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MAX8785ETI+

MAX8785ETI+

  • 厂商:

    AD(亚德诺)

  • 封装:

    QFN28_EP

  • 描述:

    IC CCFL CTRL 28-TQFN

  • 数据手册
  • 价格&库存
MAX8785ETI+ 数据手册
19-0600; Rev 1; 5/08 KIT ATION EVALU LE B A IL A AV Full-Bridge Controller for Piezoelectric Transformers PART TEMP RANGE PIN-PACKAGE MAX8785AETI+ -40°C to +85°C 28 Thin QFN* +Denotes lead-free package. *EP = Exposed pad. RATE VCC SEL OLF LX1 GH1 TOP VIEW GND Pin Configuration 28 27 26 25 24 23 22 1 21 BST1 20 VDD1 + SHDN 2 CNTL 3 19 GL1 LSYNC 4 18 PGND MAX8785A GL2 6 16 VDD2 HF 7 15 BST2 8 9 10 11 12 13 14 LX2 17 GH2 5 VFB FLT TFLT IFB LCD TVs and Monitors Ordering Information COMP Notebook LCDs o PCOMP Applications o o o o o o Resonant, All n-Channel, Full-Bridge Topology Wide Input-Voltage Range (4.5V to 28V) Frequency Sweeping Guarantees CCFL Striking Feed-Forward Control Provides Excellent LineTransient Response Programmable Maximum Switching Frequency Analog or Digital DPWM Lamp-Out Detection with Adjustable Timeout Fault Protection with Adjustable Timeout Primary Current Limit with RDS(ON) Sensing Strong Gate Drivers Support Large External MOSFETs 28-Pin Thin QFN Package BATT The MAX8785A gate drivers can drive large power MOSFETs typically used in high-power CCFL applications. An internal 5.35V linear regulator powers the MOSFET drivers and most of the internal circuitry. The MAX8785A is available in a low-profile, 28-pin thin QFN package and operates over the -40°C to +85°C temperature range. o o o o LF Liquid-crystal display (LCD) enclosures and cold-cathode fluorescent lamps (CCFL) used in notebook computer and portable electronic displays are becoming increasingly narrow, generating the need for a low-profile CCFL power supply. Recent advances in piezoelectric transformers (PZTs) have made it possible to develop smaller, more efficient, and safer backlight inverters for portable displays. Piezoelectric transformers have shown better performance than magnetic transformers with respect to efficiency, EMI requirements, human safety, and form factor. The MAX8785A is a full-bridge CCFL controller for piezoelectric transformer-based backlight power supplies. The full-bridge topology provides a high-spectral purity sinusoidal drive that helps the PZT convert electrical energy to mechanical and back to electrical energy efficiently. The MAX8785A employs a feed-forward control architecture that provides excellent line-and-load regulation while maintaining relatively constant switching frequency. The MAX8785A provides protection against open-lamp, secondary short-circuit, lamp arcing, and secondary overvoltage with adjustable timeout periods. The MAX8785A guarantees lamp striking by sweeping the switching frequency from high to low until the lamp is struck. The MAX8785A achieves 10:1 dimming range using a digital pulse-width modulation (DPWM) method. CCFL brightness can be set with an analog voltage on the CNTL pin or through an external signal at LSYNC. The maximum switching frequency and DPWM frequency can be adjusted with external resistors. Features THIN QFN Simplified Operating Circuit appears at end of data sheet. ________________________________________________________________ Maxim Integrated Products 1 For pricing, delivery, and ordering information, please contact Maxim Direct at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com. MAX8785A General Description MAX8785A Full-Bridge Controller for Piezoelectric Transformers ABSOLUTE MAXIMUM RATINGS COMP, HF, LF, PCOMP, SEL, TFLT to GND............................................-0.3V to (VCC + 0.3V) IFB, VFB, OLF to GND.................................................-6V to +6V PGND to GND .......................................................-0.3V to +0.3V Continuous Power Dissipation (TA = +70°C) 28-Pin Thin QFN (derate 21.3mW/°C above +70°C)...1702.1mW Operating Temperature Range ...........................-40°C to +85°C Junction Temperature ......................................................+150°C Storage Temperature Range .............................-65°C to +160°C Lead Temperature (soldering, 10s) .................................+300°C BATT, RATE, LX1, LX2 to GND .............................-0.3V to +30V BST1, BST2 to GND ...............................................-0.3V to +36V BST1 to VDD1, BST2 to VDD2 ..................................-0.3V to +30V BST1 to LX1..............................................................-0.3V to +6V BST2 to LX2..............................................................-0.3V to +6V VCC, VDD1, VDD2, CNTL, LSYNC, SHDN, FLT to GND...........................................................-0.3V to +6V GH1 to LX...............................................-0.3V to (VBST1 + 0.3V) GH2 to LX2.............................................-0.3V to (VBST2 + 0.3V) GL1 to GND ..............................................-0.3V to (VDD1 + 0.3V) GL2 to GND ..............................................