V to 60 V Output voltage ripple 0.5% of VOUT Start input voltage (rising VIN) 6.5 V Stop input voltage (falling VIN) 5V Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 8.2.1.2 Detailed Design Procedure 8.2.1.2.1 Custom Design with WEBENCH® Tools Click here to create a custom design using the TPS54561 device with the WEBENCH® Power Designer. 1. Start by entering your VIN, VOUT, and IOUT requirements. 2. Optimize your design for key parameters like efficiency, footprint and cost using the optimizer dial and compare this design with other possible solutions from Texas Instruments. 3. The WEBENCH Power Designer provides you with a customized schematic along with a list of materials with real time pricing and component availability. 4. In most cases, you will also be able to: • Run electrical simulations to see important waveforms and circuit performance • Run thermal simulations to understand the thermal performance of your board • Export your customized schematic and layout into popular CAD formats • Print PDF reports for the design, and share your design with colleagues 5. Get more information about WEBENCH tools at www.ti.com/WEBENCH. 8.2.1.2.2 Selecting the Switching Frequency The first step is to choose a switching frequency for the regulator. Typically, the designer uses the highest switching frequency possible since this produces the smallest solution size. High switching frequency allows for lower value inductors and smaller output capacitors compared to a power supply that switches at a lower frequency. The switching frequency that can be selected is limited by the minimum on-time of the internal power switch, the input voltage, the output voltage and the frequency foldback protection. Equation 12 and Equation 13 should be used to calculate the upper limit of the switching frequency for the regulator. Choose the lower value result from the two equations. Switching frequencies higher than these values results in pulse skipping or the lack of overcurrent protection during a short circuit. The typical minimum on time, tonmin, is 135 ns for the TPS54561. For this example, the output voltage is 5 V and the maximum input voltage is 60 V, which allows for a maximum switch frequency up to 708 kHz to avoid pulse skipping from Equation 12. To ensure overcurrent runaway is not a concern during short circuits use Equation 13 to determine the maximum switching frequency for frequency foldback protection. With a maximum input voltage of 60 V, assuming a diode voltage of 0.7 V, inductor resistance of 11 mΩ, switch resistance of 87 mΩ, a current limit value of 6 A and short circuit output voltage of 0.1 V, the maximum switching frequency is 855 kHz. For this design, a lower switching frequency of 400 kHz is chosen to operate comfortably below the calculated maximums. To determine the timing resistance for a given switching frequency, use Equation 10 or the curve in Figure 6-6. The switching frequency is set by resistor R3 shown in Figure 8-1. For 400-kHz operation, the closest standard value resistor is 243 kΩ. fSW(max skip) = fSW(shift) = RT (kW) = 1 æ 5 A x 11 mW + 5 V + 0.7 V ö ´ ç ÷ = 708 kHz 135 ns è 60 V - 5 A x 87 mW + 0.7 V ø 8 æ 6 A x 11 mW + 0.1 V + 0.7 V ö ´ ç ÷ = 855 kHz 135 ns è 60 V - 6 A x 87 mW + 0.7 V ø 101756 400 (kHz)1.008 (28) (29) = 242 kW (30) 8.2.1.2.3 Output Inductor Selection (LO) To calculate the minimum value of the output inductor, use Equation 31. KIND is a ratio that represents the amount of inductor ripple current relative to the maximum output current. The inductor ripple current is filtered by the output capacitor. Therefore, choosing high inductor ripple currents impacts the selection of the output capacitor since the output capacitor must have a ripple current rating equal to or greater than the inductor ripple current. In general, the inductor ripple value is at the discretion of the designer, however, the following guidelines may be used. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 31 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 For designs using low ESR output capacitors such as ceramics, a value as high as KIND = 0.3 may be desirable. When using higher ESR output capacitors, KIND = 0.2 yields better results. Since the inductor ripple current is part of the current mode PWM control system, the inductor ripple current should always be greater than 150 mA for stable PWM operation. In a wide input voltage regulator, it is best to choose relatively large inductor ripple current. This provides sufficienct ripple current with the input voltage at the minimum. For this design example, KIND = 0.3 and the inductor value is calculated to be 7.6 