SFCS28-461DKH

Crane Aerospace & Electronics Power Solutions sFcs28-461 eMi input Filters 28 Volt input – 5 aMp Features • • • • • • • • Fully qualified to Class H or K Passive components used for maximum tolerance in space environments -55°C to +125°C operation Nominal 28 V input, 0 V to 50 V operation Up to 5 A throughput current 70 dB attenuation typical at 500KHz Compliant to MIL-STD-461C CE-03 Compatible with MIL-STD-704 A-E 28 VDC power bus Input Voltage and Current Model SFCS28-461 Current (A) 5 description The SFCS-461TM Series EMI Filter modules are specifically designed to reduce the reflected input ripple current of high frequency DC/DC converters. SFCS28-461 filters minimize electromagnetic interference (EMI) for Interpoint’s space application converters. These filters are intended for use in 28 volt applications which must meet MIL-STD-461 levels of conducted emissions. One filter can be used with multiple converters up to the rated throughput current of the filter. Common mode noise occurs across stray capacitance between the converter’s power train components and the baseplate (bottom of the package) of the converter. Where low noise currents are required to meet CE03 of MILSTD-461C, a power line filter is needed. The SFCS28-461 Series of EMI power line filters reduces the common mode and differential noise generated by the converters. SFCS28-461 filters reduce input ripple current by at least 60 dB at 500 kHz, 1 MHz, and 5 MHz when used in conjunction with Interpoint’s DC/DC converters. The filter must be placed as close as possible to the converter for optimum performance. the baseplates of the filter and the converter should be connected with the shortest and widest possible conductors. For the best connection, mount the filter’s and converter’s baseplates on or above a small ground plane. Screening The SFCS28-461 filter offers three screening options - Space Prototype (O), Class H, or Class K. Radiation tolerant to Radiation Hardness Assurance (RHA) levels of “-” (O) or “H”, per MIL-STD-38534. Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash) Radiation Hardness Assurance level of MIL-PRF-38534, which is defined as “no RHA”. See “Class H and K, MIL-PRF-38534 Screening” tables for more information. OperatiOn and teMperature input ripple and eMi Switching DC/DC converters naturally generate two noise components on the power input line: differential noise and common mode noise. Input ripple current refers to both of these components. Differential noise occurs between the positive input and input common. Most Interpoint converters have an input filter that reduces differential noise which is sufficient for most applications. All SFCS28-461 Series filters are rated for full power operation from -55˚C to +125˚C case temperature. Current is derated linearly to zero at +135˚C case temperature. inSertiOn lOSS packaging The maximum DC insertion loss at full load and nominal input voltage represents a power loss of less than 4%. SFCS28-461 filters are sealed in metal hermetic side-leaded packages. For more information contact your Interpoint representative. Crane Aerospace & Electronics Electronics Group (Interpoint Brand) PO Box 97005 • Redmond WA 98073-9705 425.882.3100 • electronics@craneae.com www.craneae.com Page 1 of 9 Rev B - 20070404 Crane Aerospace & Electronics Power Solutions sFcs28-461 eMi input Filters 28 Volt input – 5 aMp input Voltage range • 0 to 50 VDC continuous for 28 V models lead soldering temperature (10 sec per pin) • 300°C storage temperature range (case) • -65°C to +150°C case operating temperature (tc) • -55˚C to +125˚C full power • -55˚C to +135˚C absolute derating output power/current • Derate linearly from 100% at 125˚C to 0% at 135˚C case isolation • 100 megohm minimum at 500 VDC • Any pin to case Operating COnditiOns and CharaCteristiCs meChaniCal and envirOnmental size (maximum) 3.005 x 1.505 x 0.400 inches (76.33 x 38.23 x 10.16 mm) See case U for dimensions. Weight (maximum) 110 grams maximum screening Space Prototype (O), Class H, or Class K Radiation tolerant to Radiation Hardness Assurance (RHA) levels of “-” (O) or “H”, per MIL-STD-38534. Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash) Radiation Hardness Assurance level of MIL-PRF-38534, which is defined as “no RHA”. See “Class H and K, MIL-PRF-38534 Screening” tables for more information. Available configurations: OO, HH, KH Positive Input 100 �H 17 �H 100 �H 17 �H 17 �H Positive Output 6 �F 50 V 6 �F 50 V 6 �F 50 V 3.2 � Input Common .015 �F 500 V .015 �F 500 V .015 �F 500 V .015 �F 500 V Output Common SFCS28-461 FIgure 1: SChematIC www.craneae.com Page 2 of 9 Rev B - 20070404 Crane Aerospace & Electronics Power Solutions sFcs28-461 eMi input Filters 28 Volt input – 5 aMp pin OUt pin1 1, 2, 3 4, 5, 6 7, 8, 9 10, 11, 12 designation Positive Input Input Common Output Common Positive Output—Case Ground2 Notes 1. All pins must be connected. 2. The baseplate is the only case ground connection and should directly contact chassis ground. Angled corner indicates pin one. TOP VIEW (Pin side, marked side) 1 2 3 4 5 6 12 11 10 9 See case U for dimensions. 8 7 FIgure 2: pIn out SFCS28-461 www.craneae.com Page 3 of 9 Rev B - 20070404 Crane Aerospace & Electronics Power Solutions sFcs28-461 eMi input Filters 28 Volt input – 5 aMp mOdel nUmbering key Base Model SFCS 28 – 461 /KH Input Voltage MIL-STD-461 Compliant Case Option (Standard case has no designator in this position) Screening Radiation Level mOdel seleCtiOn SFCS28 Base model __461___ MIL-STD-461 compliant Case option / Screening Choose one from each of the following rows Case option Screening Standard case has no designator in this position OO* - Space prototype, HH, KH *Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash) Radiation Hardness Assurance level of MIL-PRF-38534, which is defined as “no RHA” www.craneae.com Page 4 of 9 Rev B - 20070404 Crane Aerospace & Electronics Power Solutions sFcs28-461 eMi input Filters 28 Volt input – 5 aMp Electrical Characteristics: 25˚C Tc, nominal Vin, unless otherwise specified. SFCS28-461 parameter Input Voltage noISe reJeCtIon poWer dISSIpatIon CondItIonS TRANSIENT 100 ms1, 2 500 khz 1 mhz maX Current tC = 25°C 5 mhz dC reSIStanCe (rdC) CapaCItanCe output Voltage tC = 25°C @ 1 a anY pIn to CaSe SteadY State SteadY State ContInuouS mIn 0 -100 60 60 — 60 — 50 tYp 28 — 70 70 — 70 — 60 maX 50 100 — — 5 — 0.2 70 unItS VDC V dB W dB V nF VDC A output Current1 VOUT = VIN - IIN(RDC) — — 5 Notes 1. Guaranteed by design, not tested. 2. 28 V = 0.5 Ω source impedance. www.craneae.com Page 5 of 9 Rev B - 20070404 Crane Aerospace & Electronics Power Solutions sFcs28-461 eMi input Filter cases 28 Volt input – 5 aMp TOP VIEW CASE U Flanged case, short-leaded *Case U does not require designator in Case Option position of model number. Angled corner indicates pin one. 1.505 (38.23) max. 1.380 (35.05) 1.250 (31.75) 1.050 (26.67) 0.850 (21.59) 0.650 (16.51) 0.450 (11.43) 0.250 (6.35) 0.120 (3.05) 0.000 0.000 1 2 3 4 5 6 12 11 10 9 8 7 0.23 (5.8) Lead Length 0.128 dia (3.25). 0.040 dia (1.02) Seam Seal 0.400 (10.16) max. Case dimensions in inches (mm) Tolerance ±0.005 (0.13) for three decimal places ±0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300°C for 10 seconds per pin Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Nickel/Gold; compression glass seal Case U, Rev C, 20060302 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright © 1999-2006 Interpoint Corp. All rights reserved. FIgure 32: CaSe u www.craneae.com Page 6 of 9 Rev B - 20070404 2.880 (73.15) 3.005 (76.33) max. 2.750 (69.85) 0.050 (1.27) 0.000 0.120 (3.05) 0.250 (6.35) 0.220 (5.59 Crane Aerospace & Electronics Power Solutions sFcs28-461 eMi input Filters 28 Volt input – 5 aMp claSS H and k, Mil-prF-38534 eleMent evaluatiOn teSt perFOrMed (cOMpOnent