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MAX16813BATP/V+T

MAX16813BATP/V+T

  • 厂商:

    AD(亚德诺)

  • 封装:

    WFQFN20

  • 描述:

    INTEGRATED, 4-CHANNEL, HIGH-BRIG

  • 数据手册
  • 价格&库存
MAX16813BATP/V+T 数据手册
EVALUATION KIT AVAILABLE MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect General Description The MAX16813B high-efficiency, high-brightness LED (HB LED) driver provides four integrated LED currentsink channels. An integrated current-mode switching controller drives a DC-DC converter that provides the necessary voltage to multiple strings of HB LEDs. The device accepts a wide 4.75V to 40V input voltage range and withstands direct automotive load-dump events. The wide input range allows powering HB LEDs for small- to medium-sized LCD displays in automotive and general lighting applications. An internal current-mode switching DC-DC controller supports boost or SEPIC topologies and operates in an adjustable frequency range between 200kHz and 2MHz. An integrated spread-spectrum mode helps reduce EMI. Current-mode control with programmable slope compensation provides fast response and simplifies loop compensation. An adaptive output-voltage control scheme minimizes power dissipation in the LED current-sink paths. The device has a separate p-channel drive (PGATE) pin that is used for output undervoltage protection. Whenever the output falls below the threshold, the external p-MOSFET is latched off, disconnecting the input source. Cycling the EN or the input supply is required to restart the converter. The external p-MOSFET is off when the EN pin is below 0.3V (typ). The shutdown current is 1µA (typ) at an input voltage of 12V. The device consists of four identical linear current-sink channels, adjustable from 20mA to 150mA with an accuracy of ±3% using a single external resistor. Multiple channels can be connected in parallel to achieve higher current per LED string. The device also features a unique pulsed dimming control through a logic input (DIM), with minimum pulse width as low as 500ns. Protection features include output overvoltage, open-LED detection and protection, programmable shorted-LED detection and protection, output undervoltage detection and protection, and overtemperature protection. The device operates over the -40°C to +125°C automotive temperature range. The MAX16813B is available in 20-pin (6.5mm x 4.4mm) TSSOP and 20-pin (4mm x 4mm) TQFN packages. 19-100144; Rev 1; 1/18 Benefits and Features ●● 4-Channel Linear LED Current Sinks with Internal MOSFETs Independently Drive Multiple LED Strings • Full-Scale LED Current, Adjustable from 20mA to 150mA • Drives 1 to 4 LED Strings • 10000:1 PWM Dimming at 200Hz ●● Flexible Current-Mode Architecture Supports a Wide Range of Applications While Minimizing Interference • Boost or SEPIC Current-Mode DC-DC Controller • 200kHz to 2MHz Programmable Switching Frequency • External Switching-Frequency Synchronization • Spread-Spectrum Mode ●● Protection Features Enhance Fault Detection and System Reliability • Output-to-Ground Undervoltage Protection • Open-Drain Fault-Indicator Output • Open-LED and LED-Short Detection and Protection • Overtemperature Protection ●● Adaptive Output-Voltage Optimization to Minimize Power Dissipation • Less than 2µA Shutdown Current Applications ●● ●● ●● ●● Automotive Displays LED Backlights Automotive RCL, DRL, Front Position, and Fog Lights LCD TV and Desktop Display LED Backlights Architectural, Industrial, and Ambient Lighting Ordering Information appears at end of data sheet. MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Absolute Maximum Ratings OUT_ Continuous Current..............................................±175mA VCC Short-Circuit Duration.........................................Continuous Continuous Power Dissipation (TA = +70°C) (Note 1) 20-Pin TQFN (derate 25.6mW/°C above +70°C).......2051mW 20-Pin TSSOP (derate 26.5mW/°C above +70°C).....2122mW Operating Temperature Range.......................... -40°C to +125°C Junction Temperature.......................................................+150°C Storage Temperature Range............................. -65°C to +150°C Lead Temperature (soldering, 10s).................................. +300°C Soldering Temperature (reflow)........................................+260°C IN to SGND............................................................-0.3V to +45V EN, PGATE to SGND....................................-0.3V to (IN + 0.3V) PGND to SGND.....................................................-0.3V to +0.3V LEDGND to SGND................................................-0.3V to +0.3V OUT_ to LEDGND..................................................-0.3V to +45V VCC to SGND............. -0.3V to the lower of (IN + 0.3V) and +6V FLT, DIM, RSDT, OVP to SGND..............................-0.3V to +6V CS, NDRV, RT, COMP, SETI to SGND..... -0.3V to (VCC + 0.3V) NDRV Peak Current (< 100ns)..............................................±3A NDRV Continuous Current..............................................±100mA Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Package Thermal Characteristics (Note 1) TQFN Junction-to-Ambient Thermal Resistance (θJA).........+39°C/W Junction-to-Case Thermal Resistance (θJC)................+6°C/W TSSOP Junction-to-Ambient Thermal Resistance (θJA)......+37.7°C/W Junction-to-Case Thermal Resistance (θJC).............+2.0°C/W Note 1: Package thermal resistances were obtained using the method described in JEDEC specification JESD51-7, using a four-layer board. For detailed information on package thermal considerations, refer to www.maximintegrated.com/thermal-tutorial. Package Information For the latest package outline information and land patterns (footprints), go to www.maximintegrated.com/packages. Note that a “+”, “#”, or “-” in the package code indicates RoHS status only. Package drawings may show a different suffix character, but the drawing pertains to the package regardless of RoHS status. PACKAGE TYPE PACKAGE CODE OUTLINE NO. LAND PATTERN NO. 20 TSSOP-EP U20E+6 21-0108 90-0114 20 TQFN-EP T2044+3 21-0139 90-0037 Electrical Characteristics (VIN = VEN = 12V, RRT = 12.25kΩ, RSETI = 15kΩ, CVCC = 1µF, NDRV = COMP = OUT_ = PGATE = unconnected, VRSDT = VDIM = VCC, VOVP = 0.7V, VCS = VLEDGND = VPGND = VSGND = 0V, TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C.) (Note 2) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS 40 V 3.4 5.7 mA 1 2 µA 4.3 4.625 SUPPLIES Operating Voltage Range VIN Supply Current IIN Standby Supply Current IN Undervoltage Lockout IN UVLO Hysteresis www.maximintegrated.com IIN_Shdn 4.75 VOVP = 1.266V, all channels on, VOUT_ = 0.5V VEN = 0V VIN rising 3.975 170 V mV Maxim Integrated │  2 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Electrical Characteristics (continued) (VIN = VEN = 12V, RRT = 12.25kΩ, RSETI = 15kΩ, CVCC = 1µF, NDRV = COMP = OUT_ = PGATE = unconnected, VRSDT = VDIM = VCC, VOVP = 0.7V, VCS = VLEDGND = VPGND = VSGND = 0V, TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C.) (Note 2) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS 4.75 5 5.25 4.75 5 5.25 VIN - VCC, VIN = 4.75V, ILOAD = 50mA 200 500 VCC shorted to SGND 100 mA 4 V 125 mV VCC REGULATOR Regulator Output Voltage VCC Dropout Voltage Short-Circuit Current Limit VCC_ILIM VCC Undervoltage-Lockout Threshold 6.5V < VIN < 10V, 1mA < ILOAD < 50mA 10V < VIN < 40V, 1mA < ILOAD < 10mA VCC rising VCC UVLO Hysteresis V mV RT OSCILLATOR Switching Frequency Range fSW Maximum Duty Cycle 200 fSW = 200kHz to 600kHz 90 94.5 98.5 fSW = 600kHz to 2000kHz 86 90.5 95 fSW = 200kHz to 2000kHz, frequency dither disabled Oscillator Frequency Accuracy Frequency Dither Frequency dithering disabled fDITH Dither enabled, fSW = from 200kHz to 2000kHz Sync Rising Threshold Minimum Sync Frequency 2000 -7.5 -5 -7 kHz % +7.5 % -9 % 4 V 1.1fSW kHz PWM COMPARATOR PWM Comparator Leading-Edge Blanking PWM-to-NDRV Propagation Delay Including leading-edge blanking time 60 ns 90 ns SLOPE COMPENSATION Peak Slope Compensation Current Ramp Magnitude Current ramp added to the CS input 45 50 55 µA Current-Limit Threshold (Note 3) 396 416 437 mV CS Limit Comparator to NDRV Propagation Delay 10mV overdrive, excluding leading edge blanking time CURRENT-SENSE COMPARATOR 10 ns 1 V ERROR AMPLIFIER OUT_ Regulation Voltage