μH. The nearest standard value is 7.2 μH. It is important that the RMS current and saturation current ratings of the inductor not be exceeded. The RMS and peak inductor current can be found from Equation 33 and Equation 34. For this design, the RMS inductor current is 5 A and the peak inductor current is 5.8 A. The chosen inductor is a WE 7447798720, which has a saturation current rating of 7.9 A and an RMS current rating of 6 A. As the equation set demonstrates, lower ripple currents will reduce the output voltage ripple of the regulator but will require a larger value of inductance. Selecting higher ripple currents will increase the output voltage ripple of the regulator but allow for a lower inductance value. The current flowing through the inductor is the inductor ripple current plus the output current. During power up, faults or transient load conditions, the inductor current can increase above the peak inductor current level calculated above. In transient conditions, the inductor current can increase up to the switch current limit of the device. For this reason, the most conservative design approach is to choose an inductor with a saturation current rating equal to or greater than the switch current limit of the TPS54561 which is nominally 7.5 A. LO(min ) = VIN(max ) - VOUT IOUT ´ KIND ´ VOUT 60 V - 5 V 5V = ´ = 7.6 mH VIN(max ) ´ fSW 5 A x 0.3 60 V ´ 400 kHz (31) spacer IRIPPLE = VOUT ´ (VIN(max ) - VOUT ) VIN(max ) ´ LO ´ fSW = 5 V x (60 V - 5 V) = 1.591 A 60 V x 7.2 mH x 400 kHz (32) spacer ( æ 1 ç VOUT ´ VIN(max ) - VOUT 2 IL(rms ) = (IOUT ) + ´ç 12 ç VIN(max ) ´ LO ´ fSW è )÷ö 2 ÷ = ÷ ø 2 (5 A ) + 2 æ 5 V ´ (60 V - 5 V ) ö 1 ´ ç ÷ =5A ç 60 V ´ 7.2 mH ´ 400 kHz ÷ 12 è ø spacer IL(peak ) = IOUT + IRIPPLE 1.591 A = 5A + = 5.797 A 2 2 (34) 8.2.1.2.4 Output Capacitor There are three primary considerations for selecting the value of the output capacitor. The output capacitor determines the modulator pole, the output voltage ripple, and how the regulator responds to a large change in load current. The output capacitance needs to be selected based on the most stringent of these three criteria. The desired response to a large change in the load current is the first criteria. The output capacitor needs to supply the increased load current until the regulator responds to the load step. The regulator does not respond immediately to a large, fast increase in the load current such as transitioning from no load to a full load. The regulator usually needs two or more clock cycles for the control loop to sense the change in output voltage and adjust the peak switch current in response to the higher load. The output capacitance must be large enough to supply the difference in current for 2 clock cycles to maintain the output voltage within the specified range. Equation 35 shows the minimum output capacitance necessary, where ΔIOUT is the change in output current, ƒsw is the regulators switching frequency and ΔVOUT is the allowable change in the output voltage. For this 32 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 (33) TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 example, the transient load response is specified as a 4% change in VOUT for a load step from 1.25 A to 3.75 A. Therefore, ΔIOUT is 3.75 A - 1.25 A = 2.5 A and ΔVOUT = 0.04 × 5 = 0.2 V. Using these numbers gives a minimum capacitance of 62.5 μF. This value does not take the ESR of the output capacitor into account in the output voltage change. For ceramic capacitors, the ESR is usually small enough to be ignored. Aluminum electrolytic and tantalum capacitors have higher ESR that must be included in load step calculations. The output capacitor must also be sized to absorb energy stored in the inductor when transitioning from a high to low load current. The catch diode of the regulator cannot sink current so energy stored in the inductor can produce an output voltage overshoot when the load current rapidly decreases. A typical load step response is shown in Figure 8-6. The excess energy absorbed in the output capacitor will increase the voltage on the capacitor. The capacitor must be sized to maintain the desired output voltage during these transient periods. Equation 36 calculates the minimum capacitance required to keep the output voltage overshoot to a desired value, where LO is the value of the inductor, IOH is the output current under heavy load, IOL is the output under light load, Vf is the peak output voltage, and Vi is the initial voltage. For this example, the worst case load step will be from 3.75 A to 1.25 A. The output voltage increases during this load transition and the stated maximum in our specification