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MAX1996AETI+

MAX1996AETI+

  • 厂商:

    AD(亚德诺)

  • 封装:

    QFN28_EP

  • 描述:

    IC CTRLR CCFL BACKLIGHT 28TQFN

  • 数据手册
  • 价格&库存
MAX1996AETI+ 数据手册
19-2267; Rev 1; 10/02 High-Efficiency, Wide Brightness Range, CCFL Backlight Controller Features ♦ SMBus Slave Address (0x58) for Wide Dimming Range Inverters ♦ Guaranteed 200Hz to 220Hz DPWM Frequency ♦ Externally Synchronizable DPWM Frequency ♦ Lamp-Out Protection with 1s Timeout ♦ Synchronized to Resonant Frequency Good Crest Factor for Longer Lamp Life Ensures Maximum Strike Capability ♦ High Power-to-Light Efficiency ♦ Wide Dimming Range (3 Methods) Lamp Current Adjust: >3 to 1 DPWM: >10 to 1 Combined: >30 to 1 ♦ Feed-Forward for Fast Response to Step Change of Input Voltage ♦ Wide Input-Voltage Range (4.6V to 28V) ♦ Transformer Secondary Voltage Limiting to Reduce Transformer Stress ♦ Protected Against Short-Circuit and Other SinglePoint Faults ♦ Dual-Mode Brightness Control Interface ♦ Small Footprint 28-Pin Thin QFN (5mm ✕ 5mm) Package Pin Configuration VCC BATT CCV CCI IFB N.C. VFB 26 25 24 23 22 Multibulb LCD Monitors 27 TOP VIEW Notebook Computers 28 Applications Portable Display Electronics 17 LX1 CRF/SDA 6 16 GH1 CTL/SCL 7 15 GL1 13 14 GL2 SMBus is a trademark of Intel Corp. 5 PGND *Contact factory for availability. BST1 MODE 12 28 QFN 5 ✕ 5 18 MAX1996A VDD -40°C to +85°C 4 11 MAX1996AEGI* BST2 GND N.C. 28 Thin QFN 5 ✕ 5 19 10 -40°C to +85°C 3 N.C. MAX1996AETI LX2 MINDAC 9 PIN-PACKAGE GH2 20 8 TEMP RANGE 21 2 N.C. PART 1 REF SH/SUS Ordering Information ILIM THIN QFN 5mm × 5mm ________________________________________________________________ Maxim Integrated Products For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com. 1 MAX1996A General Description The MAX1996A integrated controller is optimized to drive cold-cathode fluorescent lamps (CCFLs) using synchronized full-bridge inverter architecture. Synchronized drive provides near sinusoidal waveforms over the entire input range to maximize the life of CCFLs. The controller also operates over a wide inputvoltage range with high efficiency and broad dimming range. The MAX1996A includes safety features that limit the transformer secondary voltage and protect against single-point fault conditions including lamp-out and shortcircuit faults. The MAX1996A regulates the CCFL brightness in three ways: linearly controlling the lamp current, digital pulsewidth modulating (DPWM) the lamp current, or using both methods simultaneously to achieve the widest dimming range (>30:1). CCFL brightness can be controlled with either an analog voltage or a 2-wire SMBus™-compatible interface. The MAX1996A directly drives the four external N-channel power MOSFETs of the full bridge inverter. An internal 5.3V linear regulator powers the MOSFET drivers, the synchronizable DPWM oscillator, and most of the internal circuitry. The MAX1996A has the same pin configuration as the MAX1895, but with modified SMBus slave address (0x58) and command bytes. In addition, the lamp-out protection timer has been reduced to approximately 1s and the DPWM frequency is guaranteed from 200Hz to 220Hz over the operating temperature range without external components or trimming. The MAX1996A is available in the space-saving 28-pin thin QFN package and operates over a -40°C to +85°C temperature range. MAX1996A High-Efficiency, Wide Brightness Range, CCFL Backlight Controller ABSOLUTE MAXIMUM RATINGS BATT to GND..........................................................-0.3V to +30V BST1, BST2 to GND ...............................................-0.3V to +36V BST1 to LX1, BST2 to LX2 ........................................-0.3V to +6V GH1 to LX1 ...............................................-0.3V to (BST1 + 0.3V) GH2 to LX2 ...............................................-0.3V to (BST2 + 0.3V) VCC, VDD to GND .....................................................-0.3V to +6V REF, ILIM to GND .......................................-0.3V to (VCC + 0.3V) GL1, GL2 to GND .......................................-0.3V to (VDD + 0.3V) MINDAC, IFB, CCV, CCI to GND .............................-0.3V to +6V MODE to GND ...........................................................-6V to +12V VFB to GND .................................................................-6V to +6V CRF/SDA, CTL/SCL, SH/SUS to GND ......................-0.3V to +6V PGND to GND .......................................................-0.3V to +0.3V Continuous Power Dissipation (TA = +70°C) 28-Pin QFN (derate 20.84mW/°C above +70°C) .......1667mW Operating Temperature Range ...........................-40°C to +85°C Storage Temperature Range .............................-65°C to +150°C Lead Temperature (soldering, 10s) .................................+300°C Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. ELECTRICAL CHARACTERISTICS (VBATT = 12V, MINDAC = GND, VCC = VDD, V SH/SUS = 5.3V, TA = 0°C to +85°C, unless otherwise noted. Typical values are at TA = +25°C.) (Note 1) PARAMETER VBATT Input Voltage Range CONDITIONS MIN 5.5 VCC = VDD = open 5.5 28 VBATT = 28V V SH /SUS = 5.5V VBATT Quiescent Current, Shutdown SH /SUS = 0 VCC Output Voltage, Normal Operation V SH /SUS = 5.5V, 6V < VBATT < 28V 0 < ILOAD < 20mA VCC Output Voltage, Shutdown SH /SUS = GND, no load VCC Undervoltage Lockout (UVLO) Threshold VCC rising (leaving lockout) 3.2 VBATT = VCC = 5V 6.0 6 UNITS V mA 6 20 µA 5.00 5.35 5.50 V 3.5 4.6 5.5 V 4.5 V VCC falling (entering lockout) 4.0 Rising edge 0.90 1.75 1.96 2.00 2.04 V 2 6 Ω VCC UVLO Lockout Hysteresis 200 VCC POR Hysteresis Falling edge REF Output Voltage, Normal Operation 4.5V < VCC < 5.5V, ILOAD = 40µA GH1, GH2, GL1, GL2 On-Resistance ITEST = 100mA, VCC = VDD = 5.3V mV 2.70 50 GH1, GH2, GL1, GL2 Maximum Output Current BST_ = 12V, LX_ = 7V Input Resonant Frequency Guaranteed by design 20 V mV 1 BST1, BST2 Leakage Current A 5 µA 300 kHz Minimum Off-Time 210 315 420 ns Maximum Off-Time 21.0 31.5 42.0 µs 180 200 220 mV Maximum Current-Limit Threshold LX1-GND, LX2-GND (Fixed) Maximum Current-Limit Threshold LX1-GND, LX2-GND (Adjustable) 2 MAX 4.6 VBATT Quiescent Current VCC Power-On Reset (POR) Threshold TYP VCC = VDD = VBATT ILIM = VCC VILIM = 0.5V 80 100 120 VILIM = 2.0V 370 400 430 _______________________________________________________________________________________ mV High-Efficiency, Wide Brightness Range, CCFL Backlight Controller (VBATT = 12V, MINDAC = GND, VCC = VDD, V SH/SUS = 5.3V, TA = 0°C to +85°C, unless otherwise noted. Typical values are at TA = +25°C.) (Note 1) PARAMETER CONDITIONS MIN Minimum Current-Crossing Threshold LX1-GND, LX2-GND MAX 6 Current-Limit Leading-Edge Blanking D/A Converter Resolution TYP 210 Guaranteed monotonic 315 UNITS mV 420 5 ns Bits MINDAC Input Voltage Range 0 2 V MINDAC Input Bias Current -2 +2 µA 4.0 V 1.7 