W2E142-BB05-01

W2E142-BB05-01 Operating instructions ebm-papst Mulfingen GmbH & Co. KG Bachmühle 2 D-74673 Mulfingen Phone: +49(0)7938/81-0 Fax: +49(0)7938/81-110 info1@de.ebmpapst.com www.ebmpapst.com 1. SAFETY REGULATIONS AND NOTES Please read these operating instructions carefully before starting to work with the device. Observe the following warnings to prevent malfunctions or physical damage to both property and people. These operating instructions are to be regarded as part of this device. If the device is sold or transferred, the operating instructions must accompany it. These operating instructions may be duplicated and forwarded for information about potential dangers and their prevention. Translation of the original operating instructions CONTENTS 1. SAFETY REGULATIONS AND NOTES 1 1.1 Levels of hazard warnings 1 1.2 Staff qualification 1 1.3 Basic safety rules 1 1.4 Electrical voltage 1 1.5 Safety and protective functions 2 1.6 Mechanical movement 2 1.7 Emission 2 1.8 Hot surface 2 1.9 Transport 2 1.10 Storage 2 1.11 Disposal 2 2. PROPER USE 3 3. TECHNICAL DATA 4 3.1 Graphic rendition of products 4 3.2 Nominal data 5 3.3 Technical description 5 3.4 Mounting data 5 3.5 Transport and storage conditions 5 1.1 Levels of hazard warnings These operating instructions use the following hazard levels to indicate potentially hazardous situations and important safety regulations: DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Compliance with the measures is mandatory. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Exercise extreme caution while working. CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or damage of property. NOTE A potentially harmful situation can occur and, if not avoided, can lead to property damage. 1.2 Staff qualification Only specialised electrical personnel may install the device, perform the test run and work on the electrical system. Only trained and authorised specialist personnel are permitted to transport, unpack, assemble, operate or maintain the device, or to use it in any other manner. 4. CONNECTION AND START-UP 6 4.1 Connecting the mechanical system 6 1.3 Basic safety rules 4.2 Connecting the electrical system 6 4.3 Connection via plug 6 4.4 Connection diagram 7 Any safety hazards stemming from the device must be re-evaluated once it is installed in the end device. Observe the following when working on the unit: 4.5 Checking the connections 8 4.6 Switch on device 8 4.7 Switching off the device 8 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIES 8 5.1 Cleaning 9 5.2 Safety test 9 ⇒ Do not make any modifications, additions or conversions to the device without the approval of ebm-papst. 1.4 Electrical voltage ⇒ Check the electrical equipment of the device at regular intervals. ⇒ Remove loose connections and defective cables immediately. DANGER Electrical load on the device Risk of electric shock → Stand on a rubber mat if you are working on an electrically charged device. WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock → Wait for five minutes after disconnecting the voltage at all poles before touching the unit. Item no.: 10948-5-9970 · Revision status: KM70969 · Print-out on 02/12/2010 · Created by A. Kehm (VM---) · Page 1 of 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone: +49(0)7938/81-0 · Fax: +49(0)7938/81-110 · info1@de.ebmpapst.com · www.ebmpapst.com W2E142-BB05-01 Operating instructions CAUTION The motor restarts automatically when operating voltage is applied, e.g. after a power failure. Danger of injury → Keep out of the danger zone of the device. → When working on the device, switch off the mains supply voltage and secure the latter from being switched on again. → Wait until the device stops. 1.5 Safety and protective functions DANGER Missing safety device and non-functioning safety device If there is no safety device, you could be seriously injured, for example by reaching into the running device with your hands. → Operate the device only with a fixed and isolating safety protection and a fixed guard grille. The guard must withstand the kinetic energy of a fan blade detaching at maximum speed. → The device is a built-in component. You, the owner/ operator, are responsible for providing adequate protection for the device. → Instantly stop the device once you detect a missing or ineffective protective feature. 1.6 Mechanical movement DANGER Rotating device Body parts coming into contact with the rotor and impeller can be injured. 1.8 Hot surface CAUTION High temperature at the motor housing Danger of burn injuries → Ensure that sufficient protection against accidental contact is provided. 