9000 Series
Power Toggle Switches
Features/Benefits
• Power ratings up to 10 AMPS
• Double pole models
• Locking lever options available
• Wide variety of actuator styles
• RoHS compliant and compatible
Typical Applications
• Shut-off switch
• Small equipment
UL 61058-1
Specifications
Materials
CONTACT RATING:
9201 Model
GP (general purpose)
6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3)
3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles
R (resistive)
6 AMPS 30 VDC T85 10,000 cycles
9221 Model:
GP (general purpose)
10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles
5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles
R (resistive)
10 AMPS 30 VDC T85 10,000 cycles
ELECTRICAL LIFE: 25,000 make-and-break cycles at full load.
CONTACT RESISTANCE: Below 10 m Ω typ. initial @
2-4 V DC, 100 mA.
INSULATION RESISTANCE: 109 Ω min.
DIELECTRIC STRENGTH: 2,500 Vrms min. @ sea level.
OPERATING TEMPERATURE: –30ºC to 85ºC.
SOLDERABILITY: Per MIL-STD-202F method 208D, or
EIA RS-186E method 9 (1 hour steam aging).
CASE: Diallyl phthalate (DAP) (UL 94V-0).
ACTUATOR: Brass, chrome plated.
BUSHING: Brass or zinc, nickel plated.
HOUSING: Stainless steel.
SWITCH SUPPORT: Brass or steel, matte-tin plated.
END CONTACTS: 9201 Model: Coin silver, silver plated.
9221 Model: Silver cadmium oxide.
CENTER CONTACTS: Copper alloy, silver plated
ALL TERMINALS: 9201 Model: Copper alloy, silver plated.
9221 Model: Copper alloy, matte-tin plated.
TERMINAL SEAL: Epoxy.
HARDWARE: Nut & Locking ring: Brass, nickel plated.
Lockwasher: Steel, nickel plated.
NOTE: Any models supplied with Q contact material are RoHS compliant and compatible.
NOTE: Specifications and materials listed above are for switches with standard options.
For information on specific and custom switches, consult Customer Service Center.
Build-A-Switch
To order, simply select desired option from each category and place in the appropriate box. Available options are shown and
described on pages F-49 thru F-52. For additional options not shown in catalog, consult Customer Service Center.
Switch Function
9201 DPDT, On-On, 6 Amps
9221 DPDT, On-On, 10 Amps
Actuator
S
Antirotation, .410” high
K Locking lever, .650” high
K1 Locking lever, .680” high
L43 Lever handle with cap
P3 Flatted, anti-rotation, .450” high
T .687” high, 15/32 bushing
T1 .460” high, 15/32 bushing
Bushing
H3 .296” high, keyway
CW Splashproof
H
.296” high, flat
Terminations
Z
Solder lug
Z4 Quick connect
(9221 only)
AV2 Vert. right angle, PC thru-hole
(9201 only)
C
PC Thru-hole
F
Contact Material
Q Silver
Seal
E Epoxy
D No epoxy
Toggle
Actuator Color/Finish
NONE Bright chrome
2 Black
KXX Actuator Color/Finish
NONE Natural aluminum
2 Black anodized aluminum
F–48
Bushing Finish
NONE Nickel
2 Black
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
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9000 Series
Power Toggle Switches
SWITCH FUNCTION
SWITCH FUNCTION
POS. 1
POS. 2
NO.
POLES
DP
MODEL NO.
RATING*
SCHEMATIC
9201
6 AMPS
ON
ON
9221
10 AMPS
ON
ON
DPDT
CONNECTED TERMINALS
POS. 1
POS. 2
2-3,5-6
2-1,5-4
DPDT
1/4 40 UNS-2A
Part number shown: 9201SH3ZQE
Terminal Nos.
Molded On Side Of Case
* See CONTACT MATERIAL, page F-52, for complete ratings.
All 9000 Series models meet international dimensional and electrical requirements.
9221 model must be ordered with Z4 terminations and D seal option.
ACTUATOR FINISH
ACTUATOR
S ANTIROTATION, .410” HIGH
ACTUATOR
P3 FLATTED, ANTIROTATION, .450” HIGH
OPTION
CODE
NONE
2
ACTUATOR FINISH
NATURAL ALUMINUM—With Nickel Plated Bushing
BLACK
NOTE: Black hardware is supplied when either black actuators or bushings
are specified. All hardware is available separately, see Section N.
Antirotation is standard on all actuators, provides ‘anti-push-in’ feature
on actuator.
Dress nut part number: 709901201 supplied standard with P3 actuator.
T .687” HIGH, 15/32 BUSHING
T1 .460” HIGH, 15/32 BUSHING
OPTION
CODE
15/32-32 UNS-2A
15/32-32 UNS-2A
NONE
2
ACTUATOR FINISH
BRIGHT CHROME—With Nickel Plated Bushing
BLACK
NOTE: Bushing option code not required for T & T1 actuators unless CW
splashproof bushing ordered.
Antirotation is standard on all actuators except T & T1, provides ‘anti-push-in’
feature on actuator.
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
F–49
www.ckswitches.com
F
Toggle
Black hardware is supplied when either black actuators or bushings are
specified. All hardware is available separately, see Section N.
9000 Series
Power Toggle Switches
ACTUATOR FINISH
ACTUATOR
K LOCKING LEVER, .650” HIGH, THREADED
ACTUATOR
K1 LOCKING LEVER, .680” HIGH, THREADED
Locking Positions
1/4-40 UNS-2A
2 Position Lock
1/4-40 UNS-2A
NOTE: To prevent accidental actuation, toggles must be lifted before being
actuated. When released, toggles again lock in place. Bushing option code
not required. Overtightening mounting nut may cause actuator to bind.
.