V MINDAC Digital PWM Disable Threshold MINDAC = VCC IFB Input Voltage Range 368 30 50 70 180 200 220 -2 125 1V < VCCI < 2.5V CCI Output Impedance VFB Input Voltage Range VFB = 0V VFB Regulation Point VFB to CCV Transconductance 150 +2 µA 175 mV 100 µS 20 MΩ -2 +2 V +0.5 µA 530 mV 490 510 40 -10 CCV Output Impedance µS +10 20 No AC signal on MODE 200 210 32kHz AC signal on MODE 250 100kHz AC signal on MODE 781 MODE-to-DPWM Sync Ratio fMODE/fDPWM 128 Lamp-Out Detection Timeout Timer (Note 2) VIFB < 0.1V No AC signal on MODE 1.14 1.22 32kHz AC signal on MODE 1.02 100kHz AC signal on MODE 0.33 MODE Operating Voltage Range mV -0.5 1V < VCCV < 2.7V VFB Zero-Voltage Crossing Threshold Digital PWM Chop-Mode Frequency 408 VMINDAC = 1V, DAC code = 00000 binary IFB Lamp-Out Threshold VFB Input Bias Current 388 VMINDAC = 0V, DAC code = 00100 binary IFB Input Bias Current IFB to CCI Transconductance 3.5 0 VMINDAC = 0V, DAC code = 11111 binary IFB Regulation Point 2.4 mV MΩ 220 Hz 1.30 s -5.5 11.0 V -1 +1 µA 0.6 V 2.6 V MODE Input Current MODE = GND or VCC Positive Analog Interface Mode, MODE = GND Threshold (VCTL/SCL = 0V Sets Minimum Brightness) Sync clock average value on MODE to sync DPWM oscillator, not in shutdown (Note 3) Negative Analog Interface Mode, MODE = REF Threshold (VCTL/SCL = 0V Sets Maximum Brightness = 0V) Sync clock average value on MODE to sync DPWM oscillator, not in shutdown (Note 3) 1.4 SMBus Interface Mode, MODE = VCC Threshold Sync clock average value on MODE to sync DPWM oscillator, not in shutdown (Note 3) VCC 0.6 V _______________________________________________________________________________________ 3 MAX1996A ELECTRICAL CHARACTERISTICS (continued) MAX1996A High-Efficiency, Wide Brightness Range, CCFL Backlight Controller ELECTRICAL CHARACTERISTICS (continued) (VBATT = 12V, MINDAC = GND, VCC = VDD, V SH/SUS = 5.3V, TA = 0°C to +85°C, unless otherwise noted. Typical values are at TA = +25°C.) (Note 1) PARAMETER CONDITIONS MIN TYP MAX UNITS MODE AC Signal Amplitude Peak-to-peak (Note 4) 2 5 V MODE AC Signal Synchronization Range Chopping oscillator synchronized to MODE 32 100 kHz 2.7 5.5 V -1 +1 0 VCRF/SDA CRF/SDA Input Range CRF/SDA Input Current VCRF/SDA = 5.5V, SH /SUS = VCC VCRF/SDA = 5.5V, SH /SUS = 0V CTL/SCL Input Range CTL/SCL Input Current MODE = REF or GND A/D Converter Resolution Guaranteed monotonic 20 -1 +1 5 A/D Converter Hysteresis 2.1 SH /SUS Input Bias Current -1 +1 0.8 SDA, SCL Input High Voltage 2.1 SDA, SCL Input Hysteresis V V mV 300 SDA, SCL Input Low Voltage µA LSB 0.8 SH /SUS Input High Voltage SH /SUS Input Hysteresis V Bits 1 SH /SUS Input Low Voltage µA µA V V 300 mV SDA Output Low Sink Current VCRF/SDA = 0.4V 4 mA SCL Serial Clock High Period THIGH 4 µs SCL Serial Clock Low Period TLOW 4.7 µs Start Condition Setup Time tSU:STA 4.7 µs Start Condition Hold Time tHD:STA 4 µs SDA Valid to SCL Rising-Edge Setup Time, Slave Clocking in Data tSU:DAT 250 ns SCL Falling Edge to SDA Transition tHD:DAT 0 ns SCL Falling Edge to SDA Valid, Reading Out Data TDV 700 ns ELECTRICAL CHARACTERISTICS (VBATT = 12V, MINDAC = GND, VCC = VDD, V SH/SUS = 5.3V, TA = -40°C to +85°C, unless otherwise noted.) (Note 1) PARAMETER VBATT Input Voltage Range 4 CONDITIONS MIN TYP MAX VCC = VDD = VBATT 4.6 5.5 VCC = VDD = open 5.5 28.0 VBATT Quiescent Current V SH/SUS = 5.5V VBATT Quiescent Current, Shutdown V SH/SUS = 0V VBATT = 28V 6 VBATT = VCC = 5V 6 _______________________________________________________________________________________ 20 UNITS V mA µA High-Efficiency, Wide Brightness Range, CCFL Backlight Controller (VBATT = 12V, MINDAC = GND, VCC = VDD, V SH/SUS = 5.3V, TA = -40°C to +85°C, unless otherwise noted.) (Note 1) PARAMETER CONDITIONS VCC Output Voltage, Normal Operation VCC Output Voltage, Shutdown MIN MAX UNITS V SH/SUS = 5.5V, 6V < VBATT < 28V, 0 < ILOAD < 20mA 5.0 5.5 V SH/SUS = GND, no load 3.5 5.5 V VCC rising (leaving lockout) VCC UVLO Threshold TYP VCC rising (entering lockout) 4.5 4 V VCC POR Threshold Rising edge 0.9 2.7 V REF Output Voltage, Normal Operation 4.5V < VCC < 5.5V, ILOAD = 40µA 1.96 2.04 V GH1, GH2, GL1, GL2 On-Resistance ITEST = 100mA 10 Ω Maximum Current-Limit Threshold LX1-GND, LX2-GND (Fixed) ILIM = VCC 180 220 mV VILIM = 0.5V 80 120 VILIM = 2.0V 360 440 0 1.7 V VMINDAC = 0V, DAC code = 11111 binary 335 440 mV -2 +2 µA IFB Lamp-Out Threshold 120 180 mV VFB Input Voltage Range -2 +2 V -0.5 0.5 µA VFB Regulation Point 480 540 mV VFB Zero-Voltage Crossing Threshold -20 +20 mV 0.8 V Maximum Current-Limit Threshold LX1-GND, LX2-GND (Adjustable) IFB Input Voltage Range IFB Regulation Point IFB Input Bias Current VFB Input Bias Current VFB = 0V SHVSUS Input Low Voltage SHVSUS Input High Voltage 2.1 SDA, SCL Input Low Voltage V 0.8 SDA, SCL Input High Voltage SDA Output Low Sink Current VCRF/SDA = 0.4V mV V 2.1 V 4 mA Note 1: Specifications to -40°C are guaranteed by design based on final test characterization results. Note 2: Corresponds to 256 DPWM cycles or 32768 MODE cycles. Note 3: The MODE pin thresholds are only valid while the part is operating. When in shutdown, VREF = 0 and the part only differentiates between SMB mode and ADC mode. When in shutdown and with ADC mode selected, the CRF/SDA and CTL/SCL pins are at high impedance and do not cause extra supply current when their voltages are not at GND or VCC. Note 4: The amplitude is measured with the following circuit: VAMPLITUDE > 2V 500pF MODE 10kΩ _______________________________________________________________________________________ 5 MAX1996A ELECTRICAL CHARACTERISTICS (continued) Typical Operating Characteristics (VBATT = 12V, VCTL = VCRF, VMINDAC = 1V, MODE = GND, circuit of Figure 1, Table 4.) HIGH INPUT-VOLTAGE OPERATION (VBATT = 20V) MAX1996 toc01 FEED-FORWARD COMPENSATION MAX1996 toc02 VFB 2V/div MAX1996 toc03 20V VBATT 10V VFB 2V/div IFB 2V/div IFB 2V/div LX1 10V/div LX1 10V/div LX2 10V/div LX2 10V/div VFB 2V/div IFB 2V/div LX1 10V/div 10µs/div 10µs/div 20µs/div STARTUP SYNCHRONIZED DPWM (fMODE = 100kHz, DPWM = 50%) SYNCHRONIZED DPWM (fMODE = 32kHz, DPWM = 50%) MAX1996 toc06 MAX1996 toc05 MAX1996 toc04 12V VBATT 0V VFB 2V/div IFB 2V/div IBATT 500mA/div IFB 1V/div IFB 1V/div VFB 1V/div VFB 1V/div LX1 10V/div LX1 10V/div LX2 10V/div LX2 10V/div 1ms/div 1ms/div 1ms/div LAMP-OUT PROTECTION LAMP-OUT VOLTAGE LIMITING VCC vs. VBATT MAX1996 toc08 MAX1996 toc07 6 NORMAL OPERATION 1s 5 VSECONDARY 2kV/div VSECONDARY 2kV/div SHUTDOWN 4 VFB 2V/div LAMP REMOVED 2ms/div IFB 1V/div VFB 2V/div 3 2 1 LAMP REMOVED 200ms/div IFB 1V/div 0 0 5 10 15 VBATT (V) 6 MAX1996 toc09 LOW INPUT-VOLTAGE OPERATION (VBATT = 8V) VCC (V) MAX1996A High-Efficiency, Wide Brightness Range, CCFL Backlight Controller _______________________________________________________________________________________ 20 25 High-Efficiency, Wide Brightness Range, CCFL Backlight Controller VCC