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UCC29421PWTR

UCC29421PWTR

  • 厂商:

    BURR-BROWN(德州仪器)

  • 封装:

    TSSOP16

  • 描述:

    IC REG CTRLR MULT TOP 16TSSOP

  • 数据手册
  • 价格&库存
UCC29421PWTR 数据手册
              SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 D Operation Down to an Input D D D D D D D D D D D D Voltage of 1.8 V High Efficiency Boost, SEPIC or Flyback (Buck-Boost) Topologies Drives External FETs for High-Current Applications Up to 2-MHz Oscillator Synchronizable Fixed Frequency Operation High-Efficiency Low-Power Mode High-Efficiency at Very Low-Power with Programmable Variable Frequency Mode Pulse-by-Pulse Current Limit 5-µA Supply Current in Shutdown 150-µA Supply Current in Sleep Mode Selectable NMOS or PMOS Rectification Built-In Power-On Reset (UCC39422 Only) Built-In Low-Voltage Detect (UCC39422 Only) simplified schematic block diagram and application circuit 1.8 V(MIN) VPUMP + VIN 7 2 CELL ALKALINE/ NiCd OR + 1 LI−ION 9 1.24 V VREF 8 SYNC/SD CHARGE PUMP 13 3 PWM OSC RT 14 2 VPUMP CP VOUT RSEN VOUT RECT 4 RSEL ANTI− CROSS COND. 19 VGD 6 PWM CIRCUITRY ISENSE SLOPE COMPENSATION 12 + X10 CURRENT LIMIT LOW POWER MODE CHRG PGND 50 mV TYP 5 ERROR 1.24 V AMP + FB 17 PFM MODE CONTROL COMP 18 PFM 16 GND 15 description + 1.22V The UCC39421 family of synchronous PWM controllers is optimized to operate from dual alkaline/NiCd cells or a single Lithium-Ion (Li-Ion) cell, and convert to adjustable output voltages from 2.5 V to 8 V. For applications where the input voltage does not exceed the output, a standard boost configuration is used. RESET 1 200 mS RESET/ POR UCC39422 ONLY + 1.18 V RSADJ LOWBAT 20 10 VDET 11 + 1.24 V UDG−98122 For other applications where the input voltage can swing above and below the output, a 1:1 coupled inductor (Flyback or SEPIC) is used in place of the single inductor. Fixed frequency operation can be programmed, or synchronized to an external clock source. In applications where (at light loads) variable frequency mode is acceptable, the IC can be programmed to automatically enter PFM (pulse frequency modulation) mode for an additional efficiency benefit. Synchronous rectification provides excellent efficiency at high power levels, where N- or P- type MOSFETs can be used. At lower power levels (between 10% and 20% of full load) where fixed frequency operation is required, low power mode is entered. This mode optimizes efficiency by cutting back on the gate drive of the charging FET. At very low power levels, the IC enters a variable frequency mode (PFM). PFM can be disabled by the user. Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. Copyright  2000, Texas Instruments Incorporated      !"#$ % &'!!($ #%  )'*+&#$ ,#$(!,'&$% &!" $ %)(&&#$% )(! $.( $(!"%  (/#% %$!'"($% %$#,#!, 0#!!#$1- !,'&$ )!&(%%2 ,(% $ (&(%%#!+1 &+',( $(%$2  #++ )#!#"($(!%- POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 1               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 description (continued) Other features include pulse-by-pulse current limiting, and a low 5-µA quiescent current during shutdown. The UCC39422 incorporates programmable power-on reset circuitry and an uncommitted comparator for low voltage detection. The available packages are 20-pin TSSOP or 20-pin N for the UCC39422, and 16-pin TSSOP or 16-pin N for the UCC39421. absolute maximum ratings over operating free-air temperature range (unless otherwise noted)Ĕ} Supply Voltage (VIN, VOUT,VPUMP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 V CP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 V RSEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 12 V SYNC/SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 5 V ISENSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –0.3 V to 1 V Storage Temperature, Tstg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –65°C to 150°C Junction Temperature, TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –55°C to 150°C Lead Temperature (Soldering, 10 seconds) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300°C † Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. ‡ All voltages are with respect to ground. Currents are positive into and negative out of the specified terminals. Consult the Packaging Section of the Databook for thermal limitations and considerations of the package. TSSOP−16, DIL−16 N, PW PACKAGE TSSOP−20, DIL−20 N, PW PACKAGES (TOP VIEW) (TOP VIEW) RESETB RSEN VOUT RECT PGND CHRG VPUMP CP VIN LOWBAT 2 1 20 2 19 3 18 4 17 5 16 6 15 7 14 8 13 9 12 10 11 RSADJ RSEL COMP FB PFM GND RT SYNC/SD ISENSE VDET POST OFFICE BOX 655303 RSEN VOUT RECT PGND CHRG VPUMP CP VIN • DALLAS, TEXAS 75265 1 16 2 15 3 14 4 13 5 12 6 11 7 10 8 9 RSEL COMP FB PFM GND RT SYNC/SD ISENSE               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 electrical characteristics over recommended operating free-air temperature range, TA = −40°C to 85°C for the UCC2942x, 0°C to 70°C for the UCC3942x, RT = 100 kΩ, VVPUMP = 6 V, VVIN = 3 V. PARAMETER TEST CONDITIONS MIN TYP MAX UNITS VIN Section Minimum start−up voltage 1.5 1.8 V Operating current Not in PFM mode, No load 35 60 µA Sleep mode current PFM mode, No load 35 60 µA Shutdown supply current SYNC/SD = high Startup frequency Startup off time VIN = 1.8 V VIN = 1.8 V Startup CS threshold VIN = 1.8 V 60 Minimum PUMP or VOUT voltage to exit startup 2.2 1.5 4 µA 120 190 kHz 2 5 µs 36 56 mV 2.5 2.8 V 6.6 V 100 275 µA 5 15 µA 2 5 µA 5.3 5.5 VPUMP Section Regulation voltage Operating current VVOUT=3.3 V, Outputs OFF See Note 1 5.0 Sleep mode current Shutdown supply current CP voltage to turn-on pump switch SYNC/SD = High, VVPUMP = 3 V VVPUMP = 5 V VOUT = 3 V, Pump switch Rds(on) V Ω 4 VOUT Section 300 500 650 µA 50 100 150 µA 1 2.2 µA 1.4 1.7 2.0 V 1.205 1.235 1.265 V 100 350 nA 6.5 13 20 µA –20 –13 –6.5 µA 150 270 370 µs Unity gain bandwidth VFB = regulation voltage ±4 mV CC = 330 pF, See Note 1 Max output voltage VFB = 0 V 1.6 1.9 2.3 V RT = 350 kΩ RT = 100 kΩ 100 150 190 kHz 375 475 575 kHz MHz Operating current Sleep mode current Shutdown supply current SYNC/SD = High VPUMP to VOUT threshold to enable N-channel rectifier VOUT = 3.3 V Error Amplifier Section Regulation voltage 2 V < VIN < 5 V FB input current VFB = 1.25 V VCOMP = 1 V, VFB = regulation roltage +50 mV VCOMP = 0 V, VFB = regulation voltage –50 mV Max sinking current, IOL Max sourcing current, IOH Transconductance 100 kHz Oscillator Section Frequency stability RT = 35 kΩ RT voltage SYNC/shutdown threshold SYNC input current SYNC/SD = 2.5 V Minimum SYNC pulse width See Note 1 Maximum SYNC high time To avoid shutdown SYNC range fo = measured frequency at RT = 100 kΩ 0.9 1.2 1.4 0.600 0.625 0.650 V 0.9 1.2 1.6 V 200 nA 50 ns 11 1.1 fo 20 29 1.7 fo µs kHz NOTE 1: Ensured by design. Not production tested. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 3               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 electrical characteristics over recommended operating free-air temperature range, TA = −40°C to 85°C for the UCC2942x, 0°C to 70°C for the UCC3942x, RT = 100 kΩ, VVPUMP = 6 V, VVIN = 3 V. PARAMETER TEST CONDITIONS MIN TYP MAX UNITS Current Sense Section Gain Overcurrent limit threshold Unity gain bandwidth See Note 1 COMP voltage to ISENSE accuracy ISENSE = 70 mV 8 10 11 120 150 190 25 0.83 1.00 80 88 V/V mV MHz 1.23 V PWM Section Maximum duty cycle Minimum duty cycle VISENSE = 0 V, VFB = 1.5 V Low power mode VCOMP threshold At COMP pin Slope compensation accuracy RT = 350 kΩ, RSEL = GND Rectifier zero current threshold VFB = 0 V RSLOPE = 20 kΩ RSEL = VIN RSEL threshold % 0 % V 0.53 0.60 0.67 1.4 2.8 4.0 A/s –2 15 30 mV –28 –15 2 mV 0.5 0.9 1.3 V 0.17 0.22 0.27 V 0.40 0.47 0.65 V 4 9 µs 1.185 1.220 1.245 V PFM Section PFM disable threshold Comp hold during sleep Startup delay after sleep VPFM = 0.4 V VFB < 1.23 V FB voltage to sleep off VGSW Drive Section Rise time CO = 1 nF 18 35 ns Fall time CO = 1 nF 14 30 ns 0.4 0.65 V Output high IOUT = –100 mA, IOUT = –1 mA, Output low IOUT = 100 mA IOUT = 1 mA Respect to VPUMP Respect to VPUMP Charge off to rectifier on delay 10 4 10 0.2 0.35 mV V 2 6 mV 40 65 ns RECT Drive Section Rise time CO = 1 nF 20 40 ns Fall time CO = 1 nF 14 30 ns 0.2 0.5 V Output high IOUT = –100 mA, IOUT = –1 mA, 5 10 mV 0.2 0.35 Output low rectifier IOUT = 100 mA IOUT = 1 mA Respect to VPUMP Respect to VPUMP Rectifier off to charge on delay V 2 6 mV 40 65 ns 100 250 400 ms –7 –5.5 –4 % 0.1 0.25 V 0.05 0.2 µA 10 RESET Section (UCC39422 Only) Reset timeout CRSADJ = 0.33 µF Reset threshold Percentage below regulation voltage Output low voltage Reset condition, Output leakage RESET = 8 V I = 5 mA NOTE 1: Ensured by design. Not production tested. 4 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 electrical characteristics over recommended operating free-air temperature range, TA = −40°C to 85°C for the UCC2942x, 0°C to 70°C for the UCC3942x, RT = 100 kΩ, VVPUMP = 6 V, VVIN = 3 V. PARAMETER TEST CONDITIONS MIN TYP MAX UNITS Voltage Detection Section (UCC39422 Only) Threshold voltage 1.26 1.34 Output low voltage I = 5 mA 1.18 0.15 0.3 V V Output leakage LOWBAT = 8 V 0.05 0.25 µA PIN DESCRIPTIONS COMP: This is the output of the transconductance error amplifier. Connect the compensation components from this pin to ground. CHRG: This is the gate drive output for the N-channel charge MOSFET. Connect it to the gate directly, or through a low-value gate resistor. CP: This is the input for the charge pump. For applications requiring a charge pump, connect this pin to the charge pump diode and flying capacitor, as shown in the applications diagram of Figure 4. For applications where no charge pump is required, this pin should be grounded. FB: The feedback input is the inverting input to the transconductance error amplifier. Connect this pin to a resistive divider between VOUT and ground. The output voltage is regulated to: V OUT + 1.235 (R1 ) R2) R1 where R1 goes to GND and R2 goes to VOUT. GND: This is the signal ground pin for the device. It should be tied to the local ground plane. ISENSE: This is the input to the X10 wide bandwidth current-sense amplifier. Connect this pin to the high side of the current-sense resistor. An internal current is sourced out this pin for slope compensation. For applications requiring slope compensation (or filtering of the current-sense signal), use a resistor in series with this pin. LOWBAT: This is the open drain output of the uncommitted comparator. (UCC39422 only). This output is low when the VDET pin is above 1.25 V. PFM: This is the programming pin for the PFM (pulse frequency modulation) mode threshold. Connect this pin to a resistive divider off of the FB pin (or VOUT) to set the PFM threshold. To disable PFM Mode, connect this pin to ground (below 0.2 V). PGND: This is the power ground pin for the device. Connect it directly to the ground return of the current-sense resistor. RECT: This is the gate drive output for the synchronous rectifier. Connect it to the gate of the P- or N-channel MOSFET directly, or through a low value gate resistor. RSEN: This pin is used to sense the voltage across the synchronous rectifier for commutation. In boost configurations, connect this pin through a 1-kΩ resistor to the junction of the two MOSFETs and the inductor. In flyback and SEPIC configurations, connect this pin through a 1-kΩ resistor to the junction of the drain of the synchronous rectifier and the secondary side winding of the coupled inductor. RSADJ: A capacitor from this pin to ground sets the reset delay. (UCC39422 only) RSEL: This pin programs the device for N- or P-channel synchronous rectifiers by inverting the phase of the RECT gate drive output. Connect this pin to ground for N-channel MOSFETs, connect it to VIN for P-channel MOSFETs. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 5               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 RESET: This is the open drain output of the reset comparator. (UCC39422 only) and is active low. RT: A resistor from this pin to ground programs the frequency of the pulse width modulator. Frequency (MHz) ^ 50 R (kW) T SYNC/SD: This pin has two functions. It may be used to synchronize the UCC39421’s switching frequency to an external clock, or to shutdown the IC entirely. In shutdown, the quiescent current is reduced to just a few microamps (both external FETs are turned off). To shutdown the converter, this pin must be held high (above 2.0 V) for a minimum of 29 µs. If not used, this pin should be grounded. To synchronize the internal oscillator to an external source, the SYNC/SD pin must be driven with a clock pulse, with a minimum amplitude of 2.0 V. The internal circuitry syncs to the rising edge of the external clock. The clock pulse width is not critical (must be 50 ns minimum). Note: When coming out of shutdown (or during power-up), the SYNC/SD pin must be held low for a minimum of 200 µs before applying an external clock to ensure startup. VPUMP: This is the output of the charge pump. For applications requiring a charge pump, connect a 1-µF capacitor from this pin to ground. Otherwise, connect this pin to the higher of VIN or VOUT, and decouple with a 0.1-µF capacitor. VOUT: Connect this pin to the output voltage. This input is used for sensing the voltage across the synchronous rectifier and for supplying power to internal circuitry and should be decoupled with a 0.1-µF capacitor. VIN: This is the input power pin of the device. Connect this pin to the input voltage source. A 0.1-µF decoupling capacitor should be connected between this pin and ground. VDET: This is the non-inverting input to an uncommitted comparator. This input may be used for detecting a low-battery condition. (UCC39422 only) 6 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION The UCC39421 is a high frequency, synchronous PWM controller optimized for portable, battery-powered applications where size and efficiency are of critical importance. It includes high-speed, high-current FET drivers for those converter applications requiring low Rds(on) external MOSFETs. A detailed block diagram is shown in Figure 2. optimizing efficiency The UCC39421 optimizes efficiency and extends battery life with its low quiescent