AN2017-43 EVAL-M3-TS6-665PN User Manual
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
About this document
Scope and purpose
This application note provides an overview of the evaluation board EVAL-M3-TS6-665PN including its main
features, key data, pin assignments and mechanical dimensions.
EVAL-M3-TS6-665PN is a complete evaluation board including PFC integration discrete IGBT and Gate driver for
motor drives application. In combination with control-boards equipped with the M3 30pin interface connector,
like EVAL-M3-102T and EVAL-M3-188. It features and demonstrates Infineon’s discrete technology for motor
drives.
The evaluation board EVAL-M3-TS6-665PN was developed to support customers during their first steps
designing applications with discrete IGBTs and gate drivers.
Intended audience
This user manual is intended for all technical specialists working with the EVAL-M3-TS6-665PN board.
Table of Contents
About this document ....................................................................................................................... 1
Table of Contents ........................................................................................................................... 1
1
Safety precautions ......................................................................................................... 3
2
Introduction.................................................................................................................. 4
3
3.1
3.2
Main features ................................................................................................................ 5
EVAL-M3- TS6-665PN board specifications ............................................................................................ 7
Pin assignments ...................................................................................................................................... 9
4
4.1
4.2
4.2.1
4.2.2
Getting Started with EVAL-M3-TS6-665PN ....................................................................... 11
Setting up the system ........................................................................................................................... 11
iMOTION™ development tools and software ....................................................................................... 13
MCEWizard setup overview.............................................................................................................. 13
MCEDesigner setup overview .......................................................................................................... 15
5
5.1
5.1.1
5.1.2
5.1.3
5.1.4
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
5.2.6
Hardware description of EVAL-M3-TS6-665PN .................................................................. 17
Boost PFC section using IGBT and diode ............................................................................................. 17
AC Voltage sensing and MCEWizard configuration ......................................................................... 18
Hardware Modification for AC Voltage sensing to work with IRMCF188........................................ 19
PFC External Current feedback configuration and calculation...................................................... 19
PFC Overcurrent protection circuit and PFC Gatekill configuration.............................................. 20
Inverter section using six discrete IGBTs and three gate drivers ........................................................ 22
DC-Link Voltage Measurement ........................................................................................................ 23
Motor External Current feedback configuration and calculation .................................................. 24
Inverter Overcurrent protection and Motor Gatekill configuration ............................................... 27
Overtemperature Hardware Protection Circuit .............................................................................. 28
Auxiliary power supply ..................................................................................................................... 29
PFC stage schematic ........................................................................................................................ 30
User Manual
www.infineon.com
Please read the Important Notice and Warnings at the end of this document
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Safety precautions
5.2.7
5.2.8
5.3
Inverter stage schematic ................................................................................................................. 31
Auxiliary stage schematic ................................................................................................................ 32
PCB Layout ............................................................................................................................................ 33
6
Bill of Materials of Eval-M3-TS6-665PN ............................................................................ 37
7
Reference .................................................................................................................... 40
Revision History ............................................................................................................................ 41
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Safety precautions
1
Safety precautions
In addition to the precautions listed throughout this manual, please read and understand the following
statements regarding hazards associated with development systems.
Table 1
Precautions
Attention: The ground potential of the EVAL-M3-TS6-665PN system is biased to a
negative DC bus voltage potential. When measuring voltage waveform by
oscilloscope, the scope’s ground needs to be isolated. Failure to do so may result in
personal injury or death. Darkened display LEDs are not an indication that capacitors
have discharged to safe voltage levels.
Attention: EVAL-M3-TS6-665PN system contains DC bus capacitors which take time to
discharge after removal of the main supply. Before working on the drive system, wait
three minutes for capacitors to discharge to safe voltage levels. Failure to do so may
result in personal injury or death. Darkened display LEDs are not an indication that
capacitors have discharged to safe voltage levels.
Attention: Only personnel familiar with the drive and associated machinery should
plan or implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or equipment damage.
Attention: The surfaces of the drive may become hot, which may cause injury.
Attention: EVAL-M3-TS6-655PN system contains parts and assemblies sensitive to
Electrostatic Discharge (ESD). Electrostatic control precautions are required when
installing, testing, servicing or repairing this assembly. Component damage may
result if ESD control procedures are not followed. If you are not familiar with
electrostatic control procedures, refer to applicable ESD protection handbooks and
guidelines.
Attention: A drive, incorrectly applied or installed, can result in component damage
or reduction in product lifetime. Wiring or application errors such as under sizing the
motor, supplying an incorrect or inadequate AC supply or excessive ambient
temperatures may result in system malfunction.
Attention: Remove and lock out power from the drive before you disconnect or
reconnect wires or perform service. Wait three minutes after removing power to
discharge the bus capacitors. Do not attempt to service the drive until the bus
capacitors have discharged to zero. Failure to do so may result in personal injury or
death.
Attention: EVAL-M3-TS6-665PN system is shipped with packing materials that need to
be removed prior to installation. Failure to remove all packing materials which are
unnecessary for system installation may result in overheating or abnormal operating
condition.
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Introduction
2
Introduction
The EVAL-M3-TS6-665PN evaluation board is a part of the iMOTION™ Modular Application Design Kit for motor
drive (iMOTION™ MADK).
The MADK platform is intended to use various power stages with different control boards. These boards can
easily be interfaced through the iMOTION™ MADK-M3 30 pins interface connector to control board such as
EVAL-M3-102T.
This evaluation board is designed to give Easy-to-use power stage based on the Infineon's discrete IGBT. The
board is equipped with all assembly groups for sensorless field oriented control (FOC). It provides a singlephase AC-connector, rectifier, a PFC inductor, Boost PFC and 3-phase output for connecting the motor. The
power stage also contains emitter shunts for current sensing and a voltage divider for DC-link voltage
measurement.
The EVAL-M3-TS6-665PN evaluation board is available through regular Infineon distribution partners as well as
on Infineon's website. The features of this board are described in the design feature chapter of this document,
whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify
the design for production according to their own specific requirements.
Environmental conditions were considered in the design of the EVAL-M3-TS6-665PN. The design was tested as
described in this document but not qualified regarding safety requirements or manufacturing and operation
over the whole operating temperature range or lifetime. The boards provided by Infineon are subject to
functional testing only.
Evaluation boards are not subject to the same procedures as regular products regarding Returned Material
Analysis (RMA), Process Change Notification (PCN) and Product Discontinuation (PD). Evaluation boards are
intended to be used under laboratory conditions and by trained specialists only.
The block diagram of the EVAL-M3-TS6-665PN is depicted in Figure 1. This evaluation board includes an EMI
filter and soft power up circuit, 30 pins iMOTION™ MADK-M3 interface connector, auxiliary power supply to
provide 15 V and 3.3 V, PFC gate driver circuit and the discrete IGBT.
Discrete IGBT X6
Itrip
PFC_Shunt+
PFC
Overcurrent
protection
PFC
Gatekill
PFC_Shunt-
GK
VAC-
Overcurrent and
Overtemperature
protection
M
IRS2890DSx3
VFO
VTH
PFC_PWM
VAC+
Figure 1
HVIC
PWM
PWM
Neutral
15V
Power
Supply
HVIC:IRS44273L
IGBT:IKB20N65H5
PFC Section
15V & 3.3V
Line
EMI Filter
& Soft
Power Up
Circuit
IGBT
DCBsense
Gate
Driver
Inverter Section
30 pin iMOTIONTM
MADK-M3 connector
I_Shunt+
I_Shunt-
The Block Diagram of the EVAL-M3-TS6-665PN
The hardware circuit regarding overtemperature and overcurrent protection is also included in this power
board. The sense connection to common emitter shunt resistor is connected to the 30 pins iMOTION™ MADKM3 interface connector.
