SFR16S

BCcomponents DATA SHEET SFR16S/25/25H Standard metal film resistors Product specification Supersedes data of 17th April 2002 File under BCcomponents, BC08 2002 Dec 02 BCcomponents Product specification Standard metal film resistors FEATURES DESCRIPTION A homogeneous film of metal alloy is deposited on a high grade ceramic body. After a helical groove has been cut in the resistive layer, tinned connecting leads of electrolytic copper are welded to the end-caps. The resistors are coated with a coloured lacquer (light-blue for SFR16S/25/25H type SFR16S; light-green for type SFR25 and red-brown for type SFR25H) which provides electrical, mechanical and climatic protection. The encapsulation is resistant to all cleaning solvents, in accordance with “MIL-STD-202E, method 215”, and “IEC 60 068-2045”. · Low cost · Low noise · Small size (SFR16S). APPLICATIONS · General purpose resistors. QUICK REFERENCE DATA DESCRIPTION Resistance range VALUE SFR16S SFR25 SFR25H ±5%; 1 W to 3 MW ±1%; 4.99 W to 3 MW ±5%; 0.22 W to 10 MW ±1%; 1 W to 10 MW jumper (0 W) ±1%, E24/E96 series; ±5%, E24 series Resistance tolerance Temperature coefficient: R < 4.7 W 4.7 W £ R £ 100 kW 100 kW < R £ 1 MW R > 1 MW Absolute maximum dissipation at Tamb = 70 °C Thermal resistance, Rth Maximum permissible voltage Noise: R < 6 8 kW 68 kW £ R £ 100 kW 100 kW £ R £ 1 MW R > 1 MW Basic specifications Climatic category (IEC 60 068) Stability, DR/R max., after: load: R £ 1 MW R > 1 MW climatic tests: R £ 1 MW R > 1 MW soldering short time overload max. 0.1 m V/V max. 0.5 m V/V max. 1.5 m V/V max. 1.5 m V/V £ ±250 ´ 10-6/K £ ±100 ´ £ ±250 ´ 10-6/K 10-6/K £ ±100 ´ 10-6/K £ ±100 ´ £ ±100 ´ 10-6/K 10-6/K £ ±100 ´ 10-6/K £±100 ´ 10-6/K £ ±100 ´ 10-6/K £ ±250 ´ 10-6/K 0.5 W 150 K/W 350 V max. 0.1 m V/V max. 0.1 m V/V max. 0.1 m V/V max. 1.5 m V/V £ ±250 ´ 10-6/K 0.5 W 170 K/W 200 V £ ±250 ´ 10-6/K 0.4 W 200 K/W 250 V max. 0.1 m V/V max. 0.1 m V/V max. 0.1 m V/V max. 1.5 m V/V IEC 60 115-1 and 60 115-2 55/155/56 ±1% + 0.05 W ±1% + 0.05 W ±1% + 0.05 W ±1% + 0.05 W ±0.25% + 0.05 W ±0.25% + 0.05 W ±1% + 0.05 W ±1% + 0.05 W ±1% + 0.05 W ±1% + 0.05 W ±0.25% + 0.05 W ±0.25% + 0.05 W ±1% + 0.05 W ±2% + 0.1 W ±1% + 0.05 W ±2% + 0.1 W ±0.25% + 0.05 W ±1% + 0.05 W 2002 Dec 02 2 BCcomponents Product specification Standard metal film resistors ORDERING INFORMATION Table 1 12NC ordering code indicating resistor type and packaging ORDERING CODE 23.. ... ..... TYPE TOL. RADIAL TAPED 4 000 units SFR16S BANDOLIER IN AMMOPACK STRAIGHT LEADS 1 000 units ..22 187 73... SFR16S/25/25H BANDOLIER ON REEL STRAIGHT LEADS 5 000 units ..06 187 23... ..06 187 1.... ..06 187 90013 ..22 181 63... ..06 181 8.... ..06 181 90011 ..06 186 63... ..06 186 8.... 5 000 units ..22 187 53... ..06 187 3... ±5% ±1% jumper(1) ..06 184 03... ..22 181 53... ..22 181 43... ..22 188 2... ..22 181 90019 ..22 186 76... ..22 186 3.... ±5% SFR25 ±1% jumper(1) - ..22 186 16... SFR25H Note ±5% ±1% - 1. The jumper has a maximum resistance Rmax = 10 mW at 5 A. Composition of the 12NC Table 2 Last digit for ±5% tolerance LAST DIGIT 7 8 9 1 2 3 4 5 6 ORDERING EXAMPLE: 12NC The ordering code of a SFR25 resistor, value 5 600 W ±5%, taped on a bandolier of 5 000 units in ammopack is: 2322 181 43562. Table 3 Last digit for ±1% tolerance LAST DIGIT 8 9 1 2 3 4 5 6 · The resistors have a 12-digit ordering code starting with 23 · The subsequent 7 digits indicate the resistor type and packaging; see Table 1. · The remaining