Product Data Sheet
4.0 WATT UNREGULATED HIGH ISOLATION DC/DC CONVERTER
HB04U
DESCRIPTION
The HB04U Series is a low-cost, high-isolation voltage, unregulated, single and dual output DC/DC converter. The dielectric withstand characteristics of each converter is tested in production to ensure barrier integrity. The HB04U Series uses advanced circuit design and packaging technology to realize superior reliability and performance. A 100kHz driven push-pull oscillator is used to ensure stable frequency and non-saturating operation of the input stage. This means there are no high peak voltages or currents like other design topologies, which can reduce unit reliability. Reliability is further enhanced by the use of MOSPOWER transistors. These rugged devices permit higher frequency operation with less complicated drive circuitry than is possible with bipolar power transistors. Reduced parts count adds to the reliability of the HB04U Series. The high efficiency of the HB04U Series means less internal power dissipation. With less heat to dissipate, the HB04U Series can operate over a wider ambient temperature range with no degradation of reliable operation. The HB04U Series offers the user low cost without sacrificing reliability. The use of surface mounted devices and manufacturing technologies make it possible to offer premium performance at low cost.
FEATURES
G G G G G G G G G G G HIGH ISOLATION - 3000V RATING 8000V ISOLATION TEST VOLTAGE BARRIER 100% PRODUCTION TESTED LOW BARRIER CAPACITANCE - 10PF LOW LEAKAGE CURRENT - 2µA MAX INTERNAL FILTERING
APPLICATIONS
BIOMEDICAL DATA ACQUISITION INDUSTRIAL PROCESS CONTROL ANALYTICAL MEASUREMENTS GROUND LOOP ELIMINATION INTRINSIC SAFETY SYSTEMS
MECHANICAL
1.00±0.015" (25.40±0.38)
0.015±0.005" (0.38) 0.400±0.010" (10.16) 0.040±.003" (1.02±0.08)
HBO4U
0.170" MIN (4.32)
2.00±0.015" (50.80±0.38) +VIN +VOUT
Notes: All dimensions are in inches (millimeters). GRID: 0.100 inches (2.54 millimeters) PIN PLACEMENT TOLERANCE: ± 0.015" COMMON PIN: Not connected internally on single output models
COMM
MARKED WITH: date code, job code. MATERIAL: Units are encapsulated in a low thermal resistance molding compound which has excellent chemical resistance, wide operating temperature range, and good electrical properties under high humidity environments. The encapsulant and outer shell of the unit have UL94V-0 ratings. Lead material is brass with a solder plated surface to allow ease of solderability.
-VIN
-VOUT
More product information and application notes are available on our website at www.cdpowerelectronics.com
Power Electronics Division, United States
3400 E Britannia Drive, Tucson, Arizona 85706 Phone: 520.295.4100 Fax: 520.770.9369
HB04U REV C 11/99
Power Electronics Division, Europe
C&D Technologies (Power Electronics) Ltd. 132 Shannon Industrial Estate, Shannon, Co. Clare, Ireland Tel: +353.61.474.133 Fax:+353.61.474.141
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ELECTRICAL SPECIFICATIONS
Specifications typical at TA = +25°C, nominal input voltage, rated output current unless otherwise noted. NOMINAL INPUT VOLTAGE (VDC) 5 5 5 12 12 12 15 15 15 5 5 5 12 12 12 15 15 15 RATED OUTPUT VOLTAGE (VDC) 5 12 15 5 12 15 5 12 15 ±5 ±12 ±15 ±5 ±12 ±15 ±5 ±12 ±15 RATED OUTPUT CURRENT (mA) 800 333 267 800 333 267 800 333 267 ±400 ±167 ±134 ±400 ±167 ±134 ±400 ±167 ±134 INPUT CURRENT NO LOAD (mA) 60 60 60 25 25 25 20 20 20 60 60 60 25 25 25 20 20 20 RATED LOAD (mA) 1000 1000 1000 380 380 380 310 310 310 944 944 944 375 375 375 300 300 300 EFFICIENCY (%) 80 80 80 87 87 87 87 87 87 85 85 85 88 88 88 88 88 88
MODEL HB04U05S05 HB04U05S12 HB04U05S15 HB04U12S05 HB04U12S12 HB04U12S15 HB04U15S05 HB04U15S12 HB04U15S15 HB04U05D05 HB04U05D12 HB04U05D15 HB04U12D05 HB04U12D12 HB04U12D15 HB04U15D05 HB04U15D12 HB04U15D15
Note: Other input to output voltage options may be available. Please consult factory.