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Main features
3
Main features
EVAL-M3-TS6-665PN is an evaluation board for motor drives applications. It is integrating a single phase PFC
and 3 phase inverter. It can be combined with one of the available MADK control board to demonstrate
Infineon’s motion control IC and discrete technology for motor drive.
Main features of IKB20N65EH5 are:
• Best-in-Class efficiency in hard switching and resonant topologies
• Plug and play replacement of previous generation IGBTs
• 650 V breakdown voltage
• Low Qg
• IGBT copacked with RAPID 1 fast and soft antiparallel diode
• Maximum junction temperature 175°C
Main features of IRS2890DS are:
• Floating channel designed for bootstrap operation
• Fully operational to +600 V
• Tolerant to negative transient voltage, dV/dt immune
• Gate drive supply range from 10 V to 20 V
• Undervoltage lockout for both channels
• Matched propagation delay for both channels
• Integrated bootstrap functionality
• Overcurrent protection and fault reporting
• Integrated deadtime protection
• Shoot-through (cross-conduction) protection
• Adjustable fault clear timing
Main features of IRS44273L are:
• Low side gate driver
• Gate drive supply range from 10.2 V to 20 V
• Undervoltage lockout
• 1.5A output current capability
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Main features
The evaluation board characteristics are:
• Input voltage 160~265 VAC
• Maximum 270 W (with heatsink) motor power output
• Power Factor Correction
• On board EMI filter
• Current sensing with single shunt
• Auxiliary power supply with 15 V, 3.3 V
• Overcurrent protection
• Sensing of DC-link voltage
• Thermistor output
• Measurement test-points compatible to standard oscilloscope probes
• PCB is 100 mm × 110 mm and has two layers with 35 μm copper each
• RoHS compliant
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Main features
3.1
EVAL-M3- TS6-665PN board specifications
Table 2 depicts the important specifications of the evaluation board EVAL-M3-TS6-665PN.
Table 2
EVAL-M3-TS6-665PN board specifications
Parameters
Input
Voltage
Input current
Output
Power (3phases)
Current per leg
Values
165 - 265 Vrms
lower AC input, less motor power output
1.2Arms
input 220 VAC, Ta=25°C
270 W (with heatsink)
180W (without heatsink)
input 220VAC, fPWM=6 kHz, Ta=25°C, Th=80°C
1.6 Arms
input 220VAC , fPWM=6 kHz, Ta=25°C, Th=80°C
DC Bus Voltage
Maximum DC bus voltage
400 V
Minimum DC bus voltage
120 V
Switching Frequency
PFC switching frequency fPFC
Inverter switching frequency
fPWM
Current feedback
PFC current sensing resistor R1
Inverter current sensing resistor
RS
Protections
PFC Gatekill protection level
Output current trip level
Temperature trip level
On board power supply
15 V
3.3 V
PCB characteristics
Material
Dimension
System environment
Ambient temperature
User Manual
Conditions / comments
60 kHz (max)
Limited by controller board (maximum 42
kHz for EVAL-M3-188)
20 kHz (max)
100 mΩ
100 mΩ
RS is the IPM inverter section’s common
emitter current sensing resistor.
4 Apeak
Configured by either PFC current sensing
resistor R18, or adapting comparator
threshold divider resistor R17.
Configured by changing shunt resistor R18.
For controller board EVAL-M3-102T
5.5Apeak
100 °C
15 V ± 5 %, max. 50 mA
3.3 V ± 2 %, max. 20 mA
Used for gate driver and LDO
Supplying the 3.3V to the controller board and
protection circuits
FR4, 1.6mm thickness, 2
layers.
35 µm copper thickness
100 mm x 110 mm
From 0 to 50°C
Non-condensing, maximum RH of 95 %
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Main features
Figure 2 points out the functional groups on the top side of the EVAL-M3-TS6-665PN evaluation board.
2
4
1
3
6
5
12
11
7
8
9
1. J1 - AC Input connector
2. NTC and Fuse
3. EMI filter
4. PFC inductor
5. PFC gate driver
6. PFC section with IKB20N65EH5 and
IDB15E60
7. Inverter gate drives
8. Current sensing shunt resistor RS1, RS2,
RS3
9. Inverter section with TRENCHSTOP™
IGBT
10. Auxiliary power supply
11. J3 - 30 pin iMOTION™ MADK-M3
interface connector for controller board
12. J4 - Motor phase connector
10
Figure 2
User Manual
Functional groups of the EVAL-M3-TS6-665PN evaluation board’s top side
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Main features
3.2
Pin assignments
General information about the connectors of the EVAL-M3-TS6-665PN evaluation board is reported. Table 3
includes the details of the AC input connector J1.
Table 3
J1- AC Line connector
S. No.
Pin
Details
1
Line
AC line input
2
Neutral
AC neutral input
3
EARTH
Earth ground
Table 4 provides the details of the motor side connector J4.
Table 4
J2- Motor side connector
S. No.
Pin
Details
1
U
Connected to motor phase U
2
V
Connected to motor phase V
3
W
Connected to motor phase W
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Main features
Table 5 provides the pin assignments of the 30 pins iMOTION™ MADK-M3 interface connector J3. This connector
is the interface to the controller board.
Table 5
JP1 - iMOTION™ MADK-M3 30 pin interface connector for controller board
Pin
Name
Pin Name Connectors
1
PWMUH
3.3 V compatible logic input for high side gate driver-Phase U
2
GND
Ground
3
PWMUL
3.3 V compatible logic input for low side gate driver-Phase U
4
GND
4 GND Ground
5
PWMVH
3.3 V compatible logic input for high side gate driver-Phase V
6
+3.3V
On board 3.3 V supply
7
PWMVL
3.3 V compatible logic input for low side gate driver-Phase V
8
+3.3V
On board 3.3 V supply
9
PWMWH
3.3 V compatible logic input for high side gate driver-Phase W
10
I_U
Positive Current sense output
11
PWMWL
3.3 V compatible logic input for low side gate driver-Phase W
12
I_U-
Negative current sense output or Ground
13
GK
Gate kill signal – active low when overcurrent is detected
14
DCBSense
DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider
15
VTH
Not used
16
I_V
Not used
17
I_V-
Not used
18
I_W
Not used
19
I_W-
Not used
20
VCC
15 V Power Supply
21
PFCG0
3.3 V compatible logic input for PFC gate driver IC
22
GND
Ground
23
PFCG1
Not used
24
+3.3V
On board 3.3 V supply
25
PFCGK
PFC Gate kill signal – active low when PFC overcurrent is detected
26
DCBSense
DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider
27
VAC+
AC voltage sensing positive cycle
28
VAC-
AC voltage sensing negative cycle
29
IPFC+
PFC current sensing positive
30
IPFC-
PFC current sensing negative
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Getting Started with EVAL-M3-TS6-665PN
4
Getting Started with EVAL-M3-TS6-665PN
In order to run the motor system, a combination of the iMOTION™ MADK power board (EVAL-M3-TS6-665PN)
and the matching MADK control board is required. The iMOTION™ Software Tools MCEDesigner and MCEWizard
are also required in order to initialy setup the system, as well as to control and fine-tune the system
performance to match users exact needs. This chapter provides more details on setting up the system and
getting started with iMOTION™ MADK development platform.
