Corporate: www.cdtechno.com Product: www.cdpowerelectronics.com
VKA100xS
100 Watt Single Output Half Brick DC/DC Converter
18-36V and 33 - 75V Input Range High Efficiency: 87% Typical at 5V 100µS Transient Response 50100% Load Step 420 kHz Fixed-Frequency Operation Remote Sense Operation to +100°C Baseplate Temperature Primary Remote On/Off, Choice of Pos/Neg Logic Adjustable Output Voltage Continuout Short-Circuit Protection Thermal Shutdown Case Ground Pin
The VKA100xS Series DC/DC converters present an economical and practical solution for distributed power system architectures which require high power density and efficiency while maintaining system modularity and upgradeability. With the ability to operate over a wide input voltage range of 18 to 36 and 33 to 75
volts, these modules are ideal for use in battery backup applications common in todays' telecommunication and electronic data processing applications. The output is fully isolated from the input, allowing for a variety of polarity and grounding configurations. The VKA100xS's proprietary control circuitry responds to 50-
100% load steps in 100µ Seconds to within 1% nominal Vout. The patented fixed frequency architecture combined with surface mount technology results in a compact, efficient and reliable solution to DC/DC conversion requirements. Safety Per UL1950, EN 60950 and CSA 22.2 #234
PRODUCT SELECTION CHART
MODEL VKA100LS02 VKA100LS02F VKA100LS2V5F VKA100LS03 VKA100LS03F VKA100LS05 VKA100LS12 VKA100LS15 VKA100LS24 VKA100MS02 VKA100MS02F VKA100MS2V5F VKA100MS03 VKA100MS03F VKA100MS05 VKA100MS12 VKA100MS15 VKA100MS24 INPUT VOLTAGE VOUT (VDC) 2.0V 2.0V 2.5V 3.3V 3.3V 5.0V 12.0V 15.0V 24.0V 2.0V 2.0V 2.5V 3.3V 3.3V 5.0V 12.0V 15.0V 24.0V IOUT (A) 20.0 30.0 30.0 20.0 30.0 20.0 8.3 6.7 4.2 20.0 30.0 30.0 20.0 30.0 20.0 8.3 6.7 4.2 EFFICIENCY MIN 75 73 75 80 80 85 87 88 89 76 74 77 81 81 86 88 89 89 TYP 76 74 76 81 81 86 88 89 90 77 75 78 82 82 87 89 90 90
24VDC (18-36)
48VDC (33-75)
SPECIFICATIONS, ALL MODELS
Specifications are at TCASE = +40°C nominal input voltage unless otherwise specified.
PARAMETER
INPUT Voltage Range VKA100LS VKA100MS Maximum Input Current VKA100LS VKA100MS Reflected Ripple Current Input Ripple Rejection No Load Input Current LS/MS Power Dissipation LS/MS No Load Standby, Primary On/Off Disabled LS/MS Inrush Charge VKA100LS VKA100MS Quiescent Operating Current Primary On/Off Disabled
CONDITIONS
MIN
TYP
MAX
UNITS
18 33 VIN = 16VDC VIN = 27VDC Peak - Peak DC to 1KHz
24 48
36 75 7.4 4.4
VDC VDC A A mA dB mA W W
INPUT
50
20 60 50/100 3.6/4.8 0.18/0.4
VIN = VINmax. 0.520 0.360 8 12 mC mC mA
PARAMETER
Rated Power Set point Accuracy Line Regulation Load Regulation Output Temperature Drift Output Ripple, p-p Output Current Limit Inception Output Short-Circuit Current (2) Output Overvoltage Limit Transient Response Peak Deviation Settling Time
CONDITIONS
MIN
0
TYP
MAX
100 1 0.05 0.05
UNITS
W % % % %/°C VOUT, Nom lOUT, Nom lOUT, Nom V VOUT, Nom µSec
OUTPUT
High Line to Low Line No Load to Rated Load DC to 20MHz BW test
0.02 0.02 ±.02 1%
125% 50 to 100% Load Step di/dt = 0.1A/µSec VOUT, 1% of Nominal Output 2% 100
130% 110% 135%
PARAMETER
CONDITIONS
MIN
1500 1500 500 10
TYP
MAX
UNITS
VDC VDC VDC MΩ pF µA, rms
ISOLATION Input to Output Peak Test for 2 Seconds Input to Baseplate Output to Baseplate Resistance Capacitance Leakage Current VISO = 240VAC, 60Hz GENERAL Efficiency, Line, Load, Temp. (3) Switching Frequency Remote Sense Compensation Output Voltage Adjust Range 12 V & higher(4) Remote On/Off Control Inputs Primary Open Collector/Drain Sink Current-Logic Low Vlow Vhigh0 Turn-on Time Within 1% of Rated Output Weight TEMPERATURE Operation/Specification Case Temperature Storage Case Temperature Shutdown Temperature Case Temperature Thermal Impedance, case-ambient Lead Solder Temperature 10 Seconds max NOTES: (1) (2) (3) (4) (5) See Typical Performance Curves, page 3 Continuous Mode See graphs for Efficiency vs. Output Load, VIN, TCASE 3.3V Models Limited in Trim Down Range Consult Factory for Details
VKA100xs Rev C
2000 180
GENERAL
400
420 -50% / +25%
440 0.5
KHz V VOUT, Nom
10.0
1.0 0.4 Open Collector 12.5 85 (3.0) +100 +125 +115 +300
mA V mSec g (oz.) °C °C °C °C/W °C
-40 -55 +100
+25 +25 7.1
Product: www.cdpowerelectronics.com
3/2001
2
TCASE = +40°C nominal input voltage unless otherwise specified.
