PML-D2V100W1AG

TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ PMT Highlights & Features • • • • • Conforms to harmonic current IEC/EN 61000-3-2, Class A Selectable AC Switch (88-132 Vac, 176-264 Vac) High MTBF > 700,000 hrs. as per Telcordia SR-332 Versatile configuration options (Enclosed, L Frame) Versatile connector options (Terminal Block, Front Face, Harness) Safety Standards CB Certified for worldwide use Model Number: PMT-D2V100W1A☐ Unit Weight: 0.42 kg (0.93 lb) Dimensions (L x W x H): 178 x 97 x 38 mm (7.01 x 3.82 x 1.50 inch) General Description The new PMT series of panel mount power supplies is the latest offering from one of the world’s largest power supply manufacturers and solution providers - Delta. The product offers a wide operating temperature range from -10°C to +70°C and can withstand shock and vibration requirements (in accordance to IEC 60068-2-27 and IEC 60068-2-6 respectively). In addition to features like overvoltage and overload protections, Delta’s PMT series of panel mount power supplies is unlike many other brands in the same price level. The PMT series is designed for cost competitive markets without compromising the quality of the components and product specifications. The series of products has an expected life time of 10 years. This versatile series has three different connector options (Terminal Block, Front Face and Harness) and can also be converted into L Frame (PML) type of power supplies to satisfy different application needs. Model Information PMT Panel Mount Power Supply Model Number Input Voltage Range Rated Output Voltage Rated Output Current PMT-D2V100W1A☐ 88-132 Vac, 176-264 Vac (Selectable by Switch) V1: 24 Vdc V2: 5 Vdc V1: 3.50 A V2: 3.00 A Model Numbering CC Code ** PM D2V □– Panel Mount Product Type Output Voltage Output Power Single Phase T – Enclosed Dual Output L – L Frame* D2 – 24 V / 5 V 100W *Options **For Enclosed type with Terminal Block A 1 G 1 A □ No PFC Connector Type B – With conformal A – Terminal Block coating G – Front Face* H – Harness* H All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) □ TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ Specifications Input Ratings / Characteristics Nominal Input Voltage 100-120 Vac, 200-240 Vac (Selectable by Switch) Input Voltage Range 88-132 Vac, 176-264 Vac (Selectable by Switch) Nominal Input Frequency 50-60 Hz Input Frequency Range 47-63 Hz Input Current < 2.00 A @ 115 Vac, < 1.20 A @ 230 Vac Efficiency at 100% Load > 84.0% typ. @ 230 Vac Max Inrush Current < 45 A typ. @ 230 Vac Leakage Current < 0.25 mA @ 240 Vac Output Ratings / Characteristics Nominal Output Voltage V1: 24 Vdc, V2: 5 Vdc Output Voltage Tolerance ± 1% (initial set point tolerance from factory) Output Voltage Adjustment Range V1: 21.6-26.4 Vdc Output Current V1: 3.50 A, V2: 3.00 A Output Power 99 W Line Regulation ± 0.5% typ. (@ 100-132 Vac & 200-264 Vac) Load Regulation V1: ± 1% typ. (@ 100-132 Vac & 200-264 Vac ) V2: ± 2% typ. (@ 100-132 Vac & 200-264 Vac ) PARD (20 MHz) V1: < 120 mVpp, V2: < 80 mVpp Rise Time < 30 ms @ 115 Vac & 230 Vac (100% load) Start-up Time < 1200 ms @ 115 Vac, < 2000 ms @ 230 Vac (100% load) Hold-up Time > 20 ms @ 115 Vac, > 25 ms @ 230 Vac Dynamic Response (Overshoot & Undershoot O/P Voltage) ± 5% @ 0-100% load Start-up with Capacitive Loads 8,000 µF Max 2 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ Mechanical Case Chassis Aluminium Case Cover SGCC Dimensions (L x W x H) 178 x 97 x 38 mm (7.01 x 3.82 x 1.50 inch) Unit Weight 0.42 kg (0.93 lb) Indicator Green LED (DC OK) Cooling System Convection Terminal Wire PM☐-D2V100W1AA M3.5 x 7 Pins (Rated 300 V/15 A) PM☐-D2V100W1AG M3.5 x 7 Pins (Rated 300 V/20 A) PM☐-D2V100W1AH Input (JWT): A3963WV2-5P-A Output (JWT): A3963WV2-7P-U PM☐-D2V100W1AA AWG 22-12 PM☐-D2V100W1AG PM☐-D2V100W1AH AWG 22-18 (For the recommended Housing and Terminal, please refer to the Table on Page 8) Environment Surrounding Air Temperature Power De-rating Operating -10°C to +70°C Storage -25°C to +85°C Operating Humidity > 50°C de-rate power by 2.5% / °C < 100Vac de-rate power by 0.8% / 1 V 5 to 95% RH (Non-Condensing) Operating