-0.3V to (VDD2 + 0.3V) Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. ELECTRICAL CHARACTERISTICS (VBATT = 12V, VDD1 = VDD2 = VSHDN = 5.35V, RRATE = 190kΩ, TA = 0°C to +85°C, unless otherwise noted. See Figure 1. Typical values are at TA = +25°C.) PARAMETER BATT Input Voltage Range CONDITIONS MIN TYP MAX VCC = VDD1 = VDD2 = open 5.5 28.0 VCC = VDD1 = VDD2 = BATT 4.5 5.5 UNITS V BATT Quiescent Current VBATT = 28V 1.5 6 mA BATT Quiescent Current, Shutdown VSHDN = 0, VBATT = 28V 10 25 µA VCC Output Voltage, Normal Operation 6V < VBATT < 28V, 0 < ILOAD < 20mA 5.20 5.35 5.50 V VCC Output Voltage, Shutdown VSHDN = 0, no load 3.5 4.6 5.5 V VCC Undervoltage-Lockout Threshold VCC rising (leaving lockout) VCC falling (entering lockout) 4.5 4.0 VCC Undervoltage-Lockout Hysteresis 150 V mV GH1, GH2, GL1, and GL2 On-Resistance, Low State ITEST = 10mA 1 3 Ω GH1, GH2, GL1, and GL2 On-Resistance, High State ITEST = 10mA 4 8 Ω BST1, BST2 Leakage Current VBST1 = 24V, VLX1 = 19V; VBST2 = 24V, VLX2 = 19V, VBATT = 28V 5 µA LX1, LX2 Leakage Current VBATT = 28V 5 µA 240 370 500 ns VBATT = 8V, RRATE = 190kΩ, RHF = 100kΩ 22 25 28 VBATT = 16V, RRATE = 190kΩ, RHF = 100kΩ 10.8 12.50 14.2 VBATT = 24V, RRATE = 190kΩ, RHF = 100kΩ 7.5 8.5 9.5 Minimum On-Time Duty Cycle VBATT = 12V, RRATE = 150kΩ, RHF = 100kΩ 14 VBATT = 12V, RRATE = 300kΩ, RHF = 100kΩ 25 Maximum Duty Cycle % 45 % 370 400 430 mV Current-Limit Leading-Edge Blanking 240 370 500 ns IFB Regulation Point 760 800 840 mV Current-Limit Threshold IFB Input Bias Current 2 LX1 - PGND, LX2 - PGND 0 < VIFB < +3V -2 -3V < VIFB < 0 -225 _______________________________________________________________________________________ +2 µA Full-Bridge Controller for Piezoelectric Transformers (VBATT = 12V, VDD1 = VDD2 = VSHDN = 5.35V, RRATE = 190kΩ, TA = 0°C to +85°C, unless otherwise noted. See Figure 1. Typical values are at TA = +25°C.) PARAMETER CONDITIONS MIN TYP MAX UNITS mV IFB Lamp-Out Threshold Reject 1µs glitches 720 800 880 IFB-to-COMP Transconductance 1V < VCOMP < 3V 50 100 150 COMP Output Impedance 10 COMP Maximum Voltage Threshold COMP Discharge Current During Overvoltage VIFB = 800mV, VVFB = 2.5V, VCOMP = 2V Initial Startup COMP Charging Current 3.15 3.25 3.35 V 0.5 1.0 2.0 mA 7 9 11 µA PCOMP Impedance 1 VFB Input Bias Current -4V < VVFB < +4V VFB Overvoltage Threshold VFB rising 2.05 VFB Short-Circuit Threshold VFB rising 200 OLF Input Bias Current -4V < VOLF < +4V -2 OLF Trip Threshold OLF rising 1.1 RHF = 100kΩ, VCOMP = 0.0V 58.0 Main Oscillator Frequency -2 DPWM Chopping Frequency DPWM Dimming Resolution 2.45 V 230 260 mV +2 µA 1.2 1.3 V 60.0 62.0 RHF = 150kΩ, VCOMP = 0.0V 40.0 RHF = 150kΩ, VCOMP = 3.0V 33.3 RHF = 75kΩ, VCOMP = 0.0V 80.0 208 300 RLF = 315kΩ 100 Guaranteed monotonic CNTL Maximum Duty-Cycle Threshold 0 < VCNTL < 2.0V 0.23 1.9 2.0 -0.1 0 < VLSYNC < 5.5V LSYNC Input Frequency Range RLF = 150kΩ LSYNC Minimum Duty Cycle 2.1 V +0.1 µA 0.8 V mV -1 +1 µA 120 280 Hz 10 % 0.8 SEL Input High Voltage 2.1 SEL Input Hysteresis V V 200 0 < VSEL < 5.5V V V SEL Input Low Voltage -1 SHDN Input Low Voltage SHDN Input Hysteresis Bits 0.26 200 LSYNC Input Bias Current SHDN Input High Voltage Hz 2.1 LSYNC Input Hysteresis SEL Input Bias Current 214 8 0.20 LSYNC Input Low Voltage LSYNC Input High Voltage kHz 66.6 202 RLF = 103kΩ CNTL Minimum Duty-Cycle Threshold CNTL Input Current µA 2.25 50 RHF = 75kΩ, VCOMP = 3.0V MΩ +2 RHF = 100kΩ, VCOMP = 3.0V RLF = 150kΩ µs MΩ 2.1 mV +1 µA 0.8 V V 100 mV _______________________________________________________________________________________ 3 MAX8785A ELECTRICAL CHARACTERISTICS (continued) MAX8785A Full-Bridge Controller for Piezoelectric Transformers ELECTRICAL CHARACTERISTICS (continued) (VBATT = 12V, VDD1 = VDD2 = VSHDN = 5.35V, RRATE = 190kΩ, TA = 0°C to +85°C, unless otherwise noted. See Figure 1. Typical values are at TA = +25°C.) PARAMETER SHDN Input Bias Current CONDITIONS 0 < VSHDN < 5.5V VVFB > 2.4V or VIFB < 720mV; VOLF < 1.1V; VTFLT = 2.0V MIN TYP -1 MAX UNITS +1 µA 0.60 0.75 0.90 -1 -0.75 -0.5 VVFB < 200mV or VOLF > 1.3V; VTFLT = 2.0V 2.24 2.8 3.36 TFLT Trip Threshold TFLT rising 2.90 3.0 3.10 V TFLT Sink Current VTFLT = 2.0V 80 135 160 mA FLT Sink Current VTFLT = 3.1V, VFLT = 0.4V 1 FLT Leakage Current VTFLT = 0, VFLT = 5.5V TFLT Charging Current VVFB < 2.05V and VIFB > 880mV; VOLF < 1.1V; VTFLT = 2.0V µA mA mA 1 µA MAX UNITS ELECTRICAL CHARACTERISTICS (VBATT = 12V, VDD1 = VDD2 = VSHDN, TA = -40°C to +85°C, unless otherwise noted.) (Note 1) PARAMETER BATT Input Voltage Range CONDITIONS MIN TYP VCC = VDD1 = VDD2 = open 5.5 28.0 VCC = VDD1 = VDD2 = BATT 4.5 5.5 V BATT Quiescent Current VSHDN = 5.5V, VBATT = 28V 6 mA BATT Quiescent Current, Shutdown VSHDN = 0 25 µA VCC Output Voltage, Normal Operation VSHDN = 5.5V, 6V < VBATT < 28V, 0 < ILOAD < 20mA 5.20 5.50 V VCC Output Voltage, Shutdown VSHDN = 0, no load 3.5 5.5 V VCC Undervoltage-Lockout Threshold VCC rising (leaving lockout) VCC falling (entering lockout) 4.5 3.95 V GH1, GH2, GL1, and GL2 On-Resistance, Low State ITEST = 10mA 3 Ω GH1, GH2, GL1, and GL2 On-Resistance, High State ITEST = 10mA 8 Ω BST1, BST2 Leakage Current VBST1 = 24V, VLX1 = 19V; VBST2 = 24V, VLX2 = 19V; VBATT = 28V 5 µA LX1, LX2 Leakage Current VBATT = 28V 5 µA ns Minimum On-Time Duty Cycle 210 420 VBATT = 8V, RRATE = 190kΩ, RHF = 100kΩ 22 28 VBATT = 16V, RRATE = 190kΩ, RHF = 100kΩ 10.8 14.2 VBATT = 24V, RRATE = 190kΩ, RHF = 100kΩ 7.50 9.50 45 % LX1 - PGND, LX2 - PGND 370 430 mV Maximum Duty Cycle Current-Limit Threshold 4 _______________________________________________________________________________________ % Full-Bridge Controller for Piezoelectric Transformers (VBATT = 12V, VDD1 = VDD2 = VSHDN, TA = -40°C to +85°C, unless otherwise noted.) (Note 1) PARAMETER CONDITIONS MIN TYP MAX UNITS Current-Limit Leading-Edge Blanking 240 500 ns IFB Regulation Point 760 840 mV +2 IFB Input Bias Current IFB Lamp-Out Threshold 0 < VIFB < +3V -2 -3V < VIFB < 0 -225 Reject 1µs glitches 720 880 µA mV IFB-to-COMP Transconductance 1V < VCOMP < 3V 50 150 µs COMP Discharge Current During Overvoltage VIFB = 800mV, VVFB = 2.5V, VCOMP = 2V 0.5 2.0 mA 7 11 µA 3.15 3.35 V -2 +2 µA Initial Startup COMP Charging Current COMP Maximum Voltage Threshold VFB Input