Transconductance gM VCOMP = 2V 340 600 880 No-Load Gain (Note 4) COMP Sink Current VOUT_ = 2.25V, VCOMP = 2V 160 375 800 µA COMP Source Current VOUT_ = 0V, VCOMP = 1.0V 160 375 800 µA www.maximintegrated.com 75 µS dB Maxim Integrated │  3 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Electrical Characteristics (continued) (VIN = VEN = 12V, RRT = 12.25kΩ, RSETI = 15kΩ, CVCC = 1µF, NDRV = COMP = OUT_ = PGATE = unconnected, VRSDT = VDIM = VCC, VOVP = 0.7V, VCS = VLEDGND = VPGND = VSGND = 0V, TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C.) (Note 2) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS MOSFET DRIVER NDRV On-Resistance ISINK = 100mA (nMOS) 0.9 Ω ISOURCE = 50mA (pMOS) 1.1 Ω Peak Sink Current VNDRV = 5V 2 A Peak Source Current VNDRV = 0V 2 A Rise Time CLOAD = 1nF 6 ns Fall Time CLOAD = 1nF 6 ns LED CURRENT SOURCE OUT_ Current Sink Range Channel-to-Channel Matching OUT_ Current IOUT_ = 100mA 150 mA -2 +2 % RSETI = 30kΩ, TA = +25°C RSETI = 30kΩ, TA = -40°C to +125°C 48.25 RSETI = 15kΩ, TA = +25°C RSETI = 15kΩ, TA = -40°C to +125°C RSETI = 10kΩ, TA = +25°C OUT_ Leakage Current 20 RSETI = 10kΩ, TA = -40°C to +125°C VDIM = 0V, VOUT_ = 40V 50 51.75 47.50 50 52.50 97 100 103 96 100 104 145.50 150 154.50 144 150 156 -2 +2 mA µA LOGIC INPUTS and OUTPUTS EN Input Logic-High 2.1 V EN Input Logic-Low 0.4 EN Hysteresis EN Input Current 260 V mV VEN = 12V 7.5 15 µA VEN = 0.3V 100 200 nA DIM Input Logic-High 2.1 V DIM Input Logic-Low 0.8 DIM Hysteresis 250 DIM Input Current VDIM = 5V DIM to LED Turn-On Delay DIM rising edge to 10% rise in IOUT_ DIM to LED Turn-Off Delay IOUT_ Rise Time -2 V mV +2 µA 150 ns DIM falling edge to 10% fall in IOUT_ 50 ns 10% to 90% IOUT_ 200 ns IOUT_ Fall Time 90% to 10% IOUT_ 50 ns FLT Output Low Voltage FLT Output Leakage Current VIN = 4.75V and ISINK = 5mA VFLT = 5.5V -1 LED Short-Detection Threshold VRSDT = 2V 6.1 Short-Detection Comparator Delay www.maximintegrated.com 7 6.5 0.4 V +1 µA 7.9 V µs Maxim Integrated │  4 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Electrical Characteristics (continued) (VIN = VEN = 12V, RRT = 12.25kΩ, RSETI = 15kΩ, CVCC = 1µF, NDRV = COMP = OUT_ = PGATE = unconnected, VRSDT = VDIM = VCC, VOVP = 0.7V, VCS = VLEDGND = VPGND = VSGND = 0V, TA = TJ = -40°C to +125°C, unless otherwise noted. Typical values are at TA = +25°C.) (Note 2) PARAMETER SYMBOL CONDITIONS MIN RSDT Leakage Current VRSDT = 2.5V -600 OVP Trip Threshold OVP rising 1.190 OVP Hysteresis TYP MAX UNITS +600 nA 1.228 1.266 V 70 OVP Leakage Current VOVP = 1.25V -200 OVP Undervoltage-Detection Threshold OVP falling, PGATE latched off 0.485 OVP Undervoltage-Detection Delay OVP falling 5 Thermal-Shutdown Threshold Temperature rising Thermal-Shutdown Hysteresis mV +200 nA 0.585 0.685 V 10 20 µs 165 °C 15 °C PGATE DRIVER PGATE On-Resistance PGATE Soft-Start Current RPGATE IPGATE = 10mA Active during PGATE soft-start time PGATE Soft-Start Time PGATE Leakage Current 210 6.35 VPGATE = 12V, VEN = 0V 100 250 Ω 350 490 µA 10 13.25 ms 0.01 1 µA Note 2: 100% tested at TA = +25°C. All limits over temperature are guaranteed by design, not production tested. Note 3: CS threshold includes slope compensation ramp magnitude. Note 4: Gain = dVCOMP/dVCS, 0.05V < VCS < 0.15V. www.maximintegrated.com Maxim Integrated │  5 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Typical Operating Characteristics (VIN = VEN = 12V, RRT = 21kΩ, RSETI = 15kΩ, CVCC = 1µF, NDRV = COMP = OUT_ = PGATE = unconnected, VOVP = 0.7V, VCS = VLEDGND = VDIM = VPGND = VSGND = 0V, load = 4 strings of 7 white LEDs, TA = +25°C, unless otherwise noted.) 4.0 TA = -40°C 20 25 VIN (V) 30 35 VCC LOAD REGULATION EN THRESHOLD VOLTAGE (V) TA = +125°C 5.00 4.98 TA = +25°C 4.96 4.94 TA = -40°C 40 60 80 1.4 1.3 1.2 1.1 VEN FALLING 1.0 -50 IOUT(AVG) vs. 1/RSETI 160 -25 100 IOUT(AVG) = (IOUT1 + IOUT2 + IOUT3 + IOUT4)/4 140 IOUT(AVG) (mA) 100 80 60 -0.4 40 -50 -25 0 25 50 75 TEMPERATURE (°C) www.maximintegrated.com 100 125 20 toc03 10.0 25 30 35 40 100 125 9.0 8.5 8.0 7.5 7.0 10 25 40 55 1/RSETI (mS) 6.0 125 120 -0.3 20 6.5 VSETI ERROR vs. TEMPERATURE -0.2 15 9.5 VEN RISING IVCC (mA) -0.1 10 EN INPUT CURRENT vs. TEMPERATURE 0 25 50 75 TEMPERATURE (°C) 0 5 EN THRESHOLD VOLTAGE vs. TEMPERATURE 1.5 0.8 100 TA = -40°C VIN (V) 0.9 toc07 0.1 20 TA = +25°C fSW (kHz) 70 85 100 -50 -25 0 25 50 75 TEMPERATURE (°C) OUT_ LEAKAGE CURRENT vs. TEMPERATURE 100 OUT_ LEAKAGE CURRENT (nA) 0 5.00 4.97 200 400 600 800 1000 1200 1400 1600 1800 2000 1.6 toc04 5.02 VCC (V) 3.6 40 EN INPUT CURRENT (µA) 15 toc05 10 TA = +125°C 4.98 toc08 5 5.01 4.99 3.8 3.6 VSETI ERROR (%) 4.2 4.0 3.8 -0.5 4.4 VCC (V) TA = +25°C 4.2 4.92 5.02 4.6 4.4 IIN (mA) IIN (mA) 4.6 3.4 CNDRV = 13pF 4.8 toc06 TA = +125°C VCC LINE REGULATION 5.03 toc09 CNDRV = 13pF 4.8 5.0 toc01 5.0 SUPPLY CURRENT vs. SWITCHING FREQUENCY toc02 SUPPLY CURRENT vs. SUPPLY VOLTAGE VDIM = 0V VOUT_ = 40V 10 1 0.1 0.01 -50 -25 0 25 50 75 100 125 TEMPERATURE (°C) Maxim Integrated │  6 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Typical Operating Characteristics (continued) (VIN = VEN = 12V, RRT = 21kΩ, RSETI = 15kΩ, CVCC = 1µF, NDRV = COMP = OUT_ = PGATE = unconnected, VOVP = 0.7V, VCS = VLEDGND = VDIM = VPGND = VSGND = 0V, load = 4 strings of 7 white LEDs, TA = +25°C, unless otherwise noted.) RSDT LEAKAGE CURRENT (nA) 1.8 toc12 1.6 1.4 1.2 1.0 0.8 0.6 0.4 toc11 VOVP = 0.7V SWITCHING WAVEFORM AT 5kHz (50% DUTY CYCLE) DIMMING 300 toc10 2.0 OVP LEAKAGE CURRENT (nA) RSDT LEAKAGE CURRENT vs. TEMPERATURE OVP LEAKAGE CURRENT vs. TEMPERATURE VLX 10V/div 250 200 0V VRSDT = 2.5V IOUT_ 100mA/div 150 0A VBOOST 10V/div 100 0.2 0 -50 -25 0 25 50 75 100 50 125 -50 -25 0 25 50 75 100 125 0V 40µs/div TEMPERATURE (°C) TEMPERATURE (°C) LED CURRENT WAVEFORM WITH DIM ON PULSE WIDTH OF 25µs LED CURRENT WAVEFORM WITH DIM ON PULSE WIDTH OF 1µs toc13 toc14 VDIM 5V/div 0V VDIM 5V/div 0V IOUT_ 50mA/div IOUT_ 50mA/div 0A 0A 4µs/div 200ns/div STARTUP WAVEFORM WITH DIM ON PULSE WIDTH < 24tSW STARTUP WAVEFORM WITH DIM ON PULSE WIDTH ≥ 24tSW toc15 toc16 0V VIN 20V/div 0V 0V VDIM 5V/div 0V VDIM 5V/div 0A IOUT_ 100mA/div IOUT_ 100mA/div 0A VIN 20V/div VBOOST 20V/div 0V www.maximintegrated.com 20ms/div VBOOST 10V/div 0V 20ms/div Maxim Integrated │  7 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Typical Operating Characteristics (continued) (VIN = VEN = 12V, RRT = 21kΩ, RSETI = 15kΩ, CVCC = 1µF, NDRV = COMP = OUT_ = PGATE = unconnected, VOVP = 0.7V, VCS = VLEDGND = VDIM = VPGND = VSGND = 0V, load = 4 strings of 7 white LEDs, TA = +25°C, unless otherwise noted.) STARTUP WAVEFORM WITH DIM CONTINUOUSLY ON STARTUP WAVEFORM OF PGATE AND INDUCTOR CURRENT WITH DIM CONTINUOUSLY ON toc17 toc18 VEN 2V/div VIN 20V/div 0V 0V 0A 0V VDIM 5V/div 0V IOUT_ 100mA/div 0V VBOOST 10V/div 0V 0A 20ms/div VBOOST 10V/div VPGATE 10V/div ILX 1A/div 20ms/div STARTUP WAVEFORMS WITH DELAYED DIM INPUT OUTPUT UNDERVOLTAGE FAULT toc19 0V VPGATE 10V/div 0V VFLT 5V/div 0V VBOOST 10V/div toc20 VIN 10V/div 0V VDIM 5V/div 0V VBOOST 20V/div 0V VOVP 200mV/div 0A 0V 1ms/div FUNCTIONALITY WITH DIM = 0 FOR DURATION > 38ms (TYP) IBOOST 500mA/div 1s/div DIM LOW DETECTION PERIOD toc21 VIN 10V/div 0V VDIM 5V/div VDIM 5V/div 0V VBOOST 10V/div 0V 38ms VBOOST 20V/div 0V 0V IBOOST 500mA/div 0A www.maximintegrated.com toc22 100ms/div IBOOST 500mA/div 0A 10ms/div Maxim Integrated │  8 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect OUT3 LEDGND OUT2 OUT1 TOP VIEW OUT4 Pin Configuration 15 14 13 12 11 NDRV 1 CS 16 10 DIM PGND 17 9 SGND MAX16813B NDRV 18 PGATE 19 EP* 3 4 5 RT FLT 2 COMP 1 EN + IN VCC 20 8 RSDT 7 SETI 6 OVP + 20 PGND 19 CS PGATE 2 VCC 3 IN 4 EN 5 18 OUT4 MAX16813B 17 OUT3 16 LEDGND COMP 6 15 OUT2 RT 7 14 OUT1 FLT 8 13 DIM OVP 9 12 SGND SETI 10 EP* 11 RSDT TSSOP TQFN *EXPOSED PAD. Pin Description PIN NAME FUNCTION TQFN TSSOP 1 4 IN Bias Supply Input. Connect a 4.75V to 40V supply to IN. Bypass IN to SGND with a ceramic capacitor. 2 5 EN Enable Input. Connect EN to logic-low to shut down the device. Connect EN to logic-high or IN for normal operation. The EN input should not be left open. 3 6 COMP Switching Converter Compensation Input. Connect the compensation network from COMP to SGND for current-mode control (see the Feedback Compensation section). 