159PUL-SI

BCcomponents DATA SHEET 159 PUL-SI Aluminum electrolytic capacitors Power Ultra Long Life Snap-in Product specification Supersedes data of 18th January 2000 File under BCcomponents, BC01 2000 Nov 06 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in FEATURES 159 PUL-SI • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, very small dimensions, cylindrical aluminum case, insulated with a blue sleeve • Pressure relief on the top of the aluminum case(1) • Charge and discharge proof • Low ESR, high ripple current capability • Useful life: 5 000 hours at 105 °C • Keyed polarity version available. Fig.1 Component outlines. APPLICATIONS 2-Terminal JW68 3-Terminal • General purpose, industrial and audio/video systems • Smoothing and filtering • Standard and switched mode power supplies • Energy storage in pulse systems. (1) Pressure relief in the side, for case size 35 × 60 mm 059 PLL-SI smaller dimensions 159 PUL-SI 85 °C 157 PUM-SI CCA804 QUICK REFERENCE DATA DESCRIPTION Case size (∅Dnom × Lnom in mm) Rated capacitance range (E6/E12 series), CR Tolerance on CR Rated voltage range, UR; note 1 Category temperature range Endurance test at 105 °C Load life at 105 °C Useful life at 105 °C Useful life at 40 °C and 1.6 × IR applied Shelf life at 0 V, 105 °C Based on sectional specification Climatic category IEC 60068 Note 1. A 160 volt range is available on request. 40/105/56 200 V, 250 V VALUE 22 × 25 to 35 × 60 56 to 1800 µF ±20% 400 V, 450 V −40 to +105 °C 2000 hours 2000 hours 5000 hours 500000 hours 1000 hours −25 to +105 °C IEC 60384-4-1/EN130300 25/105/56 2000 Nov 06 2 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in 159 PUL-SI Selection chart for CR, UR and relevant nominal case sizes (∅D × L in mm); preferred types (2-terminals) in bold CR (µF) 56 68 82 100 UR (V) 200 250 400 450 22 × 25 22 × 30/25 × 25 22 × 35 − 22 × 40 25 × 30/30 × 25 − 25 × 35 − 25 × 40 30 × 30 35 × 25 25 × 45 30 × 35 − 30 × 40 35 × 30 − 30 × 45 35 × 35 − 30 × 50 35 × 40 35 × 45 − 35 × 50 − 35 × 60 − − − − − − − − − − − − − − 120 150 180 220 270 330 390 470 560 680 820 1000 1200 1500 1800 2000 Nov 06 − − − − − − − − − − − − − − − − − − − − − 22 × 30 − 22 × 35 25 × 30 22 × 40 30 × 25 − 25 × 35 30 × 30 25 × 45 30 × 30 35 × 25 25 × 50 30 × 35 35 × 30 30 × 45 35 × 35 30 × 50 35 × 35 35 × 45 35 × 50 − − − − − − − − − − − − − − − 22 × 30 25 × 25 − 22 × 35 25 × 30 30 × 25 22 × 40 25 × 30/30 × 25 25 × 35 30 × 30 25 × 40 30 × 30/35 × 25 25 × 45 30 × 35 35 × 30 30 × 40 35 × 35 − 30 × 45 35 × 35 35 × 40 35 × 40 35 × 45 35 × 45 35 × 50 − − 3 − 22 × 25 22 × 30 25 × 25 22 × 35 25 × 30 22 × 35 25 × 30 30 × 25 22 × 40 25 × 35 30 × 30 25 × 40 30 × 30 35 × 25 25 × 45 30 × 35 35 × 30 25 × 50 30 × 40 35 × 30 30 × 45 35 × 35 30 × 50 35 × 40 35 × 45 − 35 × 50 − − 35 × 60 − − − − − − − − − − − BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in