vs. TEMPERATURE VCC LOAD REGULATION MAX1996 toc10 5.40 4.6 5.36 4.5 5.35 NORMAL OPERATION 5.25 4.3 5.20 4.2 5.15 4.1 4.0 5.10 1 10 100 4.55 4.50 5.34 NORMAL OPERATION 5.33 4.45 5.32 4.40 SHUTDOWN VCC (V) 4.4 VCC (V) VCC (V) 5.30 SHUTDOWN VCC (V) SHUTDOWN 0.1 4.60 SHUTDOWN 5.35 0.01 MAX1996 toc11 4.35 5.31 -40 -15 10 35 60 85 TEMPERATURE (°C) ILOAD (mA) Pin Description PIN NAME FUNCTION 1 ILIM Current-Limit Threshold Adjustment. Bias ILIM with a resistive voltage-divider between REF or VCC and GND. The current-limit threshold measured between LX_ and GND is 1/5th the voltage at ILIM; ILIM adjustment range is 0V to 3V. Connect ILIM to VCC to set the default current-limit threshold to 0.2V. 2 REF 2V Reference Output. Bypass REF to GND with a 0.1µF capacitor. REF is discharged to GND when shut down. 3 MINDAC 4 GND 5 MODE 6 CRF/SDA DAC Zero-Scale Input. VMINDAC sets the D/A converter’s minimum-scale output voltage. Disable DPWM by connecting MINDAC to VCC. System Ground. The GND input to the maximum and minimum current-limit comparators. The comparators sense the low-side FET NL1 and NL2 for zero-current crossing and current limit. Interface Selection Input and Sync Input for DPWM Chopping. The average voltage on the MODE pin selects one of three CCFL brightness control interfaces: MODE = VCC enables SMBus serial interface. MODE = GND enables the analog interface (positive analog interface mode), VCTL/SCL = 0V sets minimum brightness. MODE = REF enables the analog interface (reverse analog interface mode), VCTL/SCL = 0V sets maximum brightness. An AC clocking signal superimposed on the DC average MODE pin voltage can be used to synchronize the DPWM chopping frequency. See Synchronizing the DPWM Frequency. Reference and Serial Data Input. In analog interface mode, pin 6 is the reference input to the 5-bit brightness control ADC. Bypass CRF to GND with a 0.1µF capacitor. In SMBus interface mode, SDA is an SMBus serial data input/open-drain output. _______________________________________________________________________________________ 7 MAX1996A Typical Operating Characteristics (continued) (VBATT = 12V, VCTL = VCRF, VMINDAC = 1V, MODE = GND, circuit of Figure 1, Table 4.) High-Efficiency, Wide Brightness Range, CCFL Backlight Controller MAX1996A Pin Description (continued) PIN NAME 7 CTL/SCL Brightness Control and Serial Clock Input. In analog interface mode, pin 7 is a CCFL brightness control input. CTL varies from 0V to REF to linearly control lamp brightness. In SMBus interface mode, SCL is an SMBus serial clock input. 8 SH/SUS Shutdown and Suspend Mode Control. In analog interface mode, pin 8 is an active-low shutdown input. In SMBus interface mode, pin 8 is an SMBus suspend control input. 9, 10, 11, 23 N.C. No Connection. Not internally connected. 12 VDD Power Supply for Gate Drivers. Connect VDD to the output of the linear regulator (VCC). Bypass VDD with a 0.1µF capacitor to PGND. 13 PGND 14 GL2 Low-Side FET NL2 Gate-Driver Output 15 GL1 Low-Side FET NL1 Gate-Driver Output 16 GH1 High-Side FET NH1 Gate-Driver Output 17 LX1 Switching Node Connection. LX1 is the internal lower supply rail for the GH1 high-side gate driver. LX1 is also the sense input to the current comparators. 18 BST1 High-Side FET NH1 Driver Bootstrap Input. Connect BST1 through a diode to VDD and through a 0.1µF capacitor to LX1 (Figure 1). 19 BST2 High-Side FET NH2 Driver Bootstrap Input. Connect BST2 through a diode to VDD and through a 0.1µF capacitor to LX2 (Figure 1). 20 LX2 Switching Node Connection. LX2 is the internal lower supply rail for the GH2 high-side gate driver. LX2 is also the sense input to the current comparators. 21 GH2 High-Side FET NH2 Gate-Driver Output 22 VFB Lamp-Output Feedback-Sense Input. The average value on VFB is regulated during startup and open-lamp conditions to 0.5V by controlling the on-time of high-side switches. A capacitive voltagedivider between the CCFL lamp output and GND is sensed to set the maximum average lamp output voltage. 24 IFB Lamp Current-Sense Input. The voltage on IFB is used to regulate the lamp current. If the IFB input falls below 150mV for 1s, then the MAX1996A signals an open-lamp fault. CCI Current-Loop Compensation Pin. CCI is the output of the current-loop transconductance amplifier (GMI) that regulates the CCFL current. The CCI voltage controls the time interval in which fullbridge applies the input voltage (BATT) to transformer network. Connect CCI to GND through a 0.1µF capacitor. CCI is internally discharged to GND in shutdown. 26 CCV Voltage-Loop Compensation Pin. CCV is the output of the voltage-loop transconductance amplifier (GMV) that regulates the maximum average secondary transformer voltage. Connect CCV to GND with a 10nF capacitor. The CCV voltage controls the time interval that the full bridge applies the input voltage (BATT) to transformer network. CCV is internally discharged to GND in shutdown. 27 BATT Supply Input. Input to the internal 5.3V linear regulator that provides power (VCC) to the chip. Bypass BATT to GND with a 0.1µF capacitor. 28 VCC 5.3V Linear-Regulator Output. VCC is the supply voltage for the MAX1996A. Bypass VCC to GND with a 0.47µF ceramic capacitor. VCC can also be connected to BATT if VBATT < 5.5V. 25 8 FUNCTION Power Ground. Gate-driver current flows through this pin. _______________________________________________________________________________________ High-Efficiency, Wide Brightness Range, CCFL Backlight Controller MAX1996A VIN 5V TO 28V C1 NH1 NH2 D1 C2 T1 CCFL C3 NL1 NL2 GL2 GH2 PGND BATT GH1 GL1 C4 LX1 R1 R2 LX2 C5 C6 BST1 BST2 VCC VDD D2-2 D2-1 C7 MAX1996A GND VFB CCV IFB MODE SH/SUS CRF/SDA CTL/SCL CCI REF C9 MINDAC C8 ILIM R3 ON/OFF R4 C10 REFERENCE INPUT CONTROL INPUT Figure 1. Standard Application Circuit Detailed Description The MAX1996A is optimized to drive CCFLs using a synchronized full-bridge inverter architecture. The drive to the full-bridge MOSFETs is synchronized to the resonant frequency of the tank circuit so that the CCFL’s full-strike voltage develops for all operating conditions. The synchronized architecture provides near sinusoidal drive waveforms over the entire input range to maximize the life of CCFLs. The MAX1996A operates over a wide input voltage range (4.6V to 28V), achieves high efficiency, and maximizes dimming range. The MAX1996A regulates the brightness of a CCFL in three ways: 1) Linearly controlling the lamp current. 2) Digitally pulse-width modulating (or chopping) the lamp current (DPWM). 