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Issue 4-2008 OEM MODULE GUIDE About Dialight Corporation Front cover photos: A selection of products from our wide range including power drivers, single and full color lighting arrays and optics. Founded in 1938, Dialight Corporation is the worldwide leader in applied LED technology. With applications ranging from low power Panel Mount and Circuit Board Indicators, to high power Traffic, Obstruction, Beacon, Vehicle, and Rail, our experience with LED is unparalleled. With expertise in optical, thermal, mechanical and electrical design, as well as ISO 9001 certified manufacturing, Dialight has the technical & practical expertise to turn the dream of solid state lighting into reality. 1 OEM Module Guide Issue 4.2008 This guide is intended to give an overview of Dialight Lumidrives standard product offerings as of April 2008. If you have a requirement which is not covered by the standard products within this guide, please do not hesitate to contact us, as a large part of our business is built around getting companies to market with our innovative custom designed solutions. Please contact us at info@dialight.com, or call us at 1-732-919-3119 to discuss your particular requirements and see how Dialight can best meet your needs. 2 Symbols and Definitions Boxed Symbol Explanation of the symbol The minimum and maximum number of LEDs per channel that can be run at 350mA The minimum and maximum number of LEDs per channel that can be run at 700mA The minimum and maximum number of LEDs per channel that can be run at 1000mA Dimming (0-100%) is achieved via an on board DMX512 interface combined with PWM power control The driver is designed for use with RGB LEDs which can be controlled via a remote control The driver has a 1-10V dimming facility Dimmable on Phase Cut Dimming The LEDs can be dimmed via an external potentiometer The Lifesaver™ is a unique thermal feedback circuit which constantly monitors LED temperature ensuring reliability and protection Input voltage range measured in V AC Input voltage range measured in V DC The operating ambient temperature measured in degrees Celcius The max. permitted case temperature of the driver measured in degrees Celcius 3 Useful Information In January 2006 Lumidrives was acquired by Dialight PLC the world leader in applied LED technology. Moving forward the combined strengths of Dialight-Lumidrives means we are well positioned to drive the advancement of solid state lighting on a global basis, through product innovation, manufacturing excellence and dedicated customer support at a local level. Dialight Lumidrives is a vertically integrated supplier providing system level modules in all technology areas required to create reliable LED lighing solutions. Dialight Lumidrives has been providing leading edge technology for illumination applications since 2001. Our technology is working reliably in millions of applications worldwide. 4 Technology Trends Dialight Lumidrives is committed to supplying customers with the best possible LED technology and associated value adding products. This technology driving our business is moving fast with month by month improvements in efficiency and power density. In this catalog, we only present products which are available to ship now, but in our development program we have many new products and concepts. To keep fully up to date with what innovation we can offer please visit our web site www.dialight.com and select “Solid State Lighting”. The human eye is very susceptible to variations in white light, we recommend new users of white LEDs and users with large projects to contact us to discuss the details of the application. Dialight Lumidrives has extensive application expertise in projects with 100,000s of individual LEDs and has successfully managed LED selection in very demanding applications. Dialight Lumidrives uses LEDs only from quality LED manufacturers who provide accurate data and reliability criteria. We select the LED on the basis of performance in a particular application e.g. flux, color performance, uniformity, thermal characteristics and cost. The type of LED used in a product may change to reflect the best total performance offered in the LED market. 0.41 Product Labeling and Binning 4500K 5000K 0.39 When LEDs are manufactured they are grouped or “binned” according to luminous flux, color (nm or CCT) and voltage. This means that when viewing LEDs from multiple bins, different colors or shades may be noticeable. This affects LEDs from all manufacturers and the industry is continuously researching and improving production methods to reduce variability. 