MECHANICAL DATA AND PACKAGING QUANTITIES Two terminal snap-in 159 PUL-SI ∅D + TERMINAL L − TERMINAL L + 2 max. 10 ±0.1 Bottom view 5.8 CCA994 0 −1 (1) CCA995 ∅2 ±0.1 (2×) Dimensions in mm. For dimensions see Table 1. The minus terminal can be marked with a black dot or with an imprinted ‘−’ sign. (1) From mid. 2000 onwards: 4.0 ±0.5 mm. Dimensions in mm. Fig.2 Two terminal snap-in. Three terminal snap-in Fig.3 Mounting hole diagram. ∅2 ±0.1 (2×) ∅D ∅2.5 ±0.1 + TERMINAL L − TERMINAL minus pole marking Bottom view L + 2 max. 3.3 ±0.1 10 ±0.1 CCC162 4 ±0.5 4.75 ±0.1 CCC163 Dimensions in mm. For dimensions see Table 1. The negative terminal has TWO pins which are BOTH electrically connected. Dimensions in mm. The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig.4 Three terminal snap-in. Fig.5 Mounting hole diagram. 2000 Nov 06 4 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in Table 1 Physical dimensions, mass and packaging information; see Figs 2 and 4 159 PUL-SI NOMINAL CASE SIZE ∅D × L (mm) 22 × 25 22 × 30 22 × 35 22 × 40 25 × 25 25 × 30 25 × 35 25 × 40 25 × 45 25 × 50 30 × 25 30 × 30 30 × 35 30 × 40 30 × 45 30 × 50 35 × 25 35 × 30 35 × 35 35 × 40 35 × 45 35 × 50 35 × 60 MARKING ∅Dmax (mm) 23 23 23 23 26 26 26 26 26 26 31 31 31 31 31 31 36 36 36 36 36 36 36 Lmax (mm) 27 32 37 42 27 32 37 42 47 52 27 32 37 42 47 52 27 32 37 42 47 52 62 MASS (g) PACKAGING QUANTITIES (units per box) 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 50 50 50 50 50 50 50 CARDBOARD BOX DIMENSIONS l×w×h (mm) 260 × 250 × 39 260 × 250 × 44 260 × 250 × 49 260 × 250 × 54 290 × 280 × 39 290 × 280 × 44 290 × 280 × 49 290 × 280 × 54 290 × 280 × 59 290 × 280 × 64 340 × 330 × 39 340 × 330 × 44 340 × 330 × 49 340 × 330 × 54 340 × 330 × 59 340 × 330 × 64 390 × 198 × 39 390 × 198 × 44 390 × 198 × 49 390 × 198 × 54 390 × 198 × 59 390 × 198 × 64 390 × 198 × 74 ≈12 ≈16 ≈20 ≈23 ≈20 ≈22 ≈24 ≈27 ≈32 ≈38 ≈25 ≈30 ≈35 ≈40 ≈45 ≈50 ≈33 ≈40 ≈48 ≈55 ≈63 ≈72 ≈84 The capacitors are marked (where possible) with the following information: • Rated capacitance (in µF) • Tolerance code on rated capacitance (M for ±20%) • Rated voltage (in V) • Climatic category in accordance with “IEC 60068” • Date code (year and week) in accordance with “IEC 60062” • Code for factory of origin • Name of manufacturer • ‘−’ sign to indicate the negative terminal, visible from the top and side of the capacitor • Code number (last 8 digits) • Code for basic specification in accordance with “IEC 60384-4-1” and “CECC 30301”. 