Control Relays
DataSheet
DP Series
• DC Reversing Solid State Contactor
• Ratings of 20, 40 & 60 Amps
• Load voltage ratings of 1-48 VDC
• Optional Soft Start w/Brake, Soft Start/Soft Stop no Brake
• LED input status indicator. Green (Forward), Yellow (Reverse)
• DC control
• cULus Recognized, IEC Rated, CE & RoHS Compliant
PRODUCT SELECTION
Control Voltage
4-15 VDC
18-32 VDC
20 A
40 A
60 A
DP4R60D20
DP4R60E20
DP4R60D40
DP4R60E40
DP4R60D60
DP4R60E60
AVAILABLE OPTIONS
Start Mode
Blank: Start
SA: Soft Start/Ramp
Up, 0.2 sec
SB: Soft Start/Ramp
Up, 0.5 sec
SC: Soft Start/Ramp
Up, 1 sec
Series
DP
4R
SB
Function
4R: 4 Channel DC
Reversing
Control Voltage:
D: 4.5-15 VDC
E: 18-32 VDC
D
60
40
Stop Mode
Blank: Stop Mode matches Start Mode
B2: Dynamic Brake, 0.2 sec
B5: Dynamic Brake, 0.5 sec
B8: Dynamic Brake, 0.2 sec
B: Dynamic Brake, Continuous
B
Rated Operating Voltage Operating Current
60: 1-48 VDC
20: 20 Amps
40: 40 Amps
60: 60 Amps
H
Thermal Pad
Blank: Not Included
H: Included
Required for valid part number
For options only and not required for valid part number
OUTPUT SPECIFICATIONS (1)
Description
Operating Voltage [VDC]
UL 508 Resistive Load, IEC 60947-4-1 DC-1 [Adc]
UL 508 Motor Controller, IEC 60947-4-1 DC-3 [FLA]
Minimum Load Current [A]
Maximum Surge Current (10ms) [Adc]
Maximum Off-State Leakage Current @ Rated Voltage [µA]
Maximum On-State Voltage Drop @ Rated Current [Vdc]
Combined Thermal Resistance Junction to Case (Rjc) [°C/W]
Maximum On-State Resistance, per switch, (RDS-ON) [Ohms]
Total Power Dissipation per module, 2 switches conducting, Tj=100° C [Watts]
Internal PWM For Soft Start/Stop Ve rsions [Duty Cycle 10-100%] [Hz]
Output Terminal Screw size
Screw Torque Range [in lbs/Nm]
Maximum Wire Size
Weight (typical)
20 A
40 A
60 A
1-48
20
13
0.10
80
20
0.28
0.40
0.014
20
200
10-32 Combo Head
15-20 / 1.7-2.3
10 AWG
10.9 oz (310g)
1-48
40
14
0.10
140
20
0.28
0.20
0.007
40
200
1/4-20 Hex
20-25 / 2.3-2.8
8 AWG
12.2 oz (345g)
1-48
60
15
0.10
240
20
0.30
0.13
0.005
60
200
1/4-20 Hex
20-25 / 2.3-2.8
6 AWG
12.2 oz (345g)
FDE-07-01 REV. A
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
Control Relays
DataSheet
INPUT SPECIFICATIONS (1)
DR4R60Exx
DR4R60Dxx
Description
Logic Supply Voltage Range [VDC]
Minimum Logic Supply Current [mA] (2)
Maximum Logic Supply Current [mA] (2)
Control Voltage Range [VDC]
Minimum Control Input Current @ Min voltage [mA]
Maximum Control Input Current @ Max voltage [mA]
Typical Interlocking Time [msec]
Mating Connector (Not Supplied)
4.5-15
16
20
4.5-15
0.20
1.0
200
Molex 50579404 or Equivalent
18-32
20
25
18-32
1.0
2.0
200
Molex 50579404 or Equivalent
GENERAL SPECIFICATIONS
Description
Parameters
Dielectric Strength, Input/Output/Base (50/60Hz)
Minimum Insulation Resistance (@ 500 VDC)
Maximum Capacitance, Input to Output (pF)
Ambient Operating Temperature Range
Ambient Storage Temperature Range
Housing Material
Encapsulation
2500 Vrms
109 Ohm
10 pF
-30 to 80°C
-40 to 125 °C
Valox 420 SEO Black, UL 94 V-0
Thermally conductive Epoxy
GENERAL NOTES
(1) All parameters at 25°C unless otherwise specified.
