HPL05001031ST

Features - High Life Cycle - High Temperature Capability - Linear Position Sensor - IP65 Dust Proof, Water Proof (Intense Spray) - Fiberglass Substrate - 3M Pressure Sensitive Adhesive (PSA) - Upon Request - Male or Female Nicomatic Connectors - Wiper of 1-3 Newton Force to Actuate Part - Contactless Options Available Mechanical Specifications -Life Cycle: >10 million -Height: 0.51mm (0.020") -Actuation Force (with a 10mm wide active cavity): -40°C 3.0 to 5.0 N -25°C 2.0 to 5.0 N +23°C 0.8 to 2.0 N +85°C 0.7 to 1.8 N Electrical Specifications -Resistance - Standard: 10k Ohms (lengths >300mm = 20k Ohms) -Resistance - Custom: 5k to 100k Ohms -Resistance Tolerance: ±20% -Effective Electrical Travel: 10 to 1200mm -Linearity (Independent): Linear ±1% or ±3% Rotary ±3% or ±5% -Repeatability: No hysteresis, but with any wiper looseness some hysteresis will occur -Power Rating (depending on size, varies with length and temperature): 1 Watt max. @ 25°C, 0.5 Watt recommended -Resolution: Analog output theoretically infinite; affected by variation of contact wiper surface area. -Dielectric Value: No affect @ 500VAC for 1 minute Environmental Specifications -Operating Temperature: -40°C to +85°C -Humidity: No affect @ 95% RH, 24hrs 60°C -IP Rating of Active Area: IP65 Dimensional Diagram - Stock Linear HotPots PART LENGTH [P] ACTIVE LENGTH [A] 10.16 [0.400] TAIL WIDTH PIN 1 20.32 [0.800] 7.11 [0.280] ACTIVE WIDTH 12.50mm 0.492" 28.36mm 1.117" 6.60 [0.260] TAIL LENGTH [T] 7.93 [0.312] A P T 25.00mm 0.984" 40.86mm 1.609" 50.00mm 100.00mm 150.00mm 170.00mm 200.00mm 300.00mm 400.00mm 500.00mm 750.00mm 1000.00mm 6.693" 29.528" 39.370" 1.969" 3.937" 5.906" 7.874" 11.811" 15.748" 19.685" 65.86mm 2.593" 115.86mm 4.562" 165.86mm 6.531" 185.86mm 7.318" 215.86mm 8.499" 315.86mm 12.436" 415.86mm 16.373" 515.86mm 20.310" 765.86mm 30.153" 1015.86mm 39.995" 12.70mm 0.500" 24.89mm 0.980" spectrasymbol.com Rev F2 - Page 1 (888) 795-2283 Electrical Schematic PIN 3 (GND) (LEFT BUS BAR) Material Cross-Section 0.41 [0.016] CIRCUIT 0.05 [0.002] 3M 200MP ADHESIVE 0.46 [0.018] TOTAL THICKNESS PIN 2 (COLLECTOR) PIN 1 (V+) 10K or 20K (RIGHT BUS BAR) How to Order - Linear HotPots HP Series HP = HotPot L Model L = Linear 0050 Active Length 0012 = 12,5mm 0025 = 25mm 0050 = 50mm 0100 = 100mm 0150 = 150mm 0170 = 170mm 0200 = 200mm 0300 = 300mm 0400 = 400mm 0500 = 500mm 0750 = 750mm 1000 = 1000mm 103 Resistance Active Lengths < 300mm 3% ST Connectors 103 = 10 KOhm Active Lengths > 300mm 203 = 20 KOhm ST = Solder Tab MP = Male Pins RH = Receptacles w/Plain Housing RL = Receptacles w/Latch Housing RD = Receptacles w/Detent Housing Ind. Linearity 1% = ±1% 3% = ±3% Standard Connector Options Crimpflex Solder Tab (ST) Crimpflex Short Male Pins (MP) Crimpflex Female Receptacles with a Plain Housing (RH) Crimpflex Female Receptacles with a Latch Housing (RL) Crimpflex Female Receptacles with a Detent Housing (RD) spectrasymbol.com Page 2 (888) 795-2283 Customization Customize the size, shape, and even the number of tracks. Such custom requests, for example, can be: multiple ganged sensors (up to 40 tracks); serpentine active area track; custom lengths 10mm-2000mm; custom rotary diameters, etc. Feel free to