2000 Nov 06 5 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in ELECTRICAL DATA AND ORDERING INFORMATION Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75%. SYMBOL CR IR IL5 ESR Z Note 1. ESR at 120 Hz is approximately 0.95 × ESR 100 Hz. Table 2 Electrical data and ordering information; preferred types in bold CR 100 Hz (µF) 330 390 390 470 470 560 560 680 680 680 820 820 820 1000 1000 1200 1200 1500 1800 NOMINAL CASE SIZE ∅D × L (mm) 22 × 30 22 × 35 25 × 30 22 × 40 30 × 25 25 × 35 30 × 30 25 × 45 30 × 30 35 × 25 25 × 50 30 × 35 35 × 30 30 × 45 35 × 35 30 × 50 35 × 35 35 × 45 35 × 50 IR IL5 120 Hz 5 min 105 °C (mA) (A) 1.08 1.23 1.23 1.37 1.27 1.50 1.52 1.82 1.59 1.44 2.04 1.83 1.77 2.23 2.04 2.47 2.07 2.56 2.80 0.66 0.78 0.78 0.94 0.94 1.12 1.12 1.36 1.36 1.36 1.64 1.64 1.64 2.00 2.00 2.40 2.40 3.00 3.60 TYP. ESR 100 Hz(1) (mΩ) 450 380 380 300 300 260 260 210 210 210 180 180 180 150 150 130 130 100 90 MAX. ESR 100 Hz(1) (mΩ) 730 610 610 505 505 425 425 350 350 350 290 290 290 235 235 210 210 170 150 TYP. Z 10 kHz (mΩ) 300 280 280 240 240 235 235 205 205 205 145 145 145 135 135 115 115 95 80 MAX. Z 10 kHz (mΩ) 500 470 470 400 400 390 390 340 340 340 240 240 240 225 225 190 190 155 130 DESCRIPTION rated capacitance at 100 Hz rated RMS ripple current at 120 Hz, 105 °C max. leakage current after 5 minutes at UR typ./max. equivalent series resistance at 100 Hz; note 1 typ./max. impedance at 10 kHz 159 PUL-SI Ordering examples Electrolytic capacitor 159 series 1000 µF/200 V; ±20% Nominal case size: ∅30 × 45 mm 2-TERMINAL SNAP-IN: Catalogue number: 2222 159 42102. 3-TERMINAL SNAP-IN: Catalogue number: 2222 159 22102. UR (V) 200 CATALOGUE NUMBER 2222 159 ..... 2-TERM. 3-TERM. 52331 42391 52391 32471 52471 42561 52561 42681 52681 62681 32821 42821 52821 42102 52102 42122 52122 52152 52182 72331 22391 72391 12471 72471 22561 72561 22681 72681 82681 12821 22821 72821 22102 72102 22122 72122 72152 72182 2000 Nov 06 6 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in NOMINAL CASE SIZE ∅D × L (mm) 22 × 30 25 × 25 22 × 35 25 × 30 30 × 25 22 × 40 25 × 30 30 × 25 25 × 35 30 × 30 25 × 40 30 × 30 35 × 25 25 × 45 30 × 35 35 × 30 30 × 40 35 × 35 30 × 45 35 × 35 35 × 40 35 × 40 35 × 45 35 × 45 35 × 50 IR IL5 120 Hz 5 min 105 °C (mA) (A) 1.00 1.00 1.07 1.08 1.08 1.20 1.21 1.19 1.39 1.41 1.58 1.57 1.37 1.78 1.71 1.67 1.93 1.92 2.16 1.97 2.16 2.22 2.41 2.46 2.65 0.55 0.55 0.67 0.67 0.67 0.82 0.82 0.82 0.97 0.97 1.17 1.17 1.17 1.40 1.40 1.40 1.70 1.70 2.05 2.05 2.05 2.50 2.50 3.00 3.00 159 PUL-SI UR (V) 250 CR 100 Hz (µF) 220 220 270 270 270 330 330 330 390 390 470 470 470 560 560 560 680 680 820 820 820 1000 1000 1200 1200 TYP. ESR 100 Hz(1) (mΩ) 540 540 440 440 440 360 360 360 330 330 270 270 270 230 230 230 210 210 180 180 180 140 140 130 130 MAX. ESR 100 Hz(1) (mΩ) 1080 1080 880 880 880 720 720 720 610 610 505 505 505 425 425 425 350 350 290 290 290 235 235 200 200 TYP. Z 10 kHz (mΩ) 420 420 335 335 335 255 255 255 245 245 240 240 240 185 185 185 155 155 125 125 125 105 105 95 95 MAX. Z 10 kHz (mΩ) 700 700 560 560 560 430 430 430 410 410 400 400 400 310 310 310 260 260 210 210 210 180 180 160 160 CATALOGUE NUMBER 2222 159 ..... 