current and its synchronous rectifier topology. The additional features of low-power (LP) mode and PFM mode maintain high efficiency over a wide range of load current. These features are discussed in detail. power saving modes Since this is a peak current mode controller, the error amplifier output voltage sets the peak inductor current required to sustain the load. The UCC39421 incorporates two special modes of operation designed to optimize efficiency over a wide range of load current. This is done by comparing the error amplifier output voltage (on the COMP pin) to two fixed thresholds (one of which is user programmable). If the error amplifier output voltage drops below the first threshold, low power mode is entered. If the error-amplifier output voltage drops even further, below a second user programmable threshold, PFM mode is entered. These modes of operation are designed to maintain high efficiency at light loads, and are described in detail in the following text. Refer to the simplified block diagram of Figure 1 for the control logic. LPM COMP + 1 = LP_MODE 0.6 V 70 mV + VOUT SENSE + HOLD AMP PFM 1.24 V ERROR AMP + 1=SLEEP FB PFM COMP COMP + S PFM Q R + PFM DISABLE COMP 1.22 + 0.2 V UDG−98108 Figure 1. Simplified Block Diagram of Low Power and Pulse Mode Control Logic POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 7               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION power saving modes (continued) VOUT VDD BIAS CONTROL AND UVLO + VIN + 85% DMAX PWM OSC 3 VOUT 2 RSEN 4 RECT 19 RSEL 6 CHRG 12 ISENSE VPUMP MUX A 14 R B A/B ANTI− CROSS COND. Q S SLOPECOMP Q R Q S VGD 36 mV START−UP 2.5 µS + + VPUMP >2.5 V LEB VIN VOUT>2.5 V 30 MHz AMP ILIM COMP + 0.15 V 1.24 V VREF 1 = LP_MODE + 0.6 V 10%−20% OF FULL LOAD = LP_MODE GND CP IZERO 13 CLK RT PUMP SWITCH CONTROL ADAPTIVE ZERO CURRENT SENSING VIN 1=SD VOUT+2 V SYNC/SD 8 PGND 20µs DELAY + 9 VGD VIN 1.2 V VIN 7 VPUMP VDD CONTROL VDD VPUMP PWM COMP + + + X10 5 0.3 V 1.24 V ERROR AMP 15 + + 70 mV PFM COMP PFM PGND 17 FB 18 COMP 16 PFM 20 RSADJ 1=SLEEP S + Q R PFM DISABLE COMP + + 0.2 V RESET LOWBAT 1 UCC29422 ONLY RESET/POR 1.22 + 10 1.18 V 11 + 1.24 V VDET UDG−98107 Figure 2. Detailed Block Diagram 8 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION low power mode During normal operation, at medium to high load currents, the switching frequency remains fixed, programmed by the resistor on the RT pin. At these higher loads, the gate drive output on the CHRG pin (for the N-channel charge FET) is the higher of VIN or VPUMP. When the load current drops (sensed by a drop in the error amp voltage), the UCC39421 automatically enters LP mode, and the gate drive voltage on the CHRG pin is reduced to lower gate drive losses. This helps to maintain high efficiency at light loads where the gate drive losses begin to dominate and the lowest possible Rds(on) is not required. If the load increases, normal or “high power” mode resumes. The expression for gate drive power loss is given by equation (1). It can be seen that the power varies as a function of the applied gate voltage squared. P GATELOSS + Q ǒVGǓ G V 2 f (1) S Where QG is the total gate charge and VS is the gate voltage specified in the MOSFET manufacturer’s data sheet, VG is the applied gate drive voltage, and f is the switching frequency. The nominal COMP voltage where LP mode is entered is 0.6 V. Given the internal offset and gain of the current-sense amplifier, this corresponds to a peak switch current of: I PEAK + (0.6 * 0.3) + 0.03 R K R SENSE SENSE (2) Where 0.6 V is the threshold for LP mode, 0.3 V is the internal offset, K is the nominal current-sense amplifier gain of 10, and RSENSE is the value of the current-sense resistor. If the peak inductor current is below this value, the UCC39421 enters LP mode and the gate drive voltage on the CHRG pin is equal to VIN. At peak currents higher than this, the gate drive voltage is the higher of VIN or VPUMP. PFM mode At very light loads, the UCC39421 enters PFM mode. In this mode, when the error amplifier output voltage drops below the PFM threshold, the controller goes into sleep mode until VOUT has dropped slightly (30 mV measured at the feedback pin). At this time, the controller turns back on and operates at fixed frequency for a short duration (typically a few hundred microseconds) until the output voltage has increased and the error amplifier output voltage has dropped below the PFM threshold once again. Then the converter turns off and the cycle repeats. This results in a very low duty cycle of operation, reducing all losses and greatly improving light load efficiency. During sleep mode, most of the circuitry internal to the UCC39421 is powered down, reducing quiescent current and maximizing efficiency. The peak inductor current at which this mode is entered is user programmable by setting the voltage on the PFM pin. This can be done with a single resistor in series with the feedback divider, as shown in the application diagrams. The nominal peak current threshold for PFM mode is defined by the equation: I PEAK ^ ǒ Ǔ 1.25 R1 * 0.3 ǒR1)R2Ǔ K R (3) SENSE POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 9               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION PFM mode (continued) Where 0.3 V is the internal offset and K is the nominal current-sense amplifier gain of 10 and RSENSE is the value of the current-sense resistor. Note that in this case, the PFM pin voltage is set by the R1/R2 resistive divider off of the FB pin, which is regulated to 1.25 V. During sleep mode, the COMP pin is forced to 70 mV above the PFM pin voltage. This minimizes error amplifier overshoot when coming out of sleep mode, and prevents erroneously tripping the PFM comparator. disabling PFM mode The user may disable PFM mode by pulling the PFM pin below 0.2 V. In this case, the UCC39421 remains on, in fixed frequency operation at all load currents. The PFM pin can also be driven, through a resistive divider, off of an output from the system controller. This allows the system controller to prepare for an expected step increase in load, improving the converter’s large signal transient response. An example of this is shown in Figure 3. UCC39421 ENABLE OUTPUT FROM CONTROLLER R2 PFM 7 R1 Figure 3. Driving the PFM Pin From a Controller Output choosing a topology and optimal synchronous rectifier The UCC39421 is designed to be very flexible, and can be used in boost, flyback and SEPIC topologies. It can operate from input voltages between 1.8 V and 8.0 V. Output voltages can be between 2.5 V and 8.0 V. It can also drive either N- or P-channel MOSFET synchronous rectifiers. Table 1 can be used to select the appropriate topology for a given combination of input and output voltage requirements. Although it is designed to operate as a peak current mode controller, it can also be configured for voltage mode control. This is discussed in a later section. The user can program the gate drive output on the RECT pin for N-channel MOSFETs by grounding the RSEL pin, or for P-channel MOSFETs by connecting the RESEL pin to VIN. Table 2 is used to determine whether an N- or P-channel synchronous rectifier should be used. Note: In all cases, low-voltage-logic MOSFETs should be used to achieve the lowest possible on-resistance for the highest efficiency. The application diagrams in Figures 4 through 8 illustrate the use of the UCC39421 in all the topologies, using N- and P-channel rectifiers. They are be discussed in detail in the next section. 