FS400R07A3E3

HybridPACK™1Module FS400R07A3E3 FinalDataSheet V3.0,2017-03-07 AutomotiveHighPower FS400R07A3E3 HybridPACKª1Module 1Features/Description HybridPACK™1modulewithTrench/FieldstopIGBT3andEmitterControlled3diodeandNTC VCES = 700V IC nom = 400A / ICRM = 800A TypicalApplications • HybridElectricalVehicles(H)EV • MotorDrives • Optimized for automotive applications with DC link voltagesupto450V Description Infineon’s HybridPACKTM 1 DC6 is a variant of the HybridPACKTM 1 power module family with increased continuous current capability and a reduced stray inductance. Like all HybridPACKTM 1 products the HybridPACKTM 1 DC6 is an automotive qualified powermodule designed for electric vehicle applications. Designed for a 150°C junction operation temperature, with a 30 hour limited 175°C capacity the module accommodates a 3-phase Six-Pack configuration of Trench-Field-Stop IGBT3and matching emitter controlled diodes. The HybridPACKTM 1 power module family is built on Infineon’s long time experience in the development of IGBT power modules, intense research efforts of new material combinations and assembly technologies. HybridPACKTM 1 DC6 is suitable for air or liquid cooling. The copper base plate combined with high-performance ceramic substrate and Infineon’s enhanced wire-bonding process provides unparalleled thermal and power cycling capabilityand highest reliability for mild hybrid inverter or generator applications. For a compact design the driver stage PCB can easily be soldered on top of the module. All power connections are realized with screw terminals. ElectricalFeatures • Increasedblockingvoltagecapabilityto705V • VCEsatwithpositiveTemperatureCoefficient • LowVCEsat • LowSwitchingLosses • LowInductiveDesign • Tvjop=150°C • Short-time extended Operation Temperature Tvjop=175°C MechanicalFeatures • 2.5kVAC1minInsulation • Al2O3SubstratewithLowThermalResistance • CopperBasePlate • IntegratedNTCtemperaturesensor • Highmechanicalrobustness • RoHScompliant ProductName OrderingCode FS400R07A3E3 Final Data Sheet 2 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module 2IGBT,Inverter 2.1MaximumRatedValues Parameter Conditions Collector-emittervoltage Tvj = 25°C Symbol Value Unit VCES 705 V ContinuousDCcollectorcurrent TC = 65°C, Tvj max = 175°C TC = 25°C, Tvj max = 175°C IC nom IC 400 5001) A A MaximumRMSmoduleterminalcurrent TF = 25°C, TCt = 150°C ItRMS 3202) A Repetitivepeakcollectorcurrent tP = 1 ms ICRM 800 A Totalpowerdissipation TC = 25°C, Tvj max = 175°C Ptot 1250 W VGES +/-20 V Gate-emitterpeakvoltage 2.2CharacteristicValues Collector-emittersaturationvoltage min. IC = 400 A, VGE = 15 V IC = 400 A, VGE = 15 V IC = 400 A, VGE = 15 V Tvj = 25°C Tvj = 125°C Tvj = 150°C VCE sat Gatethresholdvoltage IC = 6.40 mA, VCE = VGE Tvj = 25°C VGEth Gatecharge VGE = -15 V ... 