digits indicate the resistance value: – The first 2 or 3 digits indicate the resistance value. – The last digit indicates the resistance decade in accordance with Tables 2 or 3. RESISTANCE DECADE 0.10 to 0.91 W 1 to 9.1 W 10 to 91 W 100 to 910 W 1 to 9.1 kW 10 to 91 kW 100 to 910 kW 1 to 9.1 MW RESISTANCE DECADE 1 to 9.76 W 10 to 97.6 W 100 to 976 W 1 to 9.76 kW 10 to 97.6 kW 100 to 976 kW 1 to 9.76 MW ³10 MW ³10 MW 2002 Dec 02 3 BCcomponents Product specification Standard metal film resistors FUNCTIONAL DESCRIPTION Product characterization SFR16S/25/25H Standard values of nominal resistance are taken from the E24 series for resistors with a tolerance of ±5%. The values of the E24 series are in accordance with “IEC publication 60 063”. Limiting values TYPE SFR16S SFR25 SFR25H Note 1. The maximum voltage that may be continuously applied to the resistor element, see “IEC publication 60 115-1”. The maximum permissible hot-spot temperature is 155 °C. DERATING The power that the resistor can dissipate depends on the operating temperature; see Fig.1. LIMITING VOLTAGE(1) (V) 200 250 350 LIMITING POWER (W) 0.5 0.4 0.5 100 Pmax (%Prated ) 75 MLB650 50 25 R 1 MΩ 0 40 60 70 80 100 120 140 o Tamb ( C) 155 Fig.1 Maximum dissipation (Pmax) in percentage of rated power as a function of the ambient temperature (Tamb). 2002 Dec 02 4 BCcomponents Product specification Standard metal film resistors PULSE LOADING CAPABILITIES SFR16S/25/25H 10 3 MEA685 - 1 P max (W) 10 2 t p /t i = 1000 500 200 100 50 20 10 5 1 2 10 10 –1 10 –6 SFR16S 10 –5 10 –4 10 –3 10 –2 10 –1 t i (s) 1 Fig.2 ˆ Pulse on a regular basis; maximum permissible peak pulse power ( Pmax) as a function of pulse duration (ti). MEA689 600 Vmax (V) 500 400 300 200 100 0 10 6 SFR16S 10 5 10 4 10 3 10 2 10 1 t i (s) 1 Fig.3 ˆ Pulse on a regular basis; maximum permissible peak pulse voltage ( Vmax) as a function of pulse duration (ti). 5 2002 Dec 02 BCcomponents Product specification Standard metal film resistors SFR16S/25/25H 10 Pmax (W) 3 MLB389 10 2 t p /t i = 1000 500 200 100 50 20 10 5 1 2 10 10 1 10 6 SFR25 10 5 10 4 10 3 10 2 10 1 t i (s) 1 Fig.4 ˆ Pulse on a regular basis; maximum permissible peak pulse power ( Pmax) as a function of pulse duration (ti). 600 V max (V) 500 MEA678 400 300 200 100 0 10 6 SFR25 10 5 10 4 10 3 10 2 10 1 t i (s) 1 Fig.5 ˆ Pulse on a regular basis; maximum permissible peak pulse voltage ( Vmax) as a function of pulse duration (ti). 6 2002 Dec 02 BCcomponents Product specification Standard metal film resistors SFR16S/25/25H 10 Pmax (W) 3 MLB653 10 2 t p /t i = 1000 500 200 100 50 10 20 10 5 1 2 10 1 10 6 SFR25H 10 5 10 4 10 3 10 2 10 1 t i (s) 1 Fig.6 ˆ Pulse on a regular basis; maximum permissible peak pulse power ( Pmax) as a function of pulse duration (ti). JWB289 handbook, full pagewidth 1200 Vmax (V) 800 400 0 10 6 SFR25H 10 5 10 4 10 3 10 2 10 1 t i (s) 1 Fig.7 ˆ Pulse on a regular basis; maximum permissible peak pulse voltage ( Vmax) as a function of pulse duration (ti). 7 2002 Dec 02 BCcomponents Product specification Standard metal film resistors Application information SFR16S/25/25H MEA591 MLB652 100 ∆T (K) 80 SFR25 100 ∆T (K) 60 SFR25H 50 40 20 0 0 0.2 0.4 0.6 P (W) 0.8 0 0 0.1 0.2 0.3 0.4 P (W) 0.5 SFR16S SFR25/SFR25H Fig.8 Hot-spot temperature rise (DT) as a function of dissipated power. Fig.9 Hot-spot temperature rise (DT) as a function of dissipated power. 