is 4 % of the output voltage. This makes Vf = 1.04 × 5 = 5.2. Vi is the initial capacitor voltage which is the nominal output voltage of 5 V. Using these numbers in Equation 36 yields a minimum capacitance of 44.1 μF. Equation 37 calculates the minimum output capacitance needed to meet the output voltage ripple specification, where ƒsw is the switching frequency, VORIPPLE is the maximum allowable output voltage ripple, and IRIPPLE is the inductor ripple current. Equation 37 yields 19.9 μF. Equation 38 calculates the maximum ESR an output capacitor can have to meet the output voltage ripple specification. Equation 38 indicates the ESR should be less than 15.7 mΩ. The most stringent criteria for the output capacitor is 62.5 μF required to maintain the output voltage within regulation tolerance during a load transient. Capacitance de-ratings for aging, temperature and dc bias increases this minimum value. For this example, 3 x 47 μF, 10-V ceramic capacitors with 5 mΩ of ESR will be used. The derated capacitance is 87.4 µF, well above the minimum required capacitance of 62.5 µF. Capacitors are generally rated for a maximum ripple current that can be filtered without degrading capacitor reliability. Some capacitor data sheets specify the Root Mean Square (RMS) value of the maximum ripple current. Equation 39 can be used to calculate the RMS ripple current that the output capacitor must support. For this example, Equation 39 yields 459 mA. COUT > 2 ´ DIOUT 2 ´ 2.5 A = = 62.5 mF fSW ´ DVOUT 400 kHz x 0.2 V ((I ) - (I ) ) = 7.2 mH x (3.75 A - 1.25 A ) = 44.1 mF x (5.2 V - 5 V ) ((V ) - (V ) ) 2 OH COUT > LO 2 2 2 OL 2 f COUT > (35) 2 2 2 I (36) 1 1 1 1 ´ = = 19.9 mF x 8 ´ fSW æ VORIPPLE ö 8 x 400 kHz æ 25 mV ö ç 1.591 A ÷ ç ÷ è ø è IRIPPLE ø (37) V 25 mV RESR < ORIPPLE = = 15.7 mW IRIPPLE 1.591 A ICOUT(rms) = ( VOUT ´ VIN(max ) - VOUT )= 12 ´ VIN(max ) ´ LO ´ fSW (38) 5V ´ (60 V - 5 V) 12 ´ 60 V ´ 7.2 mH ´ 400 kHz = 459 mA (39) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 33 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 8.2.1.2.5 Catch Diode The TPS54561 requires an external catch diode between the SW pin and GND. The selected diode must have a reverse voltage rating equal to or greater than VIN(max). The peak current rating of the diode must be greater than the maximum inductor current. Schottky diodes are typically a good choice for the catch diode due to their low forward voltage. The lower the forward voltage of the diode, the higher the efficiency of the regulator. Typically, diodes with higher voltage and current ratings have higher forward voltages. A diode with a minimum of 60 V reverse voltage is preferred to allow input voltage transients up to the rated voltage of the TPS54561. For the example design, the PDS760 Schottky diode is selected for its lower forward voltage and good thermal characteristics compared to smaller devices. The typical forward voltage of the PDS760 is 0.52 V at 5 A. The diode must also be selected with an appropriate power rating. The diode conducts the output current during the off-time of the internal power switch. The off-time of the internal switch is a function of the maximum input voltage, the output voltage, and the switching frequency. The output current during the off-time is multiplied by the forward voltage of the diode to calculate the instantaneous conduction losses of the diode. At higher switching frequencies, the ac losses of the diode need to be taken into account. The ac losses of the diode are due to the charging and discharging of the junction capacitance and reverse recovery charge. Equation 40 is used to calculate the total power dissipation, including conduction losses and ac losses of the diode. The PDS760 diode has a junction capacitance of 180 pF. Using Equation 40, the total loss in the diode at the nominal input voltage is 1.65 Watts. If the power supply spends a significant amount of time at light load currents or in sleep mode, consider using a diode which has a low leakage current and slightly higher forward voltage drop. PD = (VIN(max ) - VOUT ) ´ IOUT ´ Vf d VIN(max ) (12 V - 5 V ) ´ 5 A x 0.52 V 12 V 2 + + C j ´ fSW ´ (VIN + Vf d) 2 = 180 pF x 400 kHz x (12 V + 0.52 V)2 = 1.65 W 2 (40) 8.2.1.2.6 Input Capacitor The TPS54561 requires a high quality ceramic type X5R or X7R input decoupling capacitor with at least 3 μF of effective capacitance. Some applications will benefit from additional bulk capacitance. The effective capacitance includes any loss of capacitance due to dc bias effects. The voltage rating of the input capacitor must be greater than the maximum input voltage. The capacitor must also have a