(2) Input circuit incorporates active current limiter.
WIRING DIAGRAM
+ DC Load Voltage
2/+
5/+VCC
H-Bridge
2/+
6/GND
7/+FWD
S1R
Control
Circuit
Isolation
Circuit
1/-
S2F
4
- DC Load Voltage
3
3 / L1
S3F
S4R
8/+REV
4 / L2
Status Functions
Initial Logic Voltage On
Forward ON
Reverse ON
Dynamic Brake
Interlocking
Green LED (Forward)
Flash Twice
ON
OFF
Flash Once
Flash 3x Intermittently
DC
Load
Yellow LED (Reverse)
Flash Twice
OFF
ON
Flash Once
Flash 3x Intermittently
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
Control Relays
DataSheet
MECHANICAL SPECIFICATIONS
Tolerances: ±0.02 in / 0.5 mm
All dimensions are in: inches [millimeters]
THERMAL DERATE INFORMATION
DP Series Derating Curve
HS053
HS103 (DR)
HS103(DR)
60
Load Current (Amps)
50
40
30
20
10
0
20
30
40
50
60
70
80
Ambient Temperature (ºC)
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
Control Relays
DataSheet
AGENCY APPROVALS
Agency Approvals
IEC 60068-2-6 Vibration – Compliant [1.55mm/ 10-55Hz]
IEC 60068-2-27 Shock – Compliant [15G/11ms]
IEC 61000-4-2 : Electrostatic Discharge – Level 2
IEC 61000-4-4 : Electrically Fast Transients – Level 2 (Criteria A)
IEC 61000-4-5 : Electrical Surges - Level 2 (Criteria A)
Rev. 092217
ECN 20325
ACCESSORIES
TYPICAL PROPERTIES
Description
Screw Mount Size
Mounting screw torque [in lbs/nm]
Wire Size [AWG]
Wire clamp screw torque [in lbs/nm]
Wire clamp screw thread
Lug Material
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TRM6
TRM1
#8, #10, M4, M5 or 1/4-20
20/2.3
14-6
10-15/1.3-1.7
1/4-28
Cooper
#8, #10, M4, M5 or 1/4-20
20/2.3
6-0
10-15/1.3-1.7
1/4-28
Cooper
Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
Control Relays
DataSheet
OPERATING MODES
Operating Modes
is disconnected from Load using a 200 Hz pulse width modulation with a
duty cycle going from 100% to 0%. After Soft Stop/Ramp Down time is
elapsed, the Load will remain continuously de-energized waiting for a new
FWD or REV Control signal. Soft Stop/Ramp time is tied to Soft Start/Ramp
Up time selected by SA, SB and SC suffixes and can be combined with Soft
Start/Ramp Up only.
Start: When either FWD or REV Control signal is applied, and after
Control Signal Delay, DC power supply on terminals 1/- and 2/+ is directly
connected to Load at terminals 3/L1 amd 4/L2 with a polarity according
to the control signal. The start option can be combined with Stop and/or
Dynamic Brake options.
Stop: Load is disconnected from DC power supply. All FET switches
(S1, S2, S3 & S4) inside the DP Series SSC are turned off. This simple
Stop option is available only in combination with the simple Start
option (suffix Blank).