3) Using both methods simultaneously for widest dimming range. DPWM is implemented by pulse-width modulating the lamp current at a rate faster than the eye can detect. The MAX1996A includes a 5.3V linear regulator to power the drivers for full-bridge switches, the synchronizable DPWM oscillator, and most of the internal circuitry. The MAX1996A is very flexible and can be controlled with an analog interface or with an SMBus interface. _______________________________________________________________________________________ 9 MAX1996A High-Efficiency, Wide Brightness Range, CCFL Backlight Controller VBATT VBATT NH1 ON NH2 OFF NH1 OFF NH2 ON T1 T1 C2 C2 LX1 LX1 LX2 LX2 NL1 NL2 NL1 NL2 OFF ON ON OFF (a) (c) VBATT VBATT NH1 OFF NH2 OFF NH1 OFF NH2 OFF T1 T1 C2 C2 LX1 LX2 LX1 NL2 ON NL1 ON LX2 NL1 ON NL2 ON (BODY DIODE TURNS ON FIRST) (BODY DIODE TURNS ON FIRST) (b) (d) Figure 2. Resonant Operation Resonant Operation The MAX1996A drives the four N-channel power MOSFETs that make up the zero-voltage switching (ZVS) full-bridge inverter as shown in Figure 1. The LX1 and LX2 switching nodes are AC coupled to the primary side of the transformer. Assume that NH1 and NL2 are turned on at the beginning of the cycle as shown in Figure 2(a). The primary current flows through MOSFET NH1, DC blocking cap C2, the primary side of transformer T1, and finally MOSFET NL2. During this interval, the primary current ramps up until the controller turns off NH1. When NH1 is off, the primary current forward biases the body diode of NL1 and brings the LX1 node down as shown in Figure 2(b). When the controller turns on NL1, its drain-tosource voltage is near zero because its forward-biased body diode clamps the drain. Since NL2 is still on, the primary current flows through NL1, C2, the primary side of T1, and finally NL2. Once the primary current drops 10 to the minimum current threshold (6mV/RDSON), the controller turns off NL2. The remaining energy in T1 charges up the LX2 node until the body diode of NH2 is forward biased. When NH2 turns on, it does so with near zero drain-to-source voltage. The primary current reverses polarity as shown in Figure 2(c), beginning a new cycle with the current flowing in the opposite direction, with NH2 and NL1 on. The primary current ramps up until the controller turns off NH2. When NH2 is off, the primary current forward biases the body diode of NL2, and brings the LX2 node down as shown in Figure 2(d). After the LX2 node goes low, the controller losslessly turns on NL2. Once the primary current drops to the minimum current threshold, the controller turns off NL1. The remaining energy charges up the LX1 node until the body diode of NH1 is forward biased. Finally, NH1 losslessly turns on, beginning a new cycle as shown in Figure 2(a). ______________________________________________________________________________________ High-Efficiency, Wide Brightness Range, CCFL Backlight Controller AC SOURCE CP CS/(NxN) AC SOURCE CCFL 1:N LI CP RB Figure 3. Equivalent Circuit Note that switching transitions on all four power MOSFETs occur under ZVS conditions, which reduces transient power losses and EMI. The equivalent circuit of the resonant tank is shown in Figure 3. The resonant frequency is determined by the RLC resonant tank elements: CS, CP, LL, and RB. CS is the series capacitance on the primary side of the transformer. CP is the parallel cap on the transformer’s secondary. L L is the transformer secondary leakage inductance. RB is an idealized resistance that models the CCFL load in normal operation. Current and Voltage-Control Loops The MAX1996A uses a current loop and a voltage loop to control the energy applied to the CCFL. The current loop is the dominant control in setting the lamp brightness. The rectified lamp current is measured with a sense resistor in series with the CCFL. The voltage across this resistor is applied to the IFB input to regulate the average lamp current. The voltage loop controls the voltage across the lamp and is active during the beginning of DPWM on-cycles and the open-lamp fault condition. It limits the energy applied to the resonant network once the transformer secondary voltage is above the threshold of 500mV average measured at VFB. Both voltage and current circuits use transconductance-error amplifiers to compensate the loops. The voltage-error amplifier creates an error current based upon the voltage difference between VFB and the internal reference level (typically 500mV) (Figure 4). The error current is then used to charge and discharge a capacitor at the CCV output to create an error voltage VCCV. The current loop produces a similar signal at CCI based on the voltage difference between IFB and the dimming control signal. This signal is set by either the SMBus interface or the analog interface (see the Dimming Range section). This error voltage is called VCCI. In normal operation, the current loop is in control of the regulator so long as VCCI is less than VCCV. The control signal is compared with an internal ramp signal to set the high-side switch on time (tON). When DPWM is employed, the two control loops work together to limit the transformer voltage and to allow a wide dimming range with good line rejection. During the DPWM off-cycle, VCCV is set to 1.2V and the currentloop error amplifier output is high impedance. VVFB is set to 0.6V to create a soft-start at the beginning of each DPWM on-cycle in order to avoid overshoot on the transformer’s secondary. When the transconductance amplifier in the current loop is high impedance, it acts like a sample-and-hold circuit to keep VCCI from changing during the off-cycles. This action allows the current-control loop to regulate the average lamp current. See the Current-Sense Resistor and the Voltage-Sense Capacitors sections for information regarding setting the current- and voltage-loop thresholds. Startup Operation during startup differs from the steady-state condition described in the Current and Voltage-Control Loops section. Upon power-up, V CCI slowly rises, increasing the duty cycle, which provides soft-start. During this time, VCCV, which is the faster control loop, is limited to 150mV above VCCI. Once the secondary voltage reaches the strike voltage, the lamp current begins to increase. When the lamp current reaches the regulation point, VCCI exceeds VCCV and it reaches steady state. With MINDAC = VCC, DPWM is disabled and the current loop remains in control regulating the lamp current. Feed-Forward Control The MAX1996A has a feed-forward control circuit, which influences both control loops. Feed-forward control instantly adjusts the tON time to changes in input voltage. This feature provides immunity to changes in input voltage at all brightness levels and makes compensation over wide input ranges easier. The feed-forward circuit improves line regulation for short DPWM on-times and makes startup transients less dependent on input voltage. Feed-forward control is implemented by varying the internal voltage ramp rate. This has the effect of varying tON as a function of input voltage while maintaining about the same signal levels at VCCI and VCCV. Since the required voltage change across the compensation capacitors