ripple current rating greater than the maximum input current ripple of the TPS54561. The input ripple current can be calculated using Equation 41. The value of a ceramic capacitor varies significantly with temperature and the dc bias applied to the capacitor. The capacitance variations due to temperature can be minimized by selecting a dielectric material that is more stable over temperature. X5R and X7R ceramic dielectrics are usually selected for switching regulator capacitors because they have a high capacitance to volume ratio and are fairly stable over temperature. The input capacitor must also be selected with consideration for the dc bias. The effective value of a capacitor decreases as the dc bias across a capacitor increases. For this example design, a ceramic capacitor with at least a 60 V voltage rating is required to support the maximum input voltage. Common standard ceramic capacitor voltage ratings include 4 V, 6.3 V, 10 V, 16 V, 25 V, 50 V or 100 V. For this example, four 2.2 μF, 100 V capacitors in parallel are used. Table 8-2 shows several choices of high voltage capacitors. The input capacitance value determines the input ripple voltage of the regulator. The input voltage ripple can be calculated using Equation 42. Using the design example values, IOUT = 5 A, CIN = 8.8 μF, ƒsw = 400 kHz, yields an input voltage ripple of 355 mV and a rms input ripple current of 2.26 A. 34 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 ICI(rms ) = IOUT x VOUT x VIN(min ) (V IN(min ) - VOUT VIN(min ) ) = 5A 5V ´ 7V (7 V - 5 V) 7V = 2.26 A (41) I ´ 0.25 5 A ´ 0.25 DVIN = OUT = = 355 mV CIN ´ fSW 8.8 mF ´ 400 kHz (42) Table 8-2. Capacitor Types VENDOR VALUE (μF) 1 to 2.2 Murata 1 to 4.7 1 1 to 2.2 1 to 1.8 Vishay 1 to 1.2 1 to 3.9 1 to 1.8 1 to 2.2 TDK 1.5 to 6.8 1 to 2.2 1 to 3.3 1 to 4.7 AVX 1 1 to 4.7 1 to 2.2 EIA Size 1210 1206 2220 2225 1812 1210 1210 1812 VOLTAGE DIALECTRIC 100 V COMMENTS GRM32 series 50 V 100 V GRM31 series 50 V 50 V 100 V VJ X7R series 50 V 100 V 100 V 50 V 100 V 50 V X7R C series C4532 C series C3225 50 V 100 V 50 V X7R dielectric series 100 V 8.2.1.2.7 Slow Start Capacitor The slow start capacitor determines the minimum amount of time it will take for the output voltage to reach its nominal programmed value during power up. This is useful if a load requires a controlled voltage slew rate. This is also used if the output capacitance is large and would require large amounts of current to quickly charge the capacitor to the output voltage level. The large currents necessary to charge the capacitor may make the TPS54561 reach the current limit or excessive current draw from the input power supply may cause the input voltage rail to sag. Limiting the output voltage slew rate solves both of these problems. The slow start time must be long enough to allow the regulator to charge the output capacitor up to the output voltage without drawing excessive current. Equation 43 can be used to find the minimum slow start time, tss, necessary to charge the output capacitor, Cout, from 10% to 90% of the output voltage, Vout, with an average slow start current of Issavg. In the example, to charge the effective output capacitance of 87 µF up to 5 V with an average current of 1 A requires a 0.3 ms slow start time. Once the slow start time is known, the slow start capacitor value can be calculated using Equation 5. For the example circuit, the slow start time is not too critical since the output capacitor value is 3 x 47 μF which does not require much current to charge to 5 V. The example circuit has the slow start time set to an arbitrary value of 3.5 ms which requires a 9.3-nF slow start capacitor calculated by Equation 44. For this design, the next larger standard value of 10 nF is used. tss > Cout ´ Vout ´ 0.8 Issavg Css(nF) = (43) Tss(ms) ´ Iss(μA) 3.5 ms ´ 1.7 μA = = 9.3 nF Vref (V) ´ 0.8 (0.8 V x 0.8) (44) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 35 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 8.2.1.2.8 Bootstrap Capacitor Selection A 0.1-μF ceramic capacitor must be connected between the BOOT and SW pins for proper operation. A ceramic capacitor with X5R or better grade dielectric is recommended. The capacitor should have a 10 V or higher voltage rating. 