19-3323; Rev 0; 6/04
MAX5058 Evaluation Kit
The MAX5058 evaluation kit (EV kit) is a fully assembled
and tested circuit board that contains a high-efficiency,
50W, isolated, synchronously rectified forward converter in the industry-standard 1/8th brick pinout. The circuit is configured for a +3.3V output voltage and provides up to 15A of output current. The circuit can be
powered from either a +36V to +72V or -36V to -72V DC
source in applications such as telecom/datacom (48V
modules), industrial environments, or in automotive 42V
power systems.
Using a clamped two-transistor power topology on the
primary side and synchronous rectifiers on the secondary
side achieves high efficiency up to 91% and is achieved
at 9A. The efficiency improvement on the secondary side
is achieved through synchronous rectification using the
MAX5058 secondary-side synchronous rectifier driver
and feedback generator controller IC, which drives two
n-channel MOSFETs. Additionally, the recovery of stored
leakage and magnetizing inductance energy at the primary side contributes to the overall efficiency improvement. The primary side uses a MAX5051 parallelable,
clamped, two-switch power-supply controller IC. Galvanic
isolation up to 500V is achieved with an optocoupler,
pulse-signal transformer, and planar surface-mount
power transformer.
Operation at 250kHz allows the use of small magnetics
and output capacitors. The EV kit provides cycle-bycycle current-limit protection. Additional steady-state
fault protection is provided by an integrating fault protection that reduces average dissipated power during
continuous short-circuit conditions. The MAX5051 also
has a programmable undervoltage lockout (UVLO).
Multiple MAX5058 EV kits can be paralleled for
increased power capability when high output current is
required. Margin-up/down capability enables an
increase or decrease in the output voltage. The EV kit
demonstrates the MAX5058 look-ahead signal capability, on-board error amplifier, and reference voltage
source. Remote-load voltage sensing allows accurate
voltage regulation at the load.
Warning: The MAX5058 EV kit is designed to operate
with high voltages. Dangerous voltages are present
on this EV kit and on equipment connected to it.
Users who power up this EV kit or power the
sources connected to it must be careful to follow
safety procedures appropriate to working with highvoltage electrical equipment.
Under severe fault or failure conditions, this EV kit
may dissipate large amounts of power, which could
result in the mechanical ejection of a component or
of component debris at high velocity. Operate this kit
with care to avoid possible personal injury.
The user must supply an additional 100µF bulk storage capacitor between the EV kit’s +VIN and -VIN
input terminals before powering up or the MAX5058
EV kit may be damaged.
Features
♦ 50W High-Efficiency, Isolated Forward Converter
♦ Synchronously Rectified
♦ Differential Load-Share Bus for Paralleling
♦ ±36V to ±72V Input Range
♦ +3.3V Output at 15A
♦ VOUT Regulation Better than ±0.5% Over Line and
Load
♦ 89% Efficiency at 48V and 9A
♦ Cycle-by-Cycle Current-Limit Protection
♦ Programmable Integrating Fault Protection
♦ 1/8th Brick Module Pinout
♦ 250kHz Switching Frequency
♦ Soft-Start
♦ Margin-Up/Down Capability
♦ Remote-Load Voltage Sensing
♦ On-Board Error Amplifier and Reference Voltage
Source
♦ Fully Assembled and Tested
Ordering Information
PART
TEMP RANGE
IC PACKAGE
MAX5058EVKIT
0°C to +50°C*
28 TSSOP-EP
*With 100LFM airflow.
________________________________________________________________ Maxim Integrated Products
For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at
1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com.