1.9 Transport NOTE Transport of device → Transport the device in its original packaging only. → Secure the device so that it does not slip, e.g. by using a clamping strap. 1.10 Storage Store the device in a dry and weatherproof manner in the original packing in a clean environment. Protect the device from environmental impacts and dirt until the final installation. We recommend storing the device for a maximum up to one year to guarantee proper operation and longest possible service life. Even devices explicitly suited for outdoor use are to be stored as described prior to being commissioned. Maintain the storage temperature, see chapter 3.5 Transport and storage conditions. 1.11 Disposal When disposing of the device, please comply with all relevant requirements and regulations applicable in your country. → Secure the device against accidental contact. → Before working on the system/machine, wait until all parts have come to a standstill. Translation of the original operating instructions WARNING Rotating device Long hair, loose items of clothing and jewellery could become entangled and pulled into the device. You could be injured. → Do not wear any loose clothing or jewellery while working on rotating parts. → Protect long hair by wearing a cap. WARNING Flying parts If safety devices are missing, this may cause fan blades to be ejected at high speeds, causing bodily harm. → Take appropriate safety measures. The safety devices must prevent contact with rotating and electrically live parts. 1.7 Emission WARNING Depending on the installation and operating conditions, a sound pressure level greater than 70 dB(A) may arise. Danger of noise-induced hearing loss → Take appropriate technical safety measures. → Protect operating personnel with appropriate safety equipment, e.g. hearing protection. → Also observe the requirements of local agencies. Item no.: 10948-5-9970 · Revision status: KM70969 · Print-out on 02/12/2010 · Created by A. Kehm (VM---) · Page 2 of 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone: +49(0)7938/81-0 · Fax: +49(0)7938/81-110 · info1@de.ebmpapst.com · www.ebmpapst.com W2E142-BB05-01 Operating instructions 2. PROPER USE The device is exclusively designed as a built-in device for moving air according to its technical data. Any other or secondary use is deemed improper and constitutes a misuse of the device. Installations on the customer's side must meet the mechanical, thermal and service life-related stresses that can occur. Proper use also includes: • Moving air with a density of 1.2 kg/m³. • Using the device in accordance with the permitted ambient temperature, see chapter 3.5 Transport and storage conditions and chapter 3.2 Nominal data. • Operating the device with all protective features in place. • Minding the operating instructions. Improper use Using the device in the following ways is particularly prohibited and may cause hazards: • Moving air that contains abrasive particles. • Moving highly corrosive air, e.g. salt spray mist. Exceptions are devices that are intended for salt spray mist and protected accordingly. • Moving air that contains dust pollution, e.g. suctioning off saw dust. • Operating the device close to flammable materials or components. • Operating the device in an explosive atmosphere. • Using the device as a safety component or for taking on safetyrelated functions. Translation of the original operating instructions • In addition, all application options that are not listed under proper use. Item no.: 10948-5-9970 · Revision status: KM70969 · Print-out on 02/12/2010 · Created by A. Kehm (VM---) · Page 3 of 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone: +49(0)7938/81-0 · Fax: +49(0)7938/81-110 · info1@de.ebmpapst.com · www.ebmpapst.com W2E142-BB05-01 Operating instructions 3. TECHNICAL DATA 3.1 Graphic rendition of products All measures have the unit mm. 2x flat plug 2.8 x 0.5 mm Direction of air flow "V" Translation of the original operating instructions 1 2 Item no.: 10948-5-9970 · Revision status: KM70969 · Print-out on 02/12/2010 · Created by A. Kehm (VM---) · Page 4 of 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone: +49(0)7938/81-0 · Fax: +49(0)7938/81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Operating instructions W2E142-BB05-01 3.2 Nominal data 3.5 Transport and storage conditions ⇒ Use the device in accordance with its protection type. Motor M2E052-BA Phase Nominal voltage [V] Frequency [Hz] 1~ 115 50 1~ 115 60 Type of data definition Valid for approval / standard Speed [min-1] Power input [W] Current draw [A] Motor capacitor [μF] Capacitor