is minimal, the controller’s response to change in VBATT is essentially instantaneous. ______________________________________________________________________________________ 11 MAX1996A CS MAX1996A High-Efficiency, Wide Brightness Range, CCFL Backlight Controller REFERENCE INPUT CRF/SDA LAMP CURRENT AND DPWM CONTROL MINDAC CTL/SCL SMBus CONTROL INPUT BATT MODE INPUT VOLTAGE DPWM OSC VCC DPWM COMP SUPPLY REF SH/SUS MINDAC = VCC Y = 1, N =0 GND 0.15V CCV BST1 0.5V PWM COMP GH1 GMV VFB LX1 CCV CLAMP CONTROL LOGIC RAMP GENERATOR PEAK DETECTOR GMI IFB PK_DET CLAMP GH2 IMIN COMP LX2 4mV LX2 LX1 BST2 CCFL CCI GL1 MUX VDD REF GL2 ILMIT IMAX COMP PGND GND MAX1996A Figure 4. Functional Diagram Transient Overvoltage Protection from Dropout The MAX1996A is designed to maintain tight control of the transformer secondary under all transient conditions including dropout. To maximize run time, it is desirable to allow the circuit to operate in dropout at extremely low battery voltages where the backlight’s performance is not critical. When VBATT is very low, the controller can lose regulation and run at maximum duty cycle. Under these circumstances, a transient overvoltage condition can occur when the AC adapter is suddenly applied to power the circuit. The feed-forward circuitry minimizes variations in lamp voltage due to such input voltage steps. The regulator also clamps the voltage on VCCI. Both features ensure that overvoltage transients 12 do not appear on the transformer when leaving dropout. The VCCI clamp is unique in that it limits at the peaks of the voltage-ramp generator. As the circuit reaches dropout, VCCI approaches the peaks of the ramp generator in order to reach maximum tON. If VBATT decreases further, the control loop loses regulation and VCCI tries to reach its positive supply rail. The clamp on VCCI prevents this from happening and VCCI rides just above the peaks of the PWM ramp. If VBATT continues to decrease, the feed-forward PWM ramp generator loses amplitude and the clamp drags VCCI down with it to a voltage below where VCCI would have been if the circuit were not in dropout. When VBATT suddenly steps out of dropout, VCCI is still low and the MAX1996A maintains the drive on the transformer at the old dropout level. The control ______________________________________________________________________________________ High-Efficiency, Wide Brightness Range, CCFL Backlight Controller DIGITAL INTERFACE PIN ANALOG INTERFACE MODE = REF VCTL/SCL = 0 = maximum brightness MODE = VCC SH/SUS SMBus suspend CRF/SDA SMBus data I/O CTL/SCL SMBus clock input MODE = GND VCTL/SCL = 0 = minimum brightness Logic level shutdown control input Reference input for minimum brightness Reference input for maximum brightness Analog control input to set brightness (range from 0 to CRF/SDA) loop then slowly corrects the lamp current by increasing VCCI, which brings the circuit back into regulation. Interface Selection Table 1 describes the functionality of SH/SUS, CRF/ SDA, and CTL/SCL in each of the MAX1996A’s three interface modes. The MAX1996A features both an SMBus digital interface and an analog interface. Note that the MODE signal can also synchronize the DPWM frequency. (See Synchronizing the DPWM Frequency.) Dimming Range The brightness is controlled by either the Analog Interface (see the Analog Interface section) or the SMBus Interface (see the SMBus Interface section). The brightness of the CCFL is adjusted in the following three ways: 1) Lamp-current control, where the magnitude of the average lamp current is adjusted. 2) DPWM control, where the average lamp current is pulsed to the set level with a variable duty cycle. 3) The combination of the first two methods. In each of the three methods, a 5-bit brightness code is generated from the selected interface and is used to set the lamp current and/or DPWM duty cycle. The 5-bit brightness code defines the lamp current level with 00000\b representing minimum lamp current and 11111\b representing maximum lamp current. The average lamp current is measured across an external sense resistor (see the Current-Sense Resistor section). The voltage on the sense resistor is measured at IFB. The brightness code adjusts the regulation voltage at IFB (VIFB). The minimum average VIFB is VMINDAC/5, where VMINDAC varies between 0 to 2V, and the maximum average is set by the following formula: VIFB = VREF ✕ 31 / 160 + VMINDAC / 160, which is between 387.5mV and 400mV. If VIFB does not exceed 150mV peak (which is about 47.7mV/R1 RMS lamp current) for greater than 1s, the MAX1996A assumes a lamp-out condition and shuts down (see the Lamp-Out Detection section). The equation relating brightness code to IFB regulation voltage is: VIFB = VREF ✕ n / 160 + VMINDAC ✕ (32 - n) / 160 where n is the brightness code. To always use maximum average lamp current when using DPWM control, set VMINDAC to VREF. DPWM control is similar to lamp-current control in that it also responds to the 5-bit brightness code. A brightness code of 00000\b corresponds to a 9% DPWM duty cycle and a brightness code of 11111\b corresponds to a 100% DPWM duty cycle. The duty cycle changes by 3.125% per step, but codes 00000\b to 00011\b all produce 9% (Figure 5). To disable DPWM and always use 100% duty cycle, set VMINDAC to VCC. Note that with DPWM disabled, the equations shown above should assume VMINDAC = 0 instead of VMINDAC = VCC. Table 2 describes MINDAC’s functionality and Table 3 shows some typical settings for the brightness adjustment. In normal operation, VMINDAC is set between zero and VREF and the MAX1996A uses both lamp-current control and DPWM control to vary the lamp brightness (Figure 6). In this mode, lamp-current control regulates the average lamp current during a DPWM on-cycle. Analog Interface and Brightness Code The MAX1996A’s analog interface uses an internal ADC with 1-bit hysteresis to generate the brightness code used to dim the lamp (see the Dimming Range section). CTL/SCL is the ADC’s input and CRF/SDA is its reference voltage. The ADC can operate in either positivescale ADC mode or negative-scale ADC mode. In positive-scale ADC mode, the brightness code increases from 0 to 31 as VCTL increases from zero to VCRF. In negative-scale mode, the brightness scale decreases from 31 to zero as VCTL increases from zero to VCRF. ______________________________________________________________________________________ 13 MAX1996A Table 1. Interface Modes MAX1996A High-Efficiency, Wide Brightness Range, CCFL Backlight Controller COMBINED POWER LEVEL (BOTH DPWM AND LAMP-CONTROL CURRENT) DPWM SETTINGS 100 100 90 COMBINED POWER LEVEL (%) 90 DPWM DUTY CYCLE (%) 80 70 60 50 40 30 20 80 70 60 50 40 30 20 10 10 0 0 0 4 8 12 16 20 24 28 0 32 4 8 12 16 20 24 28 32 BRIGHTNESS CODE BRIGHTNESS CODE Figure 6. Combined Power Level Figure 5. DPWM Settings Table 2. MINDAC Functionality CONDITION FUNCTION MINDAC = VCC DPWM disabled (always on 100% duty cycle). Operates in lamp-current control only. (Use VMINDAC = 0 in the equations.) MINDAC = REF DPWM control enabled, duty cycle ranges from 9% to 100%. Lamp-current control is disabled (always maximum current). 