Dynamic Brake: It could be used as modified Stop where the FET switches
inside the DP Series SSC are arranged in such a way that they provide a path
for the Load Current to keep flowing after the DC power supply has been
disconected. This mode allows for enery stored in some type of loads to be
discharged. i.e. back EMF on DC motors. Timing for Dynamic Brake is selected
by suffixes B2, B5, B8 and B where the latest will keep the braking or
discharging path enabled for as long as FWD and REV Control signals are
removed.
Soft Start/Ramp Up: It is a modified Start where the DC power supply
is connected to the load using a 200 Hz pulse width modulation with a
duty cycle going from 10% to 100%. Soft Start/Ramp Up time is
defined to SA, SB and SC suffixes. After Soft Start/Ramp Up time is
elapsed, the Load will remain continuouslyenergized for ad long as FWD
or REV Control signal is applied. This option can be combined with
Soft Stop/Ramp Down, and Dynamic Braking modes, but not with
simple Stop.
Interlock: It will shut down all FET switches inside the DP Series within 0.2 sec
after both control signals FWD and REV are applied at the same time. An
Interlock condition will trigger a modified Stop such as Soft Stop/Ramp
Down or Dynamic Brake whenever an option has been selected.
Soft Start/Ramp Down: It is a modified Stop where the DC power supply
Control Signals
+VFWD
0
Forward Control
+VREV
Reverse Control
0
Load Voltage Signals (H)
Start
Stop
DP4R60xxx
Start
Dynamic Brake
DP4R60xxxBx
Soft/Ramp up
Soft/Ramp down
DP4RSx60xxx
Soft/Ramp up
Dynamic Brake
DP4RSx60xxxBx
S2, S3
3/L1=+
0
+VDCS
S1, S4
S1, S4
+VDCS
4/L2=+
t
t
S1, S4
+VDCS
Int
t1
S3, S4
Int
t
t
t1
0
+VDCS
t1 tB
t
Int
t
t 1 tB
S1, S4
S1, S4
+VDCS
t
S2, S3
t
Int
S3, S4
0
+VDCS
t
tST
S1, S4
tST
S3, S4
t
tST
t 1 tB
tSP
t
t
Int
t1
Int
Int: Interlock
t: Control Signal Validation Delay = 0.2 sec, except for Start / Stop (0.025 sec)
t1: 0.15 sec Break-before-make delay
tB: Dynamic Brake time
B2: 0.2 sec
B5: 0.5 sec
B8: 0.8 sec
B: Continuous
(H) Load voltage signals shown are typical of a DC motor, behavior may change for other load types.
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t tST
t1
+VDCS
+VDCS
Int
t
Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
t
tST
t1 tB
tSP: Soft Stop/Ramp Down time = tST
tST: Soft Start/Ramp Up time
SA: 0.2 sec
SB: 0.5 sec
SC: 1 sec
VDCS: VDC power supply
tFWD: Forward Control Signal
tREV: Reverse Control Signal
t
Int
Control Relays
DataSheet
DANGER / PELIGRO / DANGER /GEFAHR / PERICOLO / 危险
HAZARD OF
ELECTRIC
SHOCK,
EXPLOSION,
OR ARC FLASH.
• Disconnect all
power before
installing or
working with
this equipment.
• Verify all
connections
and replace all
covers before
turning on
power.
Failure to follow
these
instructions will
result in death
or serious injury.
RIESGO DE
DESCARGA
ELECTRICA O
EXPLOSION.
• Desconectar
todos los
suministros de
energia a este
equipo antes
de trabajar
con este equipo.
• Verificar todas
las conexiones
y colocar todas
las tapas antes
de energizer
el equipo.
El
incumplimiento
de estas
instrucciones
puede provocar
la muerte o
lesiones serias.
RISQUE DE
DESCHARGE
ELECTRIQUE
OU EXPLOSION
• Eteindre
toutes les
sources
d'énergie de
cet appareil
avant de
travailler
dessus de cet
appareil
• Vérifier tous
connections, et
remettre tous
couverts en
olace avant de
mettre sous
De non-suivi de
ces instructions
provoquera la
mort ou des
lésions sérieuses
sérieuses.