Altitude 0 to 5,000 Meters (16,400 ft.) Shock Test (Non-Operating) IEC 60068-2-27, Half Sine: 50 G for a duration of 11 ms, 3 times per direction, 18 times in total Vibration (Non-Operating) IEC 60068-2-6, Random: 5 Hz to 500 Hz (2.09 Grms); 20 min per axis for all X, Y, Z direction Pollution Degree 2 Protections Overvoltage V1: 115-135%, Hiccup Mode, Non-Latching (Auto-Recovery) Overload / Overcurrent V1: 110-150%, Hiccup Mode, Non-Latching (Auto-Recovery) Over Temperature Hiccup Mode, Non-Latching (Auto-Recovery when the fault is removed) Short Circuit Hiccup Mode, Non-Latching (Auto-Recovery when the fault is removed) Protection Against Shock Class I with PE* connection *PE: Primary Earth 3 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ Reliability Data MTBF > 700,000 hrs. as per Telcordia SR-332 I/P: 100 Vac, O/P: 100% load, Ta: 35°C Expected Cap Life Time 10 years (115 Vac & 230 Vac, 50% load @ 40°C) Safety Standards / Directives Electrical Safety TUV Bauart UL/cUL recognized CB scheme EN 60950-1/ EN 62368-1 UL 60950-1 and CSA C22.2 No. 60950-1(File No. E131881) UL 62368-1 and CSA C22.2 No. 62368-1 (File No. E131881) IEC 60950-1 / IEC 62368-1 CE In conformance with EMC Directive 2014/30/EU and Low Voltage Directive 2014/35/EU UKCA In conformance with Electromagnetic Compatibility Regulations 2016 and Electrical Equipment (Safety) Regulations 2016 Galvanic Isolation Input to Output 3.0 KVac Input to Ground 1.5 KVac Output to Ground 0.5 KVac EMC EMC / Emissions CISPR 32, EN/BS EN 55032, FCC Title 47: Class B Immunity to EN/BS EN 55024 Electrostatic Discharge IEC 61000-4-2 Level 4 Criteria A1) Air Discharge: 15 kV Contact Discharge: 8 kV Radiated Field IEC 61000-4-3 Level 2 Criteria A1) 80 MHz-1 GHz, 3 V/M with 1 kHz tone / 80% modulation Electrical Fast Transient / Burst IEC 61000-4-4 Level 2 Criteria A1) 2 kV Surge IEC 61000-4-5 Level 3 Criteria A1) Common Mode2): 2 kV Differential Mode3): 1 kV Conducted IEC 61000-4-6 Level 2 Criteria A1) 150 kHz-80 MHz, 3 Vrms Power Frequency Magnetic Fields IEC 61000-4-8 Criteria A1) Magnetic field strength 30 A/Meter Voltage Dips IEC 61000-4-11 100% dip; 1 cycle (20 ms); Self Recoverable Low Energy Pulse Test (Ring Wave) IEC 61000-4-12 Level 3 Criteria 1) Common Mode2): 2 kV Differential Mode3): 1 kV Harmonic Current Emission IEC/EN/BS EN 61000-3-2, Class A Voltage Fluctuation and Flicker IEC/EN/BS EN 61000-3-3 1) Criteria A: Normal performance within the specification limits 2) Asymmetrical: Common mode (Line to earth) 3) Symmetrical: Differential mode (Line to line) 4 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ Block Diagram 5 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ Device Description PMT-D2V100W1AA: Terminal Block PMT-D2V100W1AG: Front Face PMT-D2V100W1AH: Harness 1) 2) 3) 4) Input & Output terminal block connector DC voltage adjustment potentiometer DC OK control LED (Green) AC selectable switch Dimensions L x W x H: 178 x 97 x 38 mm (7.01 x 3.82 x 1.50 inch) O3 .5 9 0 .5 O3 .5 1 8 .0 1 0 .5 4 - M3 x 0 .5 a 1 2 0 .0 1 1 7 .0 a 1 7 5 .5 0 1 7 8 .0 ¡ Ó 0 .5 1 7 5 .5 0 a L a a a 3 9 .5 O3 .5 4 .5 O3 .5 1 9 .5 2 8 .5 7 .0 a 6 .5 5 .0 9 7 .0 ¡ Ó 0 .5 4 0 .0 4 - M3 x 0 .5 7 .8 3 8 .0 ¡ Ó 0 .5 6 a All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) 8 0 .0 TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ Engineering Data De-rating Note 1. 2. 3. 4. Fig. 1 De-rating for Vertical and Horizontal Mounting Orientation > 50°C de-rate power by 2.5% / °C 5. Power supply components may degrade, or be damaged, when the power supply is continuously used outside the shaded region, refer to the graph shown in Fig. 1. If the output capacity is not reduced when the surrounding air temperature >70°C, the device will run into Over Temperature Protection. When activated, the output voltage will go into bouncing mode and will recover when the surrounding air temperature is lowered or the load is reduced as far as necessary to keep the device in working condition. In order for the device to function in the manner intended, it is also necessary to keep a safety distance of 20 mm (0.78 inch) with adjacent units while the