User's Guide
SLVU143 – June 2006
TPS74x01EVM-118
This user's guide describes the characteristics, operation, and use of the
TPS74x01EVM-118 evaluation module (EVM). This EVM contains either the
TPS74201, TPS74301 or TPS74401 low dropout linear regulator IC. This user's guide
includes EVM specifications, recommended test setup, test results, bill of materials
(BOM), and a schematic diagram.
1
2
3
4
Contents
Introduction ..........................................................................................
Input/Output Connector Descriptions ............................................................
Board Layout ........................................................................................
Bill of Materials and Schematic ...................................................................
1
2
5
8
List of Figures
1
2
3
4
5
6
7
8
TPS74201 and TPS74401 Startup with 1-ms Soft Startup ...................................
TPS74201 and TPS74401 Startup with 10-ms Soft Startup ..................................
TPS74301 Simultaneous Startup .................................................................
TPS74301 Ratiometric Startup ...................................................................
Top Assembly Layer ...............................................................................
Top Layer ............................................................................................
Bottom Layer ........................................................................................
Schematic ...........................................................................................
4
4
4
4
5
5
6
7
List of Tables
1
2
1
Typical Performance Specification Summary ................................................... 2
HPA118 Bill of Materials ........................................................................... 8
Introduction
The Texas Instruments TPS74x01EVM-118 evaluation module uses either the TPS74201, TPS74301 or
TPS74401 low-dropout linear regulator IC. These regulators require a low power bias voltage, VBIAS, and a
power input voltage, VIN. All three regulators are capable of providing output voltages down to 0.8 V and
have an integrated supervisory circuit with open drain output that goes to high impedance when the output
voltage reaches regulation (power good or PG). The TPS74301 can provide up to 1.5 A dc current and
has a TRACK pin which allows the user to input a ramp signal for the output voltage to follow, effectively
implementing either simultaneous or ratiometric sequencing. The TPS74201 and TPS74401 can provide
up to 1.5 A and 3.0 A dc current, respectively, and have a SS pin which allows the user to set the output
voltage's linear ramp rate. The goal of the EVM is to facilitate evaluation of the TPS74x01 ICs.
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Input/Output Connector Descriptions
1.1
Performance Specification Summary
Table 1 provides a summary of the TPS74x01EVM-118 performance specifications. All specifications are
given for an ambient temperature of 25°C.
Table 1. Typical Performance Specification Summary
CONDITION
VOUT
(1)
(2)
(3)
1.2
CURRENT RANGE
(mA)
MIN
TYP
2.62 (1)
5.0
5.25
TPS74201 (HPA118-002), TPS74301
(HPA118-003)
1.31 (1)
3.3
5.25 (2)
1500
TPS74401 (HPA118-001)
1.32 (1)
3.3
5.25 (2)
3000
TPS74201 (HPA118-002), TPS74301
(HPA118-003)
1.18 (3)
1.20
1.22 (3)
1500 (2)
TPS74401 (HPA118-001)
1.18 (3)
1.20
1.22 (3)
3000 (2)
VBIAS supply
VIN supply
VOLTAGE RANGE
(V)
MAX
MIN
TYP
MAX
2
This is the minimum voltage to provide the maximum output current in the table assuming the typical VBIAS voltage is applied.
Lower output currents are achievable with lower VIN and VBIAS voltages. See datasheet for VIN to VOUT and VBIAS to VOUT
dropout data.
Linear regulator power dissipation is computed as PD = (VIN - VOUT) × IOUT. As specified in the data sheet, the regulator's
package has a finite power dissipation rating depending on the ambient temperature, board type and airflow. Using VIN and/or
VOUT voltages other than the typical voltages recommended in the table or using the EVM in an environment with an ambient
temperature higher than 25°C will significantly reduce the maximum allowed output current. See the datasheet for the regulator
package's thermal resistance data and refer to application note SLVA118 entitled Digital Designer's Guide to Linear Voltage
Regulators and Thermal Management for a full explanation.