4 7 RT Oscillator Timing Resistor Connection. Connect a timing resistor (RT) from RT to SGND to program the switching frequency according to the formula RT = 7.72 x 109/fSW. Apply an AC-coupled external clock at RT to synchronize the switching frequency with an external clock. When the oscillator is synchronized with the external clock, the spread spectrum is disabled. 5 8 FLT Open-Drain Fault Output. FLT asserts low when an open LED, short LED, output undervoltage, or thermal shutdown is detected. Connect a pullup resistor from FLT to VCC. 6 9 OVP Overvoltage/Undervoltage-Threshold Adjust Input. Connect a resistor-divider from the switching converter output to OVP and SGND. The OVP comparator reference is internally set to 1.23V. 7 10 SETI LED Current-Adjust Input. Connect a resistor (RSETI) from SETI to SGND to set the current through each LED string (ILED), according to the formula ILED = 1500/RSETI. 8 11 RSDT LED Short Detection Threshold-Adjust Input. Connect a resistive divider from VCC to RSDT and SGND to program the LED short detection threshold. Connect RSDT directly to VCC to disable LED short detection. www.maximintegrated.com Maxim Integrated │  9 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Pin Description (continued) PIN NAME FUNCTION TQFN TSSOP 9 12 SGND 10 13 DIM Digital PWM Dimming Input. Apply a PWM signal to DIM for LED dimming control. Connect DIM to VCC if dimming control is not used. 11 14 OUT1 LED String Cathode Connection 1. OUT1 is the open-drain output of the linear current sink that controls the current through the LED string connected to OUT1. OUT1 sinks up to 150mA. If unused, connect OUT1 to LEDGND. 12 15 OUT2 LED String Cathode Connection 2. OUT2 is the open-drain output of the linear current sink that controls the current through the LED string connected to OUT2. OUT2 sinks up to 150mA. If unused, connect OUT2 to LEDGND. 13 16 LEDGND 14 17 OUT3 LED String Cathode Connection 3. OUT3 is the open-drain output of the linear current sink that controls the current through the LED string connected to OUT3. OUT3 sinks up to 150mA. If unused, connect OUT3 to LEDGND. 15 18 OUT4 LED String Cathode Connection 4. OUT4 is the open-drain output of the linear current sink that controls the current through the LED string connected to OUT4. OUT4 sinks up to 150mA. If unused, connect OUT4 to LEDGND. Current-Sense Input. CS is the current-sense input for the switching regulator. A sense resistor connected from the source of the external power MOSFET to PGND sets the switching current limit. A resistor connected between the source of the power MOSFET and CS sets the slope compensation ramp rate (see the Slope Compensation section). Signal Ground. SGND is the current return path connection for the low-noise analog signals. Connect SGND, LEDGND, and PGND at a single point. LED Ground. LEDGND is the return path connection for the linear current sinks. Connect SGND, LEDGND, and PGND at a single point. 16 19 CS 17 20 PGND Power Ground. PGND is the switching current return path connection. Connect SGND, LEDGND, and PGND at a single point. 18 1 NDRV Switching n-MOSFET Gate-Driver Output. Connect NDRV to the gate of the external switching power MOSFET. 19 2 PGATE External p-MOSFET Gate connection. Connect a resistor from this pin to the external p-MOSFET gate. Connect PGATE to PGND through a resistor (0 to 10kΩ) if not used. 20 3 VCC 5V Regulator Output. Bypass VCC to SGND with a minimum of 1µF ceramic capacitor as close as possible to the device. — — EP Exposed Pad. Connect EP to a large-area contiguous copper ground plane for effective power dissipation. Do not use EP as the main IC ground connection. EP must be connected to SGND. www.maximintegrated.com Maxim Integrated │  10 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect RSDT (SHORTED-LED THRESHOLD) FLT PWROND MAX16813B FAULT FLAG LOGIC VCC SHDN UNUSED– STRING DETECTOR PWM LOGIC PGND RT OPEN-LED DETECTOR TSHDN DRIVER NDRV SHORT-LED DETECTOR UV CLK OUT1– OUT4 MINIMUM STRING VOLTAGE PWM PWM COMP COMP RT OSCILLATOR /RAMP FOR SLOPE COMPENSATION COMP $ARRAY = 4 DRIVER PGATE PGATE SOFT–START POK gM PWRON ILIM IN 0 1 UVLO R LOGIC 0.425V SHDN VCC 5V LDO 0 1 BANDGAP CLK MINSTR MINSTR _REF THERMAL SHUTDOWN POK UVLO LODIMB MINIMUM CYCLES BLOCK OVP COMPARATOR TSHDN LEDGND 0 1 DIM IN EN INPUT BUFFER PWROND TSHDN CS RAMP FROM RT OSCILLATOR POK PWRON 0.95*VBG SHDN SSDONE CS BLANKING SLOPE COMPENSATION INTERNAL DPWM UV DETECTION BLOCK 0.585V 0.185V SS SHDN SS_REF SOFT-START 100ms VCC VBG SS PWROND SD_MIN TSHDN SGND OVP SETI Figure 1. Simplified Functional Diagram www.maximintegrated.com Maxim Integrated │  11 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Q2 L1 22µH VIN C1 1µF D3 R10 15kΩ C7 0.047µF D1 D2 R1 261kΩ Q1 C2 22µF 8 LEDs PER STRING RCS 0.15Ω R2 10kΩ RSCOMP 3.32kΩ R7 1.4kΩ NDRV CS OVP PGATE ENABLE INPUT OUT1 EN OUT2 OUT3 IN C3 1µF VCC MAX16813B OUT4 SETI RSETI 18.2kΩ R6 10kΩ DIM FLT COMP RCOMP 825Ω R3 30.1kΩ RSDT CCOMP 2.2µF VCC RT SGND PGND LEDGND RT 18.7Ω R4 20kΩ Figure 2. Typical Operating Circuit Detailed Description The MAX16813B high-efficiency HB LED driver integrates all the necessary features to implement a high-performance backlight driver to power LEDs in small- to medium-sized displays for automotive as well as general applications. The device provides load-dump voltage protection up to 40V in automotive applications. The device incorporates two major blocks: a DC-DC controller with peak-current-mode control to implement a boost or a SEPIC-type switched-mode power supply and a 4-channel LED driver with 20mA to 150mA constantcurrent sink capability per channel. Figure 1 is the simplified functional diagram and Figure 2 shows a typical operating circuit. www.maximintegrated.com The device features a constant-frequency peak currentmode control with programmable slope compensation to control the duty cycle of the PWM controller. The highcurrent FET driver can provide up to 2A of current to the external n-MOSFET. The DC-DC converter implemented using the controller generates the required supply voltage for the LED strings from a wide input supply range. Connect LED strings from the DC-DC converter output to the 4-channel constant-current sink drivers that control the current through the LED strings. A single resistor connected from the SETI input to ground adjusts the forward current through all 4 LED strings. The device features adaptive voltage control that adjusts the converter output voltage depending on the forward Maxim Integrated │  12 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect voltage of the LED strings. This feature minimizes the voltage drop across the constant-current sink drivers and reduces power dissipation in the device. The device includes an internal 5V LDO capable of powering additional external circuitry. A logic input (EN) shuts down the device when pulled low. When the EN pin is pulled below 0.3V (typ), the quiescent input current to the device is less than 1µA (typ). The device provides a very wide (10000:1) PWM dimming range where a dimming pulse as narrow as 500ns is possible at a 200Hz dimming frequency. This is made possible by a unique feature that detects short PWM dimming input pulses and adjusts the converter feedback accordingly. Advanced features include detection and string disconnect for open-LED strings, partial or fully shorted strings, and unused strings. Overvoltage protection clamps the converter output voltage to the programmed OVP threshold in the event of an open-LED condition. Shorted-LED string-detection and overvoltage-protection thresholds are programmable using the RSDT and OVP inputs, respectively. An open-drain FLT signal asserts to indicate open-LED, shorted-LED, output undervoltage and overtemperature conditions. Disable individual current sink channels by connecting the corresponding OUT_ to LEDGND. In this case, FLT does not assert indicating an open-LED condition for the disabled channel. The device also features an overtemperature protection that shuts down the controller if the die temperature exceeds +165°C. There are two levels of output undervoltage protection in the device. The first output undervoltage protection is set at 180mV and this is enabled 43ms after power-up. If the OVP pin is lower than 180mV after 43ms, it turns off the converter and disconnects the p-MOSFET from the input. The second undervoltage threshold is