contact Spectra Symbol with your custom request at sales@spectrasymbol.com or (888)795-2283.. How It Works In simple terms, the HotPot membrane potentiometer is a resistive element, which comprises a conductive resistor, a sealed encasement and a simple wiper assembly. A membrane potentiometer can also function as a voltage divider. The HotPot is a three-wire system with two resistive output channels and an electrical collector channel. Top Circuit (Collector) Circuit Spacer Bottom Circuit (Resistor) Bottom Adhesive By pressing a wiper down onto the top circuit the HotPot produces the desired electrical output. The "wiper" is a non-conductive mechanism that depresses the top circuit actuating the potentiometer from the outside of the element. The top and bottom circuits are separated by 0.15mm (0.006") of spacer adhesive build-up and contact between the circuit occurs by pressure (usually 1-3 Newtons) from the wiper on the top circuit, pushing down until the top circuit connects with the bottom circuit to create a potentiometric output. The construction of the wiper design can adapt to any application because most materials can serve as the wiper: plastics, metals, sliders, rollers, wheels, etc. Also, the HotPot can also be manually (hand) actuated. spectrasymbol.com Page 3 (888) 795-2283 Wiper Typical wiper materials are delrin, plastic injection molded products, metal rollers with back-loaded springs, sliders attached to lead-screws, etc. With small quantities, an off-the-shelf solution might be easier, while with higher quantities or space limitations a custom wiper may be required. The stock 1-3 Newton wiper is an excellent product for most applications. In case of unique applications, extreme environment or cycle needs, it is recommended to seek the advice of the Spectra Symbol Design Department. The selection of the correct wiper (material, form) can affect the life cycle and electrical output of the SoftPot. Stock Wiper Mechanical Specifications -Minimum Force: 1 Newton -Maximum Force: 3 Newtons -Tip Material: Delrin -Thread Pitch: M1.0 (1mm) Dimensional Diagram 6.00 [0.236] 1.00 [0.039] 14.00 [0.551] 16.00 [0.629] Ø2.70 [Ø0.106] How to Order - Stock Wiper WP Series WP = Wiper M1 Thread Pitch M1 = M1.0 01 Min. Force 01 = 1 Newton 03 Max. Force 03 = 3 Newtons 014 Threaded Body Length 014 = 14mm DI Tip Material DI = Delrin spectrasymbol.com Page 4 (888) 795-2283 Diagram - Stock Rotary HotPot 10.01 [0.394] ACTIVE WIDTH Ø25.40 [Ø1.000] THRU HOLE Ø65.74 [Ø2.588] OUTSIDE PERIMETER Ø45.57 [Ø1.794] (CENTER OF TRACK) 353° ACTIVE ANGLE 10.16 [0.400] PIN 1 5.08 [0.200] 5.08 [0.200] 111.88 [4.405] Electrical Schematic PIN 3 (GND) (LEFT BUS BAR) Material Cross-Section 0.41 [0.016] CIRCUIT 0.05 [0.002] 3M 200MP ADHESIVE 0.46 [0.018] TOTAL THICKNESS PIN 2 (COLLECTOR) PIN 1 (V+) 10K (RIGHT BUS BAR) How to Order - Rotary HotPot HP Series HP = HotPot R Model R = Rotary 0046 Center of Active Track 0046 = 45.57mm 0353 Active Angle 0353 = 353° 103 Resistance 103 = 10 KOhm 5% ST ST Connectors Ind. Linearity 3% = ±3% 5% = ±5% ST = Solder Tab MP = Male Pins RH = Receptacles w/Plain Housing RL = Receptacles w/Latch Housing RD = Receptacles w/Detent Housing spectrasymbol.com Page 5 (888) 795-2283