device is in operation. Depending on the surrounding air temperature and output load delivered by the power supply, the device can be very hot! If the device has to be mounted in any other orientation, please do not hesitate to contact info@deltapsu.com for more details. Output De-rating VS. Input Voltage  7 No output power de-rating for the input voltage from 100 Vac to 132 Vac & 200 Vac to 264 Vac All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ Assembly & Installation Mounting holes for power supply assembly onto the mounting surface. Ⓐ The power supply shall be mounted on minimum 2 mounting holes using M3 screw minimum 5 mm length. Ⓑ This surface belongs to customer’s end system or panel where the power supply is mounted. Ⓒ Connector Fig. 2.1 Side Mounting (Vertical) • • Fig. 2.2 Base Mounting (Vertical) Fig. 2.3 Side Mounting (Horizontal) PM☐-D2V100W1AA☐ / PM☐-D2V100W1AG: Use flexible cable (stranded or solid) of AWG No. 22-12. The torque at the connector shall not exceed 13 Kgf.cm. The insulation stripping length should not exceed 0.275” or 7 mm. PM☐-D2V100W1AH: Use flexible cable (stranded or solid) of AWG No. 22-18. Please refer to Table 1 for the recommended Housing and Terminal. Table 1 Connector (Board Mounting) Housing Input (JWT) A3963WV2-5P-A A3963H02-5P Output (JWT) A3963WV2-7P-U A3963H02-7P Terminal A3963T0P-2 Installation of Mounting Accessories Fig. 3 Mounting Hole Locations With reference to Fig. 3, the device should be mounted on a sturdy heat conducting surface with minimum of 4 mounting holes for base mounting or 3 mounting holes for side mounting. Use M3 screws only. 8 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□   Only use M3 screw ≤ 2.5 mm through the base and side mounting holes. This is to keep a safe distance between the screw and internal components. Recommended mounting tightening torque: 4~7Kgf.cm. Safety Instructions • • • • • • • • • 9 Must select correct AC input voltage before turning on (Refer to the “Device Description” on Page 5). If user’s mounting orientation is not according to the recommended mounting orientations, please consult Delta for further information. To ensure sufficient convection cooling, always maintain a safety distance of ≥ 20 mm (0.78 inch) from all ventilated surfaces while the device is in operation. The device is not recommended to be placed on low thermal conductive surfaces, for example, plastics. Note that the enclosure of the device can become very hot depending on the ambient temperature and load of the power supply. Do not touch the device while it is in operation or immediately after power is turned OFF. Risk of burning! Do not touch the terminals while power is being supplied. Risk of electric shock. Prevent any foreign metal, particles or conductors from entering the device through the openings during installation. It may cause electric shock, safety hazard, fire and/or product failure. The power supply must be mounted by metal screws onto a grounded metal surface. It is also highly recommended that the Earth terminal on the connector be connected to the grounded metal surface. Warning (For Standard Terminal Block and Front Face Terminal Block products): When connecting the device, secure Earth connection before connecting L and N. When disconnecting the device, remove L and N connections before removing the Earth connection. All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ Functions Start-up Time The time required for the output voltage to reach 90% of its set value, after the input voltage is applied. Rise Time The time required for the output voltage to change from 10% to 90% of its set value. Hold-up Time Hold up time is the time when the AC input collapses and output voltage retains regulation for a certain period of time. The time required for the output to reach 95% of its set value, after the input voltage is removed. ■ Graph illustrating the Start-up Time, Rise Time, and Hold-up Time Inrush Current Dynamic Response Inrush current is the peak, instantaneous, input current measured and, occurs when the input voltage is first applied. For AC input voltages, the maximum peak value of inrush current will occur during the first half cycle of the applied AC voltage. This peak value decreases exponentially during subsequent cycles of AC voltage. The power supply output voltage (V1) will remain within ±5% of its steady state value, when subjected to a dynamic load from 0 to 100% of its rated current. 