B84143V0066R127

3-line sine-wave EMC output filters for converters and power electronics  SineFormer  520 V AC, 11 ... 320 A, 40 °C 7f…fÁRspp… Series/type: Date: B84143V*R127 November 2007 © EPCOS AG 2007. Reproduction, publication and dissemination of this publication and the information contained therein without EPCOS’ prior express consent is prohibited. 3-line filters Sine-wave EMC output filters  SineFormer Filters for converters and power electronics Rated voltage 520 V AC, 50/60 Hz Rated current 11 to 320 A Construction ■ 3-line sine-wave EMC output filter ■ Metal case B84143V*R127 Features Supersede shielded motor cables Motor noise reduction Reduction of bearing current dv/dt reduction Easy to install Compact design Degree of protection: IP 201) Design complies with EN 60939, UL 1283, CSA 22.2 No.8 Optimized for long motor cables (up to 1000 m) and operation under full load ■ No integrated forced ventilation (maintenance-free) ■ Connection to converter DC-link is not necessary ■ Reducing eddy current losses ■ ■ ■ ■ ■ ■ ■ ■ ■ Applications ■ Frequency converters for motor drives, e.g. – – – – elevators pumps traction and conveyer systems HVAC systems (heating, ventilation and air conditioning) Terminals ■ Line side (to converter): shielded cable up to 180 A; copper bus bars for the 320-A filter ■ Load side (to motor): Finger-safe terminal blocks up to 180 A; copper bus bars for the 320-A filter Marking ■ Marking on component: Manufacturer’s logo, ordering code, rated voltage, rated current, rated motor frequency, rated switch frequency, rated temperature, climatic category, date code ■ Minimum marking on packaging: Manufacturer’s logo, ordering code, date code, quantity 1 ) To IEC 60529:2001 Please read C autions and warnings and I mportant notes at the end of this document. 2 07/07 3-line filters Sine-wave EMC output filters ÁSineFormer Typical circuit diagram Converter U1 Motor U2 B84143V*R127 V1 V2 W1 W2 SSB2260-B Technical data and measuring conditions Rated voltage VR Rated current IR Test voltage Vtest Frequency Motor Pulse (switch) 520 V AC, 50/60 Hz 320-A type: 600 V AC Referred to 40 °C ambient temperature 2100 V DC, 2 s (line/line) 2700 V DC, 2 s (lines/case) 0 ... 100 Hz 4 ... 8 kHz (320-A type: 2.5 ... 3.0 kHz) 1.5 · IR for 1 min per hour 5 kV/μs See next page 10 cycles, 1 oct./min, 3 ... 13 Hz: 3 mm, 3 ... 200 Hz: 1 g 15 g, 11 ms, 3 axis, 3 shocks per direction, 18 total (to IEC 60 068-2-6) From 40 ... 60 °C: 10%/5 °C Inside iron choke: approx. 130 °C Housing: approx. 70 °C Approx. 72 dB (A) 25/100/21 (–25 °C/+100 °C/21 days damp heat test) Overload capability (thermal) Max. dv/dt on filter input Convection distance to other devices Vibration (sine) Shock (half sine) Current (IR) derating depending on altitude From 1000 ... 4000 m: 5%/1000 m Current (IR) derating depending on ambient temperature Temperature Noise Climatic category (IEC 60068-1) Please read C autions and warnings and I mportant notes at the end of this document. 3 07/07 3-line filters Sine-wave EMC output filters  SineFormer Characteristics and ordering codes VR AC V 520 IR Terminal Voltage Losses cross drop at section 100 Hz mm2 % W 4 6 10 25 50 150 see dim. drawing 5 7 8 8 10 10 10 50 70 120 180 250 400 750 Rtyp mΩ 46 32 20 15 8 6 4 Approx. Ordering code weight kg 9 11 24 47 99 125 195 B84143V*R127 Approvals A 11 16 33 66 95 180 B84143V0011R127 B84143V0016R127 B84143V0033R127 B84143V0066R127 B84143V0095R127 B84143V0180R127 B84143V0320R127 × × × × × × − × × × × × × − 600 320 × = approval granted Convection space (cabinet fan recommended) >100 mm >200 mm >200 mm >100 mm >200 mm SSB2258-Z SSB2257-R Please read C autions and warnings and I mportant notes at the end of this document. 4 07/07 3-line filters Sine-wave EMC output filters ÁSineFormer Dimensional drawings B84143V0011R127 ... B84143V0095R127 (11 ... 95 A) l B84143V*R127 ø45 ø25 PE 12 øk r c d e g m Ring bolt only for 66-A and 95-A filters h f Q (Cross section of the wire end) Terminal blocks SSB2259-8-E Dimensions (mm) Filter B84143... a b 100 100 120 160 200 m − − − 122 163 c 335 375 470 650 780 r − − − 165 200 d 280 320 380 530 650 e 260 300 360 500 620 f 700 900 900 1500 1600 h 160 190 240 280 360 g 6.6 6.6 6.6 8.6 11 Q mm2 2.5 4 6 16 35 ∅k 14 16 20 30 43 V0011R127 120 V0016R127 120 V0033R127 150 V0066R127 210 V0095R127 250 Filter B84143... V0011R127 − V0016R127 − V0033R127 − V0066R127 545 V0095R127 665 l Terminal blocks mm2 4 6 10 25 50 5 Nm Threaded bolt PE Nm 2±0.1 2±0.1 2±0.1 3±0.15 3±0.15 0.6 ... 