activated after the soft-start period of the DC-DC converter. This is set at 585mV. If the OVP pin is below 585mV after the soft-start period of the DC-DC converter, the converter is turned off and the p-MOSFET disconnects the input voltage from the LED driver. See the Startup Sequence section for more details. www.maximintegrated.com Current-Mode DC-DC Controller The peak current-mode controller allows boost or SEPICtype converters to generate the required bias voltage for the LED strings. The switching frequency can be programmed over the 200kHz to 2MHz range using a resistor connected from RT to SGND. Programmable slope compensation is available to compensate for subharmonic oscillations that occur at above 50% duty cycles in continuous-conduction mode. The external n-MOSFET is turned on at the beginning of every switching cycle. The inductor current ramps up linearly until turned off at the peak current level set by the feedback loop. The peak inductor current is sensed from the voltage across the current-sense resistor (RCS) connected from the source of the external n-MOSFET to PGND. The device features leading-edge blanking to suppress the external n-MOSFET switching noise. A PWM comparator compares the current-sense voltage plus the slope-compensation signal with the output of the transconductance error amplifier. The controller turns off the external n-MOSFET when the voltage at CS exceeds the error amplifier’s output voltage. This process repeats every switching cycle to achieve peakcurrent-mode control. Error Amplifier The internal error amplifier compares an internal feedback (FB) with an internal reference (REF) and regulates its output to adjust the inductor current. An internal minimum string detector measures the minimum-current sink voltage with respect to SGND out of the four constantcurrent sink channels. During normal operation, this minimum OUT_ voltage is regulated to 1V through feedback. The error amplifier takes 1V as the REF and the minimum OUT_ voltage as the FB input. The amplified error at the COMP output controls the inductor peak current to regulate the minimum OUT_ voltage at 1V. The resulting DC-DC converter output voltage is the highest LED string voltage plus 1V. The converter stops switching when the LED strings are turned off during PWM dimming. The error amplifier is disconnected from the COMP output to retain the compensation capacitor charge. This allows the converter to settle to a steady-state level almost immediately when the LED strings are turned on again. This unique feature provides fast dimming response without having to use large output capacitors. Maxim Integrated │  13 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect If the PWM dimming on-pulse is less than or equal to 24 switching cycles, the feedback controls the voltage on OVP so that the converter output voltage is regulated at 95% of the OVP threshold. This mode ensures that narrow PWM dimming pulses are not affected by the response time of the converter. During this mode, the error amplifier remains connected to the COMP output continuously and the DC-DC converter continues switching. Input and VCC Undervoltage Lockout (UVLO) recycled. If there is no undervoltage, soft-start terminates when the minimum current sink voltage reaches 1V (typ) or when an internal 100ms timeout expires. After soft-start, the device detects open LED and disconnects any strings with an open LED from the internal minimum OUT_ voltage detector. The converter output discharges to a level where the new minimum OUT_ voltage is 1V and then control is handed over to the internal minimum OUT_ voltage detector. The device features two undervoltage lockouts that monitor the input voltage at IN and the output of the internal LDO regulator at VCC. The device turns on after both IN and VCC exceed their respective UVLO thresholds. The UVLO threshold at IN is 4.3V when IN is rising and 4.13V when IN is falling. The UVLO threshold at VCC is 4V when VCC is rising and 3.875V when VCC is falling. A second output undervoltage protection is enabled 100ms after the converter is enabled. A fault is detected whenever the OVP pin falls below an internal threshold of 585mV (typ) and the power converter is latched off and PGATE goes high. Cycling the EN pin or the supply is required to start up again, once the fault condition has been removed. Enable Oscillator Frequency/External Synchronization The device is enabled using the EN logic input pin. The EN input can handle voltages up to IN, providing flexibility in terms of control signals/supplies. To shut down the device, drive the EN pin with a logic-low, which reduces current consumption to 1µA (typ). Connect the EN pin to IN if not used. EN should not be left open. The internal oscillator frequency is programmable between 200kHz and 2MHz using a timing resistor (RT) connected from the RT input to SGND. Use the equation below to calculate the value of RT for the desired switching frequency (fSW): Startup Sequence Once EN is driven high, the controller remains off until both IN and VCC trip their rising thresholds. Once UVLO conditions are satisfied, the driver of the external p-MOSFET is turned on. A constant current of 350µA (typ) flows into the PGATE pin of the device for approximately 10ms (typ). The current flowing into resistor R7 and capacitor C7 (see Figure 2) pulls down the gate of the external p-MOSFET. This capacitor controls the turn-on time of the external p-MOSFET. After the external p-MOSFET Q2 (Figure 2) is turned on and the 10ms timeout expires, the device detects and then disconnects any unused current sink channels before enabling the converter. Disable the unused current sink channels by connecting the corresponding OUT_ to LEDGND. This avoids asserting the FLT output for the unused chan­nels. The detection of unused channels takes approximately 0.7ms (typ). Once the above phase is completed, the DC-DC converter is enabled and the soft-start is initiated. During soft-start, the DC-DC converter output ramps up as the loop regulates the voltage at the OVP pin to follow an internal ramping voltage. 33ms (typ) after the converter is enabled, the OVP pin is monitored, and if the voltage at the OVP pin is less than 180mV (typ), FLT is asserted low, the power converter is turned off, the external p-MOSFET is turned off, and they all stay off until the EN pin or the supply is www.maximintegrated.com RT = 7.72 × 10 9 f SW where fSW is in Hz. Synchronize the oscillator with an external clock by AC-coupling the external clock to the RT input. The capacitor used for the AC-coupling should satisfy the following relation:  9.862  C SYNC ≤  − 0.144 × 10 -3 (µF)  RT  where RT is in ohms. The pulse width for the synchronization pulse should satisfy the following relations: t PW VS < 0.5 t CLK   t PW VS  + VS > 3.4  0.8 − t CLK   t CLK t PW < (t CI − 1.05 × t CLK ) t CI where tPW is the synchronization source pulse width, tCLK is the synchronization clock time period, tCI is the programmed clock period, and VS is the synchronization pulse voltage level. Maxim Integrated │  14 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Spread-Spectrum Mode The device includes a unique spread-spectrum mode (SSM) that reduces emission (EMI) at the switching frequency and its harmonics. The spread spectrum uses a pseudorandom dithering technique where the switching frequency is varied in the range of 93% of the programmed switching frequency, to 100% of the programmed switching frequency set through the external resistor from RT to SGND. Instead of a large amount of spectral energy present at multiples of the switching frequency, the total energy at the fundamental and each harmonic is spread over a wider bandwidth, reducing the energy peak. Spread spectrum is only disabled if external synchronization is used. 5V LDO Regulator (VCC) The internal LDO regulator converts the input voltage at IN to a 5V output voltage at VCC. The LDO regulator supplies up to 50mA current to provide power to internal control circuitry and the gate driver. Bypass VCC to SGND with a minimum of 1µF ceramic capacitor as close as possible to the device. PWM MOSFET Driver The NDRV output is a push-pull output with the on-resistance of the p-MOSFET (typically 1.1Ω) and the on-resistance of the n-MOSFET (typically 