8.2.1.2.9 Undervoltage Lockout Set Point The Undervoltage Lockout (UVLO) can be adjusted using an external voltage divider on the EN pin of the TPS54561. The UVLO has two thresholds, one for power up when the input voltage is rising and one for power down or brown outs when the input voltage is falling. For the example design, the supply should turn on and start switching once the input voltage increases above 6.5 V (UVLO start). After the regulator starts switching, it should continue to do so until the input voltage falls below 5 V (UVLO stop). Programmable UVLO threshold voltages are set using the resistor divider of RUVLO1 and RUVLO2 between Vin and ground connected to the EN pin. Equation 3 and Equation 4 calculate the resistance values necessary. For the example application, a 442 kΩ between VIN and EN (RUVLO1) and a 90.9 kΩ between EN and ground (RUVLO2) are required to produce the 6.5 V and 5 V start and stop voltages. (45) RUVLO2 = VENA 1.2 V = = 90.9 kW VSTART - VENA 6.5 V - 1.2 V + m 1.2 A + I1 442 kW RUVLO1 (46) 8.2.1.2.10 Output Voltage and Feedback Resistors Selection The voltage divider of R5 and R6 sets the output voltage. For the example design, 10.2 kΩ was selected for R6. Using Equation 2, R5 is calculated as 53.5 kΩ. The nearest standard 1% resistor is 53.6 kΩ. Due to the input current of the FB pin, the current flowing through the feedback network should be greater than 1 μA to maintain the output voltage accuracy. This requirement is satisfied if the value of R6 is less than 800 kΩ. Choosing higher resistor values decreases quiescent current and improves efficiency at low output currents but may also introduce noise immunity problems. RHS = RLS x VOUT - 0.8 V æ 5 V - 0.8 V ö = 10.2 kW x ç ÷ = 53.5 kW 0.8 V 0.8 V è ø (47) 8.2.1.2.11 Compensation There are several methods to design compensation for DC-DC regulators. The method presented here is easy to calculate and ignores the effects of the slope compensation that is internal to the device. Since the slope compensation is ignored, the actual crossover frequency will be lower than the crossover frequency used in the calculations. This method assumes the crossover frequency is between the modulator pole and the ESR zero and the ESR zero is at least 10 times greater the modulator pole. To get started, the modulator pole, ƒp(mod), and the ESR zero, ƒz1 must be calculated using Equation 48 and Equation 49. For COUT, use a derated value of 87.4 μF. Use equations Equation 50 and Equation 51 to estimate a starting point for the crossover frequency, ƒco. For the example design, ƒp(mod) is 1821 Hz and ƒz(mod) is 1100 kHz. Equation 49 is the geometric mean of the modulator pole and the ESR zero and Equation 51 is the mean of modulator pole and half of the switching frequency. Equation 50 yields 44.6 kHz and Equation 51 gives 19.1 kHz. Use the geometric mean value of Equation 50 and Equation 51 for an initial crossover frequency. For this example, after lab measurement, the crossover frequency target was increased to 30 kHz for an improved transient response. Next, the compensation components are calculated. A resistor in series with a capacitor is used to create a compensating zero. A capacitor in parallel to these two components forms the compensating pole. 36 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 fP(mod) = f Z(mod) = IOUT(max ) = 2 ´ p ´ VOUT ´ COUT 1 = 2 ´ p ´ RESR ´ COUT fco1 = fp(mod) x f z(mod) = fco2 = fp(mod) x fSW 2 = 5A = 1821 Hz 2 ´ p ´ 5 V ´ 87.4 mF 1 = 1100 kHz 2 ´ p ´ 1.67 mW ´ 87.4 mF 1821 Hz x 1100 kHz 1821 Hz x 400 kHz 2 = 44.6 kHz = 19.1 kHz (48) (49) (50) (51) To determine the compensation resistor, R4, use Equation 52. Assume the power stage transconductance, gmps, is 17 A/V. The output voltage, VO, reference voltage, VREF, and amplifier transconductance, gmea, are 5 V, 0.8 V, and 350 μA/V, respectively. R4 is calculated to be 16.8 kΩ and a standard value of 16.9 kΩ is selected. Use Equation 53 to set the compensation zero to the modulator pole frequency. Equation 53 yields 5172 pF for compensating capacitor C5. 4700 pF is used for this design. ö VOUT æ 2 ´ p ´ fco ´ COUT ö æ ö 5V æ 2 ´ p ´ 29.2 kHz ´ 87.4 mF ö æ R4 = ç ÷ = ç ÷ x ç ÷ x ç 0.8 V x 350 mA / V ÷ = 16.8 kW gmps V x gmea 17 A / V è ø è ø è ø è REF ø (52) C5 = 1 1 = = 5172 pF 2 ´ p ´ R4 x fp(mod) 2 ´ p ´ 16.9 kW x 1821 Hz (53) A compensation pole can be implemented if desired by adding capacitor C8 in parallel with the series combination of R4 and C5. Use the larger value calculated from Equation 54 and Equation 55 for C8 to set the compensation pole. The selected value of C8 is 47 pF for this design example. C8 = COUT x RESR 87.4 mF x 1.67 mW = = 8.64 pF R4 16.9 kW (54) C8 = 1 1 = = 47.1 pF R4 x f sw x p 16.9 kW x 400 kHz x p (55) 8.2.1.2.12 Power Dissipation Estimate The following formulas show how to estimate the TPS54561 power dissipation under continuous conduction mode (CCM) operation. These equations should not be used if the device is operating in discontinuous conduction mode (DCM). The power dissipation of the IC