PMF-24V200WCGR

TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ PMF Highlights & Features • • • • • • • • • Universal AC input voltage Built-in Active PFC and fan speed control Full Aluminium casing for light weight and corrosion resistant handling Conforms to harmonic current IEC/EN 61000-3-2, Class A and Class D Remote ON/OFF is available as an option Cold start -20°C at 100% load (200 W) Low leakage current < 0.5 mA @ 240 Vac High MTBF > 700,000 hrs. as per Telcordia SR-332 Short Circuit / Overvoltage / Overcurrent / Over Temperature Protections Safety Standards CB Certified for worldwide use Model Number: PMF-24V200WC☐☐ Unit Weight: 0.66 kg (1.46 lb) Dimensions (L x W x D): 190 x 93 x 50 mm (7.48 x 3.66 x 1.97 inch) General Description The PMF Panel Mount Power Supply series currently offers nominal output voltages of 24 V. These power supply units come with universal AC input from 85Vac to 264Vac and wide operating temperature of -10°C to +70°C. The built-in active PFC provides high power factor and conforms to harmonic current IEC/EN 61000-3-2, Class A and Class D. This versatile series has two different connector options (Front Face and Terminal Block) to satisfy different application needs. Remote ON/OFF function is also available for the PMF series. All PMF power supplies conform to major international safety standards including IEC/EN/UL 62368-1 standards and are fully compliant with RoHS Directive for environmental protection. Model Information PMF Panel Mount Power Supply Model Number Input Voltage Range Rated Output Voltage Rated Output Current PMF-24V200WC☐☐ 85-264 Vac 24 Vdc 8.40 A Model Numbering CC Code PM F– 24V Panel Mount Product Series Output Voltage F – PFC Series 200W C □ Output Power Package Type C – Enclosed Connector Type Variable G – Front Face B – No Remote ON/OFF A – Terminal Block* R – With Remote ON/OFF* *Options G 1 A All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) □ TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Specifications Input Ratings / Characteristics Nominal Input Voltage 100-240 Vac Input Voltage Range 85-264 Vac Nominal Input Frequency 50-60 Hz Input Frequency Range 47-63 Hz Input Current < 3.50 A @ 115 Vac, < 1.70 A @ 230 Vac Efficiency at 100% Load 87.0% typ. @ 230 Vac Max Inrush Current < 30 A @ 115 Vac, < 50 A @ 230 Vac Power Factor > 0.99 typ. @ 115 Vac, > 0.95 typ. @ 230 Vac Leakage Current < 0.5 mA @ 240 Vac Output Ratings / Characteristics Nominal Output Voltage 24 Vdc Output Voltage Tolerance ± 1% (initial set point tolerance from factory) Output Voltage Adjustment Range 21.6-26.4 Vdc Output Current 8.40 A Output Power 201.6 W Line Regulation ± 0.5% typ. (@ 115 Vac & 230 Vac) Load Regulation ± 0.5% typ. (@ 115 Vac & 230 Vac) PARD (20MHz) < 150 mVpp @ 25°C < 300 mVpp @ -10°C Rise Time 50 ms typ. @ 115 Vac & 230 Vac (100% load) Start-up Time 1200 ms typ. @ 115 Vac & 230 Vac (100% load) Hold-up Time 20 ms typ. @ 115 Vac & 230 Vac (100% load) Dynamic Response (Overshoot & Undershoot O/P Voltage) ± 5% (2.4V pk-pk) @ 115 Vac & 230 Vac (0-100% load) Start-up with Capacitive Loads 8,00 0µF Max Remote ON/OFF Function (Option) CN102 Output ON: 5-12.5 V Output OFF: 0-0.5 V (For more information, please refer to the details in the Functional Manual section on Page 10) Mechanical Case Chassis Aluminium Case Cover Aluminium Dimensions (L x W x D) 190 x 93 x 50 mm (7.48 x 3.66 x 1.97 inch) Unit Weight 0.66 kg (1.46 lb) Indicator Green LED (DC OK) Cooling System Forced Cooling Terminal Wire 2 PMF-24V200WCG☐ M3.5 x 7 Pins (Rated 300 V/20 A) PMF-24V200WCA☐ M3.5 x 7 Pins (Rated 300 V/15 A) AWG 20-12 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Environment Surrounding Air Temperature Operating Storage Power De-rating -10°C to +70°C (Cold start at -20°C) -25°C to +85°C Operating Humidity > 50°C de-rate power by 2.5% / °C < 100Vac de-rate power by 1.33% / 1 V 5 to 95% RH (Non-Condensing) Operating Altitude 0 to 5,000 Meters (16,400 ft) Shock Test (Non-Operating) IEC 60068-2-27, Half Sine: 50 G for a duration of 11 ms, 3 shocks for each 3 directions Vibration (Non-Operating) IEC 60068-2-6, Random: 5 Hz to 500 Hz (2.09 Grms); 20 min per axis for all X, Y, Z direction Pollution Degree 2 Protections Overvoltage 27.6-32.4 V, Latch Mode (AC power is recycled) Overload / Overcurrent 105-150%, Hicc-up Mode, Non-Latching (Auto-Recovery) Over Temperature Hicc-up Mode, Non-Latching (Auto-Recovery when the fault is removed) Short Circuit Hicc-up Mode, Non-Latching (Auto-Recovery when the fault is removed) Protection Against Shock Class I with PE* connection *PE: Primary Earth Reliability Data MTBF > 700,000 hrs. as per Telcordia SR-332 I/P: 100Vac, O/P: 100% load, Ta: 35°C Expected Cap Life Time 10 years (115 Vac & 230 Vac, 50% load @ 40°C) Safety Standards / Directives