0.9Ω). NDRV swings from PGND to VCC to drive an external n-MOSFET. The driver typically sources 2.0A and sinks 2.0A allowing for fast turn-on and turn-off of high gatecharge MOSFETs. The power dissipation in the device is mainly a function of the average current sourced to drive the external MOSFET (IVCC) if there are no additional loads on VCC. IVCC depends on the total gate charge (QG) and operating frequency of the converter. LED string, use two or more of the current source outputs (OUT_) connected together to drive the string, as shown in Figure 3. LED Dimming Control The device features LED brightness control using an external PWM signal applied to DIM. A logic-high signal on the DIM input enables all four LED current sources and a logic-low signal disables them. The duty cycle of the PWM signal applied to DIM also controls the DC-DC converter’s output voltage. If the turn-on duration of the PWM signal is less than 24 oscillator clock cycles (DIM pulse width increasing), the boost converter regulates its output based on feedback from the OVP input. While in this mode, the converter output voltage is regulated to 95% of the overvoltage threshold at the OVP pin. If the turn-on duration of the PWM signal is greater than or equal to 24 oscillator clock cycles (DIM pulse width increasing), the converter regulates its output so that the minimum voltage at OUT_ is 1V. At power-up, if the converter has completed the soft-start period of 100ms (typ) and the PWM signal at the DIM pin is still low, the device regulates the output voltage based on the feedback signal coming from the OVP pin. Once a PWM pulse width greater than 24 oscillator clock cycles is applied, the converter regulates its output so that the minimum voltage at OUT_ is 1V. The converter output voltage is regulated to 95% of the overvoltage threshold at the OVP pin whenever the PWM signal at the DIM pin is forced low for a duration longer than 38ms (typ). BOOST CONVERTER OUTPUT 40mA TO 300mA PER STRING LED Current Control The device features four identical constant-current sources used to drive multiple HB LED strings. The current through each one of the four channels is adjustable between 20mA and 150mA using an external resistor (RSETI) connected between SETI and SGND. Select RSETI using the following formula: RSETI = 1500/IOUT_ where IOUT_ is the desired output current for each of the four channels. If more than 150mA is required in an www.maximintegrated.com OUT1 MAX16813B OUT2 OUT3 OUT4 Figure 3. Configuration for Higher LED String Current Maxim Integrated │  15 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Fault Protections Fault protections in the device include cycle-by-cycle current limiting using the PWM controller, DC-DC converter output overvoltage protection, open-LED detection, short-LED detection and protection, output undervoltage protection, and overtemperature shutdown. An open-drain fault flag output (FLT) goes low when an openLED string is detected, a shorted-LED string is detected, an output undervoltage, or during thermal shutdown. FLT is cleared when the fault condition is removed during thermal shutdown and shorted LEDs. FLT is latched low for an open-LED or output undervoltage condition, and can be reset by cycling power or toggling the EN pin. The thermal-shutdown threshold is +165°C and has +15°C hysteresis. Open-LED Management and Overvoltage Protection On power-up, the device detects and disconnects any unused current sink channels before entering the DC-DC converter soft-start. Disable the unused current sink channels by connecting the corresponding OUT_ to LEDGND. This avoids asserting the FLT output for the unused channels. After soft-start, the device detects open LED and disconnects any strings with an open LED from the internal minimum OUT_ voltage detector. This keeps the DC-DC converter output voltage within safe limits and maintains high efficiency. During normal operation, the DC-DC converter output regulation loop uses the minimum OUT_ voltage as the feedback input. If any LED string is open, the voltage at the opened OUT_ goes to VLEDGND. The DC-DC converter output voltage then increases to the overvoltage-protection threshold set by the voltage-divider network connected between the converter output, OVP input, and SGND. The overvoltage-protection threshold at the DC-DC converter output (VOVP) is determined using the following formula: R1   VOVP= 1.23 × 1 +  (see Figure 2) R2   where 1.23V (typ) is the OVP threshold. Select R1 and R2 such that the voltage at OUT_ does not exceed the absolute maximum rating. As soon as the DC-DC converter output reaches the overvoltage-protection threshold, the PWM controller is switched off setting NDRV low. Any current sink output with VOUT_ < 300mV (typ) is disconnected from the minimum voltage detector. www.maximintegrated.com Connect the OUT_ of all channels without LED connections to LEDGND before power-up to avoid OVP triggering at startup. When an open-LED overvoltage condition occurs, FLT is latched low. Open-LED detection is disabled when PWM dimming pulse width is less than 24 switching clock cycles. Short-LED Detection The device checks for shorted LEDs at each rising edge of DIM. An LED short is detected at OUT_ if the following condition is met: VOUT_ > VMINSTR + 3 x VRSDT where VOUT_ is the voltage at OUT_, VMINSTR is the minimum current sink voltage, and VRSDT is the programmable-LED short-detection threshold set at the RSDT input (with VRSDT less than or equal to 2.5V). Adjust VRSDT to a voltage less than or equal to 2.5V using a voltage-divider resistive network connected at the VCC output, RSDT input, and SGND. Once a short is detected on any of the strings, the LED strings with the short are disconnected and the FLT output flag asserts until the device detects that the shorts are removed on any of the following rising edges of DIM. Connect RSDT directly to VCC to always disable LED short detection. Short-LED detection is disabled when PWM dimming pulse width is less than 24 switching clock cycles. Applications Information DC-DC Converter Three different converter topologies are possible with the DC-DC controller in the device, which has the ground-referenced outputs necessary to use the constant-current sink drivers. If the LED string forward voltage is always more than the input supply voltage range, use the boost converter topology. If the LED string forward voltage falls within the supply voltage range, use the buck-boost converter topology. Buck-boost topology is implemented using either a conventional SEPIC configuration or a coupled-inductor buck-boost configuration. The latter is basically a flyback converter with 1:1 turns ratio. 1:1coupled inductors are available with tight coupling suitable for this application. Figure 4 shows the coupled-inductor buck-boost configuration. It is also possible to implement a single inductor converter using the MAX15054 high-side FET driver. Maxim Integrated │  16 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect The boost converter topology provides the highest efficiency among the above-mentioned topologies. The coupled-inductor topology has the advantage of not using a coupling capacitor over the SEPIC configuration. Also, the feedback loop compensation for SEPIC becomes complex if the coupling capacitor is not large enough. range, the maximum voltage needed to drive the LED strings including the minimum 1V across the constant LED current sink (VLED), and the total output current needed to drive the LED strings (ILED) as follows: ILED = ISRTING x NSRTING where ISRTING is the LED current per string in amperes and NSRTING is the number of strings used. Power-Circuit Design First select a converter topology based on the above factors. Determine the required input supply voltage VIN 4.75V TO 40V T1 (1:1) D1 C1 UP TO 40V R1 N RCS RSCOMP IN C3 NDRV CS C2 R2 OVP EN OUT1 VCC OUT2 MAX16813B PGATE OUT3 OUT4 RSETI SETI DIM FLT COMP R3 VCC RSDT RCOMP CCOMP RT SGND PGND LEDGND R4 RT Figure 4. Coupled-Inductor Buck-Boost Configuration www.maximintegrated.com Maxim Integrated │  17 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Calculate the maximum duty cycle (DMAX) using the following equations: For boost configuration: (VLED + VD1 − VIN_MIN ) D MAX = (VLED + VD1 − VDS − 0.3V) For