4.1
Setting up the system
After downloading and installing the iMOTION™ PC Tools (MCEWizard and MCEDesigner), following steps needs
to be executed in order to run the motor. Refer to user manul for iMOTION™ MADK control board such as (EVALM3-102T), MCEWizard and MCEDesigner documentation for more information.
Figure 3 Shows the system connection using EVAL-M3-TS6-665PN and control board (used control board EVALM3-102T for example).
AC Power
Input
PC-USB
Connector
Motor Phase
Outputs
Figure 3
System connection example using EVAL-M3-TS6-665PN and EVAL-M3-102T
1. Connect PC-USB connector on the on-board-debugger to the PC via USB cable.
2. Connect EVAL-M3-TS6-665PN’s MADK M3 30-pin interface connector (J3) to control board (see Figure 3).
3. Get the latest “IMC102T-F064 MCE Software Package” available on www.infineon.com/imotion-software
web page. (Infineon iMOTION™ control IC IMC102T-F064 is used for control board EVAL-M3-102T).
4. Connect motor phase outputs to the motor.
5. Use MCEWizard to enter the motor and evaluation board hardware parameters and click button “Export to
Designer file (.txt)” to system drive parameters file which will be used by MCEDesigner.
6. Connect AC power to power input connector and power on system.
7. Open MCEDesigner and open MCEDesigner default configuration file (.irc) for IMC102T devices
(IMC102T_xx.irc) by clicking “File” menu and select “Open” in the pull down list.
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Getting Started with EVAL-M3-TS6-665PN
8. Import system drive parameters file (generated in step 5) into MCEDesigner by clicking “File” > “Import
DriveParameters”. Select “Update All” radio button.
9. Program the MCE Firmware and system parameters into the internal Flash memory of iMOTION™ IC by
clicking “Tools > Programmer “in the pull down menu, and then clicking on the “Program Firmware and
Parameter” radio button. See chapter MCEDesigner setup overview setion 4.2.2 for more details. If the
latest version of MCE firmware is already programmed into the IMC102T-F064 IC, then programming
firmware can be skipped by selecting “Program Parameters” radio button option. Finally click “Start”
button to program firware and parameter (or parameters only when programming firmware was skipped).
10. Start the motor by clicking the green traffic light button in the control bar.
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Getting Started with EVAL-M3-TS6-665PN
4.2
iMOTION™ development tools and software
The iMOTION™ Development Tool installers for MCEDesigner and MCEWizard are available for download via
Infineon iMOTIONTM website (http://www.infineon.com/imotion-software). All the available tools and software
variants are listed there.
On-board debugger uses the SEGGER J-Link’s driver for UART communication with IMC102T-F064. J-Link driver
will be installed during the MCEDesigner installation. In case the driver is not installed properly, please go to
SEGGER J-Link website to download and install the latest J-Link “Software and Documentation pack for
Windows”.
4.2.1
MCEWizard setup overview
After installing the MCEWizard, the shortcut for MCEWizard appears on the Windows desktop. Double click the
shortcut to open the MCEWizard and configure the parameters for evaluation boards or motor. Figure 5 shows
the “Welcome Page” for MCEWizard, where the MADK control board or power board can be selected through
the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen
that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected
through the pull-down menu. In that case, the user should select any other power board (as similar as possible)
and follow the MCEWizard setup steps by entering the parameter values which are specific to the chosen
board. Make sure both “I have modified the circuit board” and “Enable advanced question” checkmarks are
selected. Please refer to the User Manual of the corresponding power board for additional information.
After selecting the MADK control and the power board, start the MCEWizard system setup procedure by clicking
the “Next” button in the right bottom corner as shown in Figure 4.
Figure 4
Welcome Page of MCEWizard
iMOTION™ MADK system enables users to easily test different combination of control and power board with
their motors. User should be familiar with the system level parameters which are related to the motor used.
There are very limited numbers of parameters which are specific to the control board or power board
hardware. Table 6 provides the MCEWizard setup overview for hardware related parameters. Similar tables will
be available in each power board’s User Manual. Combination of this table and the corresponding table of the
power board provides enough information to setup the MADK-based motor drive system in shortest time.
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Getting Started with EVAL-M3-TS6-665PN
Table 6
MCEWizard setup overview table
Page
Parameter
Value
Comment
Welcome
Page
Power Board selecting
MADK power board name
If no, select similar
power board to modify
Options Page
Motor 1 Shunt Configuration
100mΩ
Question 3
Controller Supply Voltage
Refer to control board user manual
Question 19
Max DC Bus Voltage
420V
Question 23
DC Bus Sensing High Resistor
2MΩ
Question 24
DC Bus Sensing Low Resistor
Refer to control board user manual
13.3kΩ by default
Question 54
NTC Temperature Shutdown
value
No need to set (hardware
protection in power board)
Refer to the the
Section 5.2.4
Question 63
GateSense Low-Side Devices
High is true
Question 64
GateSense High-Side Devices
High is true
Question 69
Motor 1 Current Input
Calculated as the Section 5.2.2
Question 83
PFC Topology
Boost PFC
Question 85
PFC Current Input
Calculated as the Section 5.1.3
Question 90
AC Voltage Sensing High
Resistor
2000kΩ
Question 91
AC Voltage Sensing low
Resistor
Refer to control board user manual
Question 92
PFC Gate Driver Polarity High
Side
High is active
Question 93
PFC Gate Driver Polarity Low
Side
High is active
After all the MCEWizard questions are answered, the “Verify & Save Page” will be shown as in Figure 5
Figure 5
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Verify and Save page for MCEWizard
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Getting Started with EVAL-M3-TS6-665PN
Click “Calculate” button and “Export to Designer File (.txt)” button to save the parameter file which will be used
by the MCEDesigner in the next steps.
4.2.2
MCEDesigner setup overview
After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. Double click
the shortcut to open MCEDesigner and then open “IMC102T_xx.irc” file as shown in Table 6.
Figure 6
MCEDesigner’s Main Display for EVAL-M3-102T
To program system drive parameters into IMC102T-F064, please click “Tools” menu and select “Programmer”
in the pull down list. The pop-up window “Program IMC controller” will show up as in Figure 7. Click on the
“Program Parameters” radio button (this is the default option), and then select the Drive System Parameter file
created using MCEWizard by clicking on “Browse”. Finally, click on the “Start” button to program the
parameter file into the IMC102T-F064 IC.
Figure 7
User Manual
“Program IMC Controller” pop-up window
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Getting Started with EVAL-M3-TS6-665PN
After Drive System Parameter file has been programmed into IMC102 controller, and the motor drive system is
powered, the MCEDesigner can be used to start/stop the motor, display motor current traces, change the
motor speeds, modify drive parameters and many other functions. Please refer to the MCEDesigner
documentation for more details.