COMMON SPECIFICATIONS
Specifications typical at TA = +25°C, nominal input voltage, rated output current unless otherwise noted. PARAMETER INPUT Voltage Range CONDITIONS MIN 4.5 10.8 13.5 TYP 5 12 15 35 MAX 5.5 13.2 16.5 UNITS VDC
Reflected Ripple Current ISOLATION Rated Voltage Test Voltage Resistance Capacitance Leakage Current OUTPUT Rated Power Voltage Setpoint Accuracy Temperature Coefficient Ripple & Noise BW = 10Hz to 2MHz Line Regulation Load Regulation GENERAL Switching Frequency Package Weight MTTF per MIL-HDBK-217, Rev. E Ground Benign TEMPERATURE Specification Operation Storage 3000 8000
mAp-p VDC Vpk GΩ pF µArms W % %/°C mVp-p mVrms %/% Vin
60 Hz, 10 Seconds
VISO= 240VAC, 60Hz
10 10 1.2 4 ±3 ±0.02 100 20 ±1.5
2
±5
BW = DC to 10MHz High Line to Low Line See performance curves
100 22 Circuit Stress Method TA = +25°C 200,000
kHz g Hr
-25 -40 -40
+70 +85 +110
°C °C °C
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HB04U REV C 11/99
ABSOLUTE MAXIMUM RATINGS
Internal Power Dissipation.....................................................................1W Short Circuit Duration................................................................Momentary Lead Temperature (soldering, 10 seconds max)..............................+300°C
ORDERING INFORMATION
HB04U xxyzz Q Device Family HB04U Indicates DC/DC Converter Model Number Where: xx = Input Voltage y = Number or Outputs (Single "S", Dual "D") zz = Output Voltage Package Option
TYPICAL PERFORMANCE CURVES
VOUT VS LOAD (5Vout Models) 7.5 7.0 7.5 7.0 VOUT VS LOAD (±5Vout Models)
VOUT
6.0 5.5 5.0 0 25 50 IOUT (%) VOUT VS LOAD (12Vout Models) 16 15 75 100
VOUT
6.5
6.5 6.0 5.5 5.0 0 25 50 IOUT (%) VOUT VS LOAD (±12Vout Models) 16 15 75 100
VOUT
VOUT
0 25 50 IOUT (%) 75 100
14 13 12 11
14 13 12 11 0 25 50 IOUT (%) 75 100
VOUT VS LOAD (15Vout Models) 22.5 21.0 22.5 21.0
VOUT VS LOAD (±15Vout Models)
VOUT
VOUT
0 25 50 IOUT (%) 75 100
19.5 18.0 16.5 15.0
19.5 18.0 16.5 15.0 0 25 50 IOUT (%) 75 100
EFFICIENCY VS LOAD 100
Efficiency (%)
80 60 40 20 0 0 25 50 IOUT (%) 75 100
The information provided herein is believed to be reliable; however, C&D TECHNOLOGIES assumes no responsibility for inaccuracies or omissions. C&D TECHNOLOGIES assumes no responsibility for the use of this information, and all use of such information shall be entirely at the user’s own risk. Prices and specifications are subject to change without notice. No patent rights or licenses to any of the circuits described herein are implied or granted to any third party. C&D TECHNOLOGIES does not authorize or warrant any C&D TECHNOLOGIES product for use in life support devices/systems or in aircraft control applications. HB04U REV C 11/99 Page 3
ENGINEERING NOTES
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HB04U REV C 11/99
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