7000K 0.35 XM XN 0.33 0.31 5 VM 6300K X0 10000K Y0 0.29 During our normal production we select LEDs to minimize the effects of binning for our customers. Products produced by Lumidrives are uniquely labeled to identify the type and bin of LED used, should a replacement be required in the future. UM 5650K 0.37 XP WM VN WN V0 W0 UN U0 VP WP WQ YA 0.27 0.25 0.25 0.27 0.29 0.31 x 0.33 0.35 0.37 0.39 Blue Photometrics Dialight Lumidrives offers full photometric performance data for all standard light engines. Copies of this data are available upon request together with IES files for integration within lighting design programs. Part: blue VAC: no lens 15 deg mA Chromaticity Dom wav Date: 21/3/06 By:rh Distance: Peak wav 26.8 718.24 CCT Flux V Angle cd H Angle cd 45 1.9 45 1.6 40 2.0 40 1.7 35 2.5 35 2.2 30 3.2 30 2.8 25 4.7 25 4.3 20 9.7 20 8.0 15 62.5 15 51.4 10 286.9 10 267.9 9 317.6 9 307.5 8 340.4 8 327.6 x y (nm) (nm) (K) lm 7 357.7 7 345.0 0.1471 0.0326 459.5 455.6 0 100.9 6 387.1 6 365.4 5 420.5 5 398.0 4 439.1 4 430.0 3 461.3 3 447.1 2 472.0 2 466.4 1 480.1 1 473.8 0 478.5 0 476.9 -1 475.4 -1 476.6 -2 467.8 -2 470.6 -3 452.6 -3 455.4 -4 437.5 -4 436.2 -5 407.9 -5 402.4 -6 384.3 -6 369.2 -7 361.1 -7 339.8 -8 331.6 -8 320.1 -9 298.0 -9 303.4 -10 263.9 -10 276.6 -15 48.3 -15 64.2 -20 9.0 -20 10.4 -25 4.6 -25 4.7 -30 2.8 -30 2.8 -35 2.2 -35 2.1 -40 2.0 -40 1.7 -45 1.8 -45 1.6 Data quoted for light output in our data sheets is based upon typical operating temperatures and conditions rather than manufacturer’s junction temperature test conditions. 6 Thermal Management Thermal management of LED products is critical to short term performance and longer term reliability. Generally most LED light engines contained in the catalog require additional heat sink components; the heat sink ultimately is the lighting fixuture in which they are fitted. New Designs Dialight Lumidrives has experience in both retrofitting components to existing fixture designs, where possible, and advising customers on the optimum way to design new fixtures. Exterior fixture using Lumidrives Color engine 36 CAD Thermal Analysis of design prior to manufacture Thermal analysis of assembled Light Engine Custom linear lighting solution We select thermal management materials to achieve the best performance in the final application and combine this is many products with our unique lifesaver thermal protection and feedback. Design and Integration Dialight Lumidrives can support customers from the specification of an individual optic, driver or light engine through to integration of components into existing product lines or the design of new ranges to maximize the benefits of LED technology. Where our range of standard solutions do not match the product requirements, we can offer custom designed solutions or derivatives in optics, drivers, light engines, or heat-sinks. 7 Colordriver® XP The Colordriver XP is an IP67 rated, four-channel RGBA/RGBW led driver capable of driving up to 48 LEDs with total output power of up to 132W. With 4 independent channels for wider color gamuts, the colordriver XP supports today’s high power LED color mixing applications. Max output current per channel can be independently set at 350, 500, 700 or 1000ma allowing you to drive InGaN leds harder than AlInGaP. The Colordriver XP is DMX addressable and also comes with 38 pre-programmed shows. The unit accepts input voltage from 90-264VAC 50/60Hz and is rated for dry, damp & wet environments. 8 Order codes: CDU-XP-DMX-CON-IP Dimensions: L297mm x W198mm x H82mm Weight: 2.45kg Colordriver™ RFCC The Colordriver™ RFCC is a three-channel RGB LED driver, which combines an intelligent power driver with an intuitive RF remote control. Both masters & slaves can drive up to 18 total 1W LEDs (3 channels X6). Up to 99 slaves can be added per master thus allowing control of up to 1800 LEDs with a single remote. Connection Conditions 1W LEDs per Master Unit 1W LEDs per Slave Unit No. of Slaves per Master Unit Max. Cable Length to LEDs Max. Cable Length between Drive Units Total Circuit Cable Length 18 18 100 10m 30m 1km All Dialight Lumidrives Colordrivers come with the “Lifesaver™” system which (when used with “Lifesaver” equipped DialightLumidrives Colorengines) monitors PCB temperature and automatically throttles back the drive current should the system overheat to ensure long LED lifetime. Colordriver RF Remote Control Specification Battery Voltage/Type