voltage [VDB] Capacitor standard Max. ambient temperature [°C] rfa CE rfa CE 2800 27 0.24 3 220 P0 (CE) 55 3350 28 0.25 3 220 P0 (CE) 65 Max. permissible ambient motor temp. (transp./ storage) Min. permissible ambient motor temp. (transp./storage) + 80 °C - 40 °C ml = max. load · me = max. efficiency · rfa = running at free air cs = customer specs · cu = customer unit Subject to alterations 3.3 Technical description Translation of the original operating instructions Leackage current Size Operation mode Direction of rotation Mounting position Direction of air flow Insulation class Condensate discharge holes Bearing motor Mass Housing material Material of impeller Motor protection Product conforming to standard Surface of rotor Number of blades Type of protection Protection class Approval < 0.75 mA 142 mm S1 Counter-clockwise, seen on rotor Any "V" "B" None Ball bearing 0.8 kg Die-cast aluminium, coated in black Sheet steel, coated in black Thermal overload protector (TOP) wired internally CE; EN 60335-1 Coated in black 7 IP 22; Depending on installation and position I (if earth wire is connected by customer) CCC; CSA C22.2 Nr.113; GOST; UL 507; VDE 3.4 Mounting data For depth of screw, see chapter 3.1 Graphic rendition of products ⇒ Secure the mounting screws against accidentally coming loose (e.g. by using self-locking screws). Strength class for mounting screws 8.8 You can obtain additional mounting data from the product drawing if necessary. Item no.: 10948-5-9970 · Revision status: KM70969 · Print-out on 02/12/2010 · Created by A. Kehm (VM---) · Page 5 of 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone: +49(0)7938/81-0 · Fax: +49(0)7938/81-110 · info1@de.ebmpapst.com · www.ebmpapst.com W2E142-BB05-01 Operating instructions 4. CONNECTION AND START-UP 4.1 Connecting the mechanical system CAUTION Cutting and crushing hazard when removing the fan from the packaging → Carefully lift the fan out of its packaging, only touching the housing. Make sure to avoid any shock. → Wear safety shoes and cut-resistant safety gloves. ⇒ Check the device for transport damage. Damaged devices must no longer be installed. ⇒ Install the undamaged device according to your application. 4.2 Connecting the electrical system DANGER Electric voltage on the device Electric shock → Always install a protective earth. → Check the protective earth. DANGER Incorrect insulation Risk of fatal injury from electric shock 4.2.2 Voltage control With open loop speed control using transformers or electronic voltage regulators (e.g. phase angle control), excessive current may occur. In addition, noises can occur with phase angle control depending on the mounting situation. 4.2.3 Frequency inverter Fit sinusoidal filters that work on all poles (live-live and liveearth) between the frequency inverter and the motor for operation with frequency inverters. Depending on how the device is installed, noises may occur. 4.3 Connection via plug 4.3.1 Preparing connection lines for the connection The lines, including customer-side interface, fall within the standard of the internal connection. Observe product conformity to standards and the type of protection in your end device after you have installed the ebmpapst device. ⇒ Connect the connection lines to the mating connectors. → Use only cables that meet the specified installation requirements for voltage, current, insulation material, load etc. → Route cables such that they cannot touch any rotating parts. CAUTION Electrical voltage The fan is a built-in component and features no electrically isolating switch. → Only connect the fan to circuits that can be switched off with an all-pole separating switch. Translation of the original operating instructions → When working on the fan, you must switch off the installation/machine in which the fan is installed and secure it from being switched on again. NOTE Water penetration into leads or wires Water enters at the cable end on the customers side and can damage the device. → Make sure that the cable end is connected in a dry environment. Connect the device only to circuits that can be switched off using an all-pole disconnecting switch. 