15 V 4.90 QG 1) typ. max. 1.45 1.60 1.70 1.70 5.80 6.50 V 4.30 V µC Tvj = 25°C RGint 1.0 Ω Inputcapacitance f = 1 MHz, VCE = 25 V, VGE = 0 V Tvj = 25°C Cies 26.0 nF Reversetransfercapacitance f = 1 MHz, VCE = 25 V, VGE = 0 V Tvj = 25°C Cres 0.76 Collector-emittercut-offcurrent VCE = 450 V, VGE = 0 V Tvj = 25°C ICES Gate-emitterleakagecurrent VCE = 0 V, VGE = 20 V Tvj = 25°C IGES Turn-ondelaytime,inductiveload IC = 400 A, VCE = 300 V VGE = ±15 V RGon = 1.8 Ω Tvj = 25°C Tvj = 125°C Tvj = 150°C IC = 400 A, VCE = 300 V VGE = ±15 V RGon = 1.8 Ω Internalgateresistor nF 0.1 mA 400 nA td on 0.12 0.12 0.12 µs Tvj = 25°C Tvj = 125°C Tvj = 150°C tr 0.08 0.08 0.08 µs IC = 400 A, VCE = 300 V VGE = ±15 V RGoff = 1.8 Ω Tvj = 25°C Tvj = 125°C Tvj = 150°C td off 0.36 0.40 0.40 µs IC = 400 A, VCE = 300 V VGE = ±15 V RGoff = 1.8 Ω Tvj = 25°C Tvj = 125°C Tvj = 150°C tf 0.02 0.03 0.03 µs IC = 400 A, VCE = 300 V, LS = 16 nH VGE = ±15 V, di/dt = 4500 A/µs (Tvj = 150°C) RGon = 1.8 Ω Tvj = 25°C Tvj = 125°C Tvj = 150°C Eon 5.10 6.80 7.30 mJ IC = 400 A, VCE = 300 V, LS = 16 nH Tvj = 25°C VGE = ±15 V, du/dt = 3400 V/µs (Tvj = 150°C) Tvj = 125°C RGoff = 1.8 Ω Tvj = 150°C Eoff 9.10 12.0 12.5 mJ SCdata VGE ≤ 15 V, VCC = 360 V VCEmax = VCES -LsCE ·di/dt ISC 2800 2000 A Thermalresistance,junctiontocase perIGBT RthJC Thermalresistance,casetoheatsink perIGBT λPaste=1W/(m·K)/λgrease=1W/(m·K) RthCH Temperatureunderswitchingconditions top continuous top max 30h over life time, for 10s within period of 10min Tvj op Risetime,inductiveload Turn-offdelaytime,inductiveload Falltime,inductiveload Turn-onenergylossperpulse Turn-offenergylossperpulse 1) 2) tP ≤ 8 µs, Tvj = 25°C tP ≤ 6 µs, Tvj = 150°C 0.120 K/W 0.0800 -40 150 K/W 150 175 °C DC-collector current limited by power terminals. DC-collector current limited by internal busbar. Final Data Sheet 3 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module 3Diode,Inverter 3.1MaximumRatedValues Parameter Conditions Repetitivepeakreversevoltage Tvj = 25°C ContinuousDCforwardcurrent MaximumRMSmoduleterminalcurrent Repetitivepeakforwardcurrent tP = 1 ms I²t-value VR = 0 V, tP = 10 ms, Tvj = 125°C VR = 0 V, tP = 10 ms, Tvj = 150°C Symbol Value Unit VRRM 705 V IF 400 ItRMS 800 Peakreverserecoverycurrent Recoveredcharge Reverserecoveryenergy A A IFRM 800 A I²t 8800 8500 A²s A²s 3.2CharacteristicValues Forwardvoltage 1) min. typ. max. 1.95 VF 1.55 1.50 1.45 Tvj = 25°C Tvj = 125°C Tvj = 150°C IRM 205 295 305 A IF = 400 A, - diF/dt = 4500 A/µs (Tvj = 150°C) VR = 300 V VGE = -15 V Tvj = 25°C Tvj = 125°C Tvj = 150°C Qr 15.0 32.0 34.0 µC IF = 400 A, - diF/dt = 4500 A/µs (Tvj = 150°C) VR = 300 V VGE = -15 V Tvj = 25°C Tvj = 125°C Tvj = 150°C Erec 3.35 6.90 8.10 mJ IF = 400 A, VGE = 0 V IF = 400 A, VGE = 0 V IF = 400 A, VGE = 0 V Tvj = 25°C Tvj = 125°C Tvj = 150°C IF = 400 A, - diF/dt = 4500 A/µs (Tvj = 150°C) VR = 300 V VGE = -15 V Thermalresistance,junctiontocase perdiode RthJC Thermalresistance,casetoheatsink perdiode λPaste=1W/(m·K)/λgrease=1W/(m·K) RthCH Temperatureunderswitchingconditions top continuous top max 30h over life time, for 10s within period of 10min