CPC1788

CPC1788 ISOPLUS™-264 DC Power Relay Description Clare and IXYS have combined to bring OptoMOS® technology, reliability and compact size to a new family of High Power Solid State Relays. As part of this new family, the CPC1788 single-pole, normally open (1-Form-A) DC Solid State Relay employs optically coupled MOSFET technology to provide 2500Vrms of input to output isolation. The output is constructed with an efficient MOSFET switch and photovoltaic die that uses Clare’s patented OptoMOS architecture while the input GaAlAs infrared LED provides the optically coupled control. The combination of low on-resistance and high load current handling capability makes this relay suitable for a variety of high performance DC switching applications. The unique ISOPLUS-264 package pioneered by IXYS allows solid state relays to achieve the highest load current and power ratings. This package features an IXYS unique process where the silicon chips are soft soldered onto the Direct Copper Bond (DCB) substrate instead of the usual copper leadframe. The DCB ceramic, the same substrate used in high power modules, not only provides 2500Vrms isolation but also very low thermal resistance (0.3°C/W). Parameter Blocking Voltage Load Current With 5ºC/W Heat Sink No Heat Sink On-resistance (Max) RθJC Rating 1000 2.45 1.0 1.25 0.3 Units VP ADC Ω ºC/W Features • • • • • • • • • • 100% Solid State Compact ISOPLUS-264 Power Package Low Thermal Resistance (0.3°C/W) 2.45ADC Load Current with 5ºC/W Heat Sink Electrically Non-conductive Thermal Pad for Heat Sink Applications Low Drive Power Requirements Arc-Free With No Snubbing Circuits 2500Vrms Input/Output Isolation No EMI/RFI Generation Machine Insertable, Wave Solderable Applications • • • • • Industrial Controls Motor Control Robotics Medical Equipment—Patient/Equipment Isolation Instrumentation • Multiplexers • Data Acquisition • Electronic Switching • I/O Subsystems • Meters (Watt-Hour, Water, Gas) • Transportation Equipment • Aerospace/Defense Approvals • UL 508 Recognized Component: File # E69938 Ordering Information Part Number CPC1788J Description ISOPLUS-264 (25 per tube) Pin Configuration Switching Characteristics of Normally Open (Form A) Devices CONTROL 1 + 2 - 3 - 4 + ILOAD + 90% 10%+ TON TOFF RoHS 2002/95/EC e3 www.clare.com DS-CPC1788-R02 1 CPC1788 Absolute Maximum Ratings Parameter Blocking Voltage Reverse Input Voltage Input Control Current Peak (10ms) Input Power Dissipation Isolation voltage, Input to Output Operational Temperature Storage Temperature Ratings 1000 5 100 1 150 2500 -40 to +85 -40 to +125 Units VP V mA ADC mW Vrms °C °C Absolute Maximum Ratings are stress ratings. Stresses in excess of these ratings can cause permanent damage to the device. Functional operation of the device at conditions beyond those indicated in the operational sections of this data sheet is not implied. Electrical absolute maximum ratings are at 25°C Electrical Characteristics Parameter Output Characteristics Load Current 1 Peak Continuous Continuous Continuous On-Resistance 2 Off-State Leakage Current Switching Speeds Turn-On Turn-Off Output Capacitance Input Characteristics Input Control Current 3 Input Dropout Current Input Voltage Drop Reverse Input Current Common Characteristics Capacitance Input to Output 1 2 3 Conditions TA=25°C t ≤ 10ms No Heat Sink TC=25ºC TC=99ºC IF=10mA, IL=1A VL=1000VP IF=20mA, VL=10V V=25V, f=1MHz TA=25°C IL=1A IF=5mA VR=5V TA=25°C - Symbol Min Typ Max Units IL - - IL(99) RON ILEAK TON TOFF COUT IF IF VF IR CI/O 0.6 0.9 - 1.0 2.85 0.11 640 1.2 1 12 1 10.3 1.2 1.25 1 20 5 10 1.4 10 - AP ADC Ω µA ms pF mA mA V µA pF Higher load currents possible with proper heatsinking. Measurement taken within 1 second of on time. For applications requiring high temperature operation (greater than 60oC) an LED drive current of 20mA is recommended. 