SEPIC and coupled-inductor buck-boost configurations: (VLED + VD1) D MAX = (VIN_MIN − VDS − 0.3V + VLED + VD1) where VD1 is the forward drop of the rectifier diode in volts (approximately 0.6V), VIN_MIN is the minimum input supply voltage in volts, and VDS is the drain-to-source voltage of the external MOSFET in volts when it is on, and 0.3V is the peak current-sense voltage. Initially, use an approximate value of 0.2V for VDS to calculate DMAX. Calculate a more accurate value of DMAX after the power MOSFET is selected based on the maximum inductor current. Select the switching frequency (fSW) depending on the space, noise, and efficiency constraints. Boost and Coupled-Inductor Configurations In all three converter configurations, the average inductor current varies with the input line voltage and the maximum average current occurs at the lowest input line voltage. For the boost converter, the average inductor current is equal to the input current. Select the maximum peak-to-peak ripple on the inductor current (ΔIL). The recommended peak-to-peak ripple is 60% of the average inductor current. Use the following equations to calculate the maximum average inductor current (ILAVG) and peak inductor current (ILP) in amperes: IL AVG = ILED 1 − D MAX Allowing the peak-to-peak inductor ripple ∆IL to be ±30% of the average inductor current: and ∆IL = ILAVG x 0.3 x 2 ∆IL = IL P IL AVG + 2 Calculate the minimum inductance value (LMIN) in henries with the inductor current ripple set to the maximum value: (VIN_MIN − VDS − 0.3V) × D MAX L MIN = f SW × ∆IL where 0.3V is the peak current-sense voltage. Choose an inductor that has a minimum inductance greater than the calculated LMIN and current rating greater than www.maximintegrated.com ILP. The recommended saturation current limit of the selected inductor is 10% higher than the inductor peak current for boost configuration. For the coupled inductor, the saturation limit of the inductor with only one winding conducting should be 10% higher than ILP. SEPIC Configuration Power-circuit design for the SEPIC configuration is very similar to a conventional design with the output voltage referenced to the input supply voltage. For SEPIC, the output is referenced to ground and the inductor is split into two parts (see Figure 5 for the SEPIC configuration). One of the inductors (L2) takes LED current as the average current and the other (L1) takes input current as the average current. Use the following equations to calculate the average inductor currents (IL1AVG, IL2AVG) and peak inductor currents (IL1P, IL2P) in amperes: I × D MAX × 1.1 IL1AVG = LED 1 − D MAX The factor 1.1 provides a 10% margin to account for the converter losses: IL2AVG = ILED Assuming the peak-to-peak inductor ripple ∆IL is ±30% of the average inductor current: ∆IL1 = IL1AVG x 0.3 x 2 and: = IL1P IL1AVG + ∆IL1 2 ∆IL2 = IL2AVG x 0.3 x 2 and: IL2 P IL2 AVG + = ∆IL2 2 Calculate the minimum inductance values L1MIN and L2MIN in henries with the inductor current ripples set to the maximum value as follows: L1MIN = L2 MIN = (VIN_MIN − VDS − 0.3V) × D MAX f SW × ∆IL1 (VIN_MIN − VDS − 0.3V) × D MAX f SW × ∆IL2 where 0.3V is the peak current-sense voltage. Choose inductors that have a minimum inductance greater than the calculated L1MIN and L2MIN and current rating greater than IL1P and IL2P, respectively. The recommended saturation current limit of the selected inductor is 10% higher than the inductor peak current. Maxim Integrated │  18 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect For simplifying further calculations, consider L1 and L2 as a single inductor with L1 and L2 connected in parallel. The combined inductance value and current is calculated as follows: L MIN = and: Select coupling capacitor CS so that the peak-to-peak ripple on it is less than 2% of the minimum input supply voltage. This ensures that the second-order effects created by the series resonant circuit comprising L1, CS, and L2 do not affect the normal operation of the converter. Use the following equation to calculate the minimum value of CS: L1MIN × L2 MIN L1MIN + L2 MIN CS ≥ ILAVG = IL1AVG + IL2AVG where CS is the minimum value of the coupling capacitor in farads, ILED is the LED current in amperes, and the factor 0.02 accounts for 2% ripple. where ILAVG represents the total average current through both the inductors together for SEPIC configuration. Use these values in the calculations for SEPIC configuration in the following sections. C4 L1 VIN ILED × D MAX VIN_MIN × 0.02 × f SW D1 C1 C2 R1 L2 Q1 RCS R2 RSCOMP NDRV CS OVP PGATE ENABLE INPUT OUT1 OUT2 EN OUT3 IN MAX16813B OUT4 SETI VCC C3 RSETI VCC R6 FLT DIM R3 RSDT COMP RT RCOMP CCOMP SGND PGND LEDGND RT R4 Figure 5. SEPIC LED Driver www.maximintegrated.com Maxim Integrated │  19 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Slope Compensation The ESR, ESL, and the bulk capacitance of the output capacitor contribute to the output ripple. In most of the applications, using low-ESR ceramic capacitors can dramatically reduce the output ESR and ESL effects. To reduce the ESL and ESR effects, connect multiple ceramic capacitors in parallel to achieve the required bulk capacitance. To minimize audible noise during PWM dimming, the amount of ceramic capacitors on the output is usually minimized. In this case, an additional electrolytic or tantalum capacitor provides most of the bulk capacitance. Use the following equation to calculate the value of slope compensation resistance (RSCOMP): External Switching-MOSFET Selection The device generates a current ramp for slope compensation. This ramp current is in sync with the switching frequency and starts from zero at the beginning of every clock cycle and rises linearly to reach 50µA at the end of the clock cycle. The slope-compensating resistor, (RSCOMP), is connected between the CS input and the source of the external MOSFET. This adds a programmable ramp voltage to the CS input voltage to provide slope compensation. For boost configuration: R SCOMP = (VLED − 2VIN_MIN ) × R CS × 3 L MIN × 50µA × f SW × 4 For SEPIC and coupled inductor: R SCOMP = ( VLED − VIN_MIN ) × R CS × 3 L MIN × 50µA × f SW × 4 where VLED and VIN_MIN are in volts, RSCOMP and RCS are in ohms, LMIN is in henries, and fSW is in hertz. The value of the switch current-sense resistor, (RCS) can be calculated as follows: For boost: 0.396 × 0.9 = ILP × RCS + For SEPIC: 0.396 × 0.9 = ILP × RCS + (D MAX × (VLED − 2VIN_MIN )× RCS × 3) 4 × L MN × f SW (D MAX × (VLED − VIN_MIN ) × R CS × 3) The external switching MOSFET should have a voltage rating sufficient to withstand the maximum output voltage together with the rectifier diode drop and any possible overshoot due to ringing caused by parasitic inductances and capacitances. The recommended MOSFET VDS voltage rating is 30% higher than the sum of the maximum output voltage and the rectifier diode drop. The recommended continuous-drain current rating of the MOSFET (ID), when the case temperature is at +70°C, is greater than that calculated below:   ID RMS=  IL AVG 2 × D MAX  × 1.3   The MOSFET dissipates power due to both switching losses and conduction losses. Use the following equation to calculate the conduction losses in the MOSFET: PCOND = ILAVG2 x DMAX x RDS(ON) where RDS(ON) is the on-state drain-to-source resistance of the MOSFET. Use the following equation to calculate the switching losses in the MOSFET: 4 × L MN × f SW IL AVG × VLED 2 × C GD × f SW  1 1  = × + PSW  2 where 0.396 is the minimum value of the peak current I GON I GOFF  sense threshold. The current-sense threshold also where IGON and IGOFF are the gate currents of the includes the slope-compensation component. The MOSFET in amperes when it is turned on and turned minimum current-sense threshold of 0.396 is multiplied off, respectively. CGD is the gate-to-drain MOSFET by 0.9 to take tolerances into account. capacitance in farads. Output Capacitor Selection For all three converter topologies, the output capacitor supplies the load current when the main switch is on. The function of the output capacitor is to reduce the converter output ripple to acceptable levels. The entire output-voltage ripple appears across constant-current sink outputs because the LED string voltages are stable due to the constant current. For the device, limit the