IRAUDAMP5
120W x 2 Channel Class D Audio Power Amplifier
Using the IRS2092S and IRF6645
By
Jun Honda, Manuel Rodríguez and Jorge Cerezo
Fig 1
CAUTION: International Rectifier suggests the following guidelines for
safe operation and handling of IRAUDAMP5 Demo Board;
Always wear safety glasses whenever operating Demo Board
Avoid personal contact with exposed metal surfaces when operating
Demo Board
Turn off Demo Board when placing or removing measurement probes
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IRAUDAMP5 REV 3.3
Table of Contents
Page
Introduction…………………………………………………………………..
2
Specifications…………………………………………………………………
3
Connection Setup……………………………………………………….……
4
Test Procedure………………………………………………………………...
5
Typical Performance………………………………………………………….
5-9
Theory of Operation………………………………………………………….
9-10
IRS2092S System Overview…………………………………………………
10-11
Selectable Dead Time…………………………………………………………
11-12
Protection Features……………………………………………………………
12-17
Efficiency……………………………………………………………………..
17-18
Thermal Considerations………………………………………………………
18
Click and Pop Noise Control………………………………………………….
18-19
Startup and Shutdown Sequencing……………………………………………
19-21
PSRR………………………………………………………………………….
21-22
Bus Pumping…………………………………………………………………..
22-23
Input/Output Signal and Volume Control…………………………………….
23-26
Self Oscillating PWM Modulator……………………………………………..
27
Switches and Indicators……………………………………………………….
28
Frequency Lock, Synchronization Feature……………………………………
29
Schematics…………………………………………………………………….
31-35
Bill of Materials………………………………………………………………
36-39
Hardware……………………………………………………………………… 40
PCB specifications…………………………………………………………….
41
Assembly Drawings…………………………………………………………...
42-48
Revision changes descriptions
49
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IRAUDAMP5 REV 3.3
Page 1 of 49
Introduction
The IRAUDAMP5 reference design is a two-channel, 120W half-bridge Class D audio power
amplifier. This reference design demonstrates how to use the IRS2092S Class D audio controller
and gate driver IC, implement protection circuits, and design an optimum PCB layout using the
IRF6645 DirectFET MOSFETs. The resulting design requires no heatsink for normal operation
(one-eighth of continuous rated power). The reference design provides all the required
housekeeping power supplies for ease of use. The two-channel design is scalable for power and
the number of channels.
Applications
AV receivers
Home theater systems
Mini component stereos
Powered speakers
Sub-woofers
Musical Instrument amplifiers
Automotive after market amplifiers
Features
Output Power:
Residual Noise:
Distortion:
Efficiency:
Multiple Protection Features:
PWM Modulator:
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120W x 2 channels,
Total Harmonic Distortion (THD+N) = 1%, 1 kHz
170V, IHF-A weighted, AES-17 filter
0.005% THD+N @ 60W, 4Ω
96% @ 120W, 4Ω, single-channel driven, Class D stage
Over-current protection (OCP), high side and low side
Over-voltage protection (OVP),
Under-voltage protection (UVP), high side and low side
DC-protection (DCP),
Over-temperature protection (OTP)
Self-oscillating half-bridge topology with optional clock
synchronization
IRAUDAMP5 REV 3.3
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Specifications
General Test Conditions (unless otherwise noted)
Supply Voltage
±35V
Load Impedance
8-4Ω
Self-Oscillating Frequency
400kHz
Gain Setting
26dB
Notes / Conditions
No input signal, Adjustable
1Vrms input yields rated power
Electrical Data
IR Devices Used
Typical
Notes / Conditions
IRS2092S Audio Controller and Gate-Driver,
IRF6645 DirectFET MOSFETs
Modulator
Self-oscillating, second order sigma-delta modulation, analog input
Power Supply Range
± 25V to ±35V
Bipolar power supply
Output Power CH1-2: (1% THD+N)
120W
1kHz
Output Power CH1-2: (10% THD+N)
170W
1kHz
Rated Load Impedance
8-4Ω
Resistive load
Standby Supply Current
±100mA
No input signal
Total Idle Power Consumption
7W
No input signal
Channel Efficiency
96%
Single-channel driven,
120W, Class D stage
.
Audio Performance
Demodulator
Class D
Output
THD+N, 1W
THD+N, 10W
THD+N, 60W
THD+N, 100W
0.009%
0.003%
0.003%
0.008%
0.01%
0.004%
0.005%
0.010%
Dynamic Range
101dB
101dB
Residual Noise, 22Hz - 20kHzAES17
170V
170V
2000
95dB
85dB
75dB
N/A
170
90dB
80dB
65dB
±1dB
±3dB
Damping Factor
Channel Separation
Frequency Response : 20Hz-20kHz
: 20Hz-35kHz
Thermal Performance
Idling
2ch x 15W (1/8 rated power)
2ch x 120W (Rated power)
Physical Specifications
Dimensions
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*Before
Typical
TC =30C
TPCB=37C
TC =54C
TPCB=67C
TC =80C
TPCB=106C
Notes / Conditions
1kHz, Single-channel driven
A-weighted, AES-17 filter,
Single-channel operation
Self-oscillating – 400kHz
1kHz, relative to 4Ω load
100Hz
1kHz
10kHz
1W, 4Ω - 8Ω Load
Notes / Conditions
No signal input, TA=25C
Continuous, TA=25C
At OTP shutdown @ 150 sec,
TA=25C
5.8”(L) x 5.2”(W)
IRAUDAMP5 REV 3.3
Page 3 of 49
Note: Class D Specifications are typical
*Before demodulator refers to audio performance measurements of the Class D output power
stage only, with preamp