1
Evaluates: MAX5051/MAX5058
General Description
MAX5058 Evaluation Kit
Evaluates: MAX5051/MAX5058
Component List
2
DESIGNATION
QTY
100pF ±2%, 50V C0G ceramic
capacitor (0603)
Murata GRM1885C1H101G
C17
1
0.33µF ±10%, 10V X5R ceramic
capacitor (0603)
TDK C1608X5R1A334K
1
390pF ±5%, 50V C0G ceramic
capacitor (0603)
Murata GRM1885C1H391J
C18, C24
2
1000pF ±5%, 50V C0G ceramic
capacitors (0603)
TDK C1608C0G1H102J
C3
1
4.7µF ±10%, 10V X5R ceramic
capacitor (0805)
TDK C2012X5R1A475K
C19, C30, C33
3
1µF ±10%, 10V X5R ceramic
capacitors (0603)
TDK C1608X5R1A105K
C4
1
4.7µF ±10%, 6.3V X5R ceramic
capacitor (0805)
TDK C2012X5R0J475K
C20, C37
2
220pF ±10%, 50V C0G ceramic
capacitors (0603)
TDK C1608C0G1H221K
C5, C40
2
4700pF ±10%, 50V X7R ceramic
capacitors (0603)
Murata GRM188R71H472K
C21
1
4.7µF, 80V electrolytic capacitor
(6.3mm x 5.8mm)
Cornell-Dubilier AFK475M80D16B
C6
1
0.1µF ±10%, 250V X7R ceramic
capacitor (1206)
TDK C3216X7R2E104K
C22
1
2200pF ±10%, 2kV X7R ceramic
capacitor (1812)
TDK C4532X7R3D222K
C7
1
0.22µF ±10%, 10V X7R ceramic
capacitor (0603)
TDK C1608X7R1C224K
C23
1
1000pF, 250V X7R ceramic capacitor
(0603)
Murata GRM188R72E102K
C8
1
4.7µF ±10%, 16V X7R ceramic
capacitor (1206)
TDK C3216X7R1C475K
C25
1
0.047µF ±10%, 100V X7R ceramic
capacitor (0805)
TDK C2012X7R2A473K
C9, C29
2
1µF ±10%, 16V X7R ceramic
capacitors (0805)
Taiyo Yuden EMK212BJ105KG
C26, C31
2
0.1µF ±10%, 16V X7R ceramic
capacitors (0603)
TDK C1608X7R1C104K
C10, C11
2
0.47µF ±10%, 100V X7R ceramic
capacitors (1206)
TDK C3216X7R2A474K
C27
1
0.15µF ±10%, 16V X7R ceramic
capacitor (0603)
Taiyo Yuden EMK107BJ154KA
C12
1
1µF ±20%, 100V X7R ceramic
capacitor (1210)
TDK C3225X7R2A105M
C28
1
0.047µF ±10%, 25V X7R ceramic
capacitor (0603)
TDK C1608X7R1E473K
C13, C14, C15
3
270µF, 4V aluminum organic
capacitors (X)
Kemet A700X277M004ATE015
C32
1
1µF ±10%, 25V X7R ceramic
capacitor (0805)
TDK C2012X7R1E105K
C16
1
3.3µF ±10%, 6.3V X5R ceramic
capacitor (0805)
Taiyo Yuden JMK212BJ335KG
DESIGNATION
QTY
C1
1
C2
DESCRIPTION
DESCRIPTION
_______________________________________________________________________________________
MAX5058 Evaluation Kit
DESIGNATION
C34
C35, C36
C38
C39
D1
QTY
1
2
1
0
1
DESCRIPTION
330pF ±5%, 250V C0G ceramic
capacitor (0603)
TDK C1608C0G2E331J
1µF ±10%, 50V X7R ceramic
capacitors (1206)
TDK C3216X7R1H105K
0.068µF ±10%, 50V X7R ceramic
capacitor (0603)
TDK C1608X7R1H683K
Not installed, ceramic capacitor
(0603)
150mA, 100V Schottky diode
(SOD-123)
Vishay BAT46W
D2, D3
2
1A, 100V Schottky diodes (SMA)
Diodes Incorporated B1100
D4
1
3A, 20V Schottky diode (SMA)
Diodes Incorporated B320A
5