0.8 M5×9.5 1.5 ... 1.8 M5×9.5 1.5 ... 1.8 M5×12.5 4 ... 4.5 6 ... 8 07/07 M6×16.5 M6×15.5 Please read C autions and warnings and I mportant notes at the end of this document. b a 3-line filters Sine-wave EMC output filters  SineFormer B84143V0180R127 (180 A) B84143V*R127 Terminal blocks 150 mm 2 Tightening torque 12 ... 15 Nm 375 193 60 4.5 PE M8 x 30 Tightening torque 6±0.3 Nm Cable clamp for cable ø55 Wire end ferrule A70-25 (4x) (like DIN 46228) 2700+10 15 11 (4 x) 880 240 310 Shielded cable 70 mm 2 30 800 65 910 1130 SSB2261-J-E Please read C autions and warnings and I mportant notes at the end of this document. 6 07/07 140 220 3-line filters Sine-wave EMC output filters ÁSineFormer B84143V0320R127 (320 A) Ring bolt DIN 580-M10 Cable gland MS-SC 36 12 Converter Motor ø45 ø25 B84143V*R127 (471.5) (358.5) 98 163 200 2 x 65 = 130 PE M12 x 19.5 Tightening torque 15.5±1.5 Nm 200 953 910 71.5 660 ø12 (10 x) 2 x 65 = 130 PE M10 x 32.5 Tightening torque 10±1 Nm PE M10 x 36 Tightening torque 10±1 Nm 470±1 300±0.5 500 2 x 65 = 130 405±1 980±1 1010 405±1 2 x 65 = 130 320 443 SSB2262-S-E Please read C autions and warnings and I mportant notes at the end of this document. 7 07/07 3 424.5 446 ) 32 (2 3-line filters Sine-wave EMC output filters  SineFormer Cautions and warnings B84143V*R127 ■ Please note the advices in our data book “EMC Filters” (latest edition). Attention should be paid to the chapter “General safety notes”. ■ It shall be ensured that only qualified persons (electricity specialists) are engaged on work such ■ ■ ■ ■ ■ ■ ■ as planning, assembly, installation, operation, repair and maintenance. They must be provided with the corresponding documentation. Danger of electric shock. SineFormer contain components that store an electric charge. Dangerous voltages can continue to exist at the filter terminals for longer than five minutes even after the power has been switched off. The protective earth connections shall be the first to be made when the SineFormer is installed and the last to be disconnected. Depending on the magnitude of the leakage currents, the particular specifications for making the protective-earth connection must be observed. Impermissible overloading of the SineFormer, such as with circuits able to cause resonances, impermissible voltages at higher frequencies etc. can lead to bodily injury and death as well as cause substantial material damages (e.g. destruction of the filter housing). SineFormer must be protected in the application against impermissible exceeding of the rated currents by overcurrent protective. In case of leakage currents > 3.5 mA you shall mount the PE conductor stationary with the required cross section before beginning of operation and save it against disconnecting. For leakage currents IL1) < 10 mA the PE conductor must have a KU value2) of 4.5; for leakage currents IL ≥ 10 mA the PE conductor must have a KU value of 6. The information, specifications and values contained in this data sheet are based on our knowlege of typical requirements that are often placed on SineFormer. It is incumbent on the customer to check and decide whether this SineFormer is suitable for use in a particular application. In particular the values with regard to “temperature” and “noise” have to be observed. 1) IL = leakage current 2) The KU value (symbol KU) is a classification parameter of safety-referred failure types designed to ensure protection against hazardous body currents and excessive heating. A value of KU = 4.5 with respect to interruptions is attained: − with a permanently connected protective earth circuit 1.5 mm2 − with a protective earth circuit 2.5 mm2 connected via shroud connectors (IEC 60309-2). KU = 6 with respect to interruptions is achieved for fixed-connection lines 10 mm2 where the type of connection and line layout correspond to the requirements for PEN conductors as specified in relevant standards. Please read C autions and warnings and I mportant notes at the end of this document. 8 07/07 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of passive electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of a passive electronic component could endanger human life or health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of a passive electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as “hazardous”). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, MiniBlue, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. 9 07/07