level) Element Electrical Element Visual Internal Visual Temperature Cycling Constant Acceleration Interim Electrical Burn-in Post Burn-in Electrical Steady State Life Voltage Conditioning Aging Visual Inspection Final Electrical Wire Bond Evaluation4 Space prOtOtype O nOn-QMl1 M/S2 p3 yes no no no no no no no no N/A no no no no no no no N/A no no N/A N/A N/A N/A no no no no N/A no claSS H QMl M/S2 p3 yes yes yes no no no no no no N/A N/A yes yes no no yes yes N/A no no N/A N/A N/A N/A no no yes yes N/A yes claSS k QMl M/S2 p3 yes yes yes yes yes yes yes yes yes N/A N/A yes yes yes no yes yes N/A yes yes N/A N/A N/A N/A yes yes yes yes N/A yes SEM SLAM™/C-SAM: Input capacitors only (Add’l test, not req. by H or K) Notes: 1. Non-QML products do not meet all of the requirements of MIL-PRF-38534. 2. M/S = Active components (Microcircuit and Semiconductor Die) 3. P = Passive components 4. Not applicable to EMI filters that have no wirebonds. Definitions: Element Evaluation: Component testing/screening per MIL-STD-883 as determined by MIL-PRF-38534 SEM: Scanning Electron Microscopy SLAM™: Scanning Laser Acoustic Microscopy C-SAM: C - Mode Scanning Acoustic Microscopy www.craneae.com Page 7 of 9 Rev B - 20070404 Crane Aerospace & Electronics Power Solutions sFcs28-461 eMi input Filters 28 Volt input – 5 aMp claSS H and k, Mil-prF-38534 envirOnMental Screening teSt perFOrMed (end iteM level) Non-destruct bond pull2 Method 2023 Pre-cap Inspection Method 2017, 2032 Temperature Cycle (10 times) Method 1010, Cond. C, -65°C to 150°C, ambient Constant Acceleration Method 2001, 3000 g PIND Test Method 2020, Cond. A Pre burn-in test Burn-in Method 1015, 125°C case, typical 96 hours 160 hours 2 x 160 hour (includes mid BI test) Final electrical test MIL-PRF-38534 Group A, Subgroups 1 through 6 -55°C, +25°C, +125°C case Radiography Method 2012 Post Radiography Electrical Test Room temperature Hermeticity test Fine Leak, Method 1014, Cond. A Gross Leak, Method 1014, Cond. C Final visual inspection Method 2009 Space prOtOtype O nOn-QMl1 no yes yes yes no yes yes no no yes N/A N/A yes yes yes claSS H, QMl yes3 yes yes yes yes3 yes no yes no yes N/A N/A yes yes yes claSS k, QMl yes yes yes yes yes yes no no yes yes yes yes3 yes yes yes Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534. Notes: 1. Space Prototype (O), non-QML products, do not meet all of the requirements of MIL-PRF-38534. 2. Not applicable to EMI filters that have no wirebonds. 3. Not required by DSCC but performed to assure product quality. www.craneae.com Page 8 of 9 Rev B - 20070404 Crane Aerospace & Electronics Power Solutions sFcs28-461 eMi input Filters 28 Volt input – 5 aMp claSS H and k, Mil-prF-38534 radiatiOn aSSurance product leVel aVailability radiation Hardness assurance leVels o2: Standard, no radiation guarantee enVironMental screeninG leVels space prototype o class H class K nOn-QMl3 QMl QMl OO H1, 5: Radiation tolerant – Tested lots Up to 1,000 K Rads (Si) total dose HO N/A N/A HH4 KH4 Notes: 1. Our EMI filters are designed exclusively with passive components providing maximum tolerance for space environment requirements. 2. Interpoint model numbers use an “O” in the RHA designator position to indicate the “-” (dash) Radiation Hardness Assurance level of MIL-PRF-38534, which is defined as “no RHA”. 3. Space Prototype (O), non-QML products, do not meet all of the requirements of MIL-PRF-38534. 4. Redmond site, Interpoint, has a Radiation Hardness assurance plan on file with DSCC. Our SMD products with RHA "H" code meet DSCC requirements. 5. Space filters are only available with Radiation Hardness Assurance (RHA) levels of “O” and “H”. SFCS EMI Input Filters, Rev B - 20070404. This revision supercedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. SFCS Series is a trademark of Interpoint. Copyright © 1999 - 2007 Interpoint Corporation. All rights reserved. www.craneae.com Page 9 of 9