Bias Current -4V < VVFB < +4V VFB Overvoltage Threshold VFB rising 2.05 2.45 V VFB Short-Circuit Threshold VFB rising 200 260 mV -4 +4 V -4V < VOLF < +4V -2 +2 µA OLF Trip Threshold OLF rising 1.1 1.3 V Main Oscillator Frequency RHF = 100kΩ, VCOMP = 0V 57 63 kHz DPWM Chopping Frequency RLF = 150kΩ 198 218 Hz CNTL Minimum Duty-Cycle Threshold 0.20 0.26 V CNTL Maximum Duty-Cycle Threshold 1.9 2.1 V 0.8 V 280 Hz OLF Input Voltage Range OLF Input Bias Current LSYNC Input Low Voltage LSYNC Input High Voltage 2.2 LSYNC Input Frequency Range 120 LSYNC Minimum Duty Cycle 10 SEL Input Low Voltage % 0.8 SEL Input High Voltage 2.2 SHDN Input Low Voltage 2.2 0.60 0.90 VVFB < 2.05V and VIFB > 880mV; VOLF < 1.1V; VTFLT = 2.0V -1.0 -0.5 VVFB < 200mV or VOLF > 1.3V; VTFLT = 2.0V 2.24 3.36 80 190 2.90 3.10 VTFLT = 2.0V TFLT Trip Threshold TFLT rising FLT Sink Current VTFLT = 3.1V; VFLT = 0.4V 1 V V VVFB > 2.4V or VIFB < 720mV; VOLF < 1.1V; VTFLT = 2.0V TFLT Sink Current V V 0.8 SHDN Input High Voltage TFLT Charging Current V µA mA V mA Note 1: -40°C specifications are guaranteed by design, not production tested. _______________________________________________________________________________________ 5 MAX8785A ELECTRICAL CHARACTERISTICS (continued) MAX8785A Full-Bridge Controller for Piezoelectric Transformers Typical Operating Characteristics (Circuit of Figure 1. VIN = 12V, TA = +25°C, unless otherwise noted.) LOW INPUT-VOLTAGE OPERATION (VIN = 12V) HIGH INPUT-VOLTAGE OPERATION (VIN = 24V) MAX8785A toc01 LINE-TRANSIENT RESPONSE MAX8785A toc03 MAX8785A toc02 IFB IFB LX LX IFB 24V VFB VIN 12V VFB VCNTL = 2.0V SEL = GND VCNTL = 2.0V SEL = GND 10μs/div 40μs/div 10μs/div CH1: 10V/div CH2: 2V/div CH3: 1V/div CH2: 2V/div CH4: 10V/div CH1: 20V/div CH2: 2V/div CH3: 1V/div MINIMUM BRIGHTNESS OPERATION AND STARTUP WAVEFORM LSYNC OPERATION MAX8785A toc05 MAX8785A toc04 SHDN LSYNC COMP IFB IFB LX VFB 4ms/div CH1: 2V/div CH2: 5V/div 1ms/div CH3: 5V/div CH4: 2V/div CH1: 2V/div CH3: 5V/div CH4: 10V/div LAMP-OUT VOLTAGE LIMITING AND TIMEOUT SECONDARY SHORT-CIRCUIT PROTECTION AND TIMEOUT MAX8785A toc06 MAX8785A toc07 VFB VFB TFLT TFLT 400μs/div 200μs/div 200ms/div CH1: 2V/div CH2: 2V/div 6 CH1: 2V/div CH2: 1V/div _______________________________________________________________________________________ Full-Bridge Controller for Piezoelectric Transformers MAXIMUM SWITCHING FREQUENCY vs. RHF DPWM FREQUENCY vs. RLF 350 DPWM FREQUENCY (Hz) 80 60 40 MAX8785A toc09 400 MAX8785A toc08 MAXIMUM SWITCHING FREQUENCY (kHz) 100 300 250 200 150 100 50 20 0 60 80 100 120 140 160 50 100 150 200 RHF (kΩ) 350 0.15 VCC REGULATION (%) 5.360 5.359 5.358 5.357 5.356 5.355 MAX8785A toc11 0.20 MAX8785A toc10 5.361 VCC (V) 300 VCC LOAD REGULATION VCC LINE REGULATION 5.362 0.10 0.05 0 -0.05 -0.10 5.354 -0.15 5.353 -0.20 5.352 10 12 14 16 18 20 22 0 24 8 4 12 16 20 ILOAD (mA) VIN (V) VCC vs. TEMP SWITCHING FREQUENCY vs. VIN 5.365 56.8 5.360 fSW (kHz) 5.355 5.350 MAX8785A toc13 57.0 MAX8785A toc12 5.370 VCC (V) 250 RLF (kΩ) 56.6 56.4 5.345 5.340 56.2 5.335 5.330 56.0 -40 -15 10 35 TEMPERATURE (°C) 60 85 12 14 16 18 20 22 24 VIN (V) _______________________________________________________________________________________ 7 MAX8785A Typical Operating Characteristics (continued) (Circuit of Figure 1. VIN = 12V, TA = +25°C, unless otherwise noted.) Full-Bridge Controller for Piezoelectric Transformers MAX8785A Pin Description 8 PIN NAME FUNCTION 1 RATE Duty Ratio Ramp Adjustment Input. Connect a feed-forward network between BATT and RATE to adjust the slope of the internal ramp that adjusts the H-bridge duty cycle with input voltage. 2 SHDN Shutdown Control Input. The IC shuts down when SHDN is pulled to GND. 3 CNTL Brightness Control Input. The usable brightness control range is from 0 to 2V. VCNTL = 0 represents the minimum brightness (10% DPWM duty cycle), VCNTL = 2V represents the full brightness (100% DPWM duty cycle). For details, see the Dimming Control section. 4 LSYNC DPWM Sync Input. DPWM frequency can be synchronized with an external signal on LSYNC. When SEL is connected to VCC, the duty cycle of the LSYNC signal determines the brightness. For details, see the Dimming Control section. 5 FLT Fault Status Output. FLT is an open-drain output and requires a pullup resistor between VCC and FLT. Under normal conditions, the FLT output is high impedance. FLT pulls low when a fault condition occurs; FLT is reset on either power or SHDN cycle. 6 TFLT Fault Time-Out Setting. Connect a capacitor from TFLT to GND to set the time out period. For details, see the Setting the Fault Delay Time section. 7 HF Maximum Switching Frequency Adjustment Input. Connect a resistor from HF to GND to set the maximum sweeping frequency of the main oscillator. 8 LF DPWM Frequency Adjustment Input. Connect a resistor from LF to GND to set the DPWM oscillator 9 PCOMP 10 COMP 11 IFB Lamp Current-Feedback Input. IFB regulates the average lamp-current feedback to 800mV (typ) by controlling the switching frequency. For details, see the Lamp-Current Regulation section. 12 VFB Secondary Voltage-Feedback Input. A resistive voltage-divider between the high-voltage terminal of the transformer and GND sets the maximum peak lamp voltage during striking and lamp-out fault. Add 1nF capacitor from VFB to GND for noise rejection. For details, see the Lamp-Out Detection and Overvoltage Protection section. 13 LX2 GH2 Gate-Driver Return. LX2 is the input to the primary current-limit comparator. The controller senses the voltage across the low-side MOSFET (LX2 - PGND) for primary overcurrent condition. 