Battery Life RF Frequency Modulation Dimensions AAA alkaline cell >30,000 keypresses 433.92MHz FM L96.0mm x W47.0mm x H24.0mm Wall Mounted Control Unit The control unit plugs directly into a slave module giving the same functions as a wireless remote. Additionally it can accept an input from a DMX control system. In this mode the front plate is disabled. Operating Modes Color Cycle Fixed Color On/Off Two selectable memories Order codes: RFCC Master: RFCC Slave: RFCC Remote: SL Control: 9 CDURF-3-35 CDUSL-3-35 CDURF-TX CDUSL-CU Dimensions: L179mm x W53mm x H32mm Weight: 163g The Colordriver™ 36 is a DMX controlled three-channel RGB LED driver, capable of driving up to a maximum of 36 LEDs. Colordriver™ 36 All Dialight Lumidrives Colordrivers come with the “Lifesaver™” system which (when used with “Lifesaver” equipped DialightLumidrives Colorengines) monitors PCB temperature and automatically throttles back the drive current should the system overheat to ensure long LED lifetime. All connections to the driver are plug and socket for rapid installation. 10 Order codes: CDU-L-3-35-DMX Dimensions: L310mm x W55mm x H45mm Weight: 1020g PowerWhite Driver The PowerWhite Driver is designed to run up to 45 LEDs at 350ma or 24 LEDs at 700ma from a 90-264Vac power supply. With up to 60W output power, built in thermal protection, no electrolytic capacitors, die-cast construction and IP67 rating, it is ideal for use in applications requiring high reliability, long life & rugged construction. 11 Order codes: PWD60-35-70 Dimensions: L191mm x W538mm x H33mm Weight: 670g Microdriver 4 The Microdriver 4 is designed to drive up to 4 x 1W high powered LEDs at 350mA from a 110 - 240V AC power supply. 12 Order codes: MDU4-SC-35 Dimensions: L99mm x W39mm x H23.5mm Weight: 70g Microdriver 9 The MDU9-SC-35/70 is designed for driving 9 x 1W LEDs at 350mA or 4 x 3W LEDs at 700mA from a 110 - 240V AC supply. 13 Order codes: MDU9-SC-3570 Dimensions: L99mm x W39mm x H23mm Weight: 70g Microdriver LV9 & LV3 The Microdriver LV9 is a fully potted & dimmable unit ideal for driving high power LEDs from a range of low voltage power supplies between 12 to 24 volts. It will drive up to 9 x 1W LEDs at 350mA or 4 x 3W LEDs at 700mA. For full output, the dimming link must be cut. Order codes: MLV9-C-35 MLV9-C-70 Dimensions: L70.5mm x W49mm x H11.2mm 65g Weight: The Microdriver LV3 is ideal for driving high power LEDs from a range of low voltage power supplies between 10 to 30 VDC. It will drive up to 3 x 1W LEDs at 350mA or 4 x 1W at 700mA. Order codes: MLV3-C-35 MLV3-C-70 Dimensions: L51mm x W32mm x H11.2mm 18g Weight: 14 Power RGB Modules N O O S G N I M O C 15 K2 Lumispot Light Engines Code 1 # of LEDs Red / Green / Royal Blue / Amber RGBW Red / Green / Royal Blue / Cool White Lumispot K2 12-up Code 2 12 LSP RGBA The Lumispot K2 light engines are clusters of 12 or 32 Luxeon® K2 LEDs in either RGBA, RGBW, or WWWW colors. Ideal for creating powerful beams of white or color changing light with wide gamuts, they come complete with thermal protection, input cables & 3 degree spot optics. Secondary optics can also be added to create wide, diffuse, or oval optical patterns. K2 Color 32 Dimensions: WWWW All 4 channels Cool White L127mm x W100mm x H15.5mm Lumispot K2 32-up Dimensions: LED output data in Lumens or mW Color @ 350mA @ 700mA @ 1000mA Red 361m 601m n/a Green 361m 601m 801m Royal Blue 176mW 294mW 380mW Amber 361m 601m n/a Cool White 361m 601m 801m L180mm x W180mm x H15.5mm Recommended sub-lenses: OPAA-1-DF OPAA-1-WSL OPAA-1-OSL 6 degree diffused sub-lens 12 degree wide sub-lens 4x27 degree oval sub-lens All angles are half divergence Recommended driver: CDU-XP-DMX-CON-IP Colordriver XP LSP12 - K2 - RGBA (example only) Create your own order code by using the above table. (Except Red or Amber) 16 The Color Engine is an integrated Red, Green and Blue light engine, which enables the creation of dynamic color changing applications using LED technology. It is available in a choice of five circular and two linear modules and is complete with optics and optic holders. There are also four different beam angle options for the optics. Color Engines Code Color CE 3C R G B Red Green Blue CE 6C R G B Red Green Blue R G B Red Green Blue CE CE CE CE CE 12C 18C 36C 12L 18L R G B Red Green Blue R G B Red Green Blue R G B Red Green Blue R G B Red Green Blue Optics 005 015 025 520 xxx 005 015 025 520 xxx 005 015 025 520 xxx 005 015 025 520 xxx 005 015 025 520 xxx 005 015 025 520 xxx 005 015 025 520 xxx Lumens/mW 5º 15º 25º 5º x 20º none 5º 