GEFAHR EINES
ELEKTRISCHE
N SCHLAGES
ODER EINER
EXPLOSION.
• Stellen Sie
jeglichen
Strom ab, der
dieses Gerät
versorgt, bevor
Sie an dem
Gerät Arbeiten
durchführen
• Vor dem
Drehen auf
Energie alle
Anschlüsse
überprüfen
und alle
Abdeckungen
ersetzen.
Unterlassung
dieser
Anweisungen
können zum
Tode oder zu
schweren
Verletzungen
führen.
RISCHIO DI
SCOSSA
ELETTRICA O
DELL’ESPLOSIONE.
• Spenga tutta
l'alimentazione
che fornisce
questa
apparecchiatura
prima di lavorare
a questa
apparecchiatura
存在电击、
爆炸或电弧
闪烁危险
•
在操作此设
备之前请先
关闭电源。
若不遵守这些说明,
可能会导致严重的
人身伤害甚至死亡。
• Verificare tutti
i collegamenti
e sostituire
tutte le coperture
prima
dell’accensione
L'omissione di
queste istruzioni
provocherà la
morte o
lesioni serie
WARNING / AVERTISSEMENT / WARNUNG /ADVERTENCIA / AVVERTENZA / 警告
RISK OF MATERIAL DAMAGE AND HOT
ENCLOSURE
RISQUE DE DOMMAGE MATERIEL ET DE
SURCHAUFFE DU BOITIER
GEFAHR VON MATERIALSCHÄDEN UND
GEHÄUSEERHITZUNG
• The product's side panels may be hot, allow
the product to cool before touching.
• Follow proper mounting instructions including
torque values.
• Do not allow liquids or foreign objects to enter
this product.
• Les panneaux latéraux du produit peuvent être
chauds. Laisser le produit refroidir avant de le
toucher.
• Respecter les consignes de montage, et
notamment les couples de serrage.
• Ne pas laisser pénétrer de liquide ni de corps
étrangers à l'intérieur du produit.
• Die Seitenwände können heiß sein. Lassen Sie
das Produkt abkühlen, bevor Sie es berühren.
• Beachten Sie die Montageanweisungen,
• Führen Sie keine Flüssigkeiten oder
Fremdkörper in das Produkt ein.
Le non-respect de cette directive peut entraîner,
Failure to follow these instructions can result in des lésions corporelles graves ou des
serious injury, or equipment damage.
dommages matériels.
Die Nichtbeachtung dieser Anweisung kann
Körperverletzung oder Materialschäden
zur Folge haben.
RIESGO DE DAÑOS MATERIALES Y DE
SOBRECALENTAMIENTO DE LA UNIDAD
RISCHIO DI DANNI MATERIALI E D'INVOLUCRO
CALDO
材料损坏和高温外壳的危险性
• Los paneles laterales del producto pueden
estar calientes. Esperar que el producto se
enfríe antes de tocarlo.
• Respetar las instrucciones de montaje, y en
particular los pares de apretado.
• No dejar que penetren líquidos o cuerpos
extraños en el producto.
• I pannelli laterali dell'apparecchio possono
scottare; lasciar quindi raffreddare il prodotto
prima di toccarlo.
• Seguire le istruzioni di montaggio corrette.
• Non far entrare liquidi o oggetti estranei in questo
apparecchio.
Si no se respetan estas precauciones pueden
producirse graves lesiones, daños materiales.
La mancata osservanza di questa precauzione può
causare gravi rischi per l'incolumità personale o
danni alle apparecchiature.