10 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ Overload & Overcurrent Protections Overvoltage Protection The power supply’s Overload (OLP) and Overcurrent (OCP) Protections will be activated when output current (I1) exceeds 110150% of IO (Max load). In such occurrence, the V1 will start to droop and once the power supply has reached its maximum power limit, the protection is activated and the power supply will go into “Hiccup mode” (Auto-Recovery). The power supply will recover once the fault condition of the OLP and OCP is removed and IO is back within the specifications. The power supply’s overvoltage circuit will be activated when its internal feedback circuit fails. The output voltage (V1) shall not exceed its specifications defined on Page 3 under “Protections”. Over Temperature Protection It is not recommended to prolong the duration of IO when it is 100%, since it may cause damage to the PSU. As mentioned above, the power supply also has Over Temperature Protection (OTP). In the event of a higher operating temperature at 100% load, the power supply will run into OTP when the operating temperature is beyond what is recommended in the de-rating graph. When activated, the output voltage will go into bouncing mode until the temperature drops to its normal operating temperature as recommended in the de-rating graph. Short Circuit Protection The power supply’s output OLP/OCP function also provides protection against short circuits. When a short circuit is applied, the output current will operate in “Hiccup mode”, as shown in the illustration in the OLP/OCP section on this page. The power supply will return to normal operation after the short circuit is removed. 11 All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06) TECHNICAL DATASHEET PMT Panel Mount Power Supply 24 V / 5 V 100 W Dual Output / PMT-D2V100W1A□ Others PFC – Norm EN 61000-3-2 Line Current Harmonic content Typically, the input current waveform is not sinusoidal due to the periodical peak charging of the input capacitor. In industrial environment, complying with EN 61000-3-2 is only necessary under special conditions. Complying to this standard can have some technical drawbacks, such as lower efficiency as well as some commercial aspects such as higher purchasing costs. Frequently, the user does not profit from fulfilling this standard, therefore, it is important to know whether it is mandatory to meet this standard for a specific application. Attention Delta provides all information in the datasheets on an “AS IS” basis and does not offer any kind of warranty through the information for using the product. In the event of any discrepancy between the information in the catalog and datasheets, the datasheets shall prevail (please refer to www.DeltaPSU.com for the latest datasheets information). Delta shall have no liability of indemnification for any claim or action arising from any error for the provided information in the datasheets. Customer shall take its responsibility for evaluation of using the product before placing an order with Delta. Delta reserves the right to make changes to the information described in the datasheets without notice. Manufacturer and Authorized Representatives Information Manufacturer Thailand Delta Electronics (Thailand) PCL. 909 Pattana 1 Rd., Muang, Samutprakarn, 10280 Thailand Taiwan Delta Electronics, Inc. 3 Tungyuan Road, Chungli Industrial Zone, Taoyuan County 32063, Taiwan Authorized Representatives The Netherlands Delta Greentech (Netherlands) B.V. Zandsteen 15, 2132 MZ Hoofddorp, The Netherlands 12 United Kingdom Delta Electronics Europe Limited 1 Redwood Court, Peel Park Campus, East Kilbride, Glasgow, G74 5PF, United Kingdom All parameters are specified at 25°C ambient and AC input unless otherwise indicated. www.DeltaPSU.com (June 2021, Rev. 06)