Note:
On-board Debugger portion of EVAL-M3-102T is galvanically isolated from the controller portion
and the attached power board. In order to program the parameters or firmware to the IMC102TF064 controller, the 3.3V DC voltage needs to be supplied to the controller portion of the EVAL-M3102T. This voltage can either be supplied by the power board (MADK power boards are designed to
supply the 3.3V to the control board through M3 connector) or by feeding the 3.3V DC voltage to the
control board through some of the available 3.3V access/test points if the power board is not
attached to the EVAL-M3-102T control board.
To program new firmware and Drive System Parameter into IMC102T-F064, please click “Tools” menu and
select “Programmer” in the pull down list. The pop-up window “Program IMC controller” will show up as in
Figure 8. Click on the “Program Firmware and Parameter” radio button, and select the Drive System Parameter
file created using MCEWizard by clicking on the “Browse” button on the row of “Program Parameter File”, and
then select the firmware file by clicking on the “Browse” button on the row of “Program Firmware File”. Finally,
click on the “Start” button to program the parameter file into the IMC102T-F064 IC.
Figure 8
Program Firmware and Parameter in “Program IMC Controller” pop-up window
All latest firmware file for different type of iMOTIONTM control ICs are available for download via Infineon
iMOTIONTM website (http://www.infineon.com/imotion-software).
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Hardware description of EVAL-M3-TS6-665PN
5
Hardware description of EVAL-M3-TS6-665PN
In order to meet individual customer requirements and make the EVAL-M3-TS6-665PN evaluation board a basis
for development or modification, all necessary technical data like schematics, layout and components are
included in this chapter.
5.1
Boost PFC section using IGBT and diode
Figure 9 depicts the schematic from the AC input connector J1 to the rectified DC bus voltage DCP. This
circuitry includes a passive EMI filter consisting of elements C2, C7, EMI_L1, C1 and C3, a 8 A/600 V rectifier
bridge BG1, a fuse F1 for inrush current protection, a NTC resistor reducing conduction losses in steady state. A
PFC inductor L1.The PFC section is implemented using IGBT and diode as sketched in Figure 9. The IRS44273L
is used to drive IGBT for PFC section.
LP1
BG1
8GBU06
C1
+BU
DO3316P-683_L
L1
D1
5mH/1.5A_2.5A
IDB15E60
C2
AC275V 104
2200p
C3
2200p
CP1
EMI_L1
3mH/3A
104 630V
C5
104/630V
CF1
C7
AC275V 104
3
2
1
R21
500k,1%
F1 AC250V5A
CON3
R29
AC165~265V input
500k,1%(DNI)
RS4
100mohm
R31
500k,1%(DNI)
R32
24R
R35 500k,1%(DNI)
R37
R38
500k,1%
VAC+
R40
R43 500k,1%(DNI)
500k,1%
R41
500k,1%
R42
500k,1%
500k,1%
500k,1%
VAC-
R36
R20
10
IKB20N65EH5
R30
500k,1%
220uF/450V
Q7
NTC1
10-D15
J1
104 630V
RV1
471V
C6
C8
R33
24R
4
Out Out
COM
IPFC- 2200PIPFC+
15V
C9
10uF
When using EVAL-M3-102T Control board:
R21=500K 1%, R30= 500K 1%, R31 and R29
do not assemble.
DV1
5
VCCIN
3
2
1
PFCG0
IRS44273L
R501k
When use EVAL-M3-188 Control board:
R31=500K 1%, R29= 500K 1%, R21and R30
do not assemble.
Figure 9
User Manual
Schematic for EMI filter and PFC section of the Eval-M3-TS6-665PN evaluation board
17
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
5.1.1
AC Voltage sensing and MCEWizard configuration
AC voltage sensing is in the front of rectifier bridge U1 by default as shown in Figure 10. To dive the boost PFC
circuitry for EVAL-M3-TS6-665PN, the default matching MADK control board is EVAL-M3-102T.Figure 10 shows
the VAC sensing schematic of EVAL-M3-102T evaluation board.
Figure 10
The AC Voltage sensing schematic of EVAL-M3-102T
There are two AC voltage sensing modes in MCEWizard, differential mode and single-ended as shown inFigure
11. Please select differential mode for the combination between EVAL-M3-TS6-665PN and EVAL-M3-102T.
Figure 11
Vac Sensing Method configuration for EVAL-M3-102T and EVAL-M3-TS6-665PN
The high side resistors R30 and R38 or R21 and R42 for the AC voltage sensing resistor divider on the power
board EVAL-M3-TS6-665PN is 2000kΩ, and should be configured in MCEWizard as shown in Figure 12. For the
low side resistor value, please refer to the User Manual of the corresponding control board.
User Manual
18
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
Figure 12
5.1.2
AC Voltage sensing configuration in MCEWizard
Hardware Modification for AC Voltage sensing to work with IRMCF188
As mentioned in the previous setion, AC voltage sensing is in the front of rectifier bridge BG1 by default for this
power board EVAL-M3-TS6-665PN as shown in Figure 9. But for control board EVAL-M3-188 with controller IC
IRMCF188, AC Voltage sensing should be behind the rectifier bridge BG1. To work with control board EVAL-M3188 or IRMCF188, power board EVAL-M3-TS6-665PN should be modified by assembling 500kΩ AC Voltage
sensing resistors R31 and R29 and removing the resistors R21 and R30.
5.1.3
PFC External Current feedback configuration and calculation
The PFC shunt resistor RS4 is 100mΩ for EVAL-M3-TS6-665PN. But for control board EVAL-M3-102T, the current
input value is product of the shunt resistance in milliohms and gain of External current sense amplifier as
shown in Figure 13.
Figure 13
PFC Current shunt feedback and sample timing
Figure 14 depicts IPFC- current feedback sensing circuity on EVAL-M3-102T evaluation board. Please note that
the default external amplification gain is less than 1 for current sense in this evaluation board.
User Manual
19
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
Figure 14
The PFC Current feedback circuit for EVAL-M3-102T evaluation board
Based on the principle of Kirchhoff's voltage law,
𝑉𝑉4 ≈ 𝑉𝑉3 ≈ (𝑉𝑉𝐷𝐷𝐷𝐷 + 𝐼𝐼𝑠𝑠ℎ ∗ 𝑅𝑅𝑠𝑠ℎ ) ∗
𝑅𝑅25
𝑅𝑅6
𝑅𝑅25
− 𝐼𝐼𝑠𝑠ℎ ∗ 𝑅𝑅𝑠𝑠ℎ =
𝑉𝑉𝐷𝐷𝐷𝐷 −
𝑅𝑅 ∗ 𝐼𝐼
𝑅𝑅6 + 𝑅𝑅25
𝑅𝑅6 + 𝑅𝑅25
𝑅𝑅6 + 𝑅𝑅25 𝑠𝑠ℎ 𝑠𝑠ℎ
𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖 =
12
𝑅𝑅6
𝑅𝑅𝑠𝑠ℎ =
𝑅𝑅
𝑅𝑅6 + 𝑅𝑅25
13 𝑠𝑠ℎ
Based on this calculation, the current input for the MADK combination of EVAL-M3-102T and EVAL-M3-TS6665PN is 92.3 mV/A. Please use same procedure to calculate the current input for other combinations of MADK
boards and enter it into MCEWizard.
5.1.4
PFC Overcurrent protection circuit and PFC Gatekill configuration
PFC protection circuit for EVAL-M3-TS6-665PN as shown in Figure 15, but the left side of RS4 is negative. If the
bus current Ibus is larger than the setting value, the output PFCGK of U2 will be trigger low and be active.