The EVM uses ±1% feedback resistors. Therefore, the EVM output tolerance is the ±1% internal reference tolerance plus 2 × (1
- VREF/VOUT) × TOLFBRES = 2 × (1- 0.8V/1.2V) ×± 1% = 0.7% or ±1.7%. For tigher output tolerance, tighter tolerance feedback
resistors must be used.
Modifications
To aid user customization of the EVM, the board was designed with devices having 0603 or larger
footprints. A real implementation would likely occupy less total board space.
Changing components can improve or degrade EVM performance. For example, adding a larger output
capacitor will reduce output voltage undershoot but lengthen response time after a load transient event.
2
Input/Output Connector Descriptions
J1–VIN/GND This terminal block has both a positive and ground return connection to the power input (VIN)
supply. The leads to the input supply should be twisted and kept as short as possible.
J2–GND This header is the return connection for the bias (VBIAS) supply.
J3–VIN This header is a positive connection to the power input supply (VIN). Its use is recommended for
low power (i.e., IIN = IOUT< 1A) evaluation or as a voltage test point.
J4–VBIAS This header is the positive connection for the bias (VBIAS) supply.
J5–GND This header is a ground return connection to the power input (VIN) supply. Its use is
recommended for low power (i.e., IIN = IOUT< 1A) evaluation or as a ground test point.
J6–VOUT This header is the positive connection for the output load on VOUT. Its use is recommended for
low power (i.e., IIN = IOUT< 1A) evaluation only or as a voltage test point.
J7–GND This header is the ground return connection for the output load. Its use is recommended for low
power (i.e., IIN = IOUT< 1A) evaluation or as a ground test point.
J8–VOUT/GND This terminal block has both a positive and ground return connection for the output load.
The leads to the output load should be twisted and kept as short as possible.
2
TPS74x01EVM-118
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Input/Output Connector Descriptions
J9–TRACK IN This header connects to top resistor of a resistor divider whose mid point connects to the
TRACK IN pin of the TPS74301. An external voltage greater than 0.8 V must be applied to this pin for the
TPS74301 to produce an output voltage. This header is not populated on the TPS74201 or TPS74401
EVM.
J10–EN This header is a connection to the enable pin (EN), which is also connected to the middle pin of
S1. When S1 is OFF, the EN pin is pulled to ground through pull-down resistor.
J11–GND This header is a ground connection.
JP1– 1ms/Simult vs. 10ms/Ratio For the TPS74301, this jumper allows the user to select the
appropriate resistor divider for either simultaneous or ratiometric sequencing. These resistors have been
sized per the equations in datasheet Figure 5 assuming an external 3.3 V ramp signal is applied to J9
TRACK IN pin. Selecting SIMULTaneous results in the TPS74301 output voltage following the external
ramp signal within a few millivolts until the TPS74301 reaches its regulated voltage. The TPS74301 output
voltage will have the same ramp rate (dv/dt) as the external ramp signal but a different soft-start time.
Selecting RATIOmetric results in the TPS74301 output voltage reaching its regulated voltage at the same
time as the externally applied tracking signal reaches its maximum voltage (e.g., 3.3 V). Although the
external ramp signal and the TPS74301 will have different ramp rates, they will have the same soft-start
time. Leaving the jumper open and not applying the track signal results in no output voltage. Leaving the
jumper open and applying a dc track signal greater than 0.8V results in the output voltage ramping up with
default soft-start time of 500 us.
For the TPS74201 and TPS74401, this jumper allows the user to choose either 1 ms or 10 ms soft start
time for the output voltage. Leaving the jumper open results in the output voltage ramping up with default
soft-start time of 500 us.
S1 - This switch connects to the EN pin of the IC and allows the user to turn the IC ON or OFF by
connecting enable to either VBIAS or ground through a pull-down resistor.
TP1 - This is a Kelvin test point to VIN.
TP2 - This is a Kelvin test point to IC ground.
TP3 - This is a Kelvin test point to VOUT.