15º 25º 5º x 20º none 5º 15º 25º 5º x 20º none 5º 15º 25º 5º x 20º none 5º 15º 25º 5º x 20º none 5º 15º 25º 5º x 20º none 5º 15º 25º 5º x 20º none 105 126 528 mW 210 252 1056 mW Noted models come with the “Lifesaver™” system which (when used with any DialightLumidrives Colordriver) monitors PCB temperature and automatically throttles back the drive current should the system overheat to ensure long LED lifetime. Color Engine 3C A circular Color Engine complete with 1 each of Red, Green & Blue LUXEON® I LEDs. 420 504 2112 mW Dimensions: 630 756 3168 mW L48mm diameter H15.5mm Color Engine 6C A circular Color Engine complete with 2 each of Red, Green & Blue LUXEON® I LEDs. 1260 1512 6336 mW Dimensions: 420 504 2112 mW L69mm diameter H15.5mm Color Engine 12C A circular Color Engine complete with 4 each of Red, Green & Blue LUXEON® I LEDs. 630 756 3168 mW Dimensions: L90mm diameter H15.5mm Color Engine 18C A circular Color Engine complete with 6 each of Red, Green & Blue LUXEON® I LEDs. CE3C - RGB - XXX (example only) Create your own order code by using the above table. Dimensions: Note- All Color Engine models are typically sold as “XXX” versions with optic holder but no optic. F-form 005, 015, 025 or 520 optics can be purchased and installed seperately. L110mm diameter H15.5mm Color Engine 36C A circular Color Engine complete with 12 each of Red, Green & Blue LUXEON® I LEDs. Dimensions: 17 L120mm diameter H15.5mm Color Engines cont. Color Engine 12L A linear Color Engine complete with 4 each of Red, Green & Blue LUXEON® I LEDs & CT4 Quick Connects for easy wiring & installation. Dimensions: Note- All Color Engine models are typically sold as “XXX” versions with optic holder but no optic. F-form 005, 015, 025 or 520 optics can be purchased and installed seperately. L290mm x W35mm x H15.5mm Color Engine 18L A linear Color Engine complete with 6 each of Red, Green & Blue LUXEON® I LEDs & CT4 Quick Connects for easy wiring & installation. Dimensions: L590mm x W22.5mm x H15.5mm 18 Powerwhite Modules Code Driver C1 5 degree spot MD 15 degree medium LML6-C1 series WD 25 degree wide 6 Rebel LEDs per module Requires constant current driver OV 5x20 degree oval LED Color Requires constant current driver LML6 CW NW LV SP Powerwhite modules represent the latest best innovation in LED light engines. Incorporating the best readily available flux Luxeon® REBEL LEDs, Powerwhite modules are truly lighting grade. Built in primary heatsinking, optics, thermal protection and available on-board constant current drivers along with quick connect cabling systems allow for a complete plug and play LED lighting solution. Onboard 350mA driver Optic Cool White Neutral White Recommended driver: PWD60-35-70 FR WW 7 degree frosted spot Can be driven at 350mA or 700mA Warm White All angles are half divergence LED data Color Powerwhite Driver min output @ 350mA min output @ 700mA Median color temp Cool White 80 LM 145 LM 5300k (“V” bins) Neutral White 70 LM 130 LM 3950k (“S” bins) Warm White 60 LM 110 LM 2950k (“N” bins) LML6 - C1 - NW - SP (example only) Create your own order code by using the above table. 19 LML6-LV series 6 Rebel LEDs per module Comes with onboard 350mA constant current driver Input voltage 8-17VDC / 12-24VAC Power consumption 8.5W per module Dimensions: (both series) L297mm x W38mm x H15mm Lumispot Light Engines Code Color Optics Lumens/mW 35 The Lumispot Light Engines are available in a range of circular LED arrays complete with optics and white optic holders. They come in a choice of six different single color LEDs and four different beam angles. Lumispot 1 A single LUXEON® I LED with optic and optic holder on PCB, which has 4 notches cut out of the profile to allow for rear cable entry without encroaching on the circumference of the PCB. LSP 1 R Red 005 5º LSP 1 G Green 015 15º 42 LSP 1 B Blue 025 25º 176 mW LSP 1 W White 520 5º x 20º 36 LSP 1 A Amber LSP 1 WW Warm White xxx none 16 Dimensions: LSP 3 R Red 005 5º 105 Lumispot 3 LSP 3 G Green 015 15º 126 LSP 3 B Blue 025 25º 528 Mw LSP 3 W White 520 5º x 20º 108 LSP 3 A Amber LSP 3 WW Warm White xxx none 48 LSP 6 R Red 005 5º 210 LSP 6 G Green 015 15º 252 LSP 6 B Blue 025 25º 1056 mW LSP 6 W White 520 5º x 20º 216 LSP 6 A Amber LSP 6 WW Warm White xxx none 96 LSP 1 R Red 005 5º 315 LSP 1 G Green 015 15º 378 LSP 1 B Blue 025 25º 1584 mW LSP 1 W White 520 5º x 20º 324 LSP 1 A Amber LSP 1 WW Warm White 34 102 204 306 xxx 144 none LSP9 - R - XXX (example only) Create your own order code by using the above table. Note- All Lumispot light engines are typically sold as “XXX” versions with optic holder but no optic. F-form 005, 015, 025 or 520 optics can be purchased and installed seperately. 