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1/32W, 01005, Thick Film Chip Resistor (Lead / Halogen Free)
1. Scope
This specification applies to 0.2mm x 0.4mm (01005) size, fixed metal film chip resistors rectangular
type for use in electronic equipment.
2. Type Designation
PFR02S
(1)
— XXX
(2)
—
X
(3)
NH
(4)
Where (1) Series No
(2) Nominal resistance value:
For example –
Three digits of number (E-24 Series)
000 = Jumper
100 = 10
102 = 1k
Four digits of number (E-96 Series)
11R3 = 11.3
1131 =1.13k
(3) Tolerance of Resistance
F = 1.0%
G = 2.0%
J = 5.0%
X = Jumper(Below 50 m)
(4) NH = Sn plating ( Lead free / Halogen free)
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3. Electrical Specifications
Table 1
*Power rating
1/32W
Resistance Values
E-24 series , E-96 series
1.0%(F)
Resistance Tolerance
Resistance Range ( )
Temperature Coefficient
of Resistance(ppm/℃)
E-24 series
5.0%(J)
2.0%(G) , 5.0%(J)
1.0 ~ 9.76
10 ~ 91
100 ~ 1.62M
1.0 ~ 9.1
10 ~ 91
100 ~ 10M
+600 ~ -200
300
200
+600 ~ -200
300
200
55℃ to 125℃
Operating temperature range
Max. operating voltage**
15V
Note:*Package Power Temperature Derating Curve
RATED LOAD(%)
100
0
-55
70
125
AMBIENT TEMPERATURE(℃)
Figure 1.:Power Temperature Derating Curve
Note: **Resistors shall have a rated DC or AC(rms.) continuous operating voltage corresponding to
the power rating, as calculated from the following formula
V
PR
Where V
: Rated voltage (V)
P
R
: Rated power (W)
: Nominal resistance ()
If the voltage so obtained exceeds the maximum operating voltage, this maximum voltage
shall be the rated voltage.
Table 2. : Jumper:
Resistance Tolerance
Rated current
Operating Temperature Range
Below 50 mΩ
0.5A
-55℃ to 125 ℃
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4. Construction and Physical Dimension
4-1.
a
L
a
W
t
Code Letter
Dimension
L
0.40 0.02
W
0.20 0.02
t
0.13 0.02
a
0.10 0.03
b
0.10 0.03
Unit: mm
b
4-2. just 1.0Ω~ 9.76Ω
a
L
1.0%(F)
a
W
b
t
Which resistance layer (protection coating layer) is down
5. Marking
No marking on the protect coating
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6. Life Tests
6-1 Electrical
Specification and Requirement
Item
Resistor
Test Method
(Refer to JIS C 5201)
Jumper
Short Time Overload △R: (2%+ 0.1)
Max. 50m
Without damage by
flashover, spark, arcing,
burning or breakdown
(1) Applied voltage:
2.5 x rated voltage or 2 x
Maximum operating voltage
which ever is less
(2) Test time : 5 seconds
Insulation
Resistance
Over 100 M on Overcoat
layer face up
Over 1,000 M on Substrate
side face up
(1) Setup as figure 2
(2) Test voltage: 50 VDC
(3) Test time:
60 + 10 / -0 seconds
Voltage Proof
Max. 50m
△R: (2%+ 0.1)
Without damage by
flashover, spark, arcing,
burning or breakdown
(1) Setup as figure 2
(2) Test voltage: 50 VAC(rms.)
(3) Test time:
60 +10 / -0 seconds
Pressure Rod
(Metal)
Measurement Point A
(R=0.5 mm)
Insulation Plate
Spring
Substrate
A
Over coat Film
B
Substrate Side
Figure 2 : Measurement Setup
Sample Electrode
Voltage Supply
Metal Block
Measurement Point B
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6-2 Mechanical
Item
Solderability
Specification and Requirement
Resistor
Jumper
Test Method
(Refer to JIS C 5201)
The surface of terminal immersed shall be Solder bath:
minimum of 95% covered with a new
After immersing in flux, dip in
coating of solder
245 5℃ molten solder bath
for 2 0.5 seconds
Resistance to Solder △R: (1.0%+ 0.05)
Heat
Without distinct
deformation in
appearance
Max. 50m
(1) Immersed at solder bath
of 270 5℃ for 10 1 seconds
(2) Measuring resistance
1 hour after test
Vibration
△R: (0.5%+ 0.05)
Without mechanical damage such as
break
(1) Vibration frequency:
10Hz to 55Hz in 60 seconds
as a period
(2) Vibration time: period cycled
for 2 hours in each of 3 mutual
perpendicular directions
(3) Amplitude: 1.5mm
Shock
△R: (0.25%+ 0.05)
Without mechanical damage such as
break
(1) Peak value: 490N
(2) Duration of pulse: 11ms
(3) 3 times in each positive and
negative direction of 3 mutual
perpendicular
directions
Bending Test
△R: (1.0%+ 0.05)
Without mechanical damage such as
break
Bending value: 3 mm for
30 1 seconds
Solvent Resistance
Without mechanical
and distinct damage
in appearance
(1) Solvent:
Trichloroethane