includes conduction loss (PCOND), switching loss (PSW), gate drive loss (PGD) and supply current (PQ). Example calculations are shown with the 12-V typical input voltage of the design example. æV ö 5V 2 PCOND = (IOUT ) ´ RDS(on ) ´ ç OUT ÷ = 5 A 2 ´ 87 mW ´ = 0.958 W 12 V è VIN ø (56) spacer PSW = VIN ´ fSW ´ IOUT ´ trise = 12 V ´ 400 kHz ´ 5 A ´ 4.9 ns = 0.118 W (57) spacer PGD = VIN ´ QG ´ fSW = 12 V ´ 3nC ´ 400 kHz = 0.014 W (58) Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 37 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 spacer PQ = VIN ´ IQ = 12 V ´ 146 mA = 0.0018 W (59) Where: IOUT is the output current (A). RDS(on) is the on-resistance of the high-side MOSFET (Ω). VOUT is the output voltage (V). VIN is the input voltage (V). fsw is the switching frequency (Hz). trise is the SW pin voltage rise time and can be estimated by trise = VIN x 0.16 ns/V + 3 ns QG is the total gate charge of the internal MOSFET IQ is the operating nonswitching supply current Therefore, PTOT = PCOND + PSW + PGD + PQ = 0.958 W + 0.118 W + 0.014 W + 0.0018 W = 1.092 W (60) For given TA, TJ = TA + RTH ´ PTOT (61) For given TJMAX = 150°C TA (max ) = TJ(max ) - RTH ´ PTOT (62) Where: Ptot is the total device power dissipation (W). TA is the ambient temperature (°C). TJ is the junction temperature (°C). RTH is the thermal resistance from junction to ambient for a given PCB layout (°C/W). TJMAX is maximum junction temperature (°C). TAMAX is maximum ambient temperature (°C). There will be additional power losses in the regulator circuit due to the inductor ac and dc losses, the catch diode and PCB trace resistance impacting the overall efficiency of the regulator. 8.2.1.2.13 Safe Operating Area The safe operating area (SOA) of a typical design is shown in Figure 8-2, through Figure 8-5 for 3.3-V, 5-V and 12-V outputs and varying amounts of forced air flow. The temperature derating curves represent the conditions at which the internal components and external components are at or below the manufacturer’s maximum operating temperatures. Derating limits apply to devices soldered directly to a double-sided PCB with 2 oz. copper, similar to the EVM. Careful attention must be paid to the other components chosen for the design, especially the catch diode. In most applications the thermal performance will be limited by the catch diode. When operating with high duty cycles, higher input voltage or at higher switching frequency the TPS54561's thermal performance can become the limiting factor. 38 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 SLVSBO1G – JULY 2013 – REVISED JUNE 2021 90 90 80 80 70 70 60 60 TA (ƒC) TA (ƒC) www.ti.com 50 6V 12 V 24 V 36 V 48 V 60 V 40 30 20 0.0 0.5 1.0 30 20 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 0.0 80 70 70 60 60 TA (ƒC) 80 50 18 V 24 V 36 V 48 V 60 V 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 C048 Figure 8-3. 5-V Output with 400-kHz Switching Frequency 90 20 1.0 IOUT (Amps) 90 30 0.5 C047 Figure 8-2. 3.3-V Output with 400-kHz Switching Frequency 40 8V 12 V 24 V 36 V 48 V 60 V 40 IOUT (Amps) TA (ƒC) 50 50 400 LFM 40 200 LFM 30 100 LFM Nat Conv 20 1.5 2.0 2.5 3.0 IOUT (Amps) 3.5 4.0 4.5 0.0 5.0 0.5 Figure 8-4. 12-V Output with 800-kHz Switching Frequency 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 IOUT (Amps) C048 VIN = 36 V VO = 12 V C048 fsw = 800 kHz Figure 8-5. Air Flow Conditions 8.2.1.2.14 Discontinuous Conduction Mode and Eco-mode Boundary With an input voltage of 12 V, the power supply enters discontinuous conduction mode when the output current is less than 410 mA. The power supply enters Eco-mode when the output current is lower than 25 mA. The input current draw is 280 μA with no load. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 39 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 8.2.1.3 Application Curves 1 A/div 10 V/div Measurements are taken with standard EVM using a 12-V input, 5-V output, and 5-A load unless otherwise noted. VIN 10 mV/div 200 mV/div IOUT VOUT ±5V offset VOUT ±5V offset Time = 4 ms/div Time = 100 Ps/div Figure 8-7. Line Transient (8 V to 40 V) Figure 8-6. Load Transient 1 V/div VIN VOUT 2 V/div EN SS/TR VOUT PGOOD 5 V/div 4 V/div 1 V/div 5 V/div 2 V/div EN Time = 2 ms/div Time = 2 ms/div Figure 8-9. Start-up With EN Figure 8-8. Start-up With VIN 10 V/div 500 mA/div IL SW IL 10 mV/div 10 mV/div 1 A/div 10 V/div SW VOUT ± AC Coupled VOUT ± AC Coupled Time = 4 Ps/div Time = 4 Ps/div Figure 8-10. Output Ripple CCM 40 Figure 8-11. Output Ripple DCM Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 10 V/div 1 m\A/div 10 V/div IL IL 200 mV/div 10 mV/div 200 mA/div SW SW VOUT ± AC Coupled VIN ± AC Coupled Time = 1 ms/div Time = 4 Ps/div Figure 8-12. Output Ripple PSM 10 V/div 2 V/div SW Figure 8-13. Input Ripple CCM SW IL VOUT 20 mV/div 10 mV/div 200 mA/div 500 mA/div IL VIN ± AC Coupled Time = 4 Ps/div Time = 40 Ps/div Figure 8-14. Input Ripple DCM Figure 8-15. Low Dropout Operation IOUT = 1 A EN Floating 2 V/div 2 V/div IOUT = 100 mA EN Floating VIN VOUT VIN VOUT Time = 40 ms/div Time = 40 ms/div Figure 8-16. Low Dropout Operation Figure 8-17. Low Dropout Operation Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 41 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 100 100 95 90 80 70 Efficiency (%) Efficiency (%) 90 85 80 75 60 50 40 30 VOUT = 5 V, fsw = 400 kHz 70 65 60 0 VIN =7V 7V VIN =12V 12 V VIN =24V 24 V VIN =36V 36 V VIN =48V 48 V VIN =60V 60 V 1 2 3 4 10 0 0.001 0.00 5 IO - Output Current (A) VIN = 7V 7V VIN = 12 V 12V VIN = 24V 24 V VIN = 36 V 36V VIN = 48 V 48V VIN = 60V 60 V 0.01 0.10 1.00 IO - Output Current (A) C024 Figure 8-18. Efficiency vs Load Current C024 Figure 8-19. Light Load Efficiency 100 100 95 90 80 90 70 Efficiency (%) Efficiency (%) VOUT = 5 V, fsw = 400 kHz 20 85 80 75 60 50 VIN = 6V 6V VIN =12V 12 V VIN =24v 24 V VIN =36v 36 V VIN =48V 48 V VIN =60V 60 V 40 30 70 VOUT = 3.3 V, fsw = 400 kHz 65 60 0 VIN = 6V 6V VIN = 12V 12 V VIN = 24V 24 V VIN = 36V 36 V VIN = 48V 48 V VIN = 60V 60 V 1 2 3 4 20 10 5 IO - Output Current (A) VOUT = 3.3 V, fsw = 400 kHz 0 0.001 0.00 0.01 0.10 IO - Output Current (A) C024 1.00 C024 Figure 8-21. Light Load Efficiency Figure 8-20. Efficiency vs Load Current 100 60 180 95 Phase 40 120 75 VIN 18in = 18 V VINSeries1 = 24 V VINSeries3 = 36 V VINSeries6 = 48 V VINSeries8 = 60 V 65 60 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 IO - Output Current (A) VOUT = 12 V 60 0 0 ±20 ±60 ±40 ±120 VIN = 12 V, VOUT = 5 V, IOUT = 5 A, fSW = 400 kHz 5 C024 ±60 10 100 1k 10k ±180 100k Frequency (Hz) fsw = 800 kHz Figure 8-22. Efficiency vs Output Current Phase (£) 80 70 42 Gain 20 85 Gain (dB) Efficiency (%) 90 C053 Figure 8-23. Overall Loop Frequency Response Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 SLVSBO1G – JULY 2013 – REVISED JUNE 2021 0.10 0.10 0.08 0.08 Output Voltage Deviation (%) Output Voltage Deviation (%) www.ti.com 0.06 0.04 0.02 0.00 ±0.02 ±0.04 ±0.06 ±0.08 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 0.04 0.02 0.00 ±0.02 ±0.04 ±0.06 ±0.08 VIN = 12 V, VOUT = 5 V, fsw = 400 kHz ±0.10 0.06 VOUT = 5 V, IOUT = 2.5 A, fsw = 400 kHz ±0.10 4.0 4.5 IO - Output Current (A) 5.0 5 Figure 8-24. Regulation vs Load Current 10 15 20 25 30 35 40 45 50 55 VI - Input Voltage (V) C024 60 C024 Figure 8-25. Regulation vs Input Voltage Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 43 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 8.2.2 Inverting Buck-Boost Topology for Positive Input to Negative Output VIN + Cin Cboot Lo BOOT VIN Cd SW GND R1 + GND Co R2 TPS54561 FB VOUT EN COMP SS/TR Rcomp RT/CLK Css Czero RT Cpole Copyright © 2017, Texas Instruments Incorporated Figure 8-26. TPS54561 Inverting Power Supply From Application Note 8.2.3 Split-Rail Topology for Positive Input to Negative and Positive Output VOPOS + VIN Copos + Cin Cboot BOOT VIN GND SW Lo Cd R1 GND + Coneg R2 TPS54561 VONEG FB EN COMP SS/TR Rcomp RT/CLK Css RT Czero Cpole Copyright © 2017, Texas Instruments Incorporated Figure 8-27. TPS54561 Split Rail Power Supply Based on the Application Note 9 Power Supply Recommendations The design of the device is for operation from an power supply range between 4.5 V and 60 V. Good regulation of this power supply is essential. If the power supply is more distant than a few inches from the TPS54561 converter, the circuit may require additional bulk capacitance besides the ceramic bypass capacitors. An electrolytic capacitor with a value of 100 µF is a typical choice. 44 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 10 Layout 10.1 Layout Guidelines Layout is a critical portion of good power supply design. There are several signal paths that conduct fast changing currents or voltages that can interact with stray inductance or parasitic capacitance to generate noise or degrade performance. To reduce parasitic effects, the VIN pin should be bypassed to ground with a low ESR ceramic bypass capacitor with X5R or X7R dielectric. Care should be taken to minimize the loop area formed by the bypass capacitor connections, the VIN pin, and the anode of the catch diode. See Figure 10-1 for a PCB layout example. The GND pin should be tied directly to the thermal pad under the IC. The thermal pad should be connected to internal PCB ground planes using multiple vias directly under the IC. The SW