Safety Entry Low Voltage Electrical Safety SELV (EN 60950-1) TUV Bauart UL/cUL recognized CB scheme CCC CE GB4943 In conformance with EMC Directive 2014/30/EU and Low Voltage Directive 2014/38/EU Galvanic Isolation 3 EN 60950-1, EN62368-1 UL 60950-1 and CSA C22.2 No. 60950-1 (File No. E131881) UL 62368-1 and CSA C22.2 No. 62368-1 (File No. E131881) IEC 60950-1, IEC 62368-1 Input to Output 3.0 KVac Input to Ground 2.0 KVac Output to Ground 0.5 KVac All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ EMC Emissions (CE & RE) CISPR 32, EN 55032, FCC Title 47: Class B Immunity EN 55024 Electrostatic Discharge IEC 61000-4-2 Level 4 Criteria A1) Air Discharge: 15 kV Contact Discharge: 8 kV Radiated Field IEC 61000-4-3 Electrical Fast Transient / Burst IEC 61000-4-4 Level 3 Criteria A1) 80 MHz-1 GHz, 10 V/M with 1 kHz tone / 80% d l ti Level 3 Criteria A1) 2 kV Surge IEC 61000-4-5 Level 3 Criteria A1) Common Mode2): 2 kV Differential Mode3): 1 kV Conducted IEC 61000-4-6 Level 3 Criteria A1) 150 kHz-80 MHz, 10 Vrms Power Frequency Magnetic Fields IEC 61000-4-8 Criteria A1) 10 A/Meter Voltage Dips IEC 61000-4-11 100% dip; 1 cycle (20ms); Self Recoverable Low Energy Pulse Test (Ring Wave) IEC61000-4-12 Level 3 Criteria A1) Common Mode2): 2 kV Differential Mode3): 1 kV Harmonic Current Emission IEC/EN 61000-3-2, Class A and Class D Voltage Fluctuation and Flicker IEC/EN 61000-3-3 1) Criteria A: Normal performance within the specification limits 2) Asymmetrical: Common mode (Line to earth) 3) Symmetrical: Differential mode (Line to line) 4 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Block Diagram Device Description PMF-24V200WCG☐: Front Face 1) 2) 3) 4) 5 PMF-24V200WCA☐: Terminal Block Input & Output terminal block connector DC voltage adjustment potentiometer DC OK control LED (Green) Remote ON/OFF function connector (Option) All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Dimensions PMF-24V200WCG☐: Front Face L x W x H: 190 x 93 x 50 mm (7.48 x 3.66 x 1.97 inch) Note : Built-in cooling fan. Must prevent dust suction into power supply, or use natural convection power supply if any concerns. 6 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ PMF-24V200WCA☐: Terminal Block L x W x H: 190 x 93 x 50 mm (7.48 x 3.66 x 1.97 inch) Note : Built-in cooling fan. Must prevent dust suction into power supply, or use natural convection power supply if any concerns. 7 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Engineering Data Output Load De-rating VS Surrounding Air Temperature Note 1. 2. 3. 4. Fig. 1 De-rating for Vertical and Horizontal Mounting Orientation > 50°C de-rate power by 2.5% / °C 5. Power supply components may degrade, or be damaged, when the power supply is continuously used outside the shaded region, refer to the graph shown in Fig. 1. If the output capacity is not reduced when the surrounding air temperature >50°C, the device will run into Over Temperature Protection. When activated, the output voltage will go into bouncing mode and will recover when the surrounding air temperature is lowered or the load is reduced as far as necessary to keep the device in working condition. In order for the device to function in the manner intended, it is also necessary to keep a safety distance of 20mm with adjacent units while the device is in operation. Depending on the surrounding air temperature and output load delivered by the power supply, the device can be very hot! If the device has to be mounted in any other orientation, please do not hesitate to contact info@deltapsu.com for more details. Output Load De-rating VS Input Voltage  No output power de-rating for the input voltage from 100Vac to 264Vac ■ L Frame / Enclosed 8 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Assembly & Installation Ⓐ Ⓑ Ⓒ Ⓓ Side Mounting: Fig. 2 and Fig. 3 show the mounting hole locations for power supply assembly onto a metal mounting surface. The power supply shall be mounted on minimum of 4 mounting holes using M4 screw of maximum 4mm length (Refer to Fig. 4). This is to maintain a safety distance between the screw and internal components. Base Mounting: Fig. 2 and Fig. 3 show the mounting hole locations for power supply assembly onto a metal mounting surface. The power supply shall be mounted on minimum of 4 mounting holes using M3 screw or 2 mounting holes using M4 screw of maximum 4mm length (Refer to Fig. 4). This is to maintain a safety distance between the screw and internal components. Connector This surface belongs to customer’s end system or panel where the power supply is mounted. Base Mounting (Horizontal) Base Mounting (Vertical) Fig. 2 • • Side Mounting (Horizontal) Mounting Orientation Use flexible cable (stranded or solid) of AWG No. 20-12. The input/output connectors’ allowable current is 23A max per