10 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION choosing a topology and optimal synchronous rectifier (continued) Note that the higher the frequency of operation, the more critical the MOSFET gate charge becomes for efficiency, particularly at light loads. However, high load currents demand lower Rds(on), which tends to increase gate charge. These two parameters should be balanced. At lower frequencies, the gate charge becomes less important, at 1 MHz or more, it is critical. Table 1. SELECTING TOPOLOGY BASED ON INPUT AND OUTPUT VOLTAGE REQUIREMENTS Cell Type Nunber of Cells Alkaline or NiCd, NiMH Li-Ion 2 VIN Range 1.8 V to 3.0 V 3 2.7 V to 4.5 V 1 2.5 V to 4.2 V VOUT 3.0 < V < 8.0 Topology 2.5 < V < 3.9 Flyback or SEPIC Boost 4.5 < V < 8.0 Boost V > 8.0 Non−synchronous boost 2.5 < V < 3.6 Flyback or SEPIC 4.2 < V < 8.0 Boost V > 8.0 Non−synchronous boost boost topology The boost topology is simple and efficient, and should be used whenever the desired output voltage is greater than the maximum input voltage. boost using two n-channel MOSFETs A boost converter using two N-channel MOSFETs is shown in Figure 4. This configuration is optimal for output voltages below 4 V, where the output voltage may not be high enough to provide optimal gate drive for a P-channel MOSFET. Note that in this case, a charge pump is required to provide proper gate drive levels. This is easily accomplished by adding an external diode and a capacitor, as shown. The diode connects from the output voltage to the CP pin. It should be an ultrafast or a Schottky diode. A 0.1-µF ceramic capacitor is connected from the drain of the charge FET to the CP pin. This is the “flying” capacitor that charges to (VOUT – VDIODE) every time the charge FET is on. A charge pump reservoir capacitor is connected from the VPUMP pin to ground. It should be at least 1µF. A high-speed active rectifier inside the UCC39421 charges the pump capacitor from the CP pin. The charge pump voltage is: V PUMP ^2 V (4) OUT For a block diagram of the charge pump logic, refer to Figure 12. Note: A charge pump should not be used at output voltages over 4.0 V to avoid pump voltages exceeding 8 V. For other applications, where the charge pump is not required, the CP pin should be grounded and the pin should be connected to either VOUT or VIN, whichever is greater. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 11               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION boost using two n-channel MOSFETs +VIN +1.8 V 3.2 V L1 COILTRONICS CTX5−2 +CIN 100 µF 10 V UCC39421 1k 1 Q2 (N) VOUT +3.3 V 0.1µF DPUMP 1N4148 16 CPOLE 2 COUT RSEL RSEN RCOMP VOUT COMP 15 FB 14 PFM 13 RG2 4.7 CFLY 0.1 µF Q1 (N) RSENSE 0.025 3 VGRECT 4 PGND R2 41 k 1% R1 20 k 1% RG1 4.7 5 GND CHRG 12 RT 100 k CPUMP1 µF 6 +VIN CCOMP R3 100 k 1% RT 11 SYNC/SD 10 ISENSE 9 VPUMP 7 CP 8 VIN C5 0.1 µF RSLOPE 1.5 k UDG−98116 Figure 4. Application Diagram for the Boost Topology Using the N-channel Synchronous Rectifier Table 2. SELECTING SYNCHRONOUS RECTIFIER BASED ON TOPOLOGY AND OUTPUT VOLTAGE Topology Boost VOUT 3.0 < V < 8.0 V < 4.0 N-channel (low voltage logic) Note: Requires a diode and a capacitor for the charge pump V > 8.0 Non-synchronous Note: Use Schottky rectifier (See Figure 16) 2.5 < V < 3.0 N-channel (low voltage logic) Note: Requires a diode and a capacitor for the charge pump 3.0 < V < 8.0 N-channel (low voltage logic) 3.0 < V < 8.0 P-channel (low voltage logic) Flyback SEPIC 12 Synchronous Rectifier P-channel (low voltage logic) POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION boost using N- and P-channel MOSFETs For output voltages greater than the input and greater than about 3.0 V, a P-channel may be used for the synchronous rectifier. This configuration is shown in Figure 5. In this case, the VPUMP pin should be connected to VOUT. This configuration can be used for a 3.3 V output if a low voltage logic MOSFET is used. relating peak inductor current to average output current for the boost converter For a continuous mode boost converter, the average output current is related to the peak inductor current by the following: I PEAK + ǒ I OUT (1 * D) Ǔ ) di 2 (5) where D is the duty cycle and the inductor ripple current, di, is defined as: t di + ON V L IN + D V f IN L (6) where f is the switching frequency and L is the inductor value. The duty cycle is defined as: D+ ǒ V O *V V Ǔ IN O (7) Substituting equations (6) and (7) into equation (5) yields: I PEAK + I ǒ ǒ 1* OUT V *V IN O V O ǓǓ ) V 2 IN f L ǒ V O *V V O Ǔ IN (8) Note that in these equations, the voltage drop across the rectifier has been neglected. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 13               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION relating peak inductor current to average output current for the boost converter VIN 1.8 V TO 4.8 V CIN1 10 µF 16V L1 2.2 µH 1 +5 V 0A TO 1A COUT2 10 µF 16V COUT1 10 µF 16V C6 0.1 µF Q1B Si6803 (P) C1 10 pF UCC39421 R7 1k Q1A Si6803 (N) RSEN RSEL 16 R4 100 k 2 VOUT 3 VGRECT 4 PGND 5 CHRG COMP 15 FB 14 PFM 13 GND C2 470 pF R1 15 k 1% R2 15 k 1% R3 15 k 1% 12 R4 100 k RS 0.025 6 VPUMP 7 CP 8 VIN C4 0.1 µF RT 11 SYNC/SD 10 ISENSE +VIN 9 R5 1M SYNC/ SHUDOWN INPUT C5 0.1 µF R6 1.5 k UDG−98117 Figure 5. Application Diagram for the Boost Topology Using a P-channel Synchronous Rectifier flyback topology using n-channel MOSFETs A flyback converter using the UCC39421 is shown in Figure 6. It uses a standard two-winding coupled inductor with a 1:1 turns ratio. The advantage of this topology is that the output voltage can be greater or less than the input voltage, as shown in Table 1. For example, this is ideal for generating 3.3 V from a Lithium-Ion cell. Note that RC snubbers are placed across the primary and secondary windings to reduce ringing due to leakage inductance. These are optional, and may not be required in the application. Note that for converters where VIN and VOUT may both be below 3 V, a charge pump is needed to provide adequate gate drive. This is illustrated in the example if Figure 7. 