AE15B-EW-S15

Additional Resources: Product Page | 3D Model | PCB Footprint date 12/14/2022 page 1 of 7 SERIES: AE15B-EW │ DESCRIPTION: DC-DC CONVERTER FEATURES • • • • • • • • 15 W isolated output ultra-wide 10:1 input voltage range, 100~1,000 V 5,600 Vdc isolation input reverse polarity and under voltage protection output over voltage, over current, and short circuit protection reinforced insulation PCB, chassis and DIN-rail mounting styles available EN 62109 certified MODEL input voltage output voltage output current output power ripple & noise1 efficiency2 range (Vdc) nom (Vdc) max (A) max (W) max (mVp-p) typ (%) AE15B-EW-S12 100~1000 12 1.25 15 200 81 AE15B-EW-S15 100~1000 15 1.0 15 200 81 AE15B-EW-S24 100~1000 24 0.625 15 200 83 Notes: 1. Measured at nominal input, 20 MHz bandwidth oscilloscope, with 10 µF electrolytic and 1 µF ceramic capacitors on the output. 2. Measured at 200 Vdc input voltage, full load. 3. All specifications are measured at Ta=25°C, humidity < 75%, nominal input voltage, and rated output load unless otherwise specified. PART NUMBER KEY AE15B-EW - SXX - XXX Base Number Output Voltage cui.com Mounting Style: “blank” = board mount T = chassis mount DIN = DIN-rail mount Additional Resources: Product Page | 3D Model | PCB Footprint CUI Inc │ SERIES: AE15B-EW │ DESCRIPTION: DC-DC CONVERTER date 12/14/2022 │ page 2 of 7 INPUT parameter operating input voltage conditions/description min transient (60s) under voltage shutdown shut-down range turn-on range current at 200 Vdc at 600 Vdc at 1,000 Vdc inrush current at 200 Vdc at 600 Vdc at 1,000 Vdc input fuse 2 A / 1,000 Vdc (external), required max units 100 typ 1,000 1,200 Vdc Vdc 60 75 85 95 Vdc Vdc 120 40 22 mA mA mA 7 20 30 A A A OUTPUT parameter conditions/description maximum capacitive load 12 Vdc output model 15 Vdc output model 24 Vdc output model min voltage accuracy line regulation load regulation start-up time 100 ~ 1,000 Vdc hold-up time at full load, 25°C 600 Vdc input 1,000 Vdc input switching frequency temperature coefficient typ max units 2,000 1,200 470 μF μF μF ±1 ±2 % ±0.5 ±1 % ±0.5 ±1 % 1 s 10 30 ms ms 65 kHz ±0.02 ±0.15 %/°C typ max units 15 19 28 Vdc Vdc Vdc PROTECTIONS parameter conditions/description over voltage protection 12 Vdc output model, clamp 15 Vdc outuput model, clamp 24 Vdc ouput model, clamp over current protection auto recovery short circuit protection continuous, auto recovery min 110 % SAFETY AND COMPLIANCE parameter conditions/description isolation voltage input to output for 1 minute, 5 mA max min safety approvals certified to 62109-1: EN, BS EN conducted emissions CISPR32/EN55032 Class A (see Fig. 2 for recommended circuit) radiated emissions CISPR32/EN55032 Class A ESD IEC/EN61000-4-2 Contact +/-6KV/ Air +/-8KV, perf. Criteria B radiated immunity IEC/EN61000-4-3 10V/m, perf. Criteria A EFT/burst IEC/EN61000-4-4 +/-4KV, perf. Criteria B surge IEC/EN61000-4-5 line to line +/-1KV, IEC/EN61000-4-5 line to line +/-2KV (see Fig. 2 for recommended circuit), perf. Criteria B conducted immunity IEC/EN 61000-4-6 10 Vrms, perf. Criteria A MTBF as per MIL-HDBK-217F, 25°C RoHS yes 300,000 cui.com typ 5,600 max units Vdc hours Additional Resources: Product Page | 3D Model | PCB Footprint CUI Inc │ SERIES: AE15B-EW │ DESCRIPTION: DC-DC CONVERTER date 12/14/2022 │ page 3 of 7 ENVIRONMENTAL parameter conditions/description min max units operating temperature see derating curves -40 70 °C -40 105 °C 95 % storage temperature storage humidity typ non-condensing SOLDERABILITY parameter conditions/description min typ max units hand soldering for 3~5 seconds 350 360 370 °C wave soldering for 5~10 seconds 255 260 265 °C