14 GH2 High-Side MOSFET Gate-Driver Output 15 BST2 GH2 Gate-Driver Supply Input. Connect a 0.1μF capacitor from LX2 to BST2. 16 VDD2 GL2 Low-Side Gate-Driver Supply Input. Connect VDD2 to VCC. Bypass VDD2 with a 1μF capacitor to PGND. 17 GL2 Low-Side MOSFET Gate-Driver Output 18 PGND Phase-Lock Loop (PLL) Compensation Pin. Connect a capacitor between PCOMP and GND to compensate the PLL. Transconductance Error-Amplifier Output. The COMP voltage controls the voltage-controlled oscillator to adjust the switching frequency. Connect a capacitor from COMP to GND. Power Ground. PGND is the return of GL1 and GL2 gate drivers. 19 GL1 Low-Side MOSFET Gate-Driver Output 20 VDD1 GL1 Low-Side Gate-Driver Supply Input. Connect VDD1 to VCC. Bypass VDD1 with a 1μF capacitor to PGND. 21 BST1 GH1 Gate-Driver Supply Input. Connect a 0.1μF capacitor from LX1 to BST1. 22 GH1 High-Side MOSFET Gate-Driver Output 23 LX1 GH1 Gate-Driver Return. LX1 is the input to the primary current-limit comparator. The controller senses the voltage across the low-side MOSFET (LX1 - PGND) for primary overcurrent condition. _______________________________________________________________________________________ Full-Bridge Controller for Piezoelectric Transformers PIN NAME FUNCTION 24 OLF Arc Fault-Detection Input. When the peak voltage on OLF rises above the internal threshold of 1.2V (typ), an internal current source starts charging the TFLT capacitor. The MAX8785A sets the fault latch and disables the gate drivers after the TFLT voltage reaches 3V. For details, see Setting the Arc Protection Threshold section. 25 SEL Brightness Control Select Input. Brightness can be adjusted with an analog voltage on CNTL or with an external signal at LSYNC. Connect SEL to GND to enable analog control. Connect SEL to VCC to enable external synchronization control. 26 VCC 5.35V/20mA Linear-Regulator Output. Supply voltage for the device. Bypass VCC with a 1μF ceramic capacitor to GND. 27 GND System Ground 28 BATT Supply Input. Input to the internal 5.35V linear regulator that powers the device. Bypass BATT to ground with a 0.22μF ceramic capacitor. 29 PAD Backside Exposed Pad. PAD is internally connected to GND. Connect the exposed pad to a ground plane through a thermally enhanced via. _______________________________________________________________________________________ 9 MAX8785A Pin Description (continued) Full-Bridge Controller for Piezoelectric Transformers MAX8785A Typical Operating Circuit VIN 2A VCC C11 10μF, 25V GND VDD1 BATT C2 0.22μF GND VDD2 VCC C8 1.0μF C7 1.0μF VCC C3 1.0μF R10 280kΩ R13 100kΩ FLT L1, 27μH SEL GH1 3.6V NH1 BST1 RATE C9 0.1μF LX1 ON/OFF SHDN DIMMING CNTL LX2 MAX8785A GL1 R11 90kΩ T1 C10 0.1μF BST2 R9 200kΩ NL1 LSYNC LSYNC NH2 NL2 R8 200kΩ PGND R7 200kΩ GL2 R12 150kΩ LF CCFL HF R6 200kΩ GH2 OLF C4 47nF COMP R3 200kΩ R4 200kΩ R5 200kΩ VFB C5 10nF C6 0.22μF PCOMP R2 1.56kΩ C12 1.0nF C1 6.8nF R14 100kΩ TFLT IFB R1 150kΩ Figure 1. Typical Operating Circuit 10 ______________________________________________________________________________________ Full-Bridge Controller for Piezoelectric Transformers VCC SHDN LF BATT 4.12V LINEAR REGULATOR 1.6V UVLO COMPARATOR GND BIAS SUPPLY PLL AND DPWM OSC EN EN LSYNC PCOMP SEL VDC PWM COMPARATOR RATE RAMP DIMMING CONTROL LOGIC HF VCO IFB . . F.W. RECT CNTL VDD1 BST1 800mV ERROR AMPLIFIER GH1 LX1 VDD2 1-SHOT BST2 COMP PWM CONTROL LOGIC 1mA 3.25V GATEDRIVER CONTROL STATE MACHINE GH2 VDD1 LX2 GL1 PGND 2.25V OVERVOLTAGE COMPARATOR GL2 VFB VDD2 230mV 800mV IFB 1.2V OLF SHORT-CIRCUIT COMPARATOR FAULT DELAY BLOCK LX1 MUX LX2 OPEN-LAMP COMPARATOR 400mV PRIMARY CURRENT-LIMIT COMPARATOR OLF COMPARATOR MAX8785A TFLT FLT Figure 2. MAX8785A Block Diagram Detailed Description The MAX8785A is a full-bridge CCFL controller for piezoelectric transformer-based CCFL inverters. The fullbridge topology provides a high-spectral purity sinusoidal drive to help efficiently operate the piezoelectric transformer. The MAX8785A uses feed-forward control to adjust the duty cycle that effectively regulates lamp current during line transients and maintains relatively constant switching frequency. The rate of the feedforward ramp signal can be adjusted with an external resistor to accommodate different input voltage ranges and different types of piezoelectric transformers. ______________________________________________________________________________________ 11 MAX8785A Block Diagram MAX8785A Full-Bridge Controller for Piezoelectric Transformers L 1 PRIMARY C R 1:n 3 SECONDARY VOUT VIN FORCE VIN CCFL VIN CINPUT COUT 2 RLOAD 4 VOUT Figure 4. Electrical Model of Piezoelectric Transformer t VOLTAGE RATIO CCFL MAXIMUM PERMISSIBLE APPLIED VOLTAGE Figure 3. Typical Multilayer PZT in Longitudinal Mode The MAX8785A can achieve 10:1 dimming range with the DPWM method. CCFL brightness can be adjusted using analog or digital dimming control. Analog voltage on CNTL controls duty ratio of DPWM and an external resistor on LF (RLF) controls the frequency of DPWM. The digital signal on LSYNC controls the duty ratio and frequency of DPWM. The MAX8785A guarantees lamp striking by sweeping the switching frequency from high to low until the lamp strikes. The maximum switching frequency can be adjusted with an external resistor. The MAX8785A voltage-controlled oscillator changes the switching frequency to regulate the lamp current. The MAX8785A provides protection against lamp arc, open lamp, secondary short circuit, and primary overcurrent. The MAX8785A includes an adjustable fault delay timer and an open-drain fault indicator. The MAX8785A has primary current limiting by using