20 L21.5mm diameter H15.5mm A group of 3 LUXEON® I LEDs with optics and optic holders. Dimensions: L48mm diameter H15.5mm Lumispot 6 A group of 6 LUXEON® I LEDs with optics and optic holders. Dimensions: L69mm diameter H15.5mm L23mm inner diameter Lumispot 9 A group of 9 LUXEON® I LEDs with optics and optic holders. Dimensions: L90mm diameter H15.5mm Lumiline Light Engines Color Optics Lumens/mW The Lumiline Light Engines are available in two linear module types complete with optics and white holders to match the white surface of the PCB. they come in a choice of six different single color LEDs and four different beam angles. Code No. of LEDs LLN 3 R Red 005 5º LLN 3 G Green 015 15º 126 LLN 3 B Blue 025 25º 528 mW LLN 3 W White 520 5º x 20º 108 LLN 3 A Amber LLN 3 WW Warm White xxx none 48 LLN 9 R Red 005 5º 315 LLN 9 G Green 015 15º 378 LLN 9 B Blue 025 25º 1584 Mw LLN 9 W White 520 5º x 20º 324 Lumiline 9 LLN 9 A Amber 306 LLN 9 WW Warm White A linear array of nine LUXEON® I LEDs. 105 102 xxx none 144 Modules with production dates of 5/2007 or later come with 12” lead wires. Lumiline 3 A linear array of three LUXEON® I LEDs. Dimensions: Dimensions: LLN9 - R - XXX (example only) Create your own order code by using the above table. Note- All Lumiline light engines are typically sold as “XXX” versions with optic holder but no optic. F-form 005, 015, 025 or 520 optics can be purchased and installed seperately. 21 324mm x 15.5mm 324mm x 15.5mm Lumilight Light Engines Color Lumens/mW The Lumilight Light Engines are available in a range of three linear modules and come in a choice of six different single color LEDs. Each LED linear array will fit into a standard 15mm wide aluminium “U” channel and is designed to be attached to a heatsink structure with thermal adhesive or double-sided thermal tape. It offers a wide 120º viewing angle. Code No. of LEDs LLT 3 R Red LLT 3 G Green 126 LLT 3 B Blue 528 mW LLT 3 W White 108 LLT 3 A Amber 102 LLT 3 WW Warm White 48 Modules with production dates of 5/2007 or later come with 12” lead wires. LLT 6 R Red 210 Lumilight 3 LLT 6 G Green 252 LLT 6 B Blue 1056 Mw LLT 6 W White 216 LLT 6 A Amber 204 LLT 6 WW Warm White 96 Lumilight 6 LLT 9 R Red 315 LLT 9 G Green 378 A linear array with six LUXEON® I LEDs. LLT 9 B Blue 1584 mW LLT 9 W White 324 LLT 9 A Amber 306 Lumilight 9 LLT 9 WW Warm White 144 A linear array with nine LUXEON® I LEDs. 105 A linear array with three LUXEON® I LEDs. Dimensions: Dimensions: Dimensions: LLT9 - R (example only) Create your own order code by using the above table. 22 324mm x 13.5mm 324mm x 13.5mm 324mm x 13.5mm LUXEON® K2 BASED HL16 HL16K Single Color Selection Guide with or without built in driver Code Driver D = Onboard Driver HL16K (blank) = Requires CC Driver Lumens/mW @ 350mA Color R Red G Green 105 126 B Blue 528 mW W Cool White 210 A Amber 102 WW Warm White 150 NW Neutral White 180 HL16KD and HL16K The HL16K can be used with our standard range of drivers. The HL16KD can be connected directly to a 12 - 24V AC/DC source. The Dialight Lumidrives HL16D comes with the “Lifesaver™” system which monitors PCB temperature and automatically throttles back the drive current should the system overheat to ensure long LED lifetime. HL16K - D - R (HL16 with driver in Red) Create your own order code by using the above table. HL16K - R A new and innovative range of compact lighting modules utilizing LUXEON® K2 LEDs designed to retrofit to existing MR16 based products. The HL16 Series incorporate a newly developed triple lens which is available in a choice of beam angles by means of an interchangeable sub-lens system. See page 24 for sub-lens changes. (code without built in driver) HL16K - RGB Dimensions: (color changing option) Height: 35.5mm Diameter of body: 46.5mm Diameter of lens: 50mm HL16K RGB A compact light fitting equipped with RGB LEDs to provide a full color change facility. Dimensions: Height: 23 35.5mm Diameter of body: 46.5mm Diameter of lens: 50mm HL16 HL16 Single Color Selection Guide with or without built in driver Code Driver D = Onboard Driver HL16 (blank) = Requires CC Driver Color Lumens/mW R Red G Green 105 126 B Blue 528 mW W Cool White 240 A Amber 102 WW Warm White 150 HL16D and HL16 The HL16 can be used with our standard range of drivers. The HL16D can be connected directly to a 12 - 24V AC/DC source. The Dialight Lumidrives HL16D comes with the “Lifesaver™” system