2.1
Test Setup
The absolute maximum voltage allowed on the BIAS, IN, EN or TRACK pins is 6 V. All three TPS74x01
devices are designed to operate with VIN and VBIAS less than or equal to 5.25 V. The TPS74201 and
TPS74401 can have VIN, VBIAS, and VENABLE applied in any order without causing damage to the device.
However, for the soft-start function to work as intended certain sequencing rules must be applied. With S1
in the OFF position, connecting the EN and IN pins through a jumper wire is acceptable for most
applications as long as VIN is greater than 1.1V and the ramp rate of both VIN and VBIAS is faster than the
programmed soft-start ramp rate. If the ramp rate of the input sources is slower than the set soft-start time
the output will track the slower supply minus the dropout voltage until it reaches the set output voltage. If
EN is connected to BIAS (e.g., by placing S1 in the ON position on the EVM), the device will soft-start as
programmed as long as VIN is present before VBIAS. Figure 5 in the datasheet shows the use of an RC
delay circuit to hold off VEN until VBIAS has ramped. This technique can also be used to drive VEN from
VIN.If VBIAS > 2.375V and VEN > 1.1V before VIN is applied then VOUT tracks the lower of VIN or VSS
*(1+R1/R2), where VSS is the voltage on the SS pin and is clamped to 0.8V. With S1 in the OFF position,
an external control signal can also be used to enable the device after VIN and VBIAS are present.
The TPS74301 can also have VIN, VBIAS, VEN, and VTRACK sequenced in any order without causing
damage to the device. However for the track function to work as intended certain sequencing rules must
be applied. VBIAS must be above 2.375 V and VEN must be above 1.1V (e.g., S1 in the ON position tying
the BIAS and EN pins together) before the externally applied track signal starts to ramp. VIN should ramp
up faster than the tracking signal so that the externally applied tracking signal does not drive the device
into VIN dropout as VOUT ramps up. The preferred method to sequence the TPS74301 is for VIN, VBIAS and
VEN to be above their minimum required voltages before the tracking signal is applied and initates output
voltage ramping. If the tracking feature is not needed, the TRACK pin should be connected to VIN.
Configured this way, the device starts up within 50us which may result in large inrush current that could
cause the input supply to momentarily dip. Also, if the VIN = VTRACK ramps faster than 500 us, the output
voltage may overshoot.
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Input/Output Connector Descriptions
When connecting external loads above 1A, use short, twisted leads connected to the screw terminals in
order to minimize DC drop at the connector and/or inductive voltage dip after a transient load is removed.
2.2
Test Results
Below are the test results at TA = 25°C using this EVM:
A
VIN = 5 V, VOUT/IOUT = 1.2 V / 1 A.
Figure 1. TPS74201 and TPS74401 Startup with
1-ms Soft Startup
A
VIN = 5 V, VOUT/IOUT = 1.2 V / 1 A with
TRACK-IN signal provided by TPS74201
configured for 3.3 V and 10ms startup
Figure 3. TPS74301 Simultaneous Startup
4
TPS74x01EVM-118
A
VIN = 5 V, VOUT/IOUT = 1.2 V / 1 A.
Figure 2. TPS74201 and TPS74401 Startup with
10-ms Soft Startup
A
VIN = 5 V, VOUT/IOUT = 1.2 V / 1 A with with
TRACK-IN signal provided by TPS74201
configured for 3.3 V and 10ms startup
Figure 4. TPS74301 Ratiometric Startup
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Board Layout
3
Board Layout
Board layout is critical for all switch mode power supplies. Figure 5, Figure 6, and Figure 7 show the board
layout for the HPA118 PWB. The switching nodes with high-frequency noise are isolated from the
noise-sensitive feedback circuitry, and careful attention has been given to the routing of high-frequency
current loops. See the data sheet for more specific layout guidelines.