lossless current sensing to prevent overstressing the power MOSFETs. Piezoelectric Transformer (PZT) Background Piezoelectric transformers transfer energy from primary to secondary through use of mechanical force. Figure 3 shows that when electric potential is applied to the primary of the piezoelectric material, the electrical energy is converted into mechanical vibrations (reverse piezoelectric effect). These mechanical vibrations are coupled into the secondary piezoelectric material, and then the piezoelectric material converts the mechanical vibrations to electrical energy (direct piezoelectric effect). A piezoelectric transformer has a voltage gain from primary to secondary. The voltage gain of the transformer changes with the excitation frequency of the primary. A simplified electrical model that predicts the gain of a 12 OPERATING POINT B CCFL MINIMUM STARTING VOLTAGE OPERATING POINT D OUTPUT VOLTAGE CURVE WITH NO LOAD OPERATING POINT A OPERATING POINT C OUTPUT VOLTAGE CURVE IN OPERATION FREQUENCY OPERATING FREQUENCY RESONANCE FREQUENCY WITH NO LOAD Figure 5. Voltage Ratio vs. Frequency for Resonant Tank piezoelectric transformer is shown in Figure 4. Terminals 1 and 2 are the primary and terminals 3 and 4 are the secondary of the transformer. Many PZT manufacturers provide component values for the model based on measurements taken at various frequencies and output loads. Figure 5 shows the variation of voltage gain with frequency. During startup, the lamp is not ionized, and therefore, has a no-load condition, so the piezoelectric transformer operates on a high-gain, high-impedance load line. Since the exact strike voltage and operating frequency are not known, the MAX8785A applies a relatively low voltage to the lamp by operating at the maximum-programmed operational frequency. This is shown as Point A. As the operating frequency is decreased, the piezoelectric transformer gain moves up the no-load curve until the CCFL strike voltage is reached. This is shown as operating Point B. At Point B, ______________________________________________________________________________________ Full-Bridge Controller for Piezoelectric Transformers Variable Frequency Operation The MAX8785A includes a voltage-controlled oscillator (VCO) that sets the switching frequency of the H-bridge. The VCO is controlled by the output of a transconductance error amplifier that integrates the difference between the full-wave, rectified lamp-current feedback signal (IFB) and an internal reference voltage (800mV typ). As the lamp current-feedback signal changes with respect to the reference, the error amplifier sources and sinks current, which appropriately adjusts COMP, and equivalently, the VCO frequency. To strike the CCFL, a frequency sweep is initiated by linearly ramping the COMP capacitor. As the COMP voltage rises, the VCO sweeps the switching frequency from the maximum value (set by the RHF resistor) to the point where the gain of resonant tank is enough to strike the lamp. The frequency sweep range is 15% of the maximum switching frequency. Connect a resistor between BATT and RATE to set DMAX: RRATE = DMAX (%) × RHF (kΩ) × VMIN (V) where RHF is the resistor that sets the maximum switching frequency and VMIN is the minimum input voltage of operation. The feed-forward network required is dependent upon the PZT used in the application. Further improvements in the performance at higher input voltages can be achieved by adding a zener diode in series with the RATE resistor. The MAX8785A has builtin protection to limit the maximum duty cycle to 45%. Dimming Control The MAX8785A has both analog and digital inputs to control brightness. Analog Dimming Control Connect SEL to GND to enable analog control mode. The voltage at CNTL controls DPWM duty cycle. The DPWM frequency is externally set by the resistor at LF (RLF). In analog control mode, the adjustment range is 10% to 100%. CNTL has a voltage range of 0 to 2V with 256 brightness levels. Figure 6 shows the response of DPWM duty cycle to the CNTL voltage. When VCNTL is between 0V and 0.23V, the DPWM duty cycle is fixed at 10%. When VCNTL is 0.23V to 2V, the DPWM duty cycle changes linearly with CNTL. When the CNTL voltage is above 2V, the DPWM duty cycle is fixed at 100%. BRIGHTNESS vs. VCNTL 100 80 The MAX8785A has feed-forward control, which maintains tight control of the lamp current over the entire input voltage range. The feed-forward control adjusts the on-time (tON) by varying the slope of internal ramp. The current into RATE determines the slope of the internal ramp. Connect a passive network between VIN and RATE to change the duty ratio with input voltage. The RATE pin allows the user to adjust the maximum duty ratio (DMAX) to achieve the optimum performance of the PZT used in the application. BRIGHTNESS (%) Feed-Forward Control 60 40 20 0 0 0.4 0.8 1.2 1.6 2.0 VCNTL (V) Figure 6. Brightness vs. VCNTL ______________________________________________________________________________________ 13 MAX8785A the CCFL strike voltage is reached and the lamp impedance begins to decrease. The operating frequency continues to decrease as the lamp impedance drops until the correct operating point is reached, somewhere between Points C and D. Figure 5 shows the Q of resonant tank is very high. If the operating frequency is close to resonant frequency, then the high Q gives a very high efficiency for the converter. However, due to the high Q, the frequency of operation has to be very close to the resonant frequency, and this reduces the range of the switching frequency for the inverter. To ensure