RS4
100mohm
R32
24R
R34
1k
3.3V
R39 3.7k
R44 10k
PFCGK
R46 51k
C8
R33
24R
IPFC- 2200PIPFC+
R45 1k
C10 102
R51 10
5
IN2- IN2+
3
4
IN2+ COM
IN1-
User Manual
2
1
Figure 15
OUT2
103
6
10uf
OUT1
C14
Vcc
C13
7
8
3.3V
U2
LM393
C11 102
PFC protection Circuit on the EVAL-M3-TS6-665PN evaluation board
20
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
The PFCGK active setting current is 15.5A for EVAL-M3-TS6-665PN evaluation board. And the calculation
formula is as follows,
𝐼𝐼𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃
(𝑅𝑅 + 𝑅𝑅 ) ∗ 𝑅𝑅45
𝑅𝑅
𝑅𝑅
𝑅𝑅34
� ∗ 𝑉𝑉𝐷𝐷𝐷𝐷
− 𝑅𝑅 +45𝑅𝑅 � ∗ 𝑉𝑉𝐷𝐷𝐷𝐷 �𝑅𝑅34 − (𝑅𝑅34 + 𝑅𝑅39 )
�𝑅𝑅 +
𝑅𝑅
39
39
45
44
45
44 ∗ 𝑅𝑅39
= 34
=
𝑅𝑅34
𝑅𝑅𝑠𝑠4
𝑅𝑅34 + 𝑅𝑅39 𝑅𝑅𝑠𝑠4
Please attention that for control board EVAL-M3-102T, it doesn’t use the external PFC gatekill signal PFCGK.
Note: PFC Overcurrent protection circuit just generates the signal of PFCGK, and there is no more action for EVALM3-TS6-665PN. The power board will not turn off the PFC gate driver IC if the control board doesn’t do
anything when PFCGK is active.
Figure 16
The PFCTRIPREF Circuit on the EVAL-M3-102T evaluation board
The PFC’s overcurrent protection circuit on the control board EVAL-M3-102T is shown in Figure 14 and Figure
16. The IPFCTRIP_Peak equal to 6.347A for the combination between EVAL-M3-102T and EVAL-M3-TS6-665PN only.
The calculation formula is as follows,
𝐼𝐼𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃𝑃eak =
(𝑅𝑅25 ∗ 𝑅𝑅8 − 𝑅𝑅6 ∗ 𝑅𝑅9 ) ∗ 𝑉𝑉𝐷𝐷𝐷𝐷
(𝑅𝑅8 + 𝑅𝑅9 ) ∗ 𝑅𝑅6 ∗ 𝑅𝑅𝑠𝑠4
If larger PFC current protection setting value needed, please use smaller resistance of PFC shunt resistor RS4,
or modify the control board EVAL-M3-102T following the previous formula. Please refer to the control board’s
user manual for more details.
User Manual
21
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
5.2
Inverter section using six discrete IGBTs and three gate drivers
The inverter section is also implemented using six discrete IGBTs and three gate drivers as sketched in Figure
17.
+B
HO1
LO1
R8 430
U
R15
IU-
R23
0R
R26
0R 100mohm
RS1
0
IV+
IV-
R16
R25
0R
R28
0R
C4
1
W
104 630V
R13
430
D7
IN4148
150
R19
I_V
R10 430
W
Q6
G6
430
D6
IN4148
R18
I_U
IU+
R12
150
LO3
V
Q4
G4
430
D5
IN4148
G5
1
Q5
150
D4
IN4148
1
R11
R9 430
V
1
1
Q2
G2
LO2
U
R4
Q3
150
D3
1N4148
G3
1
HO3
R3
1
G1
HO2
Q1
1
1
R5
150
D2
IN4148
0
RS2
IW+
100mohm(DNI)
IW-
R17
150
I_W
R24 0R
R27 0R
RS3
100mohm(DNI)
If leg shunt config is used, remove
both R18 and R19, while assemble
RS2=RS3= 100ohm
Figure 17
User Manual
Schematic of the 3-phase inverter section using six discrete IGBTs on EVAL-M3-TS6-665PN
22
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
15V
R47
10R
R48
10R
R49
10R
UA
Vcc
C17
106 25V
VB
PWMUH
Hin
HO
PWMUL
Lin
VS
ITRIP
NC
NC
NC
C18
102
C23103
3.3V
UB
R58
COM
LO
RFE
NC
G1
C12
475
U
G2
Vcc
VB
R53 10k PWMVH
Hin
HO
PWMVL
Lin
VS
ITRIP
NC
NC
NC
COM
LO
RFE
NC
RT1
100k
R55
2.75k
C19
106 25V3.3V
OCP:5A
C24 103
OTP
1
5.2.1
V
G4
C15
475
OVP1 OVP
VB
PWMWH
Hin
HO
PWMWL
Lin
VS
ITRIP
NC
C22
475
NC
NC
COM
LO
C25
103
RFE
NC
1
C21
106 25V
RT:NXRT15WF104FA/B040
R=5.384k@100C
OTP:100C
REF
Vcc
G3
IRS2890DS
1
Figure 18
C20
104
IRS2890DS
51k
UC
G5
C16
475
W
G6
IRS2890DS
Gatekill Over voltage check time:20mS
OVC: 400V
Schematic of the 3-phase inverter section using three gate drivers on EVAL-M3-TS6-665PN
DC-Link Voltage Measurement
Pin 14 and pin 26 of connector JP1 provide access to the DC-link voltage. Three possible feedback cases are
associated with this pin. Figure 19 provides the DC bus sense resistor details. By default, the resistor R14 is not
mounted on Eval-M3-TS6-665PN. There must be a pull-down resistor mounted on the corresponding controller
board.
DCP
R2
1.00M, 1%
R7
1.00M, 1%
DCBsense DCBSense
R14
DNI
Figure 19
DC bus sense resistor on Eval-M3-TS6-665PN evaluation board
If a pull down resistor of 13.3 kΩ referred to ground is inserted either on the Eval-M3-TS6-665PN evaluation
board or on the control board, the DCBSense voltage results in the range of 0 to 3.3 V on the pin reflecting a DC
bus voltage range of 0 to 420 V.If a pull down resistor of 13.3 kΩ is inserted on both, Eval-M3- TS6-665PN
evaluation board and on the control card, the DCBSense results scale to 0-1.65 V. No safety issue occurs. If no
feedback is desired on the DCBSense pin, R2 or R7 should be removed to avoid high voltage on the connector.
The high side resistors R2 and R7 for the DC bus sensing resistor divider on the controller board EVAL-M3- TS6665PN are 2000kΩ, and should be configured in MCEWizard as shown in Figure 20. For the low side resistor
value, please refer to the User Manual of the corresponding control board.
User Manual
23
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
Figure 20
5.2.2
DC bus sensing configuration in MCEWizard
Motor External Current feedback configuration and calculation
The current input value is product of the shunt resistance in milliohms and gain of External current sense
amplifier for EVAL-M3-102T as shown in Figure 21.
Figure 21
Current shunt feedback and sample timing for EVAL-M3-102T
The External Amplifier Gain circuit can be found in the schematics or User Manual for the control board (For
example, EVAL-M3-102T see Figure 22).
Figure 22 depicts IU+ current feedback sensing circuity on EVAL-M3-102T evaluation board. Please note that the
default external amplification gain is less than 1 for current sense in this evaluation board.