2 www.clare.com R02 CPC1788 Thermal Characteristics Parameter Thermal Resistance (junction to case) Thermal Resistance (junction to ambient) Junction Temperature (operation) Conditions Free air Symbol RθJC RθJA TJ Min -40 Typ 33 Max 0.3 100 Units °C/W °C/W °C Thermal Management Device high current characterization was performed using Kunze heat sink KU 1-159, phase change thermal interface material KU-ALC 5, and transistor clip KU 4-499/1. This combination provided an approximate junction-to-ambient thermal resistance of 12.5°C/W. Heat Sink Calculation Higher load currents are possible by using lower thermal resistance heat sink combinations. Heat Sink Rating RθCA = (TJ - TA) IL(99)2 IL2 • PD(99) - RθJC TJ = Junction Temperature (°C), TJ ≤ 100°C * TA = Ambient Temperature (°C) IL(99) = Load Current with Case Temperature @ 99°C (ADC) IL = Desired Operating Load Current (ADC), IL ≤ IL(MAX) RθJC = Thermal Resistance, Junction to Case (°C/W) = 0.3°C/W RθCA = Thermal Resistance of Heat Sink & Thermal Interface Material , Case to Ambient (°C/W) PD(99) = Maximum power dissipation with case temperature held at 99ºC = 3.33W * Elevated junction temperature reduces semiconductor lifetime. R02 www.clare.com 3 CPC1788 PERFORMANCE DATA* CPC1788 Typical LED Forward Voltage Drop (N=50, TA=25ºC, IF=10mA) CPC1788 Typical On-Resistance Distribution (N=50, TA=25ºC, IL=1ADC, IF=10mA) CPC1788 Typical Turn-On Time (N=50, TA=25ºC, IL=1ADC, IF=20mA) 35 30 Device Count (N) 25 20 15 10 5 0 35 30 Device Count (N) 25 20 15 10 5 0 35 30 Device Count (N) 25 20 15 10 5 0 1.30 1.31 1.32 1.33 LED Forward Voltage (V) 1.34 0.900 0.925 0.950 0.975 1.000 1.025 2.15 2.50 2.85 3.20 3.55 3.90 On-Resistance (Ω) Turn-On (ms) 25 20 15 10 5 0 CPC1788 Typical Turn-Off Time (N=50, TA=25ºC, IL=1ADC, IF=20mA) Load Current (ADC) CPC1788 Maximum Load Current vs. Temperature (With Heat Sink) 6 5 4 3 2 1 0 5ºC/W 10ºC/W Free Air 1ºC/W Leakage (μA) CPC1788 Typical Leakage vs. Temperature at Maximum Rated Voltage (Measured Across Pins 1 & 2) 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 Device Count (N) 0.065 0.080 0.095 0.110 0.125 0.140 0 20 Turn-Off (ms) 40 60 Temperature (ºC) 80 100 -40 -20 0 20 40 60 80 100 Temperature (ºC) CPC1788 Blocking Voltage vs. Temperature 1160 1140 Blocking Voltage (VP) Turn-On (ms) 1120 1100 1080 1060 1040 1020 1000 -40 -20 0 20 40 60 80 100 7 6 5 4 3 2 1 0 -40 CPC1788 Typical Turn-On vs. Temperature (IL=250mADC) IF=10mA Turn-Off (ms) 0.24 0.21 0.18 0.15 0.12 0.09 0.06 0.06 CPC1788 Typical Turn-Off vs. Temperature (IL=250mADC) IF=20mA IF=20mA IF=10mA -20 0 Temperature (ºC) 20 40 60 Temperature (ºC) 80 100 -40 -20 0 20 40 60 Temperature (ºC) 80 100 CPC1788 Typical LED Forward Voltage Drop vs. Temperature LED Forward Voltage Drop (V) 1.8 1.6 Turn-On (ms) 1.4 IF=50mA 1.2 1.0 0.8 -40 -20 0 20 40 60 80 Temperature (ºC) 100 120 IF=20mA IF=10mA 12 11 10 9 8 7 6 5 4 3 2 1 0 CPC1788 Typical Turn-On vs. LED Forward Current (IL=250mADC) 0.145 0.140 0.135 Turn-Off (ms) 0.130 0.125 0.120 0.115 0.110 0.105 0.100 CPC1788 Typical Turn-Off vs. LED Forward Current (IL=250mADC) 0 5 10 15 20 25 30 35 40 LED Forward Current (mA) 45 50 0 5 10 15 20 25 30 35 40 LED Forward Current (mA) 45 50 *The Performance data shown in the graphs above is typical of device performance. For guaranteed parameters not indicated in the written specifications, please contact our application department. 