pin. User should calculate and select the suitable wire specification (type/quantity/diameter) according to actual output current. The torque at the connector shall not exceed 13Kgf.cm. The insulation stripping length should not exceed 0.275” or 7mm. Recommended mounting torque of the product and its mounting accessories is 6~8Kgf.cm (for M3 screw) or 9~12Kgf.cm (for M4 screw). Safety Distance D1 = 4.0mm Min. D2 = 20.0mm Min. Fig. 3 Mounting Hole Locations and the Safety Distance For safety reasons, please ensure the mounted device is kept at ≥ 4mm safety distance at all sides from other components and equipments. In addition, to ensure sufficient convection cooling, always maintain a distance of ≥ 20mm from ventilated surfaces while the device is in operation. Fig. 4 9  Only use M4 screw ≤ 4 mm through the base mounting holes at Ⓐ. This is to keep a safe distance between the screw and internal components.  Only use M3 or M4 screws ≤ 4 mm through the base mounting holes at Ⓑ . This is to keep a safe distance between the screw and internal components. Assembly Reference All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Improper Installations Safety Instructions       The device is not recommended to be placed on low thermal conductive surface. For example, plastics. For safety reasons, please ensure the mounted device is kept at ≥ 4mm safety distance at all sides from other components and equipments. In addition, to ensure sufficient convection cooling, always maintain a distance of ≥ 20mm from ventilated surfaces while the device is in operation. Note that the enclosure of the device can become very hot depending on the ambient temperature and load of the power supply. Do not touch the device while it is in operation or immediately after power is turned OFF. Risk of burning! Do not touch the terminals while power is being supplied. Risk of electric shock. Prevent any foreign metal, particles or conductors from entering the device through the openings during installation. It may cause: - Electric shock; Safety Hazard; Fire; Product failure. Warning: When connecting the device, secure Earth connection before connecting L and N. When disconnecting the device, remove L and N connections before removing the Earth connection. The power supply must be mounted by metal screws onto a grounded metal surface. It is highly recommended that the Earth terminal on the connector be connected to the grounded metal surface. Functional Manual Remote ON/OFF Function Built-in Resistor Ri (ohm) 820 You can remotely control the power supply unit to turn ON/OFF by using an external DC source. Follow the DC power source voltage and current limiting defined in the table below. Voltage Between RC+ and RC- (V) Output ON Output OFF 5-12.5 0-0.5 Input Current (mA) 20 Max Notes 1. Remote ON/OFF circuits are isolated from input, output and PE. 2. Please check if the polarity of the wire connector is the same as the external DC source. If not, the power would not turn on and the internal components may be damaged. 3. You do not need an external resistance RO for current limit while the output voltage of external DC source is within the range of 512.5V. If the output voltage exceeds 12.5V, please use the following equation for the value of current limit resistance RO. 𝑅𝑅𝑂𝑂 = 10 𝑉𝑉𝑉𝑉𝑉𝑉 − (3.5 + 0.006𝑅𝑅𝑖𝑖 ) 0.006 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Functions Start-up Time The time required for the output voltage to reach 90% of its final steady state set value, after the input voltage is applied. Rise Time The time required for the output voltage to change from 10% to 90% of its final steady state set value. Hold-up Time Time between the collapse of the AC input voltage, and the output falling to 95% of its steady state set value. ■ Graph illustrating the Start-up Time, Rise Time, and Hold-up Time Inrush Current Dynamic Response Inrush current is the peak, instantaneous, input current measured and, occurs when the input voltage is first applied. For AC input voltages, the maximum peak value of inrush current will occur during the first half cycle of the applied AC voltage. This peak value decreases exponentially during subsequent cycles of AC voltage. The power supply output voltage will remains within ±5% of its steady state value, when subjected to a dynamic load from 0 to 100% of its rated current. 