2-TERM. 3-TERM. 43221 53221 43271 53271 63271 33331 43331 53331 43391 53391 33471 43471 53471 43561 53561 63561 43681 53681 43821 53821 63821 53102 63102 43122 53122 23221 73221 23271 73271 83271 13331 23331 73331 23391 73391 13471 23471 73471 23561 73561 83561 23681 73681 23821 73821 83821 73102 83102 23122 73122 2000 Nov 06 7 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in NOMINAL CASE SIZE ∅D × L (mm) 22 × 25 22 × 30 25 × 25 22 × 35 25 × 30 22 × 35 25 × 30 30 × 25 22 × 40 25 × 35 30 × 30 25 × 40 30 × 30 35 × 25 25 × 45 30 × 35 35 × 30 25 × 50 30 × 40 35 × 30 30 × 45 35 × 35 30 × 50 35 × 40 35 × 45 35 × 50 35 × 60 IR IL5 120 Hz 5 min 105 °C (mA) (A) 0.51 0.60 0.60 0.69 0.70 0.76 0.76 0.77 0.86 0.89 0.92 1.01 0.99 0.96 1.15 1.15 1.14 1.31 1.30 1.21 1.47 1.40 1.63 1.57 1.72 1.84 2.24 0.27 0.33 0.33 0.40 0.40 0.48 0.48 0.48 0.60 0.60 0.60 0.72 0.72 0.72 0.88 0.88 0.88 1.08 1.08 1.08 1.32 1.32 1.56 1.56 1.88 2.24 2.72 159 PUL-SI UR (V) 400 CR 100 Hz (µF) 68 82 82 100 100 120 120 120 150 150 150 180 180 180 220 220 220 270 270 270 330 330 390 390 470 560 680 TYP. ESR 100 Hz(1) (mΩ) 1600 1200 1200 990 990 800 800 800 700 700 700 590 590 590 470 470 470 380 380 380 320 320 270 270 230 210 180 MAX. ESR 100 Hz(1) (mΩ) 3200 2400 2400 1980 1980 1600 1600 1600 1400 1400 1400 1170 1170 1170 940 940 940 760 760 760 640 640 540 540 450 420 350 TYP. Z 10 kHz (mΩ) 1170 910 910 740 740 660 660 660 510 510 510 420 420 420 350 350 350 330 330 330 270 270 240 240 200 170 130 MAX. Z 10 kHz (mΩ) 1950 1520 1520 1240 1240 1100 1100 1100 860 860 860 700 700 700 590 590 590 550 550 550 450 450 410 410 330 280 230 CATALOGUE NUMBER 2222 159 ..... 2-TERM. 3-TERM. 56689 46829 56829 46101 56101 46121 56121 66121 36151 46151 56151 36181 46181 56181 46221 56221 66221 46271 56271 66271 56331 66331 46391 56391 56471 56561 56681 76689 26829 76829 26101 76101 26121 76121 86121 16151 26151 76151 16181 26181 76181 26221 76221 86221 26271 76271 86271 76331 86331 26391 76391 76471 76561 76681 2000 Nov 06 8 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in NOMINAL CASE SIZE ∅D × L (mm) 22 × 25 22 × 30 25 × 25 22 × 35 22 × 40 25 × 30 30 × 25 25 × 35 25 × 40 30 × 30 35 × 25 25 × 45 30 × 35 30 × 40 35 × 30 30 × 45 35 × 35 30 × 50 35 × 40 35 × 45 35 × 50 35 × 60 IR IL5 120 Hz 5 min 105 °C (mA) (A) 0.48 0.56 0.56 0.64 0.74 0.71 0.73 0.82 0.95 0.93 0.91 1.07 1.06 1.21 1.14 1.37 1.32 1.54 1.49 1.61 1.72 2.11 0.25 0.30 0.30 0.36 0.45 0.45 0.45 0.54 0.67 0.67 0.67 0.81 0.81 0.99 0.99 1.21 1.21 1.48 1.48 1.75 2.11 2.52 159 PUL-SI UR (V) 450 CR 100 Hz (µF) 56 68 68 82 100 100 100 120 150 150 150 180 180 220 220 270 270 330 330 390 470 560 TYP. ESR 100 Hz(1) (mΩ) 1600 1200 1200 1100 900 900 900 750 600 600 600 500 500 370 370 350 350 300 300 250 210 190 MAX. ESR 100 Hz(1) (mΩ) 3200 2400 2400 2200 1800 1800 1800 1500 1200 1200 1200 1000 1000 740 740 700 700 600 600 500 420 380 TYP. Z 10 kHz (mΩ) 1120 910 910 770 630 630 630 530 420 420 420 360 360 310 310 270 270 230 230 200 170 140 MAX. Z 10 kHz (mΩ) 1880 1530 1530 1290 1050 1050 1050 885 705 705 705 605 605 525 525 450 450 390 390 340 290 240 CATALOGUE NUMBER 2222 159 ..... 