250mA, 100V fast-switching diodes
(SOD-323)
Diodes Incorporated 1N4448HWS
2
100mA, 30V Schottky diodes
(SOD-523)
Central Semiconductor CMOSH-3
D5, D6, D8,
D10, D11
D7, D9
L1
1
2.4µH, 20A inductor
Payton 50661 or
Coilcraft A9860-B* or
Pulse Engineering PA1494-242*
2
100V, 7.3A n-channel MOSFETs
(SO-8)
International Rectifier IRF7495
2
30V, 20A n-channel MOSFETs
(SO-8)
International Rectifier IRF7832
1
170mA, 100V n-channel MOSFET
(SOT23)
Fairchild BSS123
R1, R2
2
19.1kΩ ±0.1%, 25ppm resistors
(0603)
Panasonic ERA3EEB1912V
R3
1
2.2kΩ ±5% resistor (0603)
N1, N2
N3, N4
N5
DESIGNATION
QTY
R4
1
1MΩ ±1% resistor (0603)
R5
1
38.3kΩ ±1% resistor (0603)
R6
1
1MΩ ±1% resistor (0805)
R7, R35
2
0Ω ±5% resistors (0603)
R8, R9
2
8.2Ω ±5% resistors (0603)
R10
1
20Ω ±5% resistor (1206)
R11
1
360Ω ±5% resistor (0603)
R12
1
34.8kΩ ±0.5%, 100ppm resistor
(0603)
Panasonic ERA3EKD3482V
R13
1
47Ω ±5% resistor (1206)
R14
1
270Ω ±5% resistor (0603)
R15
1
31.6kΩ ±1% resistor (0603)
R16
1
10.5kΩ ±1% resistor (0603)
R17
1
0.027Ω ±1% 0.5W resistor (1206)
IRC LRF-1206-01-R027-F
R18
1
4.7Ω ±5% resistor (1206)
R19
1
475Ω ±1% resistor (0805)
2
0.004Ω ±1% resistors (1206)
IRC LRF-1206-01-R004-F
R20, R36
DESCRIPTION
R21
1
24.9kΩ ±1% resistor (0805)
R22
1
15kΩ ±5% resistor (1206)
R23, R24
2
10Ω ±5% resistors (0805)
R25
1
47.5kΩ ±1% resistor (0603)
R26
1
0.002Ω ±5% resistor (2512)
IRC LRF-2512-01-R002-J
R27
1
10Ω ±5% resistor (0603)
R28
1
301Ω ±1% resistor (0805)
R29
1
1Ω ±5% resistor (0603)
R30
1
2kΩ ±1% resistor (0603)
R31
1
220Ω ±5% resistor (0603)
R32
1
698kΩ ±1% resistor (0805)
Panasonic ERJA6ENF6983V
R33
1
604kΩ ±1% resistor (0805)
Panasonic ERJ6ENF6043V
R34
1
220kΩ ±5% resistor (0603)
R37, R38
2
10Ω ±5% resistors (0603)
R39
1
2kΩ ±5% resistor (1206)
R40
1
32.4kΩ ±1% resistor (0603)
_______________________________________________________________________________________
3
Evaluates: MAX5051/MAX5058
Component List (continued)
Evaluates: MAX5051/MAX5058
MAX5058 Evaluation Kit
Component List (continued)
DESIGNATION
DESIGNATION
QTY
T1
1
Planar transformer
Pulse Engineering PA0370
T2
1
Drive transformer
Pulse Engineering PE-68386
1
Parallelable, clamped, two-switch
power-supply controller
MAXIM MAX5051AUI (28 TSSOP-EP)
U1
U2
1
DESCRIPTION
High-voltage optocoupler
(Ultra-small flat-lead)
CEL/NEC PS2913-1-M
QTY
DESCRIPTION
U3
1
Secondary-side synchronous rectifier
driver and feedback generator
controller
MAXIM MAX5058EUI (28-pin TSSOP-EP)
+VIN, -VIN,
ON/OFF
3
0.040in PC pins
VOUT, SGND
2
0.062in PC pins
None
1
MAX5058 PC board
*Modifications to the PC board traces are required to evaluate
this component.