2002 Dec 02 8 BCcomponents Product specification Standard metal film resistors MECHANICAL DATA Mass per 100 units TYPE SFR16S SFR25 SFR25H Marking MASS (g) 11.5 21.0 22.0 L1 SFR16S/25/25H ∅d CCB414 The nominal resistance and tolerance are marked on the resistor using four or five coloured bands in accordance with IEC publication 60 062 “Colour codes for fixed resistors”. Outlines The length of the body (L1) is measured by inserting the leads into holes of two identical gauge plates and moving these plates parallel to each other until the resistor body is clamped without deformation (“IEC publication 60 294”). Table 4 For dimensions see Table 4. ∅D L2 Fig.10 Outline. Resistor type and relevant physical dimensions; see Fig.10 TYPE ÆD MAX. (mm) 1.9 2.5 2.5 L1 MAX. (mm) L2 MAX. (mm) 3.4 7.0 7.0 Æd (mm) 0.45 ±0.05 0.58 ±0.05 0.58 ±0.05 SFR16S SFR25 SFR25H 6.5 6.5 2002 Dec 02 9 TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the schedule of “IEC publication 60 115-1”, category 55/155/56 (rated temperature range -55 °C to +155 °C; damp heat, long term, 56 days). The testing also covers the requirements specified by EIA and EIAJ. The tests are carried out in accordance with IEC publication 6 0068-2, “Recommended basic climatic and mechanical robustness testing procedure for electronic components” and under standard atmospheric conditions according to “IEC 60 068-1”, subclause 5.3. Table 5 Test procedures and requirements IEC 60 068-2 TEST METHOD 21 (U) 21 (Ua1) 21 (Ub) In Table 5 the tests and requirements are listed with reference to the relevant clauses of “IEC publications 60 115-1 and 60 068-2” ; a short description of the test procedure is also given. In some instances deviations from the IEC recommendations were necessary for our method of specifying. 2002 Dec 02 10 BCcomponents Standard metal film resistors IEC 60 115-1 CLAUSE 4.16 4.16.2 4.16.3 REQUIREMENTS TEST PROCEDURE RESISTANCE RANGE SFR16S SFR25 SFR25H robustness of terminations: tensile all samples Æ0.45 mm, load 5 N; 10 s number of failures 1 MW R < 4.7 W R £ 100 kW R £ 1 MW R > 1 MW DR/R max.: ±1% + 0.05 W DR/R max.: ±1% + 0.05 W DR/R max.: ±2% + 0.1 W 4.24.2 4.25.1 3 (Ca) Rins min.: 1 000 MW DR/R max.: ±1% + 0.05 W DR/R max.: ±1% + 0.05 W DR/R max.: ±1% + 0.05 W £ ±250 £ ±100 £ ±250 £ ±250 £ ±100 £ ±100 £ ±100 £ ±250 no breakdown DR/R max.: ±2% + 0.1 W £ ±100 £ ±100 £ ±100 £ ±250 4.8.4 temperature coefficient 4.7 voltage proof on insulation 400 V (RMS) (SFR16S) or 600 V (RMS) (SFR25 and SFR25H); during 1 minute; V-block method “IEC publication 60 195” R < 6 8 kW R £ 100 kW R £ 1 MW R > 1 MW max. 0.1 m V/V max. 0.5 m V/V max. 1.5 m V/V max. 1.5 m V/V 4.12 noise max. 0.1 m V/V max. 0.1 m V/V max. 0.1 m V/V max. 1.5 m V/V Rins min.: 1 000 MW max. 0.1 m V/V max. 0.1 m V/V max. 0.1 m V/V max. 1.5 m V/V SFR16S/25/25H Product specification 4.6.1.1 insulation resistance 500 V (DC) during 1 minute; V-block method 2002 Dec 02 12 BCcomponents IEC 60 115-1 CLAUSE 4.13 IEC 60 068-2 TEST METHOD REQUIREMENTS TEST PROCEDURE room temperature; P = 6.25 ´ Pn (SFR25) or 6.25 ´ 0.25 W (SFR16S); 5 s on, 45 s off (V £ 2 ´ Vmax); 10 cycles 16 ´ 0.16 W; 1 s on and 25 s off; 10 000 ±200 cycles; Vmax = 600 V RESISTANCE RANGE SFR16S SFR25 SFR25H Standard metal film resistors short time overload DR/R max.: ±0.25% + 0.05 W DR/R max.: ±1% + 0.05 W intermittent overload in accordance with “JIS-C5202 5.8” see 2nd amendment to “IEC 60 115-1”, Jan. ’87 pulse load DR/R max.: ±0.75% + 0.05 W - - see Figs 2, 3, 4, 5, 6 and 7 SFR16S/25/25H Product specification