TYPICAL PERFORMANCE CURVES
VKA100 Device Family Indicates 100 Watt Regulated Unit Model Number Selected from Table of Electrical Characteristics Where: x = Input Voltage (L = 24VDC; M = 48VDC) zz = Output Voltage (03=3.3V, 05=5V, etc.) Lead Length 0.200" - No Number 0.145" - (6) 0.110" - (8) Remote On-Off Logic: Positive - No Number Negative - (1)
VKA100xs Rev C
xSzz -
ORDERING INFORMATION
Product: www.cdpowerelectronics.com
3/2001
3
MECHANICAL
NOTES: All dimensions are in inches (millimeters).
0.530 MAX [13.46] 0.20 [5.1]
PIN PLACEMENT TOLERANCE: ± 0.005" MECHANICAL TOLERANCE: ± 0.015" Marked with: specific modeL ordered, date code, job code.
.040 [1.02] DIA. 7 PLACES .081 [2.06] DIA. 2 PLACES
0.20 [5.1] 0.50 [12.7]
MATERIAL: Units are encapsulated in a low thermal resistance molding compound which has excellent chemical resistance and electrical properties in high humidity environments and over a wide operating temperature range. The encapsulant and outer shell of the unit have UL94V-0 ratings. Lead material is solder plated to allow ease of solderability.
0.40 [10.16]
.400 [10.16]
2.000 [50.80] 1.000 [25.40] 2.40 [61.0] MAX
0.700 [17.78]
1.000 [25.40] 1.400 [35.56]
1.400 [35.56]
0.19 [4.8]
1.900 [48.26]
MOUNTING INSERTS M3 X 0.5 THRU, 4 PLACES MAX. TORQUE, 8 IN/LBS
2.28 [57.91] MAX
OUTPUT ADJUST VOLTAGE
This feature allows the user to accurately adjust the module's output voltage set point to a specified level. This is achieved by connecting a resistor or potentiometer from the TRIM terminal to either the +Vout terminal (for increased Vout) or the -Vout terminal (for decreased Vout). The formulae below describe the trim resistor value to obtain a Vout change of ∆%. VO is output voltage prior to adjustment (3.3V, 5V, 12V, 15V, or 24V). Radj - up =
OVP NOTE
Special attention should be given to the peak voltage deviation during a dynamic load step when trimming the output above the original set point to avoid tripping the overvoltage protection circuit. Should an OVP condition occur, the converter will go into a latch condition and must be externally reset before it will return to normal operation.
(
Vo(100 + ∆%) 1.225∆%
_
(100 + 2∆%) ∆%
) kΩ
Radj - down =
(100 - 2) ∆%
kΩ
C&D Technologies (Power Electronics) Ltd. Shannon, Co. Clare, Ireland Tel: +353.61.474.133 Fax:+353.61.474.141
Power Electronics Division, United States 3400 E Britannia Drive, Tucson, Arizona 85706 Tel: 800.547.2537 Fax: 520.770.9369
C&D Technologies, (NCL) Milton Keynes MK14 5BU UK Tel: +44 (0)1908 615232 Fax: +44 (0)1908 617545
Any data, prices, descriptions or specifications presented herein are subject to revision by C&D Technologies, Inc. without notice. While such information is believed to be accurate as indicated herein, C&D Technologies, Inc. makes no warranty and hereby disclaims all warranties, express or implied, with regard to the accuracy or completeness of such information. Further, because the product(s) featured herein may be used under conditions beyond its control, C&D Technologies, Inc. hereby disclaims all warranties, either express or implied, concerning the fitness or suitability of such product(s) for any particular use or in any specific application or arising from any course of dealing or usage of trade. The user is solely responsible for determining the suitability of the product(s) featured herein for user’s intended purpose and in user’s specific application. C&D Technologies, Inc. does not warrant or recommend that any of its products be used in any life support or aviation or aerospace applications.
Product: www.cdpowerelectronics.com
VKA100xs
Rev C
3/2001
4