Component Suppliers
SUPPLIER
CEL/NEC; California Eastern
Laboratories
PHONE
FAX
800-997-5227
408-588-2213
WEBSITE
www.cel.com
Coilcraft
847-639-6400
847-639-1469
www.coilcraft.com
Cornell Dubilier
508-996-8564
508-336-3830
www.cornell-dubilier.com
Diodes Inc
805-446-4800
805-446-4850
www.diodes.com
Fairchild
888-522-5372
—
International Rectifier
310-322-3331
310-726-8721
www.irf.com
www.fairchildsemi.com
IRC
361-992-7900
361-992-3377
www.irctt.com
Kemet
864-963-6300
864-963-6322
www.kemet.com
Murata
770-436-1300
770-436-3030
www.murata.com
Panasonic
714-373-7366
714-737-7323
www.panasonic.com
Payton Planar Magnetics Ltd.
561-969-9585
561-989-9587
www.paytongroup.com
Pulse Engineering
858-674-8100
858-674-8262
www.pulseeng.com
Taiyo Yuden
800-348-2496
847-925-0899
www.t-yuden.com
TDK
847-803-6100
847-390-4405
—
—
Vishay
www.component.tdk.com
www.vishay.com
Note: Indicate that you are using the MAX5058 when contacting these component suppliers.
Quick Start
Required Equipment
• ±36V to ±72V power supply capable of providing up
to 3A
• Voltmeter
• A fan to provide at least 100LFM airflow for extended
operation at 15A
4
• 100µF, 100V bulk storage capacitor to be connected
to the input terminals of the EV kit
The MAX5058 EV kit is fully assembled and tested.
Follow these steps to verify board operation. Do not
turn on the power supply until all connections are
completed.
_______________________________________________________________________________________
MAX5058 Evaluation Kit
2) Connect the positive terminal of a 36V to 72V power
supply to the +VIN terminal. Connect the power
supply’s ground to the -VIN terminal.
3) Turn on the power supply above 36V and verify that
the voltmeter reads +3.3V.
Note: For improved voltage regulation at the load, connect a 22-gauge twisted-pair cable from the VS+ and
VS- terminals of the MAX5058 EV kit, to the load positive and ground terminals, respectively. Connect the
VOUT and SGND terminals to the load with power
cables sized to carry the full load current, up to 15A.
Detailed Description
The MAX5058 EV kit is a 50W, isolated, synchronously
rectified forward converter that provides +3.3V at up to
15A output. The circuit can be powered from a ±36V to
±72V DC source. The user must supply an additional
100µF bulk storage capacitor between the +VIN and
-VIN input terminals before powering up or the
MAX5058 EV kit may be damaged. This capacitor
should be rated for 100V and be able to carry 1.5A of
ripple current. Lower ripple-current-rated capacitors
should be acceptable for short-term operation.
The 50W forward converter achieves high efficiency by
using a clamped two-transistor power topology at the
primary input and synchronous rectifiers on the secondary output side. A MAX5051 parallelable, clamped,
two-switch, power-supply controller IC switches the two
primary-side, 100V-rated transistors, N1 and N2. A
MAX5058 secondary-side synchronous rectifier driver
and feedback generator controller IC drives two surface-mount SO-8 n-channel 30V-rated MOSFETs configured as synchronous rectifiers on the secondary
side. MOSFET N3 provides secondary-side rectification
and MOSFET N4 synchronously rectifies the current
flowing through freewheeling diode D4.
The PC board footprint is minimized by using surfacemount SO-8 n-channel MOSFETs on the primary side.
Cycle-by-cycle current limiting protects the converter
against short circuits at the output. For a continuous
short circuit at the output, the MAX5051’s fault integration feature provides hiccup fault protection, thus greatly
minimizing excessive temperature rise. Current-sense
resistor R17 senses the current through the primary of
transformer T1 and both primary-side transistors N1 and
N2 are turned off when the trip level of 154mV (typ) is
reached. The programmable integrating fault protection
allows transient overload conditions to be ignored and is
configured by resistor R4 and capacitor C7.