2-TERM. 3-TERM. 57569 47689 57689 57829 37101 47101 57101 57121 47151 57151 67151 47181 57181 47221 57221 47271 57271 47331 57331 57391 57471 57561 77569 27689 77689 77829 17101 27101 77101 77121 27151 77151 87151 27181 77181 27221 77221 27271 77271 27331 77331 77391 77471 77561 Note 1. ESR at 120 Hz is approximately 0.95 × ESR 100 Hz. 2000 Nov 06 9 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in Additional electrical data PARAMETER Voltage Surge voltage Reverse voltage Current Leakage current Inductance Equivalent series inductance (ESL) all case sizes typ. 19 nH max. 25 nH after 5 minutes at UR IL5 ≤ 0.01CR × UR CONDITIONS 159 PUL-SI VALUE Us = 1.1 × UR Us = 1.15 × UR ≥400 V versions ≤250 V versions ≤1 V 2000 Nov 06 10 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in RIPPLE CURRENT AND USEFUL LIFE Table 3 Multiplier of ripple current (IR) as a function of frequency FREQUENCY (Hz) 50 100 120 200 1000 IR MULTIPLIER 0.9 0.95 1.0 1.15 1.3 1.4 159 PUL-SI ≥10000 MGA454 2.7 IA IR 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 1 2 1. 5 1. life multiplier 1.8 2 5 2. 3 1.7 1.6 4 5 7 1.5 1.4 1.3 10 15 20 30 40 60 0 10 0 15 0 20 0 30 0 40 0 60 50 60 70 80 90 1.2 1.1 1.0 0.8 0.5 0.0 40 (1) 100 110 Tamb ( oC) IA = actual ripple current at 120 Hz and 105 °C. IR = rated ripple current at 120 Hz and 105 °C. (1) Useful life at 105 °C and IR applied: 5000 hours. Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load. 2000 Nov 06 11 BCcomponents Product specification Aluminum electrolytic capacitors Power Ultra Long Life Snap-in SPECIFIC TESTS AND REQUIREMENTS General tests and requirements are specified in this handbook, section “Tests and Requirements”. Table 4 Test procedures and requirements TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ EN130300 subclause 4.13 PROCEDURE (quick reference) Tamb = 105 °C; UR applied; 2000 hours 159 PUL-SI REQUIREMENTS ∆C/C: ±15% ESR ≤ 1.3 × spec. limit IL5 ≤ spec. limit Load life Tamb = 105 °C; UR and IR applied; 2000 hours ∆C/C: ±20% ESR ≤ 2 × spec. limit IL5 ≤ spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 105 °C; UR and IR applied; 5000 hours ∆C/C: ±30% ESR ≤ 3 × spec. limit IL5 ≤ spec. limit total failure percentage: ≤3% Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Tamb = 105 °C; no voltage applied; 1000 hours after test: UR to be applied for 30 minutes, 24 to 48 hours before measurement ∆C/C: ±15% ESR ≤ 1.5 × spec. limit IL5 ≤ spec. limit 2000 Nov 06 12