optimal performance, careful selection of external components is required. MAX8785A Full-Bridge Controller for Piezoelectric Transformers The frequency of the internal DPWM oscillator is adjustable through a resistor connected between LF and GND. The DPWM frequency is given by: f DPWM ≈ 208Hz × 150kΩ / RLF The adjustable range of the DPWM frequency is 100Hz < fDPWM < 300Hz, with a corresponding programming resistance of 103kΩ < RLF < 315kΩ. External Digital (DPWM) Control Connect SEL to VCC and an external digital signal at LSYNC to enable digital control mode. DPWM duty ratio and frequency are the same as LSYNC duty ratio and frequency. The frequency range of the digital signal is 120Hz to 280Hz. The range of duty ratio for LSYNC is 10% to 100%, and for correct lamp operation, the duty cycle should always be above 10%. When the duty ratio of LSYNC is 100%, the CCFL is at full brightness. A phase-lock loop (PLL) is used to synchronize the internal DPWM signal with the externally applied digital signal at LSYNC. PLL is a feedback system that operates on the excess phase of a periodic signal. Connect a capacitor from PCOMP to GND to stabilize the PLL. To ensure fast response of the PLL, connect a 10nF capacitor from PCOMP to GND. the MAX8785A overrides the external DPWM setting and forces 100% brightness setting until the lamp strikes and the lamp current reaches regulation. After the current reaches regulation, the MAX8785A switches to normal DPWM operation using the brightness control mode defined by the SEL pin. Secondary Short-Circuit Protection The MAX8785A provides protection against short circuit at the high-voltage terminal of the PZT or excessive leakage from a high-voltage terminal to ground. The MAX8785A senses secondary voltage through the VFB pin (see Figure 1). If the sensed voltage stays below the 230mV threshold for more than the fault time set by the TFLT cap, the MAX8785A disables the gate drivers to avoid excessive output current. The fault time is determined by charging the TFLT capacitor with a 2.8mA current to 3V. When the TFLT fault latch is set, the MAX8785A stops switching and FLT is pulled low. UVLO The MAX8785A includes a VCC undervoltage-lockout (UVLO) feature. If VCC is below 4.12V (typ), the highside and low-side switch gate drivers are disabled and the fault latch is set. Lamp-Current Regulation Low-Power Shutdown The MAX8785A uses a lamp-current control loop to regulate the CCFL current. The control loop is a transconductance amplifier as shown in Figure 2. The AC lamp current is sensed with a sense resistor connected in series with the low-voltage terminal of the lamp. The IFB input is internally full-wave rectified. The transconductance error amplifier compares the average value of the rectified IFB voltage with 800mV (typ) internal reference. The output of the transconductance error amplifier VCOMP controls a VCO, which sets the switching frequency of the inverter. When VSHDN < 0.8V, all functions of the IC are turned off except the VCC. In shutdown, the linear-regulator output voltage is 4.6V (typ) and the supply current is 10µA (typ). While in shutdown, the arc protection, lamp-out detection, and short-circuit detection latches are reset. Lamp Startup A CCFL is a gas-discharged lamp that is normally driven in the avalanche mode. To start ionization in a nonionized lamp, the applied voltage (striking voltage) must be increased to the level required to start the flow of current. For example, the normal running voltage of a typical CCFL is approximately 650VRMS, but the striking voltage can be as high as 1800VRMS. The MAX8785A’s control architecture ensures striking of the lamp. As the COMP voltage rises, the VCO sweeps the switching frequency from the switching frequency (set by the RHF resistor) to the point where the gain of resonant tank is sufficient to strike the lamp. At startup, 14 Lamp-Out Detection and Overvoltage Protection The IFB pin monitors the lamp current to detect faulty or open CCFL lamps. If the peak IFB voltage is less than 800mV, a fault is detected and the MAX8785A charges the TFLT capacitor with a 0.75µA current source. If the voltage on TFLT exceeds 3V, the fault latch is set. During the lamp-out detection period, the MAX8785A decreases the switching frequency in an effort to strike the lamp. This can result in very high secondary voltage. To address this problem, the MAX8785A includes an overvoltage-protection circuit. The lamp voltage is sensed at the VFB pin, and once the secondary voltage exceeds the overvoltage threshold of 2.25V (typ), an internal 1.0mA current source discharges the COMP node. When COMP discharges, the inverter’s switching frequency increases, thereby reducing the gain of the resonant tank and limiting the secondary voltage. ______________________________________________________________________________________ Full-Bridge Controller for Piezoelectric Transformers Primary Side Current Limit The MAX8785A senses the voltage across both lowside MOSFETs at LX1 and LX2. If the voltage exceeds the internal 400mV (typ) current-limit threshold, the MAX8785A turns off the respective MOSFET to prevent the transformer primary current from increasing further. Applications Information MOSFETs The MAX8785A requires four external n-channel power MOSFETs to form a full-bridge inverter circuit to drive the transformer primary. When selecting the MOSFET, focus on the voltage rating, current rating, on-resistance (RDS(ON)), total gate charge, and power dissipation. Select a MOSFET with a voltage rating at least 25% higher than the maximum input voltage of the