The planar surface-mount transformer features a bias
winding that, along with diode D5, current-limiting resistor R18, and reservoir capacitor C21, powers the
MAX5051 once the input voltage is stable. Upon initial
input voltage application, bootstrap resistor R22 and
capacitor C21 enable the MAX5051 to startup within
approximately 70ms. No reset windings are required on
the transformer with a clamped two-transistor power
topology, simplifying transformer design and maximizing
the available copper window in the transformer. When
both external primary-side transistors turn off, Schottky
diodes D2 and D3 recover the magnetic energy stored in
the core and feed it back to the input supply. The transformer provides galvanic isolation up to 500V.
On the transformer’s secondary side, the MAX5058
built-in error amplifier, reference voltage source, and
feedback resistors R1 and R2 provide voltage feedback to the primary side through optocoupler U2.
Resistor R12 sets the reference voltage for the
MAX5058 to 1.657V. Margin-up/down capability
enables an increase or decrease in the output voltage
by 5% and is configurable by replacing resistors R32
and R33. On the primary side, the MAX5051 receives
the voltage-feedback signal from biasing resistor R3
and compensation resistor/capacitor networks R11/C17
and C24 connected to optocoupler U2.
Pulse transformer T2 provides a galvanically isolated
signal to the MAX5058 secondary-side synchronous
rectifier driver circuit from the MAX5051 PWM primaryside signal. This look-ahead signal avoids large current
spikes resulting from a shorted transformer secondary
when the freewheeling synchronous rectifier (N4) and
primary-side MOSFETs concurrently conduct.
The MAX5051 controller switches at a 250kHz frequency
set by resistor R21 and capacitor C1. The duty cycle is
varied to control energy transfer to the output. The
maximum duty cycle is 50% for the EV kit’s synchronously rectified forward converter design and is limited
by the MAX5051.
The MAX5058 EV kit features output-voltage soft-start,
thus eliminating any output-voltage overshoots. Softstart allows the output voltage to slowly ramp up in a
controlled manner within approximately 3ms. Capacitor
C5 sets the soft-start time. The brownout UVLO threshold voltage is set by resistors R5 and R6. This prevents
the power supply from operating below the minimum
input supply voltage.
Multiple MAX5058 EV kits can be easily paralleled for
increased power capabilities when high output current
is required. Parallel-connected resistors R20 and R36
facilitate current sharing when multiple MAX5058 EV
_______________________________________________________________________________________
5
Evaluates: MAX5051/MAX5058
No Load Output
1) Connect a voltmeter to the VOUT and SGND pins to
measure the output voltage.
Evaluates: MAX5051/MAX5058
MAX5058 Evaluation Kit
kits are connected in parallel. Test points TP7 (SFP)
and TP8 (SFN) provide access to the MAX5058 IC’s
simple 2-wire, differential current-share bus (contact
factory for more details).
Remote-load voltage sensing is provided by interfacing
points VS+ and VS-, which use the MAX5058 built-in
remote-sense amplifier. A 22-gauge twisted-pair cable
should be used for connecting the remote-load voltagesensing terminals. This will provide accurate voltage
regulation at the load when long leads are used to provide power from the EV kit to the load. If the load is
located next to the MAX5058 EV kit, connect VS- to
SGND and connect VS+ to the VOUT pin.
The output voltage can be margined up or down
(increased or decreased) 5% by applying a logic-high
signal at the TPMU (MRGU) test point and TPMD
(MRGD) test point, respectively. Resistors R32 and R33
set the margin up and down at 5%, respectively.
A secondary-side thermal overtemperature warning is
provided by the MAX5058 through an open-drain thermal
flag signal available at test point TP2. Use test point TP3
(SGND) as a secondary-side ground path for TP2.