User Manual
24
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
+3.3V
Current shunt resistor
on power board
R10
R13
IU+
Figure 22
R12
V1
2Kohm 1/10W 1%
Ish
iMOTION
Controller
10Kohm 1/10W 1%
100ohm 1/10W 1%
Rsh
V2
18
IU
C21
220pF
The part of Current feedback on the EVAL-M3-102T evaluation board
Based on the principle of Kirchhoff's voltage law,
𝑉𝑉2 ≈ 𝑉𝑉1 ≈ (𝑉𝑉𝐷𝐷𝐷𝐷 − 𝐼𝐼𝑠𝑠ℎ ∗ 𝑅𝑅𝑠𝑠ℎ ) ∗
𝑅𝑅13
𝑅𝑅10
𝑅𝑅13
+ 𝐼𝐼𝑠𝑠ℎ ∗ 𝑅𝑅𝑠𝑠ℎ =
𝑉𝑉𝐷𝐷𝐷𝐷 +
𝑅𝑅 ∗ 𝐼𝐼
𝑅𝑅10 + 𝑅𝑅13
𝑅𝑅10 + 𝑅𝑅13
𝑅𝑅10 + 𝑅𝑅13 𝑠𝑠ℎ 𝑠𝑠ℎ
𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶𝐶 𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖𝑖 =
𝑅𝑅10
5
𝑅𝑅𝑠𝑠ℎ = 𝑅𝑅𝑠𝑠ℎ
𝑅𝑅10 + 𝑅𝑅13
6
Based on this calculation, the current input for the MADK combination of EVAL-M3-102T and EVAL-M3-TS6665PN is 25 mV/A.
Please use same procedure to calculate the current input for other combinations of MADK boards and enter it
into MCEWizard as shown in Figure 23.
User Manual
25
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
Figure 23
User Manual
Current feedback configuration in MCEWizard for EVAL-M3-102T and EVAL-M3-TS6-665PN
26
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
5.2.3
Inverter Overcurrent protection and Motor Gatekill configuration
Figure 24 displays the inverter overcurrent protection circuitry implemented using IRS2890DS. The current
sensing signal is connected to ITRIP via the resistor R57, and ITRIP is filtered through capacitor C18.
UA
I_U
D8
R52
I_V
D9
1
BAT60A 1K
OCP1
R54
BAT60A 1K
I_W
D10
R56
BAT60A 1K
PG2
C17
106 25V
Vcc
VB
PWMUH
Hin
HO
PWMUL
Lin
VS
ITRIP
NC
NC
NC
COM
LO
RFE
NC
C18
102
1
R57
10k
C23103
3.3V
R58
C12
475
U
G2
IRS2890DS
51k
OCP:5A
GND
1
Figure 24
G1
REF
Overcurrent protection circuit on the Eval-M3-TS6-665PN evaluation board
The typical value of ITRIP positive going threshold VIT, TH+ is 550mV. So the inverter output peak current is about
5.5A.
𝐼𝐼𝑡𝑡𝑡𝑡𝑡𝑡𝑡𝑡 =
𝑉𝑉𝐼𝐼𝐼𝐼,𝑇𝑇𝑇𝑇+ 550𝑚𝑚𝑚𝑚
=
= 5.5𝐴𝐴
𝑅𝑅𝑠𝑠ℎ𝑢𝑢𝑢𝑢𝑢𝑢 100𝑚𝑚𝑚𝑚
If the motor peak current larger than the setting value Itrip for more than ITRIP input filter time, RFE will be
trigger low which means that the signal gatekill is active. For iMOTION™ IMC1xx control IC, there are three types
of gatekill input source (as shown in Figure 25). For gatekill input source configured “gatekill-Pin” or “both”,
iMOTION™ control IC will stop the motor when the signal gatekill is active.
But please note that, if select “comparator” for gatekill input source, the external gatekill signal will be not
used. And the current sensing signal I_Shunt will be compared by the internal comparator with the “Gatekill
Comparator Reference” value set in MCEWizard only.
User Manual
27
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
Figure 25
5.2.4
Gatekill configuration in MCEWizard for EVAL-M3-102T
Overtemperature Hardware Protection Circuit
A temperature protection circuit is implemented for IGBT Q4, as shown in Figure 26, connecting NTC to ITRIP
pin through a resistor divider. The default temperature threshold is setting is 100°C. When the IGBT Q4 case
temperature is higher than 100°C, the OTP1 value will be higher than the ITRIP positive going threshold value,
and then the gate driver will be turn off issuing a fault signal thorugh RFE pin. The fault signal will be read by
the other two inverter gate drivers causing the turn off of all inverter stage.
15V
R48
10R
UB
Vcc
VB
R53 10k PWMVH
Hin
HO
PWMVL
Lin
VS
ITRIP
NC
NC
NC
COM
LO
RFE
NC
RT1
100k
R55
2.75k
C19
106 25V 3.3V
C20
104
C24 103
G3
C15
475
V
G4
IRS2890DS
OTP
1
Figure 26
User Manual
RT:NXRT15WF104FA/B040
R=5.384k@100C
OTP:100C
External temperature sense input configuration
28
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
5.2.5
Auxiliary power supply
Figure 27 depicts the schematic of the auxiliary power supply for the Eval-M3-TS6-665PN board. The circuit
includes a LNK306 that is used to generate 15 V directly from the DC bus. VCC is connected to the gate drivers.
Note:
R59 = 15.8K VCC=15V
R59 = 11.6K VCC=12V
R59 = 10.88K VCC=11.1V
+B
4
U3
D
5
6
7
8
S
S
S
S
FB
BP
D11
R59
2
15.8k
22u 25V
1
LNK306
US1J
C26
L2 1.5MH
R60
2k
C27
104
15V
R61
2k
C28
223 630V
C29
470u 25V
D12
US1J
R62
15V
R63 300
Vin
GND
R64 300
3
U4
IFX1117
300
Vout
3.3V
2
3.3V
C30
10u 16V
1
C31 1u 25V
Figure 27
Power supply section of the Eval-M3-TS6-665PN evaluation board
The linear voltage regulator IFX1117ME V33 generates 3.3 V from 15 V power supply VCC. The 3.3 V power supply
is used in the PFC overcurrent comparator circuit and overtemperature hardware protection circuit. Both VCC
and 3.3 V are also present on the 30 pins iMOTION™ MADK-M3 interface connector J3 to power circuitry on the
control board.
User Manual
29
EVAL-M3-TS6-665PN User Manual
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Hardware description of EVAL-M3-TS6-665PN
5.2.6
PFC stage schematic
The PFC setion schematic for EVAL-M3-TS6-665PN is provided in Figure 28.
Figure 28
User Manual
PFC Section Schematic on the Eval-M3-TS6-665PN evaluation board
30
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
5.2.7
Inverter stage schematic
The Inverter setion schematic for EVAL-M3-TS6-665PN is provided in Figure 29.
Figure 29
User Manual
Inverter Section Schematics for the Eval-M3-TS6-665PN evaluation board
31
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
5.2.8
Auxiliary stage schematic
The Auxiliary Power Supply setion schematic for EVAL-M3-TS6-665PN is provided in Figure 30.