Tvj op 4NTC-Thermistor V 0.200 K/W 0.0850 -40 150 min. Symbol K/W 150 175 typ. °C max. Parameter Conditions Value Ratedresistance TC = 25°C DeviationofR100 TC = 100°C, R100 = 493 Ω Powerdissipation TC = 25°C B-value R2 = R25 exp [B25/50(1/T2 - 1/(298,15 K))] B25/50 3375 K B-value R2 = R25 exp [B25/80(1/T2 - 1/(298,15 K))] B25/80 3411 K B-value R2 = R25 exp [B25/100(1/T2 - 1/(298,15 K))] B25/100 3433 K R25 ∆R/R Unit 5.00 kΩ 5 P25 5 % 20.0 mW Specificationaccordingtothevalidapplicationnote. 1) Diode forward current limited by power terminals. Final Data Sheet 4 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module 5Module Parameter Conditions Isolationtestvoltage RMS, f = 50 Hz, t = 1 min. Symbol VISOL Materialofmodulebaseplate Value  Unit 2.5  kV  Cu   Al2O3  Internalisolation basicinsulation(class1,IEC61140) Creepagedistance terminaltoheatsink terminaltoterminal dCreep  12.0 6.1  mm Clearance terminaltoheatsink terminaltoterminal dClear  12.0 6.1  mm CTI  Comperativetrackingindex min. Strayinductancemodule Moduleleadresistance,terminals-chip LsCE TC=25°C,perswitch 15 RCC'+EE' Storagetemperature Tstg ScrewM5baseplatetoheatsink M 3.00 Terminalconnectiontorque ScrewM6 M 3.01) 1) G nH 1.00 -40 Mountingtorqueformodulmounting Weight > 200  typ. max. mΩ 125 1) 6.00 510 1) 6.01) °C Nm Nm g Mounting according to valid application note AN 2010-08 Mounting Instruction HybridPACK 1. Final Data Sheet 5 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module 6CharacteristicsDiagrams outputcharacteristicIGBT,Inverter(typical) IC=f(VCE) VGE=15V outputcharacteristicIGBT,Inverter(typical) IC=f(VCE) Tvj=150°C 800 800 Tvj = 25°C Tvj = 125°C Tvj = 150°C 700 600 600 500 500 IC [A] IC [A] 700 400 400 300 300 200 200 100 100 0 VGE = 19V VGE = 17V VGE = 15V VGE = 13V VGE = 11V VGE = 9V 0 0,0 0,2 0,4 0,6 0,8 1,0 1,2 1,4 1,6 1,8 2,0 2,2 2,4 2,6 VCE [V] transfercharacteristicIGBT,Inverter(typical) IC=f(VGE) VCE=20V 0,0 0,5 1,0 1,5 2,0 2,5 3,0 VCE [V] 3,5 4,0 4,5 5,0 switchinglossesIGBT,Inverter(typical) Eon=f(IC),Eoff=f(IC) VGE=±15V,RGon=1,8Ω,RGoff=400Ω,VCE=300V 800 25 Tvj = 25°C Tvj = 125°C Tvj = 150°C 700 Eon, Tvj = 150°C Eoff, Tvj = 150°C Eon, Tvj = 125°C Eoff, Tvj = 125°C 20 600 15 E [mJ] IC [A] 500 400 10 300 200 5 100 0 5 Final Data Sheet 6 7 8 9 VGE [V] 10 11 0 12 6 0 100 200 300 IC [A] 400 500 600 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module switchinglossesIGBT,Inverter(typical) Eon=f(RG),Eoff=f(RG) VGE=±15V,IC=400A,VCE=300V transientthermalimpedanceIGBT,Inverter ZthJC=f(t) 80 1 Eon, Tvj = 150°C Eoff, Tvj = 150°C Eon, Tvj = 125°C Eoff, Tvj = 125°C 70 ZthJC : IGBT 60 0,1 ZthJC [K/W] E [mJ] 50 40 30 0,01 20 i: 1 2 3 4 ri[K/W]: 0,01419 0,06479 0,0335 0,00743 τi[s]: 0,00036 0,01937 0,03762 0,98695 10 0 0 2 4 6 8 10 RG [Ω] 12 14 16 0,001 0,001 18 reversebiassafeoperatingareaIGBT,Inverter(RBSOA) IC=f(VCE) VGE=±15V,RGoff=1,8Ω,Tvj=150°C 1 10 800 IC, Modul IC, Chip 700 700 600 600 500 500 IF [A] IC [A] 0,1 t [s] forwardcharacteristicofDiode,Inverter(typical) IF=f(VF) 800 400 300 200 200 100 100 0 Final Data Sheet 100 200 300 400 500 VCE [V] 600 700 0 800 7 Tvj = 25°C Tvj = 125°C Tvj = 150°C 400 300 0 0,01 0,0 0,2 0,4 0,6 0,8 1,0 1,2 VF [V] 1,4 1,6 1,8 2,0 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module switchinglossesDiode,Inverter(typical) Erec=f(IF) RGon=1,8Ω,VCE=300V switchinglossesDiode,Inverter(typical) Erec=f(RG) IF=400A,VCE=300V 10 11 Erec, Tvj = 150°C Erec, Tvj = 125°C 9 10 8 9 7 8 E [mJ] E [mJ] Erec, Tvj = 150°C Erec, Tvj = 125°C 6 7 5 6 4 5 3 4 2 0 100 200 300 IF [A] 400 500 3 600 transientthermalimpedanceDiode,Inverter ZthJC=f(t) 0 2 4 6 8 10 RG [Ω] 12 14 16 18 140 160 NTC-Thermistor-temperaturecharacteristic(typical) R=f(T) 1 100000 ZthJC : Diode Rtyp 10000 R[Ω] ZthJC [K/W] 0,1 0,01 1000 i: 1 2 3 4 ri[K/W]: 0,02989 0,12491 0,03869 0,00643 τi[s]: 0,00051 0,01769 0,04823 1,81616 0,001 0,001 Final Data Sheet 0,01 0,1 t [s] 1 100 10 8 0 20 40 60 80 100 TC [°C] 120 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module 7Circuitdiagram Final Data Sheet 9 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module 8Packageoutlines DEC D(2:1) (21) B-B ( 3: 1 ) C 9x 6,6 B 8 7 77,5 29 28 27 57 0,1 A B C 4,5 0 -0,3 C 9x F B 26 10 12 11 A 3x 9 23 21 22 0 17 18 13 14 F C(2:1) M6 ABC 19 20 15 16 A(5:1) 18x 0,6 D E C 20,5 68,7 68,64 B 6 18x 128 96 5 111 117 4 71,505 75 3 64 2 32 33,405 41,025 44,835 53 0 0 11 17 1 0,6 D E C 69,74 68,7 A D 39,43 31,81 28 D 4x 0,06 0 0 1,04 113,8 75,32 79,13 34,67 37,21 0 123,575 113,8 71,505 75,315 82,935 86,745 27,055 30,865 38,485 42,295 0 9,775 R2,5 Final Data Sheet E All dimensions are to be measured in the mounted condition 10 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module 9LabelCodes 9.1ModuleCode CodeFormat Data Matrix Encoding ASCII Text SymbolSize 16x16 Standard IEC24720 and IEC16022 CodeContent Content Module Serial Number Module Material Number Production Order Number Datecode (Production Year) Datecode (Production Week) Digit 1-5 6 - 11 12 - 19 20 - 21 22 - 23 Example(below) 71549 142846 55054991 15 30 Example 71549142846550549911530 9.2PackingCode CodeFormat Code128 Encoding Code Set A SymbolSize 34 digits Standard IEC8859-1 CodeContent Content Backend Construction Number Production Lot Number Serial Number Date Code Box Quantity Identifier X 1T S 9D Q Digit 2-9 12 - 19 21 - 25 28 - 31 33 - 34 Example(below) 95056609 2X0003E0 754389 1139 15 Example X950566091T2X0003E0S754389D1139Q15 Final Data Sheet 11 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module RevisionHistory Major changes since previous revision Revision History Reference Date Description V1.0 2015-04-24 - V2.0 2015-11-09 - V3.0 2017-03-07 - Final Data Sheet 12 V3.0,2017-03-07 FS400R07A3E3 HybridPACKª1Module Terms&Conditionsofusage  Edition2014-05-30 Publishedby InfineonTechnologiesAG 81726Munich,Germany ©2014InfineonTechnologiesAG AllRightsReserved. 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