0 ≤ VMINDAC < VREF The device uses both lamp-current control and DPWM. Table 3. Brightness Adjustment Ranges SMBus DAC OUTPUT DPWM DUTY CYCLE (%) COMBINED POWER LEVEL (%) MODE = REF, VCRF/SDA = 0 Bright [4:0] = 11111 Full-scale DAC output = 387.5mV 100 100 MODE = REF, VCRF/SDA = VCTL/SCL, VMINDAC = 1/3VREF Bright [4:0] = 00000 VMINDAC = 1/3VREF Zero-scale DAC output = VMINDAC/5 9 3 POSITIVE-SCALE ADC MODE NEGATIVE-SCALE ADC MODE Maximum Brightness MODE = GND, VCRF/SDA = VCTL/SCL Minimum Brightness MODE = GND, VCRF/SDA = 0, VMINDAC = 1/3VREF RANGE Note: The current level range is solely determined by the MINDAC to REF ratio and is externally set. 14 ______________________________________________________________________________________ High-Efficiency, Wide Brightness Range, CCFL Backlight Controller VCCA CONVENTIONAL INTERFACE VCTL(TH) = (n + 2) / 33 VCRF (Positive-Scale ADC mode, MODE = GND) VCTL(TH) = (33 - n) / 33 VCRF (Negative-Scale ADC mode, MODE = REF) VCTL’s negative threshold is the voltage required to transition the brightness code as VCTL decreases and can be calculated as follows: VCTL(TH) = n / 33 VCRF (Positive-Scale ADC mode, MODE = GND) VCTL(TH) = (31 - n) / 33 VCRF (Negative-Scale ADC mode, MODE = REF) where n is the brightness code. See Figure 7 for a graphical representation of the thresholds. 31 BRIGHTNESS CODE 30 29 3 2 1 0 1 33 2 33 3 33 4 33 VCTL VCRF 1 32 33 31 33 30 33 29 33 VCTL VCRF Figure 7. Brightness Code 30 33 31 33 32 33 1 (MODE = GND) 3 33 (MODE = REF) 2 33 MAX1996A The analog interface’s internal ADC uses 1-bit hysteresis to keep the lamp from flickering between two codes. V CTL ’s positive threshold (V CTL(TH) ) is the voltage required to transition the brightness code as V CTL increases and can be calculated as follows: VCCB DIMMING CONTROL CIRCUIT MIN DIM CIRCUIT VCTL INVERTER CONTROLLER 0 TO VMAX VCCA VCCB VCRF MAX1996A INTERFACE DIMMING CONTROL CIRCUIT VCTL MAX1996A MINDAC REF Figure 8. Analog Interface for Dimming See the Digital Interface section for instructions on using the SMBus interface. Unlike conventional dimming control circuits that have separate supplies and require additional minimum brightness circuitry, the MAX1996A provides dedicated pins for dimming control. The advantages of the MAX1996A’s analog interface are illustrated in Figure 8. The analog interface is very simple in that the output voltage range of the dimming control circuit matches the input voltage range of the inverter control IC. With this method, it is possible to guarantee the maximum dimming range (Figure 9). For the conventional interface, the control voltage and the input voltage have different ranges. To avoid nonuniform lighting across the CCFL tube, or the thermometer effect, the lower limits of maximum and minimum control voltages have to be above the upper limits of the maximum and minimum input voltages, respectively. Therefore, the useful dimming range is reduced. For the MAX1996A’s analog interface, the control voltage has the same range as the input voltage, so the useful dimming range is maximized. Synchronizing the DPWM Frequency 1 33 0 MODE has two functions: one is to select the interface mode as described in the Interface Selection section and the other is to synchronize the DPWM chopping frequency to an external signal to prevent unwanted artifacts in the display screen. To synchronize the DPWM frequency, connect MODE to VCC, REF, or GND through a 10kΩ resistor. Then connect ______________________________________________________________________________________ 15 MAX1996A High-Efficiency, Wide Brightness Range, CCFL Backlight Controller MAX BRIGHTNESS CONTROL VOLTAGE TOLERANCE MAX BRIGHTNESS INPUT VOLTAGE CONVENTIONAL INTERFACE TYPICAL DIMMING RANGE MIN BRIGHTNESS CONTROL VOLTAGE TYPICAL DIMMING RANGE LOST MIN BRIGHTNESS INPUT VOLTAGE GND MAX BRIGHTNESS CONTROL VOLTAGE MAX BRIGHTNESS INPUT VOLTAGE TOLERANCE MAX1996A INTERFACE MIN BRIGHTNESS CONTROL VOLTAGE TYPICAL DIMMING RANGE MIN BRIGHTNESS INPUT VOLTAGE GND Figure 9. Useful Dimming Range a 500pF capacitor from an AC signal source to MODE as shown in Figure 10. The amplitude of the AC signal must be at least 2VP-P but no greater than 5VP-P for accurate operation. The transition time of the AC signal should be less than 200µs. The synchronization range is 32kHz to 100kHz, which corresponds to a DPWM frequency range of 250Hz to 781Hz (128 MODE pulses per DPWM cycle). High DPWM frequencies limit the dimming range. See the Loop Compensation section for more information concerning high DPWM frequencies. A simple oscillator circuit as shown in Figure 11 can be used to generate the synchronization signal. The core of the oscillator is the MAX9031, which is a low-cost, single16 supply comparator in a 5-pin SC70 package. The VCC and REF of the MAX1996A provide the supply voltage and the reference voltage for the oscillator. The positive threshold of the oscillator is: VTH+ = (VCC + VREF)/2. The negative threshold is given by: VTH- = VREF/2. The frequency of the oscillator is: f= 1 VTH+ (VCC − VTH− ) RCln VTH− (VCC − VTH+ ) For C = 330pF and R = 13kΩ, the resulting oscillator frequency is 100kHz. For C = 330pF and R = 39kΩ, the oscillator frequency is 32kHz. ______________________________________________________________________________________ High-Efficiency, Wide Brightness Range, CCFL Backlight Controller REF VCC 100kΩ 1% ADC10kΩ 100kΩ 1% REF MAX1996A VL MAX1996A MODE MAX9031 SMBus TO MODE ADC+ R 500pF GND DPWM SYNCHRONIZATION SIGNAL C Figure 10. DPWM Synchronization Figure 11. Simple RC Oscillator POR and UVLO The MAX1996A includes POR and UVLO circuits. The POR resets all internal registers such as DAC output, fault conditions, and all SMBus registers. POR occurs when VCC is below 1.5V. The SMBus input-logic thresholds are only guaranteed to meet electrical characteristic limits for V CC as low as 3.5V, but the interface continues to function down to the POR threshold. The UVLO is activated and disables both high-side and low-side switch drivers when VCC is below 4.2V (typ). Low-Power Shutdown When the MAX1996A is placed in shutdown, all functions of the IC are turned off except for the 5.3V linear regulator that powers all internal registers and the SMBus interface. The SMBus interface is accessible in shutdown. In shutdown, the linear regulator output voltage drops to about 4.5V and the supply current is 6µA (typ), which is the required power to maintain all internal register states. While in shutdown, lamp-out detection and short-circuit detection latches are reset. The device