Note:
R59 = 15.8K VCC=15V
R59 = 11.6K VCC=12V
R59 = 10.88K VCC=11.1V
+B
4
U3
D
5
6
7
8
S
S
S
S
FB
BP
D11
R59
2
15.8k
22u 25V
1
LNK306
US1J
C26
L2 1.5MH
R60
2k
C27
104
15V
R61
2k
C28
223 630V
C29
470u 25V
D12
US1J
R62
15V
R63 300
Vin
GND
R64 300
3
U4
IFX1117
300
Vout
3.3V
2
3.3V
C30
10u 16V
1
C31 1u 25V
Figure 30
User Manual
Auxiliary Power Supply Section Schematics for the Eval-M3-TS6-665PN evaluation board
32
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
5.3
PCB Layout
The layout of this board can be used for different voltage or power classes. The PCB has two electrical layers
with 35µm copper by default and its size is 100 mm × 110 mm. The PCB board thickness is 1.6mm. Get in
contact with our technical support team to get more detailed information and the latest Gerber-files.
Figure 31 illustrates the top assembly print of the evaluation board.
Figure 31
User Manual
Top assembly print of the Eval-M3-TS6-665PN evaluation board
33
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
Figure 32 depicts the bottom assembly print of the evaluation board.
Figure 32
User Manual
Bottom assembly print of the Eval-M3-TS6-665PN evaluation board
34
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
The top layer routing of the PCB is provided in Figure 30.
Figure 33
User Manual
Top layer routing of the Eval-M3-TS6-665PN
35
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Hardware description of EVAL-M3-TS6-665PN
Figure 34 illustrates the bottom layer routing of the PCB.
Figure 34
User Manual
Bottom layer routing of the Eval-M3-TS6-665PN
36
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Bill of Materials of Eval-M3-TS6-665PN
6
Bill of Materials of Eval-M3-TS6-665PN
Table 7 provides the complete bill of materials of the evaluation board.
Table 7
No.
Bill of materials
Qty Part description
Designator
Part number
BG1
GBU806
Manufacturer
DIODES INCORPORAT ED
01
1
RECT BRIDGE GPP 8A 600V GBU
02
2
CAP CER 2200pF 250VAC RADIAL C1, C3
DE2E3KY222MN3AM
02F
MURATA ELECTRONICS
03
4
CAP CER 0.1UF630V X7R 1812
C4, C5, CF1, CP1
885342211006
Wurth Electronics Inc.
04
5
CAP CER 10μF 25V X5R 0805
C9, C17, C19,
C21, C30
C2012X5R1E106M12
5AB
TDK Corporation
05
3
CAP CER 10000PF 50V X7R 0805
C23, C24, C25
885012207092
Wurth Electronics Inc.
06
1
C13
885012107004
Wurth Electronics Inc.
07
2
C2, C7
890324025017CS
08
2
C10, C11
885012206008
09
1
C6
861011485016
10
3
CAP CER 10UF 6.3V X7R 0603
CAP FILM 0.1µF 20% 275VAC
RADIAL
CAP CER 1000PF 50V X7R 0603
CAP ALUM 220UF 20% 450V
SNAP
CAP CER 4.7UF 25V X5R 1206
C12, C15, C16
885012208068
Wurth Electronics Inc.
11
1
CAP CER 1000PF 50V X7R 0805
C18
885012007063
Wurth Electronics Inc.
12
2
CAP CER 0.1µF 50V X7R 0805
C20, C27
885012207098
Wurth Electronics Inc.
13
1
CAP CER 1μF 25V X7R 0805
C31
885012207078
Wurth Electronics Inc.
14
1
CAP CER 22UF 25V X5R 1206
C26
TMK316BBJ226ML-T
15
1
CAP ALUM 470UF 20% 25V
RADIAL
C29
860020474014
Taiyo Yuden
Wurth Electronics Inc.
16
1
CAP CER 0.022UF 630V X7R
1210
C28
C1210V223KBRAC78
00
kemet
17
1
CAP CER 10000PF 50V X7R 0603
C14
885012206089
Wurth Electronics Inc.
18
1
CAP CER 0.022UF 1000V X7R
1210
C28
885342209007
19
1
CAP CER 2200PF 50V C0G/NP0
0805
C8
885012007065
20
6
Diode GEN PURP 100V 300mA
SOD123
D2, D4, D5, D6,
D7, D3
1N4148W-7-F
Diodes Incorporated
21
2
Diode Standard 600V 1A
Surface Mount SMA
D11, D12
US1J-13-F
Diodes Incorporated
22
1
WE-CMB Power Choke 5mH
2.5A 95m
EMI_L1
744823305
Wurth Electronics Inc.
23
1
FUSE CERAMIC 5A 250VAC
F1
5HF-5
Bel Fuse Inc.
24
2
TERMINAL BLOCK 7.50MM
3POS PCB
J1, J2
691216910003
Wurth Electronics Inc.
User Manual
37
Wurth Electronics Inc.
Wurth Electronics Inc.
Wurth Electronics Inc.
Wurth Electronics Inc.
Wurth Electronics Inc.
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Bill of Materials of Eval-M3-TS6-665PN
No.
Qty Part description
Designator
Part number
Manufacturer
JP1
613020243121 &
613010243121
Wurth Electronics Inc.
25
1
HEADER 20POS SCKT R/A DL
2.54 MM & HEADER 10POS
SCKT R/A DL 2.54 MM
26
1
Inductor 5mH/2A
L1
NPH107060
Pocomagnetic
27
1
RFS1113 1500uH 10%
1.36Ohms Radial Shld
L2
RFS1317-155KL
Coilcraft
28
1
LED RED CLEAR 0805 SMD
LED1
150080RS75000
Wurth Electronics Inc.
29
1
FIXED IND 68UH 1.6A 240
MOHM SMD
LP1
74456168
Wurth Electronics Inc.
30
1
NTC thermistors for inrush
NTC1
NTC10D-15
Veteng Electronic
31
4
RES SMD 1MΩ 1% 1/8W 0805
R1, R2, R6, R7
RC0805FR-071ML
Yageo
32
6
RES SMD 150 OHM 0.1% 1/8W
0805
R3, R4, R5, R15,
R16, R17
RT0805BRB07150RL
Yageo
33
6
RES SMD 430 OHM 1% 1/8W
0805
R8, R9, R10,
R11, R12, R13
RC0805FR-07430RL
Vishay Beyschlag
34
1
DIN
R14
DIN
DIN
35
2
RES SMD 0 OHM JUMPER 3/4W
1812
R18, R19
ERJ-12Y0R00U
Panasonic Electronic
Components
36
1
RES SMD 10 OHM 1% 1/8W
0805
R20
RC0805FR-0710RL
Yageo
PHT0805Y5003BGTB
Vishay Dale
37
10
RES SMD 500K OHM 0.1%
0.06W 0805
R21, R30, R36,
R37, R38, R40,
R41, R42
R29(DNI),
R31(DNI),
38
2
RES 500K OHM 1% 300MW 1206
R35(DNI),
R43(DNI)
CRMA1206AF500KFK
EF
Vishay Dale
39
1
RES SMD 2.49K OHM 0.1% 1/8W
0805
R22
RT0805BRD072K49L
Yageo
40
6
RES SMD 0 OHM JUMPER 1/8W
0805
R23, R24, R25,
R26, R27, R28
AC0805JR-070RL
Yageo
41
2
RES SMD 24 OHM 1% 1/8W
0805
R32, R33,
RC0805FR-0724RL
Yageo
42
3
RES SMD 1kΩ 1% 1/10W 0603
R34, R45, R50
RC0603FR-071KL
Yageo
43
1
RES 3.7K OHM 0.1% 1/8W 0603
R39
TNPW06033K70BEE
A
Yageo
44
1
RES SMD 10kΩ 1% 1/10W 0603
R44
RC0603FR-0710KL
45
1
RES SMD 51K OHM 0.1% 1/10W
0603
R46
RT0603BRD0751KL
46
3
RES SMD 10 OHM 1% 1/8W
0805
R47,R48,R49
RC0805FR-0710RL
47
1
RES SMD 10 Ω 5% 1/10W 0603
R51
RC0603JR-0710RL
User Manual
38
Yageo
Yageo
Yageo
Yageo
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Bill of Materials of Eval-M3-TS6-665PN
No.