11  50% duty cycle / 5Hz to 100Hz All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Overload & Overcurrent Protections The power supply’s Overload (OLP) and Overcurrent (OCP) Protections will be activated when output current exceeds 105-150% of IO (Max load). In such occurrence, the VO will start to droop and once the power supply has reached its maximum power limit, the protection is activated and the power supply will go into “Hiccup mode” (Auto-Recovery). The power supply will recover once the fault condition of the OLP and OCP is removed and IO is back within the specifications. The power supply’s overvoltage circuit will be activated when its internal feedback circuit fails. The output voltage shall not exceed its specifications defined on Page 3 under “Protections”. The power supply should be latch. Over Temperature Protection It is not recommended to prolong the duration of IO when it is 100%, since it may cause damage to the PSU. Short Circuit Protection As mentioned above, the power supply also has Over Temperature Protection (OTP). In the event of a higher operating temperature at 100% load, the power supply will run into OTP when the operating temperature is beyond what is recommended in the de-rating graph. When activated, the output voltage will go into bouncing mode until the temperature drops to its normal operating temperature as recommended in the de-rating graph. The power supply’s output OLP/OCP function also provides protection against short circuits. When a short circuit is applied, the output current will operate in “Hiccup mode”, as shown in the illustration in the OLP/OCP section on this page. The power supply will return to normal operation after the short circuit is removed. Overvoltage Protection 12 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Operating Mode Fig. 5 Redundancy / Parallel Operation Connection Diagram  Redundancy Operation In order to ensure proper redundancy operation for the power supply unit (PSU), ensure that the output voltage difference between the two units is kept at 0.45~0.50V for 24V supplies. Follow simple steps given below to verify: Step 1. Measure output voltage of PSU 1 and PSU 2. If PSU 1 is the master unit, then VO of PSU 1 must be higher than PSU 2. In order to set the output voltage, connect the power supply to 50% load and set the PSU 1 and PSU 2 output voltage. Step 2. Connect the right DRR module, 20A as per the system requirement to the power supply units PSU 1 and PSU 2 at Vin 1 & Vin 2 respectively. Step 3. Connect the system load from Vout. Please note that output voltage Vout from DRR module will be = VO (output voltage of power supply) – Vdrop* (in DRR module).  Parallel Operation These DRR modules can also be used for Parallel function in order to increase the output power by N+1 (e.g. 2.5A + 2.5A = 5A or 2.5A + 2.5A + 2.5A = 7.5A) or current sharing, and thus increasing the power supply and system reliability. Though the PMF24V200WC☐☐ is not designed for current sharing, a good current sharing between two power supplies can be achieved by following simple steps as below (Refer to Fig. 5 for the Connection Diagram). Step 1. Set output load condition for both supplies at 50% and measure the output voltages. Step 2. Adjust output voltages to the same level or within ±25mV difference. Step 3. Connect PSU 1 and PSU 2 with the DRR-20A module and measure at Vin 1 & Vin 2 to verify the voltage difference. Ensure the voltages are within ±25mV. Step 4. Output voltage from DRR module Vout will be = VO (output voltage of power supply) – Vdrop* (in DRR module). *Vdrop will vary from 0.60V to 0.90V (Typical 0.65V) depending on the load current and surrounding air temperature. 13 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03) TECHNICAL DATASHEET PMF Panel Mount Power Supply 24V 200W 1 Phase / PMF-24V200WC□□ Others PFC – Norm EN 61000-3-2 Line Current Harmonic content Typically, the input current waveform is not sinusodial due to the periodical peak charging of the input capacitor. In industrial environment, complying with EN 61000-3-2 is only necessary under special conditions. Complying to this standard can have some technical drawbacks, such as lower efficiency as well as some commercial aspects such as higher purchasing costs. Frequently, the user does not profit from fulfilling this standard, therefore, it is important to know whether it is mandatory to meet this standard for a specific application. Attention Delta provides all information in the datasheets on an “AS IS” basis and does not offer any kind of warranty through the information for using the product. In the event of any discrepancy between the information in the catalog and datasheets, the datasheets shall prevail (please refer to www.DeltaPSU.com for the latest datasheets information). Delta shall have no liability of indemnification for any claim or action arising from any error for the provided information in the datasheets. Customer shall take its responsibility for evaluation of using the product before placing an order with Delta. Delta reserves the right to make changes to the information described in the datasheets without notice. 14 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2022, Rev. 03)