can be placed into shutdown by either writing to the shutdown mode register (SMBus mode only) or with SH/SUS. Lamp-Out Detection For safety, the MAX1996A monitors the lamp current to detect the open-lamp fault. When the peak voltage on IFB drops below 150mV (IFB regulation point must be set above 48mV) the lamp-out timer starts. Before the timer times out, VCCI increases the secondary voltage in an attempt to maintain lamp-current regulation. As VCCI rises, VCCV rises with it until the secondary voltage reaches its preset limit. At this point, VCCV stops and limits the secondary voltage by limiting tON. Because VCCV is limited to 150mV above VCCI, the voltage control loop is able to quickly limit the secondary voltage. Without this clamping feature, the transformer voltage would overshoot to dangerous levels because VCCV would take more time to slew down from its supply rail. If the peak voltage on IFB does not rise above 150mV before timeout, the MAX1996A shuts down the full bridge. Overcurrent Fault Detection and Protection The MAX1996A senses overcurrent faults on each switching cycle. The current comparator monitors the voltage drop from LX_ to GND. If the voltage exceeds the current-limit threshold, the regulator turns off the high-side switch to prevent the transformer primary current from increasing further. Applications Information The MAX1996A’s standard application circuit, shown in Figure 1, regulates the current of a 4.5W CCFL. The IC’s analog voltage interface sets the lamp brightness with a greater than 30 to 1 power adjustment range. This circuit operates from a wide supply voltage range of 4.6V to 28V. Typical applications for this circuit include notebook, desktop monitor, and car navigation displays. Table 4 shows the recommended components for the power stage of the 4.5W application. To select the correct component values, several C CFL parameters (Table 6) and the DC input characteristics must be specified. MOSFETs The MAX1996A requires four external switches—NL1, NL2, NH1, and NH2—to form a full bridge to drive CCFL. The regulator senses drain-to-source voltage of NL1 and NL2 to detect the transformer primary minimum current crossing and overcurrent fault condition. RDSON of NL1 and NL2 should be matched. Select a dual logic-level N- ______________________________________________________________________________________ 17 MAX1996A High-Efficiency, Wide Brightness Range, CCFL Backlight Controller Table 4. Components for the Standard Application Circuit DESIGNATION C1 DESCRIPTION 1µF, 25V X7R ceramic capacitor C3 15pF, 3.1kV high-voltage ceramic capacitor C5–C8, C10 C9 D1 D2 TMK325BJ475MN Taiyo Yuden www.t-yuden.com C3225X7R1E475M TDK www.tdk.com TMK316BJ105KL C3216X7R1E105K Taiyo Yuden TDK GHM1038-SL-150J-3K Murata www.murata.com C4520C0G3F150K TDK 0.015µF, 16V X7R ceramic capacitor 0.1µF,10V X5R ceramic capacitors 0.01µF, 16V X7R ceramic capacitor 100mA dual-series diode 100mA dual Schottky diode common anode EMK105BJ153KV Taiyo Yuden GRM36X7R153K016 Murata LMK105BJ104MV Taiyo Yuden GRM36X5R104K010 Murata C10055R1A104K TDK ECJ-0EB1C103K Panasonic www.panasonic.com MMBD4148SE Fairchild Semiconductor www.fairchildsemi.com MMBD7000 General Semiconductor www.gensemi.com CMPD7000 Central Semiconductor www.centralsemi.com BAT54AW Diodes Incorporated www.diodes.com CMSSH-3A Central Semiconductor FDC6561AN Fairchild Semiconductor Dual N-channel MOSFETs (30V, 0.095Ω, SOT23-6) TPC6201 Toshiba www.toshiba.com 150Ω ±1% resistor — — R2 2kΩ ±5% resistor — — R3 100kΩ ±1% resistor — — R4 49.9kΩ ±1% resistor — — T1 1:100 transformer T912MG-1018 Toko www.tokoam.com NH1/NL1, NH2/NL2 R1 channel MOSFET with low RDSON to minimize conduction loss for NL1/NL2 and NH1/NH2 (Fairchild FDC6561). The regulator softly turns on each of four switches in the full bridge. ZVS occurs when the external power MOSFETs are turned on while their respective drain-to-source voltages are near zero volts. ZVS effectively eliminates the MOSFET transition losses caused by CRSS (drain-to18 MANUFACTURER 4.7µF, 25V X5R ceramic capacitor C2 C4 RECOMMENDED DEVICE source capacitance) and parasitic capacitance discharge. ZVS improves efficiency and reduces switching-related EMI. Current-Sense Resistor The MAX1996A regulates the CCFL average current through sense resistor R1 in Figure 1. The voltage at ______________________________________________________________________________________ High-Efficiency, Wide Brightness Range, CCFL Backlight Controller Voltage-Sense Capacitors The MAX1996A limits the transformer secondary voltage during open-lamp fault through the capacitive divider C3/C4. The voltage of VFB is proportional to CCFL voltage. To set the maximum RMS secondary transformer voltage, choose C3 around 10pF to 22pF, and select C4 such that C4 = VT(MAX)/1.11V ✕ C3, where VT(MAX) comprises the maximum RMS secondary transformer voltage (above the strike voltage). R2 sets the VFB DC bias point to zero volts. Choose R2 =10/(C4 ✕ 6.28 ✕ FSW), where FSW is the nominal resonant operating frequency. Loop Compensation CCI sets the speed of the current loop that is used during startup, maintaining lamp-current regulation, and during transients, caused by changing the lamp-current settling. The typical CCI capacitor value is 0.1µF. Larger values limit lamp-current overshoot, but increase setting time. Smaller values speed up its response time, but extremely small values can lead to instability. CCV sets the speed of the voltage loop that affects startup, DPWM transients, and operation in an open-tube fault condition. If DPWM is not used, the voltage control loop should only be active during startup or an openlamp fault. The CCV capacitors typical value is 0.01µF. Use the smallest value of CCV capacitor necessary to set an acceptable fault-transient response and not cause excessive ringing at the beginning of a DPWM pulse. Larger CCV capacitor values reduce transient overshoot, but can degrade regulation at low DPWM duty cycles by increasing the delay to strike voltage. Resonant Components The MAX1996A works well with air-gap transformers with turns ratio N in the order of NP:NS = 1:90 to 1:100 for most applications. The transformer secondary resonant frequency must be controlled. A low-profile CCFL transformer typically operates between 50kHz (Fmin) and 200kHz (F max ). Transformer T1, DC blocking capacitor C2, parallel capacitor C3, and the CCFL lamp form a resonant tank. The resonant frequency is determined by the transformer secondary leakage inductance L, C2, and C3. The tank is a bandpass filter whose lower frequency is bounded by L, N, and C2. N is the transformer’s turns ratio. Choose C2 ≤ N2 (10 ✕ F2MIN ✕ L). The upper frequency is bounded by L and C3. Choose C3 ≥ 1/(40 ✕ F2MIN ✕ L). Other Components The high-side MOSFET drivers (GH1 and GH2) are powered by the external bootstrap