The 4-layer PC board layout and component placement
has been designed to have an industry-standard 1/8th
brick pinout. The actual PC board dimensions of the
power-supply board are somewhat larger than that of
1/8th brick power supplies (58.42mm x 41.65mm). Both
outer layers of the PC board are 2oz copper for
increased current-carrying capability.
Evaluating Other Output Voltages, Current
Limits, Soft-Starts, UVLOs, and OutputVoltage Margining Up/Down
VOUT Output Voltage
The MAX5058 EV kit’s output (VOUT) is configured to
+3.3V by feedback resistors R1, R2, and the MAX5058
reference voltage set by resistors R12 and R32 (1.657V
as configured). To generate output voltages other than
+3.3V (from +2.5V to +3.5V, limited by the output
capacitor voltage rating), select different voltagedivider resistors (R1, R2) and consult the MAX5058
data sheet’s Calculation Procedure for Output-VoltageSetting Resistors and Margining section. Resistor R1 is
typically chosen to be less than 25kΩ. Using the
desired output voltage, resistor R2 is then found by the
following equation:
VIREF
R2 =
× R1
VOUT − VIREF
where VIREF = 1.675V (as configured).
6
Resistors R1 and R2 preferably should have 0.1% tolerance. Additionally, U2 and resistor R19 limit the minimum output voltage (VOUT) to +2.5V. The maximum output current should be limited to less than 15A. Refer to
the MAX5058 data sheet’s Calculation Procedure for
Output-Voltage-Setting Resistors and Margining section
for additional information.
For improved point-of-load voltage regulation, connect
the VS+ and VS- terminals to the load’s positive and negative input power terminals, respectively. A 22-gauge
twisted-pair wire should be used for this dedicated connection. Connect the appropriately sized main power
cables from the EV kit’s VOUT and SGND pins.
Current Limiting
The MAX5058 EV kit features cycle-by-cycle current
limiting of the transformer primary current. The
MAX5051 controller turns off both external primary-side
switching transistors (N1, N2) when the voltage at the
CS pin of the MAX5051 reaches 154mV (typ). Currentsense resistor R17 (R17 = 27mΩ) limits the peak primary current to approximately 5.7A (154mV/0.027Ω ≈
5.7A). This limits short-circuit current on the secondary
output (VOUT) to 20A with a 50mΩ short at the terminals (see Figure 7). To evaluate lower current limits,
current-sense resistor R17 must be replaced with a different value surface-mount resistor (1206 size) as
determined by the following equation:
R17 =
VSENSE
((NS / NP ) x (1.2 x IOUTMAX ))
where VSENSE = 0.154V, NS = 2, NP = 8, and IOUTMAX =
maximum DC output current (15A or less). Note that
some fine tuning may be required when selecting the
current-limit resistor. There are errors introduced as a
result of the presence of the transformer, output inductor
ripple current, and propagation delays.
Soft-Start
The MAX5051 controller limits the output voltage rate of
rise with a soft-start feature. Capacitor C5 sets the ramp
time to 91µs. To evaluate other soft-start ramp times
replace capacitor C5 with another surface-mount capacitor (0603 size) as determined by the following equation:
C5 =
(64 µA x softstart _ time)
1.24 V
where softstart_time is the desired soft-start time in seconds. Consult the MAX5051 data sheet for additional
information on the soft-start feature.
_______________________________________________________________________________________
MAX5058 Evaluation Kit
R6 =
(VINSTARTUP − 1.24)
1.24V
x R5
VOUT Margining Up and Down
The MAX5058 EV kit features a margin-up/down capability
to increase or decrease the output voltage by 5%. The
percentage of margining is configurable by replacing
resistors R32 and R33 on the secondary side. To increase
the output voltage, apply a logic-high signal (2.4V up to
4V) at the TPMU (MRGU) test point to increase the output
voltage or apply a logic-high signal (2.4V up to 4V) at the
TPMD (MRGD) test point to decrease the output voltage.
Refer to the MAX5058 data sheet for more information on
the voltage-margining feature.
where VINSTARTUP is the desired startup voltage at
which the EV kit starts and resistor R5 is typically
38.3kΩ. Consult the MAX5051 data sheet for additional
information on the UVLO feature.