pin should be routed to the cathode of the catch diode and to the output inductor. Since the SW connection is the switching node, the catch diode and output inductor should be located close to the SW pins, and the area of the PCB conductor minimized to prevent excessive capacitive coupling. For operation at full rated load, the top side ground area must provide adequate heat dissipating area. The RT/CLK pin is sensitive to noise so the RT resistor should be located as close as possible to the IC and routed with minimal lengths of trace. The additional external components can be placed approximately as shown. It may be possible to obtain acceptable performance with alternate PCB layouts, however this layout has been shown to produce good results and is meant as a guideline. 10.2 Layout Example VOUT Output Capacitor Topside Ground Area Output Inductor Route Boot Capacitor Trace on another layer to provide wide path for topside ground Input Bypass Capacitor VIN UVLO Adjust Resistors BOOT Catch Diode PWRGD VIN SW EN GND SS/TR RT/CLK COMP FB Compensation Network Resistor Divider Thermal VIA Soft-Start Capacitor Frequency Set Resistor Signal VIA Figure 10-1. PCB Layout Example 10.3 Estimated Circuit Area Boxing in the components in the design of Figure 8-1 the estimated printed circuit board area is 1.025 in2 (661 mm2). This area does not include test points or connectors. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 45 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 11 Device and Documentation Support 11.1 Device Support 11.1.1 Development Support For the TPS54560, TPS54561, and TPS54561-Q1 family Excel design tool, see SLVC452. 11.1.1.1 Custom Design with WEBENCH® Tools Click here to create a custom design using the TPS54561 device with the WEBENCH® Power Designer. 1. Start by entering your VIN, VOUT, and IOUT requirements. 2. Optimize your design for key parameters like efficiency, footprint and cost using the optimizer dial and compare this design with other possible solutions from Texas Instruments. 3. The WEBENCH Power Designer provides you with a customized schematic along with a list of materials with real time pricing and component availability. 4. In most cases, you will also be able to: • Run electrical simulations to see important waveforms and circuit performance • Run thermal simulations to understand the thermal performance of your board • Export your customized schematic and layout into popular CAD formats • Print PDF reports for the design, and share your design with colleagues 5. Get more information about WEBENCH tools at www.ti.com/WEBENCH. 11.2 Documentation Support 11.2.1 Related Documentation For related documentation, see the following: • Create an Inverting Power Supply From a Step-Down Regulator, SLVA317 • Creating a Split-Rail Power Supply With a Wide Input Voltage Buck Regulator, SLVA369 • Evaluation Module for the TPS54561 Step-Down Converter, SLVU993 • Creating a Universal Car Charger for USB Devices From the TPS54240 and TPS2511, SLVA464 • Creating GSM /GPRS Power Supply from TPS54260, SLVA412) 11.3 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. Click on Subscribe to updates to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 11.4 Support Resources TI E2E™ support forums are an engineer's go-to source for fast, verified answers and design help — straight from the experts. Search existing answers or ask your own question to get the quick design help you need. Linked content is provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. 11.5 Trademarks Eco-mode™ and TI E2E™ are trademarks of Texas Instruments. Excel® is a registered trademark of Microsoft Corporation. WEBENCH® are registered trademarks of Texas Instruments. All trademarks are the property of their respective owners. 11.6 Electrostatic Discharge Caution This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. 46 Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 TPS54561 www.ti.com SLVSBO1G – JULY 2013 – REVISED JUNE 2021 11.7 Glossary TI Glossary This glossary lists and explains terms, acronyms, and definitions. 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Document Feedback Copyright © 2021 Texas Instruments Incorporated Product Folder Links: TPS54561 47 PACKAGE OPTION ADDENDUM www.ti.com 10-May-2021 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) TPS54561DPRR ACTIVE WSON DPR 10 3000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 TPS 54561 TPS54561DPRT ACTIVE WSON DPR 10 250 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 125 TPS 54561 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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