or Isopropyl alcohol
(2) Immersed in solvent at
room temperature for
90 seconds
Max. 50m
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6-3 Endurance
Item
Rapid change of
Temperature
Specification and Requirement
Jumper
Jumper
△R: (1.0%+ 0.05) Max. 50m
Without distinct damage
in appearance
Moisture with Load △R: (5.0%+ 0.1) Max. 50m
Without distinct damage
in appearance
Marking should be
legible
Load Life
Max. 100m
△R: (5.0%+ 0.1)
Without distinct damage
in appearance
Low Temperature
Store
Max. 100m
△R: (5.0%+ 0.1)
Without distinct damage
in appearance
High Temperature
Store
Max. 100m
△R: (5.0%+ 0.1)
Without distinct damage
in appearance
Test Method
(Refer to JIS C 5201)
(1) Repeat 5 cycle as follow:
(-55 3℃,30minutes)
(Room temperature, 2~3
minutes)
(+125 2℃,30minutes)
(Room temperature, 2~3
minutes)
(2) Measuring resistance
1 hour after test
(1) Environment condition:
40 2℃,90~95% RH
(2) Applied Voltage: rated voltage
(3) Test period: (1.5 hour ON)
(0.5 hour OFF) cycled for
total 1,000 + 48 / - 0 hours
(4) Measuring resistance
1 hour after test
(1) Test temperature:
70 2℃
(2) Applied Voltage: rated
Voltage
(3) Test period: (1.5 hour ON)
(0.5 hour OFF) cycled for
total 1,000 + 48 / - 0 hours
(4) Measuring resistance
1 hour after test
(1) Store temperature:
-55 3℃ for total
1,000 + 48 / - 0 hours
(2) Measuring resistance
1 hour after test
(1) Store temperature:
+125 2℃ for total
1,000 + 48 / - 0 hours
(2) Measuring resistance
1 hour after test
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7. Recommend Land Pattern Dimensions
A
C
A
0.15 ~ 0.20
B
0.5 ~ 0.8
C
0.2 ~0.4
Unit: mm
B
8. Packaging
8-1 Dimensions
8-1-1 Tape packaging dimensions
0.31± 0.03
+ 0 .1
1.5 - 0 .0
4.0± 0.1
Spr ocke t hole
2.0± 0.05
A
3.5± 0.05
8.0± 0.2
B
0.17±0.02
0.15±
0.02
0.39ma x.
1.75± 0.1
Car r ie r cavity
A=0.25± 0.05
Pull Dir e ction
B=0.45± 0.05
Unit : mm
8-1-2 Reel dimensions
2.0±0.5
60 ± 2.0
178 ± 2.0
13 ± 0.2
21 ± 0.8
9.0 ± 0.3
Unit : mm
11.4 ± 1.0
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DOCUMENT : RQ000000NH
8-2 Peel force of top cover tape
The peel speed shall be about 300 mm/min.
The peel force of top cover tape shall be between 0.1 to 0.5 N.
Top Cover Tape
0.1N~0.5N
165~180°
8-3 Numbers of taping
20,000 pieces /reel
8-4 Making
The following items shall be marked on the reel.
(1) Type designation.
(2) Quantity
(3) Manufacturing date code
(4) Manufacturer’s name
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DOCUMENT : RQ000000NH
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Care note
9-1 Care note for storage
(1) Chip resistor shall be stored in a room where temperature and humidity must be controlled.
(temperature 5 to 35℃, humidity 45 to 85% RH) However, a humidity keep it low, as it is
possible.
(2) Chip resistor shall be stored as direct sunshine doesn’t hit on it.
(3) Chip resistor shall be stored with no moisture, dust, a material that will make solderability
inferior, and a harmful gas (Chloridation hydrogen, sulfurous acid gas, and sulfuration
hydrogen)
9-2 Care note for operating and handling
(1) It is necessary to protect the edge and protection coat of resistors from mechanical stress.
(2) Handle with care when printing circuit board (PCB) is divided or fixed on support body,
because bending of printing circuit board (PCB) mounting will make mechanical stress for
resistors.
(3) Resistors shall be used with in rated range shown in specification. Especially, if voltage more
than specified value will be loaded to resistor, there is a case it will make damage for
machine because of temperature rise depending on generating of heat, and increase
resistance value or breaks.
(4) In case that resistor is loaded a rated voltage, it is necessary to confirms temperature of a
resistor and to reduce a load power according to load reduction curve, because a temperature
rise of a resistor depends on influence of heat from mounting density and neighboring
element.
(5) Observe Limiting element voltage and maximum overload voltage specified in each
specification
(6) If there is possibility that a large voltage (pulse voltage, shock voltage) charge to resistor, it
is necessary that operating condition shall be set up before use.