4 www.clare.com R02 CPC1788 PERFORMANCE DATA* CPC1788 Typical IF for Switch Operation vs. Temperature (IL=250mADC) CPC1788 Typical On-Resistance vs. Temperature (IL=250mADC) On-Resistance (Ω) 5.0 4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0 -40 1.8 1.6 On-Resistance (Ω) 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 IF=10mA -20 0 20 40 60 Temperature (ºC) 80 100 2.2 2.0 1.8 1.6 1.4 1.2 1.0 0.8 0.6 0.4 0.2 0 CPC1788 Typical On-Resistance vs. Temperature (IL=Max Rated) LED Current (mA) IF=10mA -40 -20 0 20 40 60 Temperature (ºC) 80 100 -40 -20 0 20 40 60 80 100 Temperature (ºC) 0.50 0.45 0.40 0.35 0.30 0.25 0.20 0.15 0.10 0.05 0 CPC1788 Typical Load Current vs. Load Voltage (TA=25ºC, IF=10mA) CPC1788 Energy Rating Curve (Free Air, No Heat Sink) 15.0 13.5 12.0 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 10μs 100μs 1ms 10ms 100ms Time Load Current (A) Load Current (A) 0 0.1 0.2 0.3 0.4 0.5 0.6 1s 10s 100s Load Voltage (V) *The Performance data shown in the graphs above is typical of device performance. For guaranteed parameters not indicated in the written specifications, please contact our application department. R02 www.clare.com 5 CPC1788 MANUFACTURING INFORMATION Soldering For proper assembly, the component must be processed in accordance with the current revision of IPC/JEDEC standard J-STD-020. Failure to follow the recommended guidelines may cause permanent damage to the device resulting in impaired performance and/or a reduced lifetime expectancy. Washing Clare does not recommend ultrasonic cleaning or the use of chlorinated solvents. RoHS 2002/95/EC e3 MECHANICAL DIMENSIONS: ISOPLUS-264 Package 19.56 - 20.29 (0.770 - 0.799) 4.83 - 5.21 (0.190 - 0.205) 5.33 - 5.97 (0.210 - 0.235) 2.54 - 4.57 (0.100 - 0.180) 25.91 - 26.42 (1.020-1.040) 1.17 - 1.40 (0.046 - 0.055) 1.65 - 2.03 (0.065 - 0.080) 16.97 - 17.53 (0.668 - 0.690) 12.54 - 13.03 (0.490 - 0.513) 20.34 - 20.85 (0.801 - 0.821) 1 2 3 4 2.54 - 3.03 (0.100 - 0.130) 19.81 - 20.83 (0.780 - 0.820) 2.03 - 2.59 (0.080 - 0.102) 7.62 BSC (0.300 BSC) 3.81 BSC (0.150 BSC) 0.51 - 0.74 (0.020 - 0.029) 2.59 - 3.00 (0.102 - 0.118) 1.47 - 1.73 (0.058 - 0.068) 1.14 - 1.40 (0.045 - 0.055) NOTE: Bottom heat sink meets 2500Vrms isolation to the pins. DIMENSIONS MIN - MAX mm (MIN - MAX inches) For additional information please visit our website at: www.clare.com Clare, Inc. makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication and reserves the right to make changes to specifications and product descriptions at any time without notice. Neither circuit patent licenses nor indemnity are expressed or implied. Except as set forth in Clare’s Standard Terms and Conditions of Sale, Clare, Inc. assumes no liability whatsoever, and disclaims any express or implied warranty, relating to its products including, but not limited to, the implied warranty of merchantability, fitness for a particular purpose, or infringement of any intellectual property right. The products described in this document are not designed, intended, authorized or warranted for use as components in systems intended for surgical implant into the body, or in other applications intended to support or sustain life, or where malfunction of Clare’s product may result in direct physical harm, injury, or death to a person or severe property or environmental damage. Clare, Inc. reserves the right to discontinue or make changes to its products at any time without notice. DS-CPC1788-R02 ©Copyright 2008, Clare, Inc. OptoMOS® is a registered trademark of Clare, Inc. ISOPLUS™ is a trademark of IXYS Corporation All rights reserved. Printed in USA. 7/18/08 6