CCM01-2012LFTT30

Product change notification Product change notification PCN09-3-CCM C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone: +33 (0)3 84 72 94 37 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-3-CCM Rev.B – Feb 16, 2009 Page 1/9 Product change notification Document revision Revision A B Date February 16, 2009 February 16, 2009 Description Creation Modification in Annex 1 of CCM01-2270 description and equivalent in New version Author J. Smolinski J. Smolinski C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone: +33 (0)3 84 72 94 37 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-3-CCM Rev.B – Feb 16, 2009 Page 2/9 Product change notification Summary 1. 2. 3. Purpose........................................................................................................................................... 4 Change definition ............................................................................................................................ 4 Change impact................................................................................................................................ 4 3.1 Coplanarity .................................................................................................................................... 4 3.2 Insulator resistance ....................................................................................................................... 5 3.3 Card detect switch sealing to dust ................................................................................................ 6 3.4 Changes ........................................................................................................................................ 6 4. Application ...................................................................................................................................... 7 4.1 Overview ....................................................................................................................................... 7 4.2 Product range affected........................................................................................................... 7 4.3 Date of application & time frame............................................................................................ 7 4.4 Ordering, pricing and stock handling policy ........................................................................... 7 4.5 Customer qualification............................................................................................................ 8 5 Acknowledgement........................................................................................................................... 8 6 Support ........................................................................................................................................... 8 C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone: +33 (0)3 84 72 94 37 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-3-CCM Rev.B – Feb 16, 2009 Page 3/9 Product change notification 1. Purpose Following the development of new constraint and usage related to the smart card connector in its environment we’ve released a new generation of CCM01-MK2 (V2) to replace completely the existing products (V1) 2. Change definition The target of this new product is to improve the robustness of the product but also of its processing: o Coplanarity o Insulator resistance ƒ Card guide wall resistance to extreme insertion ƒ Card stop breakage o Card detection switch dust sealing 3. Change impact 3.1 Coplanarity V1 version Crimped PCF (inserted contacts into a plastic block being crimped on main insulator) V2 version Individual contact crimping C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone: +33 (0)3 84 72 94 37 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-3-CCM Rev.B – Feb 16, 2009 Page 4/9 Product change notification 3.2 Insulator resistance To limit insulator being cut at card entry We removed the lateral chamfer (card guiding weak point): Thickness increase of the card entry wall V2 version V1 version Wall resistance moved up to 75N for card wrongly inserted and to 40N for lateral insertion To limit card stop breakage Card stop section improvement • • plastic wall thickness from 0.70 to 0.75mm support surface increase V1 version V2 version Card stop resistance moved up 30% at 