14 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION flyback topology using n-channel MOSFETs (continued) VIN 2.5 V TO 8.0 V + CIN 100 µF 10 V 10 470 pF L1A COILTRONICS CTX5−2 UCC39421 1k 1 2 L1B VOUT 3.3 V 0.1 µF 10 470 pF COUT + RSEN RSEL Q1B Si9802 (N) CPOLE RCOMP VOUT COMP 15 FB 14 RG2 4.7 Q1A Si9802 (N) 16 3 VGRECT 4 PGND R2 41 k 1% PFM 13 R1 20 k 1% RG1 4.7 5 CCOMP R3 100 k 1% GND 12 CHRG RT 100 k RSENSE 0.05 Ω 6 VPUMP 7 CP 8 VIN RT 11 SYNC/SD 10 ISENSE 0.1 µF +VIN 9 C5 0.1 µF RSLOPE 1.5 k UDG−98113 Figure 6. Application Diagram for the Flyback Topology Using the N-channel Synchronous Rectifier POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 15               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION flyback topology using n-channel MOSFETs (continued) VIN +1.8 V TO 4.2 V + CIN 100µF 10V L1A COILTRONICS CTX5−2 UCC39421 1k L1B VOUT 2.5 V 1 RSEN 2 VOUT 3 VGRECT 4 PGND RSEL 16 RCOMP 470 pF COUT + D1 1N4148 RG2 4.7 Q1A Si9802 (N) Q1B Si9802 (N) CCOMP R2 41 k 1% FB 14 PFM 13 R1 20 k 1% RG1 4.7 5 R3 100 k 1% COMP 15 0.1µF 10 CPOLE CHRG GND 12 RT 100 k RSENSE 0.05Ω 6 VPUMP 7 CP 8 VIN 0.1µF RT 11 SYNC/SD 10 ISENSE 9 +VIN 0.1µF RSLOPE 1.5 k RBIAS 180 k UDG−98211 Figure 7. Flyback Converter Using Charge Pump Input for Low Voltage Operation relating peak inductor current to average output current for the flyback converter For a continuous mode flyback converter, the average output current is related to the peak inductor current by the following: I PEAK + ǒ I OUT (1 * D) Ǔ ) di 2 (9) where D is the duty cycle and the inductor ripple current, dI, is defined as: t di + ON V L IN + D V f IN L (10) where f is the switching frequency and L is the inductor value. The duty cycle is defined as: 16 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION relating peak inductor current to average output current for the flyback converter (continued) D+ ǒ V V IN O )V Ǔ (11) O Substituting equations (10) and (11) into equation (9) yields: I PEAK + I ǒ ǒ 1* OUT V V O )V IN O ǓǓ ) V 2 ǒ IN f L V V O )V IN Ǔ (12) O Figure 7 shows an example of a converter where both VIN and VOUT may be quite low in voltage. In this case, a diode has been added to peak detect the voltage on the drain of the charge FET and use it for the pump input voltage. This is used to drive the gates of the FETs. To assure that the pump voltage is used (rather than VIN, which may be low), resistor RBIAS has also been added to the ISENSE input to inhibit LP mode. This technique is discussed further in the section Changing the Low Power Threshold. VIN 1.8 TO 6.0V + CIN 100µF 10V L1A UCC39421 10µF 16V 1k VOUT 3.3V 1 Q2 (P) RSEN RSEL 16 CPOLE RCOMP L1B 10µF + 10V 2 VOUT 3 VGRECT 4 PGND COMP 15 FB 14 0.1µF Q1 Si9802 (N) 5 CHRG 6 VPUMP CCOMP R3 100k 1% R2 41k 1% PFM 13 R1 20k 1% GND 12 RT 47k RT 11 1M 0.1µF RSENSE 0.05Ω SYNC/SD 10 7 CP 8 VIN ISENSE +VIN SYNC INPUT 9 0.1µF RSLOPE 1.5k UDG−98214 Figure 8. Application Diagram for the SEPIC Technology Using a P-channel Synchronous Rectifier POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 17               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION SEPIC topology using N- and P-channel MOSFETs The UCC39421 may also be used in the SEPIC (single-ended primary inductance converter) topology. This topology, which is similar to the flyback, uses a capacitor to aid in energy transfer from input to output. This configuration is shown in Figure 8. The N-channel synchronous rectifier has been changed to a P-channel and moved to the other end of the inductor’s secondary winding, and a new capacitor has been placed across the dotted ends of the two windings. The SEPIC topology offers the same advantage of the flyback in that it can generate an output voltage that is greater or less than the input voltage. However, it also offers improved efficiency. Although it requires an additional capacitor in the power stage, it greatly reduces ripple current in the input capacitor and improves efficiency by transferring the energy in the leakage inductance of the coupled inductor to the output. This also provides snubbing for the primary and secondary windings, eliminating the need for RC snubbers. Note that the capacitor must have low ESR, with sufficient ripple current rating for the application. Another advantage of the SEPIC is that the inductors do not have to be on the same core. PWM duty cycle and slope compensation All boost and flyback converters using peak current mode control are susceptible to a phenomenon known as subharmonic oscillation when operated in the continuous conduction mode beyond 50% duty cycle. Continuous conduction mode (CCM) means that the inductor current never goes to zero during the switching cycle. For a CCM boost converter, the required duty cycle for a given input and output voltage (neglecting voltage drops across the MOSFET switches) is given by equation (7). This is shown graphically for a number of common output voltages in Figure 9. For example, it can be seen that for a 3.3-V output (using the boost topology) slope compensation is not required because the duty cycle never exceeds 50%. For the flyback topology, using a coupled inductor with a 1:1 turns ratio, the duty cycle is defined by equation (11). This is shown graphically for a number of common output voltages in Figure 10. To prevent subharmonic oscillation beyond 50% duty cycle, a technique called slope compensation is used, which modifies the slope of the current ramp. This is accomplished by adding a part of the timing ramp to the current-sense input. In the UCC39421, this can be done by simply adding a resistor in series with the ISENSE input. A current is sourced within the IC which is proportional to the internal timing ramp voltage. The value of the resistor determines the amount of slope compensation added. The slope compensation output current at the ISENSE pin is equal to: I SLOPE + 1 Ańm sec R T (13) where RT is the timing resister in ohms (Ω). The required slope compensation resistor for a boost configuration is given by the equation: R SLOPE + ǒ V OUT *2 V INǒminǓ Ǔ R SENSE R T (14) L where RSENSE is the current-sense resistor value in ohms (Ω) and L is the inductor value in microhenries (µH). 18 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION PWM duty cycle and slope compensation (continued) For a flyback topology, using a 1:1 turns ratio, the equation becomes: R SLOPE + ǒ V OUT *V INǒminǓ Ǔ R SENSE R T 15) L If the converter is operated in the discontinuous conduction mode (inductor current drops to zero), no slope compensation is required. The point at which this mode boundary occurs is a function of switching frequency, input voltage, output voltage, load current, and inductor value. However, in general the converter is more efficient when operated in the continuous conduction mode due to the lower peak currents. CCM BOOST CONVERTER DUTY CYCLE vs INPUT VOLTAGE CCM FLYBACK CONVERTER DUTY CYCLE vs INPUT VOLTAGE 80% 70% 60% 70% VOUT = 5.0 V 40% VOUT = 5 V Duty Cycle Duty Cycle 50% 30% 60% VOUT = 3.3 V 50% VOUT = 3.0 V 20% 40% 10% VOUT = 3.3 V 0% 2 3 4 VOUT = 2.5 V 30% 2 2.5 3 3.5 4 4.5 VIN − Input Voltage − V VIN − Input Voltage − V Figure 10 Figure 9 voltage mode control The UCC39421 can be operated as a voltage mode controller by connecting a 5.6-kΩ resistor from the ISENSE pin to ground. The internal current source generates an artificial ramp voltage on this input. In this case, no slope compensation is required, and no current-sense resistor is required in series with the source of the N-channel MOSFET. A typical application diagram is shown in Figure 11. However, in this configuration there is no overcurrent protection. In addition, the pulse and low power modes, designed to increase efficiency at light loads, operates at different load currents. This is because the internal error amplifier’s output voltage is no longer a direct function of load current, but rather of duty cycle. When operating in CCM, the duty cycle is largely a function of input and output voltage, not load current. At light enough loads however, the converter goes into discontinuous mode and the error amplifier voltage drops low enough to activate the low power and pulse modes. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 19               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION voltage mode control (continued) VIN 1.8 V TO 4.5 V + CIN 100 µF 10V L1 UCC39421 VOUT 5.0 V 1k 1 0.1 µF 10V + COUT Q2 (P) RSEN RSEL 16 CPOLE RCOMP 0.1 µF 2 VOUT 3 VGRECT 4 PGND RG2 4.7 COMP 15 FB 14 PFM 13 CCOMP R2 41 k 1% R1 20 k 1% RG1 4.7 Q1 (N) 5 CHRG 6 VPUMP 7 CP 8 VIN 0.1 µF +VIN GND R3 100 k 1% 12 RT 100 k RT 11 SYNC/SD 10 ISENSE 9 RSLOPE 5.6 k 0.1 µF UDG−98215 Figure 11. Typical Boost Configuration Using Voltage Mode Control start up The UCC39421 incorporates a unique feature to help it start-up at low input voltages. If the input voltage is below 2.5 V at start-up, a separate control circuit takes over until VOUT or VPUMP gets above 2.5 V. In this mode, the charge MOSFET is turned on for 5 µs, or until the voltage on the ISENSE pin reaches 36 mV, whichever occurs first. The charge MOSFET then remains off for a fixed time of 2.5 µs, and the body diode of the synchronous rectifier MOSFET is used to supply current to the output. This cycle repeats until either VOUT or VPUMP exceeds 2.5 V. This results in constant off time control, with a minimum switching frequency of approximately 120 kHz. During this low voltage start-up mode, all other internal circuitry is off, including the synchronous rectifier drive and the slope compensation current source. The peak inductor current during this mode is limited to: I 20 PEAK + 0.036 R (16) SENSE POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION start up (continued) If input voltages below 2.5 V are expected, it is important to use a low voltage logic N-channel MOSFET (with a threshold voltage around 1 V or less) to ensure start-up at full load. A block diagram of the low voltage start-up logic is shown in Figure 12. VIN L VPUMP UCC39421 − CPUMP + CFLY 2.5 V < VPUMP 2.5 V < V PUMP 2.5 V < VOUT LPM < V COMP NORMAL PWM A B MUX VIN VPUMP DBODY VOUT COUT A/B 5−µsec DELAY Q DRIVER S RSENSE + R − 2.5−µsec DELAY + Q 36 mV UDG−98121 Figure 12. Symplified Diagram of Low Voltage Start−Up and Charge Pump Control Logic anticross-conduction and adaptive synchronous rectifier commutation logic When operating in the continuous conduction mode (CCM), the charge MOSFET and the synchronous rectifier MOSFET are simply driven out of phase, so that when one is on the other is off. There is a built-in time delay of about 30 ns to prevent any cross-conduction. In the event that the converter is operating in the discontinuous conduction mode (DCM), the synchronous rectifier needs to be turned off sooner, when the rectifier current drops to zero. Otherwise, the output begins to discharge as the current reverses and goes back through the rectifier to the input. (This obviously cannot happen when using a conventional diode rectifier). To prevent this, the UCC39421 incorporates a high-speed comparator that senses the voltage on the synchronous rectifier (using the RSEN input) for purposes of commutation. In the boost and SEPIC topologies, the synchronous rectifier is turned off when the voltage on the RSEN pin goes negative with respect to VOUT. For this reason, it is important to have the VOUT pin well decoupled. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 21               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION anticross-conduction and adaptive synchronous rectifier commutation logic (continued) In the flyback topology however (using a ground referenced N-channel MOSFET rectifier), the rectifier voltage is sensed on the MOSFET drain, with respect to ground rather than VOUT. The voltage polarity in this case is opposite that of the boost and SEPIC topologies. This problem is solved with the adaptive logic within the UCC39421. During each charge cycle, while the N-channel charge FET is on, a latch is set if the voltage on the RSEN pin exceeds VIN/2. This indicates a flyback topology, since this node is be equal to or greater than VIN at this time. In the case of the boost and the SEPIC, the voltage at the RSEN input is near or below ground, and the latch is not be set. This allows the UCC39421 to sense which topology is in use and adapt the synchronous rectifier commutation logic accordingly. Note that the RSEN input must have a series resistor to limit the current when going below ground. Values less than or equal to 1 kΩ are recommended to prevent time delay due to stray capacitance. current-sense amplifier and leading edge blanking The UCC39421 includes a high-speed current-sense amplifier with a nominal gain of 10 to minimize losses associated with the current-sense resistor. The amplifier was designed to provide good response and minimal propagation delay, allowing switching frequencies at 2 MHz. The current-sense resistor should be chosen to provide a maximum peak voltage of 100 mV at full load, with the minimum input voltage. A leading-edge blanking time of 40 ns is provided to filter out leading-edge spikes in the current-sense waveform. In most applications, this eliminates the need for a filter capacitor on the ISENSE pin. overcurrent protection The UCC39421 includes a peak current limit function. If the voltage on the ISENSE pin exceeds 0.15 V after the initial blanking period, the pulse is terminated and the charge MOSFET is turned off. sync/shutdown input The SYNC/SD pin has two functions; it may be used to synchronize the UCC39421’s switching frequency to an external clock, or to shutdown the IC entirely. In shutdown, the quiescent current is reduced to just a few microamps. To synchronize the internal clock to an external source, the SYNC/SD pin must be driven high, above 2.0 V minimum. The circuitry syncs to the rising edge of the input, the pulse width is not critical. To shutdown the converter, the SYNC/SD pin must be held high (above 2.0 V) for a minimum of 29 µs. This pin should be grounded if not used. changing the low power mode threshold For some applications the user may want to lower the low power (LP) mode threshold, or even eliminate this feature altogether. For example, if a boost topology is being used, and the input voltage is below 2.5 V, the gate drive to the charge FET may want to be derived from the pump (or output) voltage under all load conditions, rather than from VIN. This means the converter would never be allowed to operate in LP mode. 22 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION changing the low power mode threshold (continued) Although the LP mode threshold is internally fixed at 0.6 V (referenced to the pin), the point at which the LP mode is entered can be easily modified by adding a single resistor, as shown in