inverter. For example, if the maximum input voltage is 24V, the voltage rating of the MOSFET should be 30V or higher. The current rating of the MOSFET should be higher than the peak primary current at the minimum input voltage and full brightness. Use the following equation to estimate the primary peak current IPEAK_PRI: IPEAK _ PRI = 2 × POUT _ MAX VIN _ MIN × η where P OUT_MAX is the maximum output power, VIN_MIN is the minimum input voltage, and η the estimated efficiency at the minimum input voltage, assuming the full bridge drives one CCFL and maximum output power of 4.5W. If the minimum input voltage is 8V and the estimated efficiency is 75% at that input, the peak primary current is approximately 1.1A. Therefore, power MOSFETs with a DC current rating of 1.4A or greater are sufficient. Since the regulator senses the on-state, drain-to-source voltage of both MOSFETs to detect the transformer primary current, the lower the MOSFET RDS(ON), the higher the current limit would be. Therefore, the user should select n-channel MOSFETs with low RDS(ON) to minimize conduction loss, and keep the primary current limit at a reasonable level. Use the following equation to estimate the maximum and minimum values of the primary current limit: ILIM _ MIN = 370mV RDS(ON)_ MAX ILIM _ MAX = 430mV RDS(ON)_ MIN Both MOSFETs must be able to dissipate the conduction losses, as well as the switching losses at both VIN_MIN and VIN_MAX. Calculate both terms. Ideally, the losses at V IN(MIN) should be roughly equal to the losses at VIN(MAX), with lower losses in between. If the losses at V IN(MIN) are significantly higher than the losses at VIN(MAX), consider increasing the size of the MOSFETs. Conversely, if the losses at VIN(MAX) are significantly higher than the losses at VIN(MIN), consider choosing MOSFETs with lower parasitic capacitance. If VIN does not vary over a wide range, the minimum power dissipation occurs where the conduction losses equal the switching losses. Calculate the total conduction power dissipation of the two MOSFETs using the following equation: PDCONDUCT = IPRI2 × RDS(ON) where IPRI is the primary current calculated using the following equation and RDS(ON) is MOSFET on-resistance: IPRI = POUT _ MAX η × VIN where POUT_MAX is the output power of the lamp. Both MOSFETs turn on with the ZVS condition, as the switching frequency is the same as the resonance frequency of the tank, so there is no switching power dissipation associated with high-side MOSFET. However, the current is at peak when the MOSFET is turned off. Calculate the total turn-off switching power dissipation of the two MOSFETs using the following equation: PDSWTICH = 2 × CRSS × VIN2 × fSW × IPRI IGATE where CRSS is the reverse transfer capacitance of the MOSFETs, and IGATE is the peak gate-drive sink current when the MOSFET is being turned off. ______________________________________________________________________________________ 15 MAX8785A Open PZT Protection The MAX8785A has protection against faulty connections of PZT to the PC board. The OLF pin is used to detect high-voltage conditions on the secondary side of the transformer. When the OLF voltage exceeds 1.2V (typ), a 2.8mA current source starts charging the TFLT capacitor. When VTFLT exceeds the threshold of 3V, the fault latch is set and the MAX8785A stops switching. For details, see the Setting the Arc Protection Threshold section. MAX8785A Full-Bridge Controller for Piezoelectric Transformers Setting the Lamp Current The MAX8785A senses the lamp current flowing through resistor R1 (Figure 1) connected between the low-voltage terminal of the lamp and ground. The voltage across R1 is fed to IFB and is internally full-wave rectified. The MAX8785A controls the desired lamp current by regulating the average of the rectified IFB voltage. To set the RMS lamp current, select R1 as follows: R1 = π × 800mV 2 2 × ILAMP(RMS) where ILAMP(RMS) is the desired RMS lamp current, and 800mV is the typical value of the IFB regulation point. To set the RMS lamp current to 6mA, the value of R1 should be 148Ω. The closest standard 1% resistors are 147Ω and 150Ω. The precise shape of the lampcurrent waveform depends on lamp parasitics. The resulting waveform is an imperfect sinusoid waveform, which has an RMS value that is not easy to predict. A high-frequency true RMS current meter (such as Yokogawa 2016) should be used to measure the RMS current and make final adjustments to R1. Insert this meter between the sense resistor and the lamp’s lowvoltage terminal to measure the actual RMS current. Setting the Secondary Voltage Limit The MAX8785A limits the transformer secondary voltage during lamp-out conditions. The secondary voltage is sensed through a resistive voltage-divider, as shown in Figure 1. The voltage at VFB is proportional to the CCFL voltage. The total resistance from the HV side to ground should be greater than 1MΩ so that the resistive voltage-divider does not affect normal lamp operation. Resistors R2 and R3 through R9 set the maximum secondary voltage limit. The resistance of R2 can be calculated as follows : R2 = VFB _ OV × RVFB VLAMP _ MAX Assuming the normal lamp operating voltage is 800V and the resistor voltage rating is 200V, then n = 5.6. Choose six resistors for the VFB string. Setting the Arc Protection Threshold If during normal operation, the PZT loses contact with the PC board, the MAX8785A stops switching. This feature is referred to as arc protection. During normal operation when the PZT-to-PC board connection is broken, a very high voltage develops between the terminals, resulting in arcing. The arcing is detected using a capacitive voltage-divider from the PZT high-voltage side to the OLF pin. Figure 7 shows an equivalent highvoltage capacitor between the bottom layer of the PZT and the metal layer of the PC board. The lower layer of the PZT and metal layer of the PC board creates a highvoltage capacitor. Terminals 1 and 2 are the primary side of the PZT, terminal 3 is the secondary side, and terminal 4 is the metal layer of the PC board, which is the low-voltage side of the capacitor (CPZT). 