335N C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone: +33 (0)3 84 72 94 37 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-3-CCM Rev.B – Feb 16, 2009 Page 5/9 Product change notification 3.3 Card detect switch sealing to dust Replacement of the existing KSC switch in V1 by a new SLP switch in V2, specifically developed for the application SLP Housing and dome after 200K cycles No dust in the switch after 100K cycles 3.4 Changes No changes have been brought to this new generation of product in term of form factor, global volume, PCB layout, or available space below the connector for extra components. The only mechanical difference is the appearance of 6 little pegs below the insulator: C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone: +33 (0)3 84 72 94 37 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-3-CCM Rev.B – Feb 16, 2009 Page 6/9 Product change notification The pegs are necessary for the optional APS cover protection as shown on the figure below: 4. Application 4.1 Overview Since products are fully compatible and respect the same specifications, the change over from one version to the new product can be easily done, finishing existing stock in the supply chain and replace it by the new version. 4.2 Product range affected All CCM01 MK2 except version with 4 clips (see annex 1) 4.3 Date of application & time frame Samples availability: available Last time buy: June 15th 2009 with deliveries in the following two (2) month Discontinuation of old version and application date for new version: July 15th 2009 Note: C&K will apply the change on any P/N prior to the application date in the case of the entire necessary customer approval will be received. The corresponding information will be forwarded on time through our customer service network. 4.4 Ordering, pricing and stock handling policy Ordering: P/N codes as per table on annex 1. Pricing: any pricing and other sales conditions remain valid. Stock handling: no obsolescence and no specification modification is applied on any P/N. No return or scrap for obsolescence will be accepted. C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone: +33 (0)3 84 72 94 37 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-3-CCM Rev.B – Feb 16, 2009 Page 7/9 Product change notification 4.5 Customer qualification We recommend to our customers to carry on the necessary actions and qualifications they feel necessary to make sure that they will be ready at the date of application. We haven’t modified the product features to minimize the customer impact and make easier the modification acceptation. For any reason, if you evaluate that your acceptation will be released after the date of application, you have to notify C&K components at least 1 month before the application date, ie May 15th 2009. Without this notification, the change will be applied on any purchased products affected by the modification. As no material modification is done, the IMDS data remain unchanged. 5 Acknowledgement We recommend acknowledging this PCN with your requirements in terms of samples & qualification files no later than March 15th 2009 at the following email address: fabrice.valcher@coactive-tech.com. 6 Support For any question, please contact Fabrice Valcher at the above email address C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone: +33 (0)3 84 72 94 37 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-3-CCM Rev.B – Feb 16, 2009 Page 8/9 Product change notification ANNEX 1 OLD VERSION NEW VERSION CCM01-2251 LFT T30/ 8 contacts SMT with 2 locating pegs CCM01-2013AP LFT T30/ CCM01-2252 LFT T30/ 16 contacts SMT with 2 locating pegs No replacement CCM01-2253 LFT T30/ 8 contacts SMT with 2 locating pegs CCM01-2013AP LFT T30/ CCM01-2254 LFT T30/ 16 contacts SMT with 2 locating pegs No replacement CCM01-2255 LFT T30/ 8 contacts through hole with 2 locating pegs CCM01-2012AP LFT T30/ CCM01-2256 LFT T30/ 16 contacts through hole with 2 locating pegs No replacement CCM01-2270 LFT T30/ 8 contacts through hole no brake with 2 locating pegs CCM01-2112AP LFT T30/ (drawing under revision) Please note that CCM01-2065 and CCM01-2069 are not discontinued yet. 16 contacts version can be replaced by 8 contacts version. Drawings and specifications of new version can be found on the next pages. C&K components C&K components SAS - 1 rue Louis de la Verne B.P. 