Figure 13. Resistor RBIAS forms a divider with RSLOPE (used for slope compensation) and adds a dc offset to the current-sense input, raising the output voltage of the sense amplifier and fooling the LP mode comparator into thinking the load is higher than it is. The required bias resistor to transition out of LP mode for a given peak current can be calculated using the following equation: R BIAS + R SLOPE 0.03 * I PEAK V OUT R SENSE (17) UCC39421 600 mV FB LP MODE + VIN 17 1.24 V CONTROL LOGIC + COMP 18 VOUT CHRG DRIVE RSLOPE + + PWM COUT 6 X10 300 mV 12 ISENSE RBIAS RSENSE UDG−98213 Figure 13. Modifying Low Power (LP) Mode Threshold Due to the current-sense amplifier gain of 10 and the internal offset of 300 mV, an offset of just 30 mV or more at the ISENSE pin inhibits the LP mode altogether. Note that inhibiting LP mode does not prevent PFM from working, as long as the PFM pin is set to a voltage higher than: ǒ10 V Ǔ ) 0.3V 18) ISENSE programming the PWM frequency Some applications may want to remain in a fixed frequency mode of operation, even at light load, rather than going into PFM mode. This lowers efficiency at light load. One way to improve the efficiency while maintaining fixed frequency operation is to lower the PWM frequency under light load conditions. This can be easily done, as shown in Figure 14. By adding a second timing resistor and a small MOSFET switch, the host can switch between two discrete frequencies at any time. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 23               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION non-synchronous boost for higher output voltage applications The UCC39421 can also be used in non-synchronous applications to provide output voltages greater than 8 volts from low voltage inputs. An example of a 12-V boost application is shown in Figure 16. Since none of the IC pins are exposed to the boosted voltage, the output voltage is limited only by the ratings of the external MOSFET, rectifier, and filter capacitor. At these higher output voltages, good efficiency is maintained since the rectifier drop is small compared to the output voltage. Note that PFM mode can still be used to maintain high efficiency at light load. Typical efficiency causes are shown in Figure 15. Since all the power supply pins (VIN, VOUT, VPUMP) operate off the input voltage, it must be >2.5 V and high enough to assure proper gate drive to the charge FET. VOUT UCC39421 1 RSEN RSEL 16 2 VOUT COMP 15 3 VGRECT FB 14 4 PGND 5 CHRG 6 VPUMP 7 8 R1 R2 PFM 13 GND 12 RT 11 CP SYNC/SD 10 VIN ISENSE 9 RT2 RT1 2N7002 FREQUENCY CONTROL Figure 14. Changing the PWM Frequency 24 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 UDG−98216               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION non−synchronous boost for higher output voltage applications (continued) NON-SYNCHRONOUS BOOST EFFICIENCY 95% VIN = 5 V 90% Efficiency 85% VIN = 3.3 V 80% 75% 70% f = 550 kHz L = 6.8 mH DT3316P−682 (IRF7601) MBR0530 VPFM = 0.5 V 65% 60% 0.001 0.01 0.1 IOUT − Output Current − A 1 Figure 15 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 25               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION non−synchronous boost for higher output voltage applications (continued) 3.0 V TO 8.0V CIN 100 µF 16V + L1 6.8 µH R3 249 K 1% UCC39421 1 RSEL 16 RSEN CPOLE 12V COUT 100 µF 16V + 2 D1 MBR0530T 1.25 V COMP 15 VOUT R2 17.8 K 1% RCOMPC COMP N/C 3 FB 14 VGRECT 4 PGND PFM 13 5 GND 12 R1 11 K 1% RG1 4.7 Q1 (N) RSENSE 0.05 Ω 6 +VIN VGCHRG VPUMP 7 CP 8 VIN RT RT 100 K 11 SYNC/SD 10 ISENSE 9 0.1 µF RSLOPE 1.5 K UDG−98212 Figure 16. Non-Synchronous Boost Converter for Higher Output Voltages UCC39422 features The UCC39422 is a 20-pin device that adds a reset function and an uncommitted comparator to the UCC39421. A simplified diagram of the reset circuit is shown in Figure 17. g m=1/26 k FB 1 RESET 17 + + S Q R Q V IN 8 pF 1.175 V 1.175 V 1 µA RSADJ 20 C RESET + 1.175 V Figure 17. Reset Circuitry 26 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 UDG−98206               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION The reset circuit monitors the voltage at the feedback (FB) pin and issues a reset if the feedback voltage drops below 1.175 V. This represents a 6% drop in output voltage. Monitoring the voltage internally at the FB pin eliminates the need for another external voltage divider. The RESET output is an open-drain output that is active low during reset. It stays low until the feedback voltage is above 1.175 V for a period of time called the reset pulse width, which is user programmable. An external capacitor on the RSADJ pin and an internal 1-µA current source determine the reset pulse width, according to the following equation: t RESET +C RESET (19) 1.18 where tRESET is the reset pulse width in seconds, and CRESET is the capacitor value in microFarads (µF). An adaptive glitch filter is included to prevent nuisance trips. This is implemented using a gm amplifier to charge an 8-pF capacitor to 1.175 V before declaring a reset. This provides a delay which is inversely proportional to the magnitude of the feedback voltage error. The delay time is approximated by the following equation: t DELAY ^ 0.25 1.175 * V (20) ms FB where tDELAY is the filter delay time in microseconds. Note that the maximum current from the gm amplifier is limited to 2 µA, limiting the minimum time delay to 4.8 µs. A typical application schematic using the UCC39422 is shown in Figure 18. In this example, R1 and R2 have been selected to trip the LOWBAT output when VIN drops below 2.0 V. Note that the RESET and LOWBAT outputs are open drain and require a pullup. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 27               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION UCC39422 features (continued) VIN RESET* (ACTIVE LOW) +CIN UCC39422 L1 1 RSETB 2 RSEN 3 VOUT CRESET RSADJ 20 RSEL 19 COMP 18 FB 17 PFM 16 GND 15 1k Q1 (P) +VOUT + C OUT RCOMP RG 4 5 PGND 6 CHRG RG RT 100 k RSENSE 0.1 µF 7 VPUMP 8 CP 9 VIN RT 12 R2 150 k VDET 0.1 µF 10 14 SYNC/SD 13 ISENSE +VIN CCOMP VGRECT 0.1 µF Q1 (N) CPOLE 11 +VIN R1 250 k LOWBAT 47 pF LOWBAT (ACTIVE HIGH) THRESHOLD = 2.0 V RSLOPE Figure 18. Typical UCC39422 Application 28 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 UDG−99034               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION selecting the inductor The inductor must be chosen based on the desired operating frequency and the maximum load current. Higher frequencies allow the use of lower inductor values, reducing component size. Higher load currents require larger inductors with higher current ratings and less winding resistance to minimize losses. The inductor must be rated for operation at the highest anticipated peak current. Refer to equation (8) and equation (12) to calculate the peak inductor current for a boost or flyback design, based on VIN, VOUT, maximum load, frequency, and inductor value. Some manufacturers rate their parts for maximum energy storage in microjoules (µJ). This is expressed by: E + 0.5 L I 2 (21) PEAK where E is the required