circuit formed by D2, C5, and C6. Connect BST1/BST2 through a dual signal-level Schottky diode D2 to VDD, and connect it to LX1/LX2 with 0.1µF ceramic capacitors. Use a dualseries signal-level diode (D1) to generate the half-wave rectified current-sense voltage across R1. The current through these diodes is the lamp current. Dual-Lamp Regulator The MAX1996A can be used to drive two CCFL tubes as shown in Figure 12. See Table 5 for component selection. The circuit consists of two identical transformers with primary windings connected in parallel and secondary windings in series. The two transformers can also be replaced with a single transformer, which has one primary winding and two secondary windings. The advantage of the series secondary windings is that the same current flows through both lamps, resulting in approximately the same brightness. In normal operation, C12 is charged to approximately 6V biasing N1 on, which permits current to flow in the loop as follows: in the first half cycle, current flows through the secondary winding of T1, CCFL1, diode D1, MOSFET N1, sense resistor R1, zener diode D4 (forward bias), CCFL2, and finally returning to T2. In the second half cycle, the lamp current flows through T2, CCFL2, D4 (breakdown), D3 (forward bias), CCFL1, and back to T1. The roundabout path of current flow is necessary in order to detect an open-lamp condition when either CCFL is removed. If CCFL1 is open, the lamp current cannot flow through sense resistor R1. When IFB drops below 150mV, the controller detects the condition and shuts down after a 1s delay. During the delay, current can flow from T2 through CCFL2, D4 (breakdown), and R6 back to T2. If CCFL2 is removed, the voltage across D4 drops to zero and C11 is discharged through R5. N1 is biased off, which forces the voltage at IFB to drop to zero once again. During the 1s turn-off delay, current flows from T1 to CCFL1 through D3 (breakdown) and R6 back to T1. D3 clamps the drain of N1 enabling the use of a MOSFET with modest breakdown characteristics. ______________________________________________________________________________________ 19 MAX1996A IFB is the half-wave rectified representation of the current through the lamp. The inverter regulates the average voltage at IFB, which is controlled by either the analog interface or the SMBus interface. To set the maximum lamp RMS current, determine R1 as follows: R1 = 0.444V/ICCFL, RMS, MAX, where ICCFL, RMS, MAX is the maximum RMS lamp current. MINDAC and the wave shape influence the actual maximum RMS lamp current. If necessary, use an RMS current meter to make final adjustments to R1. MAX1996A High-Efficiency, Wide Brightness Range, CCFL Backlight Controller VIN 5V TO 28V C1 NH1 NH2 C2 D1 T1 C3 NL1 N1 CCFL R1 D3 D6 NL2 C4 R2 C11 R6 R7 GL2 GH2 PGND BATT LX1 GH1 GL1 R6 T2 LX2 C5 C6 BST2 BST1 C13 VDD VCC C7 C12 D4 D2-2 D2-1 R5 D5 CCFL2 MAX1996A GND VFB CCV IFB MODE SH/SUS CRF/SDA CTL/SCL CCI REF C9 MINDAC C8 ILIM R3 ON/OFF R4 C10 REFERENCE INPUT CONTROL INPUT Figure 12. Dual-Lamp Application Circuit The secondary voltages of both transformers are monitored through the two identical capacitive voltagedividers (C3/C4 and C13/C11). Dual-diode D6 rectifies the two sensed voltages and passes the signal to the VFB pin. A full-wave rectified sinusoidal waveform appears at the VFB pin. The RMS value of this new VFB signal is greater than the half-wave rectified signal in the single-lamp application. To compensate for the waveform change and the forward-voltage drop in the diodes, the capacitive voltage-divider ratio must be decreased. Choose C3 around 10pF to 22pF, and select C4 according to C4 = VT, MAX/1.33V ✕ C3, where VT, MAX is the maximum transformer secondary RMS voltage. 20 Layout Guidelines Careful PC board layout is critical to achieve low switching losses and clean, stable operation. The highvoltage and switching-power stages require particular attention (Figure 13). The high-voltage sections of the layout need to be well separated from the control circuit. Most layouts are constrained to long narrow PC boards, so this separation occurs naturally. Follow these guidelines for good PC board layout: 1) Keep the high-current paths short and wide, especially at the ground terminals. This is essential for stable, jitter-free operation, and high efficiency. ______________________________________________________________________________________ High-Efficiency, Wide Brightness Range, CCFL Backlight Controller DESIGNATION C1 C2 C3, C13 C4, C11 C5–C8, C10, C12 C9 D1, D5 D2 D3, D4 D6 N1 NH1/NL1, NH2/NL2 DESCRIPTION RECOMMENDED DEVICE MAX1996A Table 5. Components for the Dual-Lamp Application Circuit MANUFACTURER TMK325BJ475MN Taiyo Yuden www.t-yuden.com C3225X7R1E475M TDK www.tdk.com 4.7µF, 25V X5R ceramic capacitor 1µF, 25V X7R ceramic capacitor 15pF, 3.1kV high-voltage ceramic capacitors 0.015µF, 16V X7R ceramic capacitors TMK316BJ105KL Taiyo Yuden C3216X7R1E105K TDK GHM1038-SL-150J-3K Murata www.murata.com C4520C0G3F150K TDK EMK105BJ153KV Taiyo Yuden GRM36X7R153K016 Murata LMK105BJ104MV Taiyo Yuden GRM36X5R104K010 Murata C1005X5R1A104K TDK ECJ-0EB1C103K Panasonic www.panasonic.com MMBD4148 Fairchild Semiconductor www.fairchildsemi.com IMBD4148 General Semiconductor www.gensemi.com MMBD4148 Diodes Incorporated www.diodes.com BAT54AW Diodes Incorporated CMSSH-3A Central Semiconductor www.centralsemi.com 6.2V zener diodes CMPZ5234B Central Semiconductor BZX84C6V2 Diodes Incorporated Dual diode, common cathode CMPD2838 Central Semiconductor BAV70 Diodes Incorporated 0.1µF, 10V X5R ceramic capacitors 0.01µF, 16V X7R ceramic capacitor 100mA diodes 100mA dual Schottky diode, common anode N-channel MOSFET (SOT23) Dual N-channel MOSFETs (30V, 0.095Ω, SOT23-6) 2N7002 Fairchild Semiconductor 2N7002 General Semiconductor 2N7002 Central Semiconductor FDC6561AN Fairchild Semiconductor TPC6201 Toshiba www.toshiba.com R1 150Ω ±1% resistor — — R2, R6 2kΩ ±5% resistors — — R3 100kΩ ±1% resistor — — R4 49.9kΩ ±1% resistor — — ______________________________________________________________________________________ 21 MAX1996A High-Efficiency, Wide Brightness Range, CCFL Backlight Controller Table 5. Components for the Dual-Lamp Application Circuit DESIGNATION DESCRIPTION RECOMMENDED DEVICE MANUFACTURER R5 1kΩ ±5% resistor — — R7 20kΩ ±5% resistor — — T1, T2 1:100 transformers T912MG-1018 Toko www.tokoam.com C4 D1 C2 N1 N2 T1 HIGH-CURRENT PRIMARY CONNECTION C3 R2 LAMP HIGH-VOLTAGE SECONDARY CONNECTION NOTE: DUAL MOSFET N2 IS MOUNTED ON THE BOTTOM SIDE OF THE PC BOARD DIRECTLY UNDER N1. Figure 13. Layout Example Table 6. CCFL Specifications SPECIFICATION CCFL Minimum Strike Voltage (Kick-Off Voltage) CCFL Typical Operating Voltage (Lamp Voltage) SYMBOL VS VL UNITS DESCRIPTION VRMS Although CCFLs typically operate at
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