Figure 5. Top Assembly Layer
Figure 6. Top Layer
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Board Layout
Figure 7. Bottom Layer
6
TPS74x01EVM-118
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Board Layout
Figure 8. Schematic
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Bill of Materials and Schematic
4
Bill of Materials and Schematic
4.1
Bill of Materials
Table 2. HPA118 Bill of Materials
Count
RefDes
Value
Description
Size
Part Number
MFR
-001 -002 -003
8
2
2
2
C1, C2
1.0 µF
Capacitor, Ceramic, 25V, X5R, 10% 0603
C1608X5R1E105K
TDK
1
1
1
C3
4.7 µF
Capacitor, Ceramic, 6.3V, X5R,
10%
0603
C1608X5R0J475K
TDK
1
1
0
C4
1000
pF
Capacitor, Ceramic, 50V, C0G, 5%
0603
C1608C0G1H102JB
TDK
1
1
0
C5
0.01
µF
Capacitor, Ceramic, 50V, X7R, 10% 0603
C1608X7R1H103KB
TDK
0
0
0
C6, C7,
C8, C9
Open
Capacitor, Multi-pattern, 603-D case 7343 (D)
2
2
2
J1, J8
Terminal Block, 2 pin, 6A, 3.5mm
0.27 x 0.25
ED1514
OST
8
8
8
J2 - J7,
J10, J11
Header, 2 pin, 100mil spacing,
(36-pin strip)
0.100 x 2
PTC36SAAN
Sullins
0
0
1
J9
Header, 2 pin, 100mil spacing,
(36-pin strip)
0.100 x 2
PTC36SAAN
Sullins
1
1
1
JP1
Header, 3 pin, 100mil spacing,
(36-pin strip)
0.100 x 3
PTC36SAAN
Sullins
1
1
1
R1
2.49
kΩ
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
1
1
R2
4.99
kΩ
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
1
1
R3
10.0
kΩ
Resistor, Chip, 1/16W, 1%
0603
Std
Std
0
0
1
R4
4.99
kΩ
Resistor, Chip, 1/16W, 1%
0603
Std
Std
0
0
1
R5
10.0
kΩ
Resistor, Chip, 1/16W, 1%
0603
Std
Std
0
0
1
R6
1.78
kΩ
Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
1
1
R7
100 kΩ Resistor, Chip, 1/16W, 1%
0603
Std
Std
1
1
1
S1
Switch, 1P2T, Slide, PC mount,
200mA
0.46 x 0.16
EG1218
E_Switch
4
4
4
TP1 TP4
Test Point, Red, Thru Hole Color
Keyed
0.100 x 0.100 5000
Keystone
1
0
0
U1
IC, 3.0A LDO With Programmable
Soft Start
QFN-20
TPS74401RGW
TI
0
1
0
IC, 1.5A LDO With Programmable
Soft Start
QFN-20
TPS74201RGW
TI
0
0
1
IC, 1.5A LDO With Programmable
Sequencing
QFN-20
TPS74301RGW
TI
1
1
1
--
PCB, 2.7 In x 1.345 In x 0.062 In
HPA118
Any
1
1
1
--
Shunt, 100 mil, Black
TPS74x01EVM-118
0.100
929950-00
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EVM WARNINGS AND RESTRICTIONS
It is important to operate this EVM within the input voltage of 5 V and the output voltage of 3.3 V.
Exceeding the specified input range may cause unexpected operation and/or irreversible damage
to the EVM. If there are questions concerning the input range, please contact a TI field
representative prior to connecting the input power.
Applying loads outside of the specified output range may result in unintended operation and/or
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connecting any load to the EVM output. If there is uncertainty as to the load specification, please
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During normal operation, some circuit components may have case temperatures greater than
25°C. The EVM is designed to operate properly with certain components above 25°C as long as
the input and output ranges are maintained. These components include but are not limited to
linear regulators, switching transistors, pass transistors, and current sense resistors. These types
of devices can be identified using the EVM schematic located in the EVM User's Guide. When
placing measurement probes near these devices during operation, please be aware that these
devices may be very warm to the touch.
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