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
• 产品的一侧面板可能很热,在其冷却前请
不要触碰。
• 遵照正确的安装说明,包括扭矩值。
• 请勿让液体及其他异物进入本产品。
如不能正确执行这些操作说明,
极有可能造成严重人体伤害或者设备的损坏。
Control Relays
DataSheet
ANNEX - ENVIRONMENTAL INFORMATION
The environmental information disclosed in this annex including the EIP Pollution logo are in compliance with People’s Republic of China
Electronic Industry Standard SJ/T11364 – 2006, Marking for Control of Pollution Caused by Electronic Information Products.
Part
Name
Toxic or hazardous Substance and Elements
Lead
(Pb)
Mercury
(Hg)
Cadmium
(Cd)
Hexavalent
Chromium
(Cr (VI))
Polybrominated
biphenyls
(PBB)
Polybrominated
diphenyl ethers
(PBDE)
Semiconductor die
Solder
附件 - 环保信息
此附件所标示的包括电子信息产品污染图标的环保信息符合中华人民共和国电子行业标准 SJ/T11364 - 2006,
电子信息产品污染控制标识要求。
部件
名称
铅
汞
镉
有毒有害物质或元素
六价铬
多溴联苯
(Pb)
(Hg)
(Cd)
(Cr (VI))
半导体芯片
焊接点
50
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Copyright © 2017 Crydom Inc. Specifications subject to change without notice.
(PBB)
多溴二苯醚
(PBDE)
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Sensata:
DP4R60D20 DP4R60D20B DP4R60D20B2 DP4R60D20B5 DP4R60D20B8 DP4R60D40 DP4R60D40B
DP4R60D40B2 DP4R60D40B5 DP4R60D40B8 DP4R60D60 DP4R60D60B DP4R60D60B2 DP4R60D60B5
DP4R60D60B8 DP4R60E20 DP4R60E20B DP4R60E20B2 DP4R60E20B5 DP4R60E20B8 DP4R60E40
DP4R60E40B DP4R60E40B2 DP4R60E40B5 DP4R60E40B8 DP4R60E60 DP4R60E60B DP4R60E60B2
DP4R60E60B5 DP4R60E60B8 DP4RSA60D20 DP4RSA60D20B DP4RSA60D20B2 DP4RSA60D20B5
DP4RSA60D20B8 DP4RSA60D40 DP4RSA60D40B DP4RSA60D40B2 DP4RSA60D40B5 DP4RSA60D40B8
DP4RSA60D60 DP4RSA60D60B DP4RSA60D60B2 DP4RSA60D60B5 DP4RSA60D60B8 DP4RSA60E20
DP4RSA60E20B DP4RSA60E20B2 DP4RSA60E20B5 DP4RSA60E20B8 DP4RSA60E40 DP4RSA60E40B
DP4RSA60E40B2 DP4RSA60E40B5 DP4RSA60E40B8 DP4RSA60E60 DP4RSA60E60B DP4RSA60E60B2
DP4RSA60E60B5 DP4RSA60E60B8 DP4RSB60D20 DP4RSB60D20B DP4RSB60D20B2 DP4RSB60D20B5
DP4RSB60D20B8 DP4RSB60D40 DP4RSB60D40B DP4RSB60D40B2 DP4RSB60D40B5 DP4RSB60D40B8
DP4RSB60D60 DP4RSB60D60B DP4RSB60D60B2 DP4RSB60D60B5 DP4RSB60D60B8 DP4RSB60E20
DP4RSB60E20B DP4RSB60E20B2 DP4RSB60E20B5 DP4RSB60E20B8 DP4RSB60E40 DP4RSB60E40B
DP4RSB60E40B2 DP4RSB60E40B5 DP4RSB60E40B8 DP4RSB60E60 DP4RSB60E60B DP4RSB60E60B2
DP4RSB60E60B5 DP4RSB60E60B8 DP4RSC60D20 DP4RSC60D20B DP4RSC60D20B2 DP4RSC60D20B5
DP4RSC60D20B8 DP4RSC60D40 DP4RSC60D40B DP4RSC60D40B2 DP4RSC60D40B5 DP4RSC60D40B8