peak-to-peak output-voltage ripple to 200mV to get stable output current. Rectifier Diode Selection Using a Schottky rectifier diode produces less forward drop and puts the least burden on the MOSFET during reverse recovery. A diode with considerable reverse-recovery time increases the MOSFET switching loss. Select a Schottky diode with a voltage rating 20% higher than the maximum boost-converter output voltage and current rating greater than that calculated in the following equation: ID = IL AVG (1 − D MAX ) × 1.2 www.maximintegrated.com Maxim Integrated │  20 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Setting RSDT Pin Voltage relationship between the RSDT voltage and the recommended maximum OUT_ voltage, assuming all the active channels are at the same voltage level. As described in the Short-LED Detection section, the actual LED short detection threshold depends on the RSDT pin voltage and the minimum current sink (OUT_) voltage. With higher OUT_ voltages, an erroneous LED short condition can sometimes be detected when the converter output voltage is transitioning from regulation based on the OVP input to regulation based on the OUT_ voltages. An optimum choice of RSDT voltage should take into account the maximum voltage at the OUT_ pins when the converter is regulating its output voltage based on the OVP pin. The plot shown here can be used when selecting the OVP resistor divider and the RSDT voltage. It is recommended that the RSDT voltage be chosen to be below the curve. In general, performance is improved when the OVP resistor divider is selected to set a maximum output voltage close to the maximum LED string voltage needed in the application. In particular, it is recommended that the OVP resistor divider be selected to set the output voltage of the converter (when using the OVP input) so that the voltage on the OUT_ pins does not exceed a threshold that depends on the RSDT setting. The plot in Figure 6 shows the MAXIMUM OUT_VOLTAGE vs. RSDT VOLTAGE WITH VCC = 5V ACTIVE OUT_ PINS AT THE SAME VOLTAGE LEVEL 45 40 35 OUT_ VOLTAGE (V) 30 25 NOT RECOMMENDED 20 RECOMMENDED 15 10 5 0 0.3 0.5 0.7 0.9 1.1 1.3 1.5 1.7 1.9 2.1 2.3 2.5 VRSDT (V) Figure 6. Maximum Output Voltage vs. RSDT Voltage www.maximintegrated.com Maxim Integrated │  21 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect External Disconnect MOSFET Selection 33ms, the p-MOSFET has to sustain the highest input voltage and the programmed current limit. An external p-MOSFET can be used to disconnect the boost output from the battery in the event of an output overload or short condition. In the case of the SEPIC or buck-boost, this protection is not necessary and in those cases there is no need for the p-MOSFET. Connect the PGATE pin to ground in the case of the SEPIC and buckboost. If it is necessary to have an output short protection for the boost even at power-up, then the current through the p-MOSFET (Figure 7) has to be sensed. Once the current-sense voltage exceeds a certain threshold, it should limit the input current to the programmed threshold. This threshold should be set at a sufficiently high level so that it never trips at startup or under normal operating conditions. Check the safe operating area of the p-MOSFET so that the current-limit trip threshold and the voltage on the MOSFET do not exceed the limits of the SOA curve of the p-MOSFET at the highest operating temperature. The current-limit protection circuit is active for 33ms before the short trip threshold is triggered in the device, disconnecting the p-MOSFET from the input source. During the Overvoltage Protection The minimum overvoltage-protection threshold at the DC-DC converter output (VOVP) is determined using the following formula: VOVPmin = (1.19 - OVP Hysteresis) x (1 + R1/R2) volts (see Figure 2) where 1.19V is the minimum overvoltage threshold and OVP hysteresis is 70mV. Set this minimum overvoltage threshold so that at 92% of this threshold the circuit can still regulate the current in the LED string when the forward-voltage drop on all the LEDs in the LED string are at the maximum. Use the following formula to calculate the minimum overvoltage-threshold set point: VLEDmax + 1 = 0.92 x VOVPmin where VLEDmax is the maximum voltage drop that can occur on LED string. Q2 R11 VIN C1 D1 L1 TO LED STRINGS R12 D3 C7 C8 D2 Q1 R10 RCS Q3 R7 RSCOMP PGATE IN NDRV CS MAX16813B Figure 7. External Disconnect MOSFET www.maximintegrated.com Maxim Integrated │  22 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Feedback Compensation During normal operation, the feedback control loop regulates the minimum OUT_ voltage to 1V when LED string currents are enabled during PWM dimming. When LED currents are off during PWM dimming, the control loop turns off the converter and stores the steady-state condition in the form of capacitor voltages, mainly the output filter capacitor voltage and compensation capacitor voltage. When the PWM dimming pulses are less than 24 switching clock cycles, the feedback loop regulates the converter output voltage to 95% of the OVP threshold. The worst-case condition for the feedback loop is when the LED driver is in normal mode regulating the minimum OUT_ voltage to 1V. The switching converter small-signal transfer function has a right-half plane (RHP) zero for boost configuration if the inductor current is in continuousconduction mode. The RHP zero adds a 20dB/decade gain together with a 90° phase lag, which is difficult to compensate. The worst-case RHP zero frequency (fZRHP) is calcu­lated as follows: For boost configuration: VLED (1 − D MAX ) 2 2π × L × ILED f ZRHP = For SEPIC and coupled-inductor buck-boost configurations: f ZRHP = VLED (1 − D MAX ) 2 2π × L × ILED × D MAX where fZRHP is in hertz, VLED is in volts, L is the inductance value of L1 in henries, and ILED is in amperes. A simple way to avoid this zero is to roll off the loop gain to 0dB at a frequency less than 1/5 of the RHP zero frequency with a -20dB/decade slope. The switching converter small-signal transfer function also has an output pole. The effective output impedance, together with the output filter capacitance, determines the output pole frequency (fP1) that is calculated as follows: For boost configuration: fP1 = ILED 2 × π × VLED × C OUT For SEPIC and coupled-inductor buck-boost configurations: ILED × D MAX fP1 = 2 × π × VLED × C OUT www.maximintegrated.com where fP1 is in hertz, VLED is in volts, ILED is in amperes, and COUT is in farads. Compensation components (RCOMP and CCOMP) perform two functions. CCOMP introduces a low-frequency pole that presents a -20dB/ decade slope to the loop gain. RCOMP flattens the gain of the error amplifier for frequencies above the zero formed by RCOMP and CCOMP. For compensation, this zero is placed at the output pole frequency (fP1) so that it provides a -20dB/decade slope for frequencies above fP1 to the combined modulator and compensator response. The value of RCOMP needed to fix the total loop gain at fP1, so that the total loop gain crosses 0dB with -20dB/ decade slope at 1/5 the RHP zero frequency, is calculated as follows: For boost configuration: f ZRHP × R CS × ILED R COMP = 5 × fP1 × GM COMP × VLED × (1 − D MAX ) For SEPIC and coupled-inductor buck-boost configurations: R COMP = f ZRHP × R CS × ILED × D MAX 5 × fP1 × GM COMP × VLED × (1 − D MAX ) where RCOMP is the compensation resistor in ohms, fZRHP and fP1 are in hertz, RCS is the switch current-sense resistor in ohms, and GMCOMP is the transconductance of the error amplifier (600μS). The value of CCOMP is calculated as follows: C COMP = 1 2π × R COMP × f Z1 where fZ1 is the compensation zero placed at 1/5 of the crossover frequency that is, in turn, set at 1/5 of the fZRHP. If the output capacitors do not have low ESR, the ESR zero frequency may fall within the 0dB crossover frequency. An additional pole may be required to cancel out this pole placed at the same frequency. This is usually implemented by connecting a capacitor in parallel with CCOMP and RCOMP. Figure 5 shows the SEPIC configuration and Figure 4 shows the coupled-inductor buck-boost configuration. Design Verification The following criteria must be satisfied before the design can go into production: 1) The chosen inductor must not saturate at the lowest input line voltage and the maximum output current condition. The inductor must not saturate at the highest operating case temperature. Adequate margin should be provided. Maxim Integrated │  23 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect 2) Verify that the slope compensation is adequate. Inadequate slope compensation can cause subharmonic oscillation. For more information on selecting the proper slope-compensation resistor, see the SSlope Compensation section. 