1 1 3 T1 3 T1 PC BOARD TRACE 2 4 2 4 Figure 7. Arc Protection CPZT and C1 in Figure 1 form a capacitive voltagedivider to OLF pin. These capacitors set the maximum secondary voltage for an ARC fault. C1 can be calculated from the following equation: C1 = 2 × VLAMP(RMS)_ MAX × CPZT 1.2V CPZT should be measured on the board. Refer to the MAX8785A EV Kit data sheet for suggested layout. COMP Capacitor Selection where RVFB = R3 + R4 + R5 + R6 + R7 + R8 + R9 = 1.4MΩ and VFB_OV is the overvoltage threshold. To set the maximum lamp voltage to 2000V with R VFB = 1.4MΩ, R2 must be equal to 1.54kΩ. The voltage across each resistor during normal operation should not exceed its voltage rating; hence, the number of resistors in RVFB can be calculated from the following equation: n= 16 LampOperatingVoltage ×1.4 VSEC _ MAX COMP is the output of the transconductance error amplifier for the lamp-current control loop. Connect a capacitor between COMP and GND to stabilize the current-control loop. The value of COMP capacitance determines the response time of the lamp-current control loop. The COMP capacitance also determines the power-on startup timing. The recommended COMP capacitance is 47nF. ______________________________________________________________________________________ Full-Bridge Controller for Piezoelectric Transformers CTFLT × 3V 0.75μA C × 3V t ARC = TFLT 2.8mA × 3V C t SHORT _ CIRCUIT = TFLT 2.8mA t OPEN _ LAMP = Bootstrap Capacitors The high-side gate drivers are powered using two bootstrap circuits. The MAX8785A integrates the bootstrap diodes so only two 0.1µF bootstrap capacitors are needed. Connect the capacitors between LX1 and BST1 and between LX2 and BST2 to complete the bootstrap circuits. Layout Guidelines Careful PC board layout is important to achieve stable operation. The high-voltage sections and the switching section of the circuit require particular attention. The high-voltage sections of the layout need to be well separated from the control circuit. Follow these guidelines for good PC board layout: 1) Keep the high-current paths short and wide, especially at the ground terminals. This is essential for stable, jitter-free operation and high efficiency. 2) Use a star ground configuration for power and analog grounds. The power and analog grounds should be completely isolated, meeting only at the center of the star. The center should be placed at the analog ground pin (GND). 3) Route high-speed switching nodes away from sensitive analog areas (VCC, RATE, HF, LF, COMP, and TFLT). 4) Mount the decoupling capacitor from VCC to GND as close as possible to the IC with dedicated traces that are not shared with other signal paths. 5) The current-sense paths for LX to GND must be made using Kelvin-sense connections to guarantee the current-limit accuracy. With 8-pin SO MOSFETs, this is best done by routing power to the MOSFETs from outside using the top copper layer, while connecting GND and LX inside (underneath) the 8-pin SO package. 6) Ensure the feedback connections are short and direct. To the extent possible, IFB, VFB, and OLF connections should be far away from the high-voltage traces and the transformer. 7) To the extent possible, high-voltage trace clearance on the transformer’s secondary should be widely separated. The high-voltage traces should also be separated from adjacent ground planes to prevent lossy capacitive coupling. ______________________________________________________________________________________ 17 MAX8785A Setting the Fault Delay Time The TFLT capacitor determines the delay time for both open-lamp fault and arc fault. The MAX8785A charges the TFLT capacitor with a 0.75µA current source during open-lamp fault and charges the TFLT capacitor with a 2.8mA current source during an arc fault and secondary short circuit. The MAX8785A sets the fault latch when the TFLT voltage reaches 3V. Use the following equations to calculate the open-lamp fault delay (tOPEN_LAMP), arc fault (tARC), and secondary short-circuit delay (tSHORT_CIRCUIT): Full-Bridge Controller for Piezoelectric Transformers MAX8785A Simplified Operating Circuit VIN VCC GND BATT VDD1 GND VDD2 VCC VCC FLT L SEL GH1 RATE BST1 PZT LX1 SHDN ON/OFF LX2 CNTL DIMMING MAX8785A BST2 GL1 LSYNC LSYNC PGND CCFL HF GL2 LF GH2 OLF COMP VFB PCOMP TFLT IFB Package Information Chip Information TRANSISTOR COUNT: 6281 For the latest package outline information and land patterns, go to www.maxim-ic.com/packages. PROCESS: BiCMOS 18 PACKAGE TYPE PACKAGE CODE DOCUMENT NO. 28 TQFN T2855-6 21-0140 ______________________________________________________________________________________ Full-Bridge Controller for Piezoelectric Transformers REVISION NUMBER REVISION DATE DESCRIPTION 0 8/06 Initial release 1 6/08 Replacing MAX8785 with A version PAGES CHANGED — 1–19 Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time. Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 19 © 2008 Maxim Integrated Products is a registered trademark of Maxim Integrated Products, Inc. MAX8785A Revision History
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