4.2.1 Prerequisites ⇒ Check whether the data on the type plate agree with the connection data and the data of the operating capacitor. ⇒ Before connecting the device, ensure that the supply voltage matches the operating voltage of the device. ⇒ Only use cables designed for current according to the type plate. Item no.: 10948-5-9970 · Revision status: KM70969 · Print-out on 02/12/2010 · Created by A. Kehm (VM---) · Page 6 of 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone: +49(0)7938/81-0 · Fax: +49(0)7938/81-110 · info1@de.ebmpapst.com · www.ebmpapst.com W2E142-BB05-01 Operating instructions Translation of the original operating instructions 4.4 Connection diagram Item no.: 10948-5-9970 · Revision status: KM70969 · Print-out on 02/12/2010 · Created by A. Kehm (VM---) · Page 7 of 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone: +49(0)7938/81-0 · Fax: +49(0)7938/81-110 · info1@de.ebmpapst.com · www.ebmpapst.com W2E142-BB05-01 Operating instructions 4.5 Checking the connections ⇒ Make sure that the power is off (all phases). ⇒ Secure it from being switched on again. ⇒ Check that the mating connector is correctly locked into the panel connector. ⇒ Check that the mating connector is correctly crimped to the connection line. 4.6 Switch on device WARNING Hot motor housing Fire hazard → Ensure that no combustible or flammable materials are located close to the fan. ⇒ Inspect the device for visible external damage and the proper function of the protective features before switching it on. ⇒ Check the air flow paths of the fan for foreign objects and remove any that are found. ⇒ Apply the nominal voltage to the voltage supply. 4.7 Switching off the device ⇒ Disconnect the device from the supply voltage. 5. MAINTENANCE, MALFUNCTIONS, POSSIBLE CAUSES AND REMEDIES Motor and electronics enclosure are sealed by ebm-papst. Changes or repairs may be carried out by ebm-papst only. Do not perform any repairs on your device. Return the device to ebmpapst for repair or replacement. WARNING Terminals and connections have voltage even with a unit that is shut off Electric shock → Wait for five minutes after disconnecting the voltage at all poles before touching the unit. CAUTION Electrical load on the capacitor after device is switched off Electric shock, risk of injury → Discharge the capacitors before working on the device. CAUTION The motor restarts automatically when operating voltage is applied, e.g. after a power failure. Danger of injury → Keep out of the danger zone of the device. → When working on the device, switch off the mains supply voltage and secure the latter from being switched on again. → Wait until the device stops. If the device remains out of use for some time, e.g. when in storage, we recommend switching the device on for at least 2 hours to allow any condensate to evaporate and to move the bearings. Malfunction/error Motor does not turn Possible cause Mechanical blockage Translation of the original operating instructions Mains supply voltage faulty Faulty connection Thermal overload protector responded Impeller running roughly Imbalance in rotating parts Possible remedy Switch off, deenergise, and remove mechanical blockage Check mains supply voltage, restore power supply Correct connection, see connection diagram Allow motor to cool off, locate and rectify cause of error, if necessary cancel restart lock-out Clean the device; if imbalance is still evident after cleaning, replace device. If you have attached any weight clips during cleaning, make sure to remove them afterwards. Item no.: 10948-5-9970 · Revision status: KM70969 · Print-out on 02/12/2010 · Created by A. Kehm (VM---) · Page 8 of 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone: +49(0)7938/81-0 · Fax: +49(0)7938/81-110 · info1@de.ebmpapst.com · www.ebmpapst.com Operating instructions W2E142-BB05-01 Overtemperature of motor Ambient temperature too high Unacceptable operating point Insufficient cooling Lower ambient temperature if possible Check operating point Improve cooling If you have any other problems, contact ebm-papst. 5.1 Cleaning NOTE Damage to the device during cleaning. Malfunction possible → Do not clean the device using a water jet or high-pressure washer. → Do not use any cleaners containing acids, bases or solvents. 5.2 Safety test What has to be tested? Protective casing against accidental contact Device for damage How to test? Frequency Visual inspection at least every 6 months Visual inspection Mounting of device Visual inspection at least every 6 months at least every 6 months at least every 6 months at least every 6 months at least every 6 months Mounting of Visual inspection connecting cables Insulation of the cables Visual inspection Visual inspection Translation of the original operating instructions Weld seams for crack formation Item no.: 10948-5-9970 · Revision status: KM70969 · Print-out on 02/12/2010 · Created by A. Kehm (VM---) · Page 9 of 9 ebm-papst Mulfingen GmbH & Co. KG · Bachmühle 2 · D-74673 Mulfingen · Phone: +49(0)7938/81-0 · Fax: +49(0)7938/81-110 · info1@de.ebmpapst.com · www.ebmpapst.com