3) At the lowest input line voltage and the maximum power condition, the signal on the CS pin should be close to the current-limit voltage on the CS pin. 4) Select Schottky diodes, MOSFETs, and resistors that meet the power and voltage ratings. on the boost will change. The boost output voltage drops when there is a transition from low dim to normal dim made. If the closed-loop phase margin is less than 45°, the output voltage might ring when the transition from LO dim to normal dim occurs. This can cause flicker of the LEDs and this flicker needs to be prevented by increasing the phase margin. If the flicker is still present even when the phase margin exceeds 60°, it may be necessary to increase the output capacitor. 5) Select input and output capacitors that meet ripplevoltage and ripple-current requirements. TEST RINJ 6) Set the overvoltage at the appropriate point. Loop-Stability Verification REF To verify the loop stability, it is a good idea to use a loop analyzer to study the closed-loop gain and phase with frequency. To check the closed-loop gain, connect the test and reference probes of the analyzer, as shown in Figure 8. The crossover frequency (fC) in the design is 12kHz and the phase margin is 74°. It is important to verify the loop stability and phase margin before the design goes into production. The typical crossover frequency should be in the range of fSW /10 > fC > fSW /20 where fC is the crossover frequency. The phase margin should exceed 60° if possible. It is also important to check the performance of the design at the transition point from low dim to high dim and vice versa. When the device is switching over from low DIM mode to normal DIM mode, the output voltage R1 C2 LED STRINGS R2 TO OVP TO OUT1 TO OUT2 TO OUT3 TO OUT4 Figure 8. Loop Analyzer Connection to MAX16813B Circuit 100 200 TR1: MAG (GAIN) 80 150 TR2: PHASE (GAIN) 60 100 40 TR1/dB Check the voltages on the OUT_ pins with dimming at 100% duty cycle. Then insert a diode and the injection resistor in the string where the OUT_ voltage is closest to 1V. The added diode in series with the LED string keeps the string where the injection resistor is added as the string that controls the output voltage. Use an injection transformer to insert the injection voltage from test to ref. The loop analyzer can plot the gain and phase of the closed loop where the loop gain is TJW/RJW. The crossover frequency occurs at the frequency where the gain is 0db. The phase margin at that frequency should exceed 45° for guaranteed stable operation. The optimum phase margin should exceed 60°. An example of the closed-loop gain and phase margin on a MAX16813B boost is shown in Figure 9. This measurement was done on the typical application shown in Figure 2 at an input voltage of 12V. 1N4148W OUTPUT 20 50 0 0 -20 -50 -40 -100 -60 -150 -80 -100 TR2/° 7) After the compensation values are designed, verify the design by measuring the loop stability. 102 103 104 f/Hz 105 -200 Figure 9. Closed-Loop Gain and Phase Margin www.maximintegrated.com Maxim Integrated │  24 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Analog Dimming Using External Control Voltage Connect a resistor (RSETI2) to the SETI input as shown in Figure 10 for controlling the LED string current using an external control voltage. The device applies a fixed 1.23V bandgap reference voltage at SETI and measures the current through SETI. This measured current multiplied by a factor of 1220 is the current through each one of the four constant-current sink channels. Adjust the current through SETI to get analog dimming functionality by connecting the external control voltage to SETI through the resistor (RSETI2). The resulting change in the LED current with the control voltage is linear and inversely proportional. The LED current control range remains between 20mA to 150mA. Use the following equation to calculate the LED current set by the control voltage applied: 1500 (1.23 − VC ) I OUT = + × 1220 R SETI R SETI2 PCB Layout Considerations LED driver circuits based on the MAX16813B device use a high-frequency switching converter to generate the voltage for LED strings. Take proper care while laying out the circuit to ensure proper operation. The switchingconverter part of the circuit has nodes with very fast voltage changes that could lead to undesirable effects on the sensitive parts of the circuit. Follow the guidelines below to reduce noise as much as possible: 1) Connect the bypass capacitor on VCC as close as possible to the device and connect the capacitor ground to the analog ground plane using vias close to the capacitor terminal. Connect SGND of the device to the analog ground plane using a via close to SGND. Lay the analog ground plane on the inner layer, preferably next to the top layer. Use the analog ground plane to cover the entire area under critical signal components for the power converter. 2) Have a power ground plane for the switching-converter power circuit under the power components (input filter capacitor, output filter capacitor, inductor, MOSFET, www.maximintegrated.com rectifier diode, and current-sense resistor). Connect PGND to the power ground plane as close as possible to PGND. Connect all other ground connections to the power ground plane using vias close to the terminals. 3) There are two loops in the power circuit that carry high-frequency switching currents. One loop is when the MOSFET is on (from the input filter capacitor positive terminal, through the inductor, the internal MOSFET, and the current-sense resistor, to the input capacitor negative terminal). The other loop is when the MOSFET is off (from the input capacitor positive terminal, through the inductor, the rectifier diode, output filter capacitor, to the input capacitor negative terminal). Analyze these two loops and make the loop areas as small as possible. Wherever possible, have a return path on the power ground plane for the switching currents on the top-layer copper traces, or through power components. This reduces the loop area considerably and provides a low-inductance path for the switching currents. Reducing the loop area also reduces radiation during switching. 4) Connect the power ground plane for the constantcurrent LED driver portion of the circuit to LEDGND as close as possible to the device. Connect SGND to PGND at the same point. MAX16813B 1.23V SETI RSETI2 RSETI VC Figure 10. Analog Dimming with External Control Voltage Maxim Integrated │  25 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Chip Information Ordering Information PART TEMP RANGE PIN-PACKAGE MAX16813BATP/V+ -40°C to +125°C 20 TQFN-EP* MAX16813BAUP/V+ -40°C to +125°C 20 TSSOP-EP* PROCESS: CMOS /V denotes an automotive qualified part. +Denotes a lead(Pb)-free/RoHS-compliant package. *EP = Exposed pad. www.maximintegrated.com Maxim Integrated │  26 MAX16813B Integrated, 4-Channel, High-Brightness LED Driver with High-Voltage DC-DC Controller and Battery Disconnect Revision History REVISION NUMBER REVISION DATE PAGES CHANGED 0 8/17 Initial release — 1 1/18 Removed future product status from MAX16813BAUP/V+ in Ordering Information 26 DESCRIPTION For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim Integrated’s website at www.maximintegrated.com. Maxim Integrated cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim Integrated product. No circuit patent licenses are implied. Maxim Integrated reserves the right to change the circuitry and specifications without notice at any time. The parametric values (min and max limits) shown in the Electrical Characteristics table are guaranteed. Other parametric values quoted in this data sheet are provided for guidance. Maxim Integrated and the Maxim Integrated logo are trademarks of Maxim Integrated Products, Inc. © 2018 Maxim Integrated Products, Inc. │  27
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