Synchronously Rectified Forward DC-DC Converter Waveforms
95
8
90
7
POWER DISSIPATION (W)
R20 = R26 = R36 = 0Ω
EFFICIENCY (%)
85
80
75
70
65
6
5
4
3
2
1
R20 = R26 = R36 = 0Ω
0
60
0
2
4
6
8
10
12
14
0
OUTPUT CURRENT (A)
4
6
8
10
12
14
LOAD CURRENT (A)
Figure 1. Efficiency vs. Output Current for Nominal (48V) Input
Voltage at TA = +25°C
RL = 0.22Ω
2
Figure 2. Power Dissipation vs. Load Current for Nominal (48V)
Input Voltage at TA = +25°C
R20 = R26 = R36 = 0Ω
VOUT
1V/div
VOUT
1V/div
ILOAD
5A/div
4ms/div
Figure 3. Turn-On Transient at Full Load (Resistive Load)
(4ms/div)
1ms/div
Figure 4. Turn-On Transient at Zero Load (4ms/div)
_______________________________________________________________________________________
7
Evaluates: MAX5051/MAX5058
Undervoltage Lockout (UVLO)
The MAX5058 EV kit features a UVLO circuit that prevents
operation below the programmed input-supply startup
voltage. Resistors R5 and R6 set the EV kit’s input voltage
brownout UVLO. To evaluate other input UVLO voltages,
replace resistor R6 with another surface-mount resistor
(0805 size). Using the desired startup voltage, resistor R6
is then found by the following equation:
Evaluates: MAX5051/MAX5058
MAX5058 Evaluation Kit
R20 = R26 = R36 = 0Ω
R20 = R26 = R36 = 0Ω
VOUT
100mV/div
VOUT
50mV/div
ILOAD
5A/div
1ms/div
2µs/div
Figure 5. Output-Voltage Response to Step Change in Load
Current (50%-75%-50% of IOUT(MAX): di/dt = 5A/ms) (7.5A11.25A-7.5A)
Figure 6. Output-Voltage Ripple at the Nominal Input Voltage
and Rated Load Current (50mV/div)
R20 = R26 = R36 = 0Ω
ILOAD
10A/div
1ms/div
10V/div
ILOAD
10A/div
20ms/div
1µs/div
Figure 7. Load Current (15A/div) as a Function of Time when
the Converter Attempts to Turn On into a 0.050Ω (Also Acting
as the Current-Sense Resistor) Short Circuit
8
Figure 8. MOSFET N1 Source to Primary Ground (-VIN) Waveform
_______________________________________________________________________________________
_______________________________________________________________________________________
D8
C24
1000pF
LXVDD
C17
0.33µF
R11
360Ω
R3
2.2kΩ
LXL
LXH
3
4
14
13
12
11
10
9
8
7
6
5
4
3
2
1
U2
REG9
PVIN
C26
0.1µF
C19
1µF
C6
0.1µF
REG9
REG5
R15
31.6kΩ
1%
C5
4700pF
C4
4.7µF
C18
1000pF
R27
10Ω
TP5
C2
390pF
C3
4.7µF
R16
10.5kΩ
1%
REG5
REG5
RCFF
R21
24.9kΩ
1%
C1
100pF
LXL
LXH
2
1
LXVDD
STT
PVIN
REG9
REG5
FB
COMP
CSS
CON
RCFF
SYNCOUT
RCOSC
C27
0.15µF
OPTO_CAT
R19
475Ω
CS
DRVL