Qty Part description
Designator
Part number
Manufacturer
48
3
RES SMD 1kΩ 1% 1/10W 0603
R52, R54, R56
RC0603FR-071KL
Yageo
49
2
RES SMD 10kΩ 5% 1/8W 0805
R53,R57
RC0805JR-0710KL
Yageo
50
1
RES SMD 2.7K OHM 0.1% 1/8W
0805
R55
RT0805BRD072K7L
Yageo
51
1
RES SMD 51K OHM 0.1% 1/8W
0805
R58
RT0805BRD0751KL
Yageo
52
1
RES SMD 15.8kΩ 1% 1/8W0805
R59
RC0805FR-0715K8L
Yageo
53
1
RES SMD 2kΩ 1% 1/8W 0805
R60
RC0805FR-072KL
Yageo
54
1
RES SMD 2K OHM 1% 1/4W
1206
R61
RC1206FR-072KL
Yageo
55
3
RES SMD 300 OHM 5% 1/4W
1206
R62,R63,R64
RC1206JR-07300RL
Yageo
56
1
RES 0.1 OHM 1% 1/2W 1812
RS1
ERJ-L12KF10CU
Panasonic Electronic
Components
57
2
RES 0.1 OHM 1% 1/2W 1812
(DNI)
RS2,RS3
ERJ-L12KF10CU
Panasonic Electronic
Components
58
1
RES 0.1 OHM 1% 1/2W 1812
RS4
ERJ-L12KF10CU
Panasonic Electronic
Components
59
1
NTC THERMISTOR 100K OHM
1% BEAD
RT1
NXRT15WF104FA1B
040
Murata Electronics North
America
60
1
105pF 470volts 10%
RV1
MOV-07D471KTR
Bourns
61
1
IC OFFLINE SWIT OCP 8SOIC
U3
LNK306DN
Power Integrations
62
1
IC DUAL DIFF COMPARATOR 8SOIC
U2
LM393MF/NOPB
Texas Instruments
63
1
IC REG LINEAR 3.3V 1A SOT2234
U4
IFX1117MEV33HTMA
1
Infineon Technologies
64
3
IC DRIVER HALF-BRIDGE
14SOIC
UA, UB, UC
IRS2890DSTRPBF
Infineon Technologies
65
1
DIODE GEN PURP 600V 29.2A
TO263
D1
IDB15E60ATMA1
Infineon Technologies
66
3
DIODE SCHOTTKY 10V 3A
SOD323-2
D8, D9, D10
BAT60AE6327HTSA1
Infineon Technologies
67
1
IC DRIVER LOW SIDE 1.5A
SOT23-5
DV1
IRS44273LTRPBF
Infineon Technologies
68
6
IGBT 600V 6A DPAK
Q1, Q2, Q3, Q4,
Q5, Q6
IKD06N60-RF
Infineon Technologies
69
1
IGBT 650V 8A D2PAK
Q7
IKP08N65H5XKSA1
Infineon Technologies
User Manual
39
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Reference
7
Reference
[1]
AN2017-15_EVAL-M3-CM615PN User Manual_V1.2 EN
[2]
AN2018-02 EVAL-M3-102T User manual
[3]
MCEWizard User Guide
[4]
MCEDesigner User Guide
[5]
Infineon-IKP08N65H5-DS-v02_01-en
[6]
Infineon-IDB15E60-DS-v02_04-en
[7]
Infineon-IRS2890DS-DS-v01_00-EN
[8]
Infineon-IRS44273L DS-v01_00-EN
[9] AN2018-17 IRS2890DS Technical Description-AN-v1.0-en.
Note:
User Manual
All listed reference materials are available for download on Infineon’s website
www.infineon.com/. All the iMOTION MADK evaluation board’s User Manuals are available at
www.infineon.com/MADK All the CIPOS™ IPM’s Datasheets and documents are available at
www.infineon.com/IPM.
40
EVAL-M3-TS6-665PN User Manual
iMOTION™ Modular Application Design Kit
Revision History
Revision History
Major changes since the last revision
Version number
Revision Date
Revision description
1.0
2019-06-05
First release
User Manual
41
Trademarks of Infineon Technologies AG
AURIX™, C166™, CanPAK™, CIPOS™, CoolGaN™, CoolMOS™, CoolSET™, CoolSiC™, CORECONTROL™, CROSSAVE™, DAVE™, DI-POL™, DrBlade™, EasyPIM™,
EconoBRIDGE™, EconoDUAL™, EconoPACK™, EconoPIM™, EiceDRIVER™, eupec™, FCOS™, HITFET™, HybridPACK™, Infineon™, ISOFACE™, IsoPACK™,
i-Wafer™, MIPAQ™, ModSTACK™, my-d™, NovalithIC™, OmniTune™, OPTIGA™, OptiMOS™, ORIGA™, POWERCODE™, PRIMARION™, PrimePACK™,
PrimeSTACK™, PROFET™, PRO-SIL™, RASIC™, REAL3™, ReverSave™, SatRIC™, SIEGET™, SIPMOS™, SmartLEWIS™, SOLID FLASH™, SPOC™, TEMPFET™,
thinQ!™, TRENCHSTOP™, TriCore™.
Trademarks updated August 2015
Other Trademarks
All referenced product or service names and trademarks are the property of their respective owners.
Edition
Published by
Infineon Technologies AG
81726 Munich, Germany
© 2019 Infineon Technologies AG.
All Rights Reserved.
Do you have a question about this
document?
Email: erratum@infineon.com
Document reference
AN2017-43 EVAL-M3-TS6-665PN User
Manual
IMPORTANT NOTICE
The information contained in this application note is
given as a hint for the implementation of the product
only and shall in no event be regarded as a
description or warranty of a certain functionality,
condition or quality of the product. Before
implementation of the product, the recipient of this
application note must verify any function and other
technical information given herein in the real
application. Infineon Technologies hereby disclaims
any and all warranties and liabilities of any kind
(including without limitation warranties of noninfringement of intellectual property rights of any
third party) with respect to any and all information
given in this application note.
The data contained in this document is exclusively
intended for technically trained staff. It is the
responsibility of customer’s technical departments
to evaluate the suitability of the product for the
intended application and the completeness of the
product information given in this document with
respect to such application.
For further information on the product, technology
delivery terms and conditions and prices please
contact your nearest Infineon Technologies office
(www.infineon.com).
WARNINGS
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contain dangerous substances. For information on
the types in question please contact your nearest
Infineon Technologies office.
Except as otherwise explicitly approved by Infineon
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