energy rating in microjoules. L is the inductor value in microhenries (µH) (with current applied), and IPEAK is the peak current in amps that the inductor sees in the application. Another way in which inductor ratings are sometimes specified is the maximum volt-seconds applied. This is given simply by: E V T + IN D (22) f where ET is the required rating in V-µs, D is the duty cycle for a given VIN and VOUT, and f is the switching frequency in MHz. Refer to equations (7) and (11) to calculate the duty cycle for a CCM boost or flyback converter. In any case, the inductor must use a low loss core designed for high-frequency operation. High-frequency ferrite cores are recommended. Some manufacturers of off-the-shelf surface-mount designs are listed in Table 3. For flyback and SEPIC topologies, use a two-winding coupled inductor. SEPIC designs can also use two discrete inductors. Table 3. MT COMMERCIAL INDUCTOR MANUFACTURERS Coilcraft Inc. ⋅ (800) 322−2645.1102 Silver Lake RD, Cary, IL 60013 Coiltronics Inc. ⋅ (407) 241−7876 6000 Park of Commerce Blvd, Boca Raton, FL 33487 Dale Electronics, Inc. ⋅ (605) 665−9301East Highway 50, Yankton, SD 57078 Pulse Engineering Ltd. ⋅ (204) 633−4321300 Keewatin Street, Winnipeg, MB R2X 2R9 Sumida ⋅ Voice (65) 296−3388 ⋅ Fax (65) 293−3390 Block 996, Bendemeer Rd., #04−05/06 Singapore 33944 BH Electronics ⋅ (612) 894−9590 12219 Wood Lake Drive, Burnsville, MN 55337 Tokin America Inc. ⋅ (408) 432−8020155 Nicholson Lane, San Jose CA 95134 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 29               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION selecting the filter capacitor The input and output filter capacitors must have low ESR and low ESL. Surface-mount tantalum, OSCONs or multilayer ceramics (MLCs) are recommended. The capacitor selected must have the proper ripple current rating for the application. Some recommended capacitor types are listed in Table 4. Table 4. RECOMMENDED SMT FILTER CAPACITORS Manufacturer Part Number Features AVX TPS series Low ESR tantalum Kemet T410 series Low ESR tantalum Murata GRM series Low ESR ceramic Sanyo OSCON series Low ESR organic Sprague 591D series Low ESR, low profile tantalum 594D series Low ESR tantalum Tokin Y5U, Y5V Type Low ESR ceramic Taiyo Yuden X5R Type Low ESR ceramic circuit layout and grounding As with any high frequency switching power supply, circuit layout, hookup, and grounding are critical for proper operation. Although this may be a relatively low-power, low-voltage design, these issues are still very important. The MOSFET turn-on and turn-off times necessary to maintain high efficiency at high switching frequencies of 1 MHz or more result in high dv/dt and di/dts. This makes stray circuit inductance especially critical. In addition, the high impedances associated with low-power designs, such as in the feedback divider, make them especially susceptible to noise pickup. layout The component layout should be as tight as possible to minimize stray inductance. This is especially true of the high-current paths, such as in series with the MOSFETs and the input and output filter capacitors. The components associated with the feedback, compensation and timing should be kept away from the power components (MOSFETs, inductor). Keep all components as close to the IC pins as possible. Nodes that are especially noise sensitive are the FB and RT pins. Other sensitive pins are COMP and PFM. grounding A ground plane is highly recommended. The PGND pin of the UCC39421 should be close to the grounded end of the current-sense resistor, the input filter cap, and the output filter cap. The GND pin should be close to the grounded end of the RT resistor, the feedback divider resistor, the ISENSE capacitor (if used), and the compensation network. MOSFET gate resistors The UCC39421 includes low-impedance CMOS output drivers for the two external MOSFET switches. The CHRG output has a nominal resistance of 4 Ω, and the RECT has a nominal resistance of 2 Ω. For high-frequency operation using low gate charge MOSFETs, no gate resistors are required. To reduce high-frequency ringing at the MOSFET gates, low-value series gate resistors may be added. These should be non-inductive resistors, with a value of 2 Ω to 10 Ω, depending on the frequency of operation. Lower values results in better switching times, improving efficiency. 30 POST OFFICE BOX 655303 • DALLAS, TEXAS 75265               SLUS246C − OCTOBER 1999 − REVISED FEBRUARY 2005 APPLICATION INFORMATION minimizing output ripple and noise spikes The amount of output ripple is determined primarily by the type of output filter capacitor and how it is connected in the circuit. In most cases, the ripple is be dominated by the ESR (equivalent series resistance) and ESL (equivalent series inductance) of the capacitor, rather than the actual capacitance value. Low ESR and ESL capacitors are mandatory in achieving low output ripple. Surface-mount packages greatly reduce the ESL of the capacitor, minimizing noise spikes. To further minimize high frequency spikes, a surface mount ceramic capacitor should be placed in parallel with the main filter capacitor. For best results, a capacitor should be chosen whose self-resonant frequency is near the frequency of the noise spike. For high switching frequencies, ceramic capacitors alone may be used, reducing size and cost. For applications where the output ripple must be extremely low, a small LC filter may be added to the output. The resonant frequency should be below the selected switching frequency, but above that of any dynamic loads. The filter’s resonant frequency is given by: f RES + 1 Ǹ 2p L (23) C Where f is the frequency in Hz, L is the filter inductor value in Henries, and C is the filter capacitor value in Farads. It is important to select an inductor rated for the maximum load current and with minimal resistance to reduce losses. The capacitor should be a low-impedance type, such as a tantalum. If an LC ripple filter is used, the feedback point can be taken before or after the filter, as long as the filter’s resonant frequency is well above the loop crossover frequency. Otherwise, the additional phase lag makes the loop unstable. The only advantage to connecting the feedback after the filter is that any small voltage drop across the filter inductor is corrected for in the loop, providing the best possible voltage regulation. However, the resistance of the inductor is usually low enough that the voltage drop is negligible. POST OFFICE BOX 655303 • DALLAS, TEXAS 75265 31 PACKAGE OPTION ADDENDUM www.ti.com 30-Mar-2022 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan (2) Lead finish/ Ball material MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) (6) UCC29421PW ACTIVE TSSOP PW 16 90 RoHS & Green NIPDAU Level-2-260C-1 YEAR UCC39421PW ACTIVE TSSOP PW 16 90 RoHS & Green NIPDAU Level-2-260C-1 YEAR UCC39421PWTR ACTIVE TSSOP PW 16 2000 RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 29421 39421 0 to 70 39421 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of
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