PGND
DRVDD
DRVB
XFRMRH
DRVH
BST
AVIN
GND
IC_PADDLE
MAX5051
U1
UVLO
STARTUP
FLTINT
SYNCIN
VOUT
29
15
16
17
18
19
20
21
22
23
24
25
26
27
28
TP6
C8
4.7µF
D1
C9
1µF
DRVB
LXL
LXVDD
LXH
C31
0.1µF
RCFF
R25
47.5kΩ
1%
+VIN
XFRMRH
C20
220pF
REG9
+VIN
ON/OFF
C7
0.22µF
D7
D9
R14
270Ω
R9
8.2Ω
R8
8.2Ω
R7
0Ω
R4
1MΩ
1%
R35
0Ω
6
5
3
1
R39
2kΩ
D11
R17
0.027Ω
1%
4
D3
1
8
T2
N2
3
2
7
4
6
C21
4.7µF
80V
PVIN
C34
330pF
R13
47Ω
R6
R5
1MΩ 38.3kΩ
1%
1%
REG9
+VIN
6
1
5
2
D10
1
2
4
N1
4T
8T
R28
301Ω
1%
+VIN
T1
10
2T
8
XFRMRH
3
R22
15kΩ
R18
4.7Ω
D5
D2
XFRMRH
3
2
8
7
6
7
R30
2kΩ
1%
5
8
1
4
N3
VOUT
6
5
1
7
8
C16
3.3µF
C29
1µF
C35
1µF
VREG
V+
VS-
TP1
R37
10Ω
R31
220Ω
1%
L1
2.4µH
C12
1µF
100V
R24
10Ω
(CSP)
R26
0.002Ω
3
V+
N4
4
R34
220kΩ
2
6
5
C11
0.47µF
100V
VOUT (CSN)
R38
10Ω
VREG
C30
1µF
C32
1µF
D4
C23
1000pF
R10
20Ω
D6
C10
0.47µF
100V
1
VS+
24
25
23
22
21
20
19
18
16
17
26
BUF_IN
VDR
VREG
V+
VP
CSP
CSN
CSO
VSN
VSP
QREC
ZCN
ZCP
C13
270µF
4V
C25
0.047µF
100V
C39
OPEN
2
+VIN
PGND
GND
SFN
SFP
COMPS
TSF
MRGU
MRGD
RMGD
RMGU
IREF
COMPV
INV
VSO
C15
270µF
4V
(CSP)
2
N5
3
IC_PADDLE
MAX5058
U3
QSYNC
28
C14
270µF
4V
+VIN
29
27
3
4
5
6
7
8
9
10
11
12
13
14
15
R33
604kΩ
1%
R23
10Ω
TP2
TPMU
TP8
TP7 C40
4700pF
R40
32.4kΩ
1%
R2
19.1kΩ
0.1%
R1
19.1kΩ
0.1%
VOUT
DRVB
C38
0.068µF
TP3
C36
1µF
C37
220pF
R12
34.8kΩ
0.5%
OPTO_CAT
TPMD
C28
0.047µF
SGND
R20
0.004Ω
1%
R36 VOUT (CSN)
0.004Ω
1%
XFRMRH
R29
1Ω
R32
698kΩ
1%
C33
1µF
10V
1
-VIN
C22
2200pF
2kV
Evaluates: MAX5051/MAX5058
REG5
MAX5058 Evaluation Kit
Figure 9. MAX5058 EV Kit Schematic
9
Evaluates: MAX5051/MAX5058
MAX5058 Evaluation Kit
Figure 10. MAX5058 EV Kit Component Placement Guide—
Component Side
Figure 11. MAX5058 EV Kit PC Board Layout—Component Side
Figure 12. MAX5058 EV Kit PC Board Layout—Inner Layer,
GND Plane
Figure 13. MAX5058 EV Kit PC Board Layout—Inner Layer,
VCC Plane
10
______________________________________________________________________________________
MAX5058 Evaluation Kit
Figure 15. MAX5058 EV Kit Component Placement Guide—
Solder Side
Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are
implied. Maxim reserves the right to change the circuitry and specifications without notice at any time.
Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 11
© 2004 Maxim Integrated Products
Printed USA
is a registered trademark of Maxim Integrated Products.
Evaluates: MAX5051/MAX5058
Figure 14. MAX5058 EV Kit PC Board Layout—Solder Side