OPTION
CODE
NONE
NATURAL ALUMINUM–With Nickle Plated Bushing
L40 LEVER HANDLE
WITHOUT CAP
2
ACTUATOR CAP FINISH
BLACK ANODIZED ALUMINUM
L43 PLASTIC LEVER HANDLE WITH
ANTIROTATION AND CAP, P/N 4812
OPTION
CODE
2
NONE
ACTUATOR CAP COLOR
BLACK
No Actuator Color (L40 option)
Other colors available, consult Customer
Service Center.
Finish: Matte
No color choice required.
NOTE: Lever handle actuator L43 supplied, but not installed. For interchangeability, order L40 actuator option and order lever handles separately, see page F-52.
Antirotation is standard on all actuators, provides ‘anti-push-in’ feature.
BUSHING FINISH
BUSHING
H3 .296” HIGH, THREADED, KEYWAY
1/4-40 UNS-2A
BUSHING
H .296” HIGH, THREADED, FLAT
1/4-40 UNS-2A
CW SPLASHPROOF, 15/32 BUSHING
15/32-32 UNS-2A
OPTION
CODE
BUSHING
FINISH
NONE
NICKEL
2
BLACK
Toggle
F
Will withstand 12 in./lbs. of torque with no distortion.
For T & T1 actuators only.
NOTE: Two mounting nuts, locking ring and lockwasher supplied standard with threaded bushings.
Black hardware is supplied when either black bushings or actuators are specified. Optional mounting
nut and locking ring styles and finishes available, see Section N.
Internal actuator seal standard. External
bushing seal available separately from
APM Hexseal, part # MFS-60064.
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
F–50
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9000 Series
Power Toggle Switches
BUSHING FINISH
BUSHING
BUSHING
PANEL MOUNTING
1/4-40 UNS-2A
15/32-32 UNS-2A
.472 DIA.
(11,99)
Without locking ring.
With standard locking ring.
With small locking ring.
Without locking ring.
.472 DIA.
(11,99)
With standard locking ring.
TERMINATIONS
Z SOLDER LUG
PC MOUNTING
C PC THRU-HOLE
9201 Only
9201 Only
Z4 .187” QUICK CONNECT
9221 Only
NOTE: Only termination available with 9221 model. Must be ordered with D seal option.
Mates with standard .187 Nema female connector.
AV2 VERTICAL RIGHT ANGLE, PC THRU-HOLE
9201SH3AV2QE
SECTION A-A
Vertical Actuation
DPDT
Actuator Shown in Pos. 3
PC MOUNTING
Terminal Nos.
For Reference Only
F
Toggle
9201 Only
NOTE: Terminal bend radii and lead-in manufacturing option.
Terminal spacing greater than 3mm at all points.
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
F–51
www.ck-components.com
9000 Series
Power Toggle Switches
CONTACT MATERIAL
OPTION
CODE
MODEL
Q
TERMINAL
PLATING
CONTACT MATERIAL
RATINGS
9201
SILVER 1,2
SILVER OR TIN 2,5
9221
SILVER CADMIUM OXIDE 3,4,6
TIN 5
GP (general purpose) 6 AMPS 125 VAC 50/60 Hz T85 10,000 cycles (10E3)
3 AMPS 250 VAC 50/60 Hz T85 10,000 cycles
R (resistive) 6 AMPS 30 VDC T85 10,000 cycles
GP (general purpose) 10 AMPS 125 VAC 50/60 Hz T85 10,000 cycles
5 AMPS 250 VAC 50/60 Hz T85 10,000 cycles
R (resistive) 10 AMPS 30 VDC T85 10,000 cycles
* Note: See Technical Data section of this catalog for RoHS compliant and compatible definitions and specifications.
1 END CONTACTS: Coin silver, silver plated.
NOTE: Any models supplied with Q contact material are RoHS compliant.
2 CENTER CONTACTS & ALL TERMINALS: Copper alloy, silver plated.
All 9000 Series models meet international dimensional and electrical requirements.
3 END CONTACTS: Silver cadmium oxide.
9221 model must be ordered with Z4 terminations and D seal option.
4 CENTER CONTACTS: Copper alloy, silver plated.
5 Z4 TERMINALS ONLY: Copper alloy, matte-tin plated.
6 Cadmium in electrical switch contacts is exempt from RoHS.
SEAL
E EPOXY SEAL
D NO EPOXY SEAL
Not available with 9221 model or Z4 terminations.
Must be ordered with 9221 model and Z4 termination.
AVAILABLE HARDWARE
Cap
Compatible with S actuator
Cap
Compatible with S actuator
L43 Actuator
.843
(21,41)
.312
(7,92)
.383
(9,73)
PART NO.
PART NO.
PART NO.
896801000 WHITE
896802000 BLACK
896803000 RED
706201000 WHITE
706202000 BLACK
706203000 RED
481202000 BLACK
481203000 RED
Material: Polyethylene
Finish: Matte
Material: Vinyl
Finish: Matte
759D02000 Sealing Boot
703D02000 Sealing Boot
.524 (13,3)
1/4-40 uns-2A nut
NOTE: For use with S actuator style when combined
with H3 and H bushings
16 [0.630]
ø .331 (8,4)
ø 2 [0.079]
.464 (11,79)
.945 (24,0)
.658 (16,7)
Toggle
F
Other colors available, consult
Customer Service Center.
704D02000 Sealing Boot
.657 (16,7)
.204 (5,2)
Material: Nylon
Finish: Matte
NOTE: Additional nuts, locking rings
and lockwashers available
separately, see Section N.
15/32-32 NS-2A
15/32-32, NS-2A
NOTE: For use with T style actuator
NOTE: For use with T style actuator
Dimensions are shown: Inches (mm)
Specifications and dimensions subject to change
F–52
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