which monitors PCB temperature and automatically throttles back the drive current should the system overheat to ensure long LED lifetime. HL16 - D - R (HL16 with driver in Red) Create your own order code by using the above table. HL16 - R (code without built in driver) HL16 - RGB A new and innovative range of compact lighting modules utilizing the latest best available high flux LEDs designed to retrofit to existing MR16 based products. The HL16 Series incorporate a newly developed triple lens which is available in a choice of beam angles by means of an interchangeable sub-lens system. See page 24 for sub-lens changes. Dimensions: (color changing option) Height: 35.5mm Diameter of body: 46.5mm Diameter of lens: 50mm HL16 RGB A compact light fitting equipped with RGB LEDs to provide a full color change facility. Dimensions: Height: 24 35.5mm Diameter of body: 46.5mm Diameter of lens: 50mm LUXEON® K2 BASED HL11 HL11K Single Color Selection Guide Code Color A new and innovative range of compact lighting modules utilizing LUXEON® K2 LEDs designed to retrofit to existing MR11 based products. Lumens/mW HL11K R Red HL11K G Green 75 HL11K B Blue 330 mW HL11K W White 75 The HL11K’s incorporate a newly developed spot base module lens, which is available in a choice of beam angles by means of an interchangeable sub-lens system. See page 24 for sub-lens details. 35 HL11K - R (example only) Create your own order code by using the above table. 25 Single Color LinkLEDs The LinkLED™ modules form the basis of an interlinking single color system of LUXEON® I LEDs which is compact and easy to install. The LinkLED is equipped with a thermal adhesive backed PCB for direct assembly to metal surfaces and pre-assembled CT2 series connecting blocks. It offers a wide beam angle of 120º. Use CT2 “Quick Connect” cables to group LinkLEDs together in any shape or size you need. Dimensions: Code Color Lumens/mW LK1 1 R Red LK1 1 G Green 35 42 LK1 1 B Blue 176 mW LK1 1 W White 36 LK1 1 A Amber 34 LK1 1 WW Warm White 16 LK1 - 1 - R (example only) Create your own order code by using the above table. 26 L42mm x W14mm x H6.85mm K2 LinkLEDs Part Number Color Optic Dimensions (mm) (L x W x H) LK2-RGB Red / Green / Royal Blue n/a 54 x 28 x 7.5 LK4-RGBA Red / Green / Royal Blue / Amber n/a 70 x 30 x 7.5 LK4-RGBW Red / Green / Royal Blue / Cool White n/a 70 x 30 x 7.5 LKK2-OP-RGB Red / Green / Royal Blue 3 degree spot optics 94 x 28 x 15.5 LKK2-OP-RGBA Red / Green / Royal Blue / Amber 3 degree spot optics 121 x 30 x 15.5 LKK2-OP-RGBW Red / Green / Royal Blue / Cool White 3 degree spot optics 121 x 30 x 15.5 The Linkled K2 system of RGB, RGBA or RGBW LEDs are ideal for creating flexible sizes & shapes of color changing light. Available with or without 3 degree spot optics, all Linkled K2 are easily assembled with CT8 “quick connect” cables. Equipped with LUXEON® K2 LEDs, Linkled K2 can be driven hard to achieve exceptional effects. Secondary optics can also be added to models with optics to create wide, diffuse, or oval optical patterns. Recommended sub-lenses: OPAA-1-DF OPAA-1-WSL OPAA-1-OSL 6 degree diffused sub-lens 12 degree wide sub-lens 4x27 degree oval sub-lens All angles are half divergence LED output data in Lumens or mW Recommended driver: Color @ 350mA @ 700mA @ 1000mA Red 361m 601m n/a Green 361m 601m 801m Royal Blue 176mW 294mW 380mW Amber 361m 601m n/a Cool White 361m 601m 801m CDU-XP-DMX-CON-IP Colordriver XP (Except Red or Amber) 27 RGB LinkLEDs The RGB LinkLED™ high powered LED forms the basis of an interlinking Red, Green, Blue color system which is compact and easy to install. The LinkLED is equipped with a thermal adhesive backed PCB for direct assembly to metal surfaces and pre-assembled CT4 series connecting blocks. It offers a wide beam angle of 120º. Use CT4 “Quick Connect” cables to group LinkLEDs together in any shape or size you need. Order code: LK-3-RGB Dimensions: L52.5mm x W21mm x H7.85mm LinkLED RGB is also available with optics. (Not pictured) Order code: 28 LKOP-RGB-XXX Linking Cables & Blocks RJ45 Cables & Blocks Molex Cables & Splitters CT4 Linking Cables RJ45 cables are used to transmit control signals between RFCC master & slave ColorDrivers and also to drive HL16RGB modules. Cables are available to convert the molex output from the ColorDriver to an RJ45 format, from the RJ45 format to the HL16RGB input, & from a DMX signal to RJ45. Molex cables are used to connect from the Dialight Lumidrives ColorDrivers to the various RGB Color engines & RGB Linkleds. A range of splitter blocks is