parameter conditions/description min typ max units dimensions board mount: 70.0 x 48.0 x 23.5 [2.756 x 1.890 x 0.925 inch] chassis mount: 96.1 x 54.0 x 32.0 [3.783 x 2.126 x 1.260 inch] DIN-rail mount: 96.1 x 54.0 x 36.6 [3.783 x 2.126 x 1.441 inch] case material black flame-retardant heat-resistant plastic (UL94V-0) weight board mount chassis mount DIN-rail mount cooling natural convection MECHANICAL 115 170 210 MECHANICAL DRAWING Board mount units: mm [inch] tolerance: ±0.50[±0.020] pin diameter tolerance: ±0.10[±0.004] PIN CONNECTIONS PIN Function 1 -Vin 2 +Vin 3 +Vout 4 -Vout mm mm mm cui.com g g g Additional Resources: Product Page | CUI Inc │ SERIES: AE15B-EW │ DESCRIPTION: DC-DC CONVERTER Chassis mount units: mm [inch] wire range: 24-12 AWG general tolerance: ±1.00[±0.039] tightening torque: Max 0.4 N∙m PIN CONNECTIONS Function 1 -Vin 2 NC 3 +Vin 4 +Vout 5 NC 6 NC 7 -Vout NC=no connection Din-rail mount units: mm [inch] wire range: 24-12 AWG tightening torque: Max 0.4 N∙m mounting rail: TS35, rail needs to connect safety ground tolerance: ±1.00[±0.039] PIN CONNECTIONS PIN Function 1 -Vin 2 NC 3 +Vin 4 +Vout 5 NC 6 NC 7 -Vout | PCB Footprint date 12/14/2022 │ page 4 of 7 MECHANICAL DRAWING (CONTINUED) PIN 3D Model NC=no connection cui.com Additional Resources: Product Page | 3D Model | PCB Footprint CUI Inc │ SERIES: AE15B-EW │ DESCRIPTION: DC-DC CONVERTER date 12/14/2022 │ page 5 of 7 DERATING CURVES Note: 5. With an input between 100 - 200VDC, the output power must be derated as per temperature derating curves. 6. This product is suitable for use in natural air cooling environments, if in a closed environment, please contact CUI. EFFICIENCY CURVES cui.com Additional Resources: Product Page | 3D Model | PCB Footprint CUI Inc │ SERIES: AE15B-EW │ DESCRIPTION: DC-DC CONVERTER date 12/14/2022 │ page 6 of 7 APPLICATION CIRCUIT Figure 1 Table 1 Vout (Vdc) 12 15 24 Fuse C1 (μF) C2 (μF) 2 A / 1000 Vdc, required 1 120 TVS SMBJ20A SMBJ20A SMBJ30A We recommend using an electrolytic capacitor with high frequency and low ESR rating for C2 (refer to manufacture’s datasheet). Choose a capacitor voltage rating with at least 20% margin, in other words not exceeding 80%. C1 is a ceramic capacitor, used to filter high-frequency noise. TVS is a recommended suppressor diode to protect the application in case of a converter failure. EMC RECOMMENDED CIRCUIT Figure 2 Table 2 Recommended External Circuit Components C3, C4, C5, C6 10 µF/400 Vdc C7, C8, C9, C10 224K/275 Vac R1, R2, R3, R4 1 MΩ/0.25 W LDM 1.2 mH/ 0.38 A LCM 10 mH FUSE 2 A/1000 Vdc, required Note: See also Table 1. cui.com Additional Resources: Product Page | 3D Model | PCB Footprint CUI Inc │ SERIES: AE15B-EW │ DESCRIPTION: DC-DC CONVERTER date 12/14/2022 │ page 7 of 7 REVISION HISTORY rev. description date 1.0 initial release 11/23/2022 1.01 features updated 12/14/2022 The revision history provided is for informational purposes only and is believed to be accurate. Headquarters 20050 SW 112th Ave. Tualatin, OR 97062 800.275.4899 Fax 503.612.2383 cui.com techsupport@cui.com CUI offers a two (2) year limited warranty. Complete warranty information is listed on our website. CUI reserves the right to make changes to the product at any time without notice. Information provided by CUI is believed to be accurate and reliable. However, no responsibility is assumed by CUI for its use, nor for any infringements of patents or other rights of third parties which may result from its use. CUI products are not authorized or warranted for use as critical components in equipment that requires an extremely high level of reliability. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.