359 F-39105 Dole Cedex - FRANCE Telephone: +33 (0)3 84 72 94 37 - Facsimile: +33 (0)3 84 79 20 39 – www.ck-components.com Document subject to change without prior notice Diffusion: no restriction PCN09-3-CCM Rev.B – Feb 16, 2009 Page 9/9 PRODUCT SPECIFICATION CCM01-MKII V2 - LFT Ref. / PS-CCM01-MKII- 2 Page 1 / 8 ISSUE 1 – Rev. G: SEPTEMBER 2008 Approvals: ________________________________________________ Laurent Kubat Date Engineering Manager ________________________________________________ Guillaume Pinon Project Manager ________________________________________________ Daniel Pequegnot Laboratory Manager ________________________________________________ Jerome Smolinski Product Manager ________________________________________________ Jérome Brochot Quality Director ________________________________________________ Note This specification, attached documents and attached drawings cannot be communicated to anybody without written agreement of C&K. PRODUCT SPECIFICATION September 2008 CCM01-MKII V2-LFT Issue 1-rev.G Ref. / PS-CCM01-MKII-2 Page 2 / 8 Revision record: Revision Issue 1 Issue 1 – Rev. A Issue 1 – Rev. B Issue 1 – Rev. C Issue 1 – Rev. D Issue 1 – Rev. E Issue 1 – Rev. F Issue 1 – Rev. G Date April 25th , 2005 Sept. 29th , 2005 Comments Creation Update : • Card end travel switch : dust sealed • Soldering processes : recommendation for solder thickness • Marking resistance (According to DCR N°D2000398) March 28th , 2006 Update : • Tab page 4 : Versions covered by this spec. • Option : I/O Protect diagram added (page 4) • §10 “Additional data” added (According to ECR -327) th June 19 , 2006 Update : • Tab page 4 : Reinforced versions added • Static load test updated - § 7 • Metallic peg retention test added - § 7 • Operating Life test updated - § 8 (According to ECR -515) January 12th , 2007 Update : • Operating environment : Operating life – Recommendation updated • Additional data : Automatic assembly – Pick & Place note added. (According to ECR -742) August 8th , 2007 Update : • Solder heat resistance : 10s instead of 5s (LF version) • Resistance to fluids : comment added (according to ECR 1186) October 2nd , 2007 Update : • Recommendations of use added (§ 2). (according to ECR 1429) September 8th , 2008 Update : • UL data suppressed (according to ECR 2324) • Reference of test specifications updated (according to ECR 2446) PRODUCT SPECIFICATION CCM01-MKII V2-LFT Issue 1-rev.G Ref. / PS-CCM01-MKII-2 Page 3 / 8 SUMMARY Preliminary / versions covered by this specification 1. Description 2. Recommendation of use 3. Physical data 4. Using temperatures 5. Electrical data 6. Mechanical data 7. Storage and handling environment 8. Process environment 9. Operating environment 10. Applicable norms 11. Additional Data 12. Qualification Plan September 2008 PRODUCT SPECIFICATION September 2008 CCM01-MKII V2-LFT Issue 1-rev.G Ref. / PS-CCM01-MKII-2 Page 4 / 8 VERSIONS COVERED BY THIS SPECIFICATION Reference Drawing N° Version type CCM01-2012LFT CU 030288Y2012 Standard version Thru-hole 2 Pegs CCM01-2013LFT CU 030288Y2013 Standard version SMT 2 Pegs CCM01-2019LFT CU 030288Y2019 I/O Protect version (see below diagram 1) SMT 2 Pegs CCM01-2027LFT CU 030288Y2027 Reinforced version SMT CCM01-2031LFT CU 030288Y2031 Reinforced version SMT Note: Reference CCM01-XXXXLFT: Lead Free Tin Option: I/O Protect Diagram 1 Terminal Type Housing type 4 metallic Pegs 2 metallic Pegs in diagonal PRODUCT SPECIFICATION 1 - Description Product group : CCM01 Product Sub Family : Mk2 Card type : Full-sized card Contact type : Friction Contact plating : Precious metal inlay September 2008 CCM01-MKII V2-LFT Issue 1-rev.G Ref. / PS-CCM01-MKII-2 Page 5 / 8 2 – Recommendations of use According to C&K recommendations: RU-CCM-001 document 3 – Physical data Mass 5.0 g ± 1.0 Dimensions & lay out According to drawing : see table page 4 4 – Using temperatures Operating temperatures - 40 °C / + 85 °C Storage temperatures - 40 °C / + 85 °C Soldering temperature According to IEC 61760-1 :2006 5 - Electrical data Voltage / ct ≤ 5 Vdc Current / ct ≤ 10 Ma Contact resistance ≤ 100 mΩ Voltage proof ≥ 750 Vrms Initial measurement ≥ 1000 MΩ (100 VDC) Insulation resistance After damp heat ≥ 1 MΩ recovery time : 4 hours After damp heat ≥ 200 MΩ recovery time : 24 hours Card end travel switch characteristics : - Max power 0.2 VA - Max voltage 30 Vdc - Min/Max current 50 µA min / 10 mA max - Bounces ≤ 3 ms - Voltage proof ≥ 750Vrms between signal contact / switch contacts ≥ 250Vrms between open contacts of the switch - Insulation resistance Initial measurement ≥ 1000 MΩ (100 VDC) After damp heat ≥ 1 MΩ recovery time : 4 hours After damp heat ≥ 200 MΩ recovery time : 24 hours between signal contact / switch contacts & between open contacts of the switch - Contact resistance ≤ 100 mΩ Card end travel switch sequence According to drawing : see table page 4 Terminal type : SMT or thru-hole 6 – Mechanical data see table page 4 Card insertion force 10 N max Card end travel switch : Card withdrawal force 1 N min / 10 N max Switch NO: Normally Open Contact force (signal contact) According to drawing : see table page 4 Dust sealed switch 0.8 N max to activate the switch Contact force (end travel switch) 1.8 N max for complete actuator depression Housing type : see table page 4 Snap-in force (version with clips) 10 N min / 50 N max Snap-off force (version with clips) 10 N min Generic specification (C&K) : 7 - Storage and handling environment Proc. essai 20 Designation : 20xxT (for CCM01-20xxLFT) Marking & Traceability Date code : year / week / day Packaging conditions According to drawing : CU 030278Y0043 Sea-air-land / World wide / High ≤ 5 m Transport conditions 30°C / 85% HR According to H00-060 Contacts number : 8 PRODUCT SPECIFICATION September 2008 CCM01-MKII V2-LFT Issue 1-rev.G Ref. / PS-CCM01-MKII-2 Page 6 / 8 8 - Process environment Soldering processes : • Lead free reflow soldering process (SMT terminals) • Lead Free single or double wave soldering process (through Hole Terminals) Solder heat resistance Static load (transverse) (CCM / PCB) Terminal robustness Contact retention in insert • According to IEC 61760-1:2006 Recommendation for solder paste thickness : ≥ 0.20 mm • According to IEC 61760-1:2006 3 cycles at max profile according to IEC 61760-1:2006 According to IEC 60068-2-58 10 N / 1 mn / 4 directions (standard version) 40 N / 1 mn / 4 directions (reinforced version) According to IEC 512-5 test 8a/8b 1 bend / 45° / forward & back According to IEC 60068-2-21 test Ub method 1 2 N / 10sec./ displacement < 0.3 mm According to IEC 512-8 test 15a Metallic peg retention in housing ≥ 30 N (lateral & axial directions) Reinforced version 245°C Solderability (wetting balance) According to IEC 60068-2-69 Dust test / IP5x Dust sealed test (only for switch) According to IEC 60529:1989/A1:1999 The product is not compatible with washing Resistance to fluids process. 9 – Operating environment ≥ 100 000 cycles • at 10 N force for standard version • at 40 N force for reinforced version Operating life Recommendation: 4 metal pegs. Other configurations are possible, according to customer integration. 10-500 Hz / 50 m/s² / 3 axis / 2 hours per axis Vibration No discontinuity > 1 µs According to IEC 60068-2-6. 500 m/s² / ½ sinusoidal / 11 ms 3 shocks in the 2 directions of the 3 axis Mechanical shock No discontinuity > 1 µs According to IEC 60068-2-27. 100 cycles / - 40°C / + 85°C Rapid change of temperature According to IEC60068-2-14, test Nb Climatic sequence Dry heat storage Dry heat : 85°C / 16 hours Damp heat : 1 cycle 24 hours 55°C & 93% HR Cold : – 40°C / 2 hours Damp heat : 1 cycle 24 hours 55°C & 93% HR According to IEC 60068-2-61, test Z/ABDM 85°C / 250 hours According to IEC 60068-2-2 , test Bb. PRODUCT SPECIFICATION September 2008 CCM01-MKII V2-LFT Issue 1-rev.G Ref. / PS-CCM01-MKII-2 Page 7 / 8 Damp heat storage Corrosion 40°C / 93% HR / 10 days According to IEC 60068-2-78 test Cab 96 hours / salt spray According to IEC 60068-2-11, test Ka. The environmental tests can be cumulative according to the qualification file 10 - Applicable norms Legal norm (EHS) Warranty period 11- Additional data Free space under CCM Automatic assembly - Pick & Place 12- Qualification Plan According to Proc-20 C&K procedure 1 year According to appendix 1 Increase the diameter of holes on PCB to 3.4 mm ± 0.05 to use standard version (plastic pegs). However this assembly is not recommended. The best global life test performance will be achieved by using reinforced version (metal pegs), as mentioned above, see § 8,Operating life – recommendation (40 N insertion). PRODUCT SPECIFICATION September 2008 CCM01-MKII V2-LFT Issue 1-rev.G Ref. / PS-CCM01-MKII-2 Page 8 / 8 Appendix 1