available for driving multiple Color Engines from a single Color Driver. CDL-M3M 3 meter Molex male to male The CT4 linking cables are the interlink connection cables for the LumiDrives RGB LinkLED™ Linear ColorEngine ranges of LED lighting products. These cables are pre-connected with the 4 way plug to match the socket used on the LinkLED™. The range includes both interconnecting cables and end connector. CDL-M3M 3 meter Molex male to male CDL-M3E RJ45-XLRF Female DMX to RJ45 converter 3 meter Molex male to wires for circular ColorEngines RJ45-XLRM Male DMX to RJ45 converter RJ45-MLXF Male Molex to RJ45 female RJ45-MLXM Male Molex to RJ45 male RJ45-CON-ASSY RJ45 to HL16RGB connector block CDJB3 CDJB7 CDJB-BL CT4-MLFM 4-way connection to Molex Male 3 way Molex splitter (female receptacles in & out) CT4-MLFX 4-way connection to Molex Female 7 way Molex splitter (female receptacles in & out) CT4-100 4-way link lead 100 mm End plug for Molex splitters CT4-200 4-way link lead 200 mm RJ45-C Termination plug for last RJ45-CONN-ASSY block CT4-C 4-way common connector RJ45-05 RJ45 to RJ45 cable, 0.5 meters CDL-M3M 8-way Molex – male to male RJ45-2 RJ45 to RJ45 cable, 2.0 meters RJ45-5 RJ45 to RJ45 cable, 5.0 meters CT2 Linking Cables Entry cable, driver to 1st module The CT2 linking cables are the interlink connection cables for the LumiDrives LinkLED™ range of LED lighting products & any other light engines equipped with CT2 “Quick Connects”. These cables are pre-connected with a 2 way plug to match the socket used on the LinkLED™. The range includes both interconnecting cables and end connector. LML6-TER-CAB End plug (required) CT2-E300 2-way input lead LML6-LV-CON-CAB Entry cable, driver to 1st module (For LV modules) CT2-100 2-way link lead 100 mm CT2-200 2-way link lead 200 mm CT2-1000 2-way link lead 1000 mm CT2-C 2-way common connector Powerwhite Linking Cables LML6-CON-CAB LML6-LV-M2M-CAB Connection cable (module to module) (For LV modules) 29 CT8 Linking Cables CT8-1.25-100 8-way link lead 100mm CT8-1.25-200 8-way link lead 200mm CT8-CK 8-way end connector CT8-1.25-3E 8-way link lead to wire ends (3m) LUXEON® REBEL Optics LUXEON REBEL OPTICS RANGE TIR Optics Part Numbers Dialight Lumidrives have created a line of optics designed to harness the power of the smallest available high power LED on the market, the LUXEON Rebel. Available as either 21mm TIR optics, or our incredibly small 11mm collimators, all rebel optics are designed for ease of use with auto-alignment features to ensure correct focal points and adhesive backing for easy installation. OPC1-1-SPOT Spot Optic 6º OPC1-1-MED Medium Optic 15º OPC1-1-WIDE Wide Optic 25º OPC1-1-OVAL Oval Optic 8º x 25º OPC1-1-SDIF Frosted Spot Optic 7º Half divergence angles 11mm Collimating reflectors Part Numbers OPC1-1-COL-SP Spot Optic 7º OPC1-1-COL-WD Wide Optic 13º Half divergence angles 30 L2 Optics Range Contents 24 L2 Optics Introduction 25-26 Adhesived Backed & Triples 26 F-Form 27 Special Lenses Dialight Lumidrives offers a comprehensive range of lenses which have been tailored to suit various LEDs and common lighting applications used across the globe. All the L2Optics lenses are made from optical grade PMMA (acrylics) to ensure excellent optical properties, as well as long-term material stability and durability. Two distinctive lens ranges have been developed: the FForm and OPT series. F-Form The F-Form range consists of 20mm lenses and holders that have been specifically designed for use with: - LUXEON I STAR, III STAR, V STAR & LUXEON® K2 Osram Golden & Platinum Dragon The holders position themselves easily and accurately on top of the LED and can be simply fastened onto the PCB by using an appropriate adhesive. 31 OPT Range (pictured above) The OPT range consists of a unique adhesive backed spot base module with a selection of sub-lenses providing different beam angles. The series is available not only in a single but also a triple lens module complete with a choice of two sub-lenses. The optics are tailor-made for specific use with the following LED families: - CREE XLamp® LUXEON® K2 Nichia Osram Golden Dragon L2 Optics OPT Series 1 L2Optics adhesive backed OPT Series 1 base lenses position easily and accurately over the LED. They are easy to fix onto the PCB using the integral self-adhesive pad. The snap-lock-sub-lenses attach easily, are very secure and do not move or drop-out, once in place. There are three different sub-lens illumination patterns available: spot, wide and oval. Base Lenses Half divergence angles OPK2-1-003 LUXEON Spot Base Module 3º OPIO-1-011 Nichia Spot Base Module 11º OPTX-1-006 Cree XLamp Spot Base Module 6º OPGD-1-002 Osram Golden Dragon Spot Base Module 2º OPK2-3-006 LUXEON Series Triple Spot Base Module 6º OPIO-3-011 Nichia Triple Spot Base Module 11º OPTX-3-008 Cree XLamp Triple Spot Base Module 8º OPGD-3-006 OGD Triple Spot Base Module 6º Sub-Lenses* L2 Optics OPT Series 3 OPAA-1-DF Single Spot Diffuser Sub-Lens OPAA-1-WSL Single Wide Sub-Lens 12º OPAA-1-OSL Single Oval Sub-Lens 4º x 27º OPTL - 3 - WSL Triple Wide Sub-Lens 12º OPTL- 3 - MSL Triple Micro Sub-Lens Micro * Angles listed for sub-lenses are based upon LUXEON emitters & base modules. L2Optics OPT Series 3 spot triple is fixed over the LEDs on the PCB using locating pegs. 32 6º The snap-lock sub-lenses attach easily, using locating pegs into the base lens. Series 1 Series 3 F-Form Lenses L2Optics 20mm F-Form Series lenses, made from optical grade PMMA (acrylics) with an optical efficiency of 85% minimum. When used with the appropriate lens holders (below), these are suitable for LUXEON I, III, V & LUXEON® K2 and Osram Golden & Platinum Dragon. Lens - Part Numbers Half divergence angles OP-005 20mm Series Spot Optic 5º OP-015 20mm Series Medium Optic 15º OP-025 20mm Series Wide Optic 25º 0P-520 20mm Series Oval Optic 5º x 20º Lens Holders There are different holders for Osram Golden & Platinum Dragons and various LUXEON emitters and stars. Each of these optic holders is available in clear, white or black. Optics - Part Numbers OH-ES1-CL Optic Holder - LUXEON I, III, V or Star 1W Clear OH-ES1-WH Optic Holder - LUXEON I, III, V or Star 1W White OH-ES1-BK Optic Holder - LUXEON I, III, V or Star 1W Black OH-S35-CL Optic Holder - LUXEON Star III or V Clear OH-S35-WH Optic Holder - LUXEON Star III or V White OH-S35-BK Optic Holder - LUXEON Star III or V Black OH-K2-CL Optic Holder - LUXEON K2 Emitter Clear OH-K2-WH Optic Holder - LUXEON K2 Emitter White OH-K2-BK Optic Holder - LUXEON K2 Emitter Black OH-GD-CL Optic Holder - Osram Golden Dragon Clear OH-GD-WH Optic Holder - Osram Golden Dragon White OH-GD-BK Optic Holder - Osram Golden Dragon Black OH-PD-CL Optic Holder - Platinum Dragon Clear OH-PD-WH Optic Holder - Platinum Dragon White OH-PD-BK Optic Holder - Platinum Dragon Black 32 Special Lenses The flare lens has been designed for use with all Emitters. The illumination pattern is horizontally very wide, but vertically extremely narrow - ±10º x 80º Flare Lens OP-FL Flare Lens 10º x 80º Examples of other Special Lenses 3-Cell Optic Side Emitting Lens Dialight Lumidrives is happy to design special customized lenses to meet your specific needs. Please contact us for a quotation. 7-Cell Optic 34 Wiring Diagrams Contents 35 36 Colordriver RFCC with Colorengine Circular and HL16RGB 37 Colordriver 36 with RGB LinkLEDs - or with multiple Colorengine Circular 38 Microdriver 9SC with Lumilights 38 Colordriver RFCC installation diagrams 39 Microdriver 9SC with Lumilines 40 Microdriver 9SC with Lumispots 41 LinkLEDs Colordriver RF with Color Engine CE36 and HL16 RGB CE18C-RGB-XXX Typical Connection - With Color Engine 18 CDL-M3E CE12C-RGB-XXX Typical Connection - With Color Engine 12 CDL-M3E Typical Connection Master/Slave - with Color Engine 18 & 4 X HL16 RGB CDL-M3E RJ45 Lead RJ45-MLXM RJ45 Lead x 3 End Termination RJ45-C If longer than 100mm is required between color driver and first RJ45-CONN-ASSY, use CDL-M3M & RJ45-MLXF RJ45-CON-ASSY Min 4 - Max 12 HL16-RGB Min 1 - Max 6 36 Colordriver 36 with RGB LinkLEDs™ or with multiple Color Engine Circular If longer than 100mm is required between Color Driver and first RGB LinkLED, use CDL-M3M & RJ45-MLXF LinkLED-RGB Typical Connection If only one Color Engine used per Color Driver, simply connect CDL-M3E directly from Color Driver to Color Engine. 37 Microdriver 9SC with Lumilights Lumilight 3 - Typical Connection MDU9-SC-3570 110-240V AC Input 3 x Lumilight 3s connected in series Recommended minimum wire gauge = AWG 24 Colordriver RFCC Installation Diagrams (optional) 38 Microdriver 9SC with Lumilines Lumiline 3 - Typical Connection MDU9-SC-3570 110-240V AC Input 3 x Lumiline 3s connected in series Recommended minimum wire gauge = AWG 24 Lumiline 9 - Typical Connection MDU9-SC-3570 110-240V AC Input 39 Microdriver 9SC with Lumispots Lumispot 1 - Typical Connection 4 to 9 Lumispot 1s connected in series Lumispot 3 - Typical Connection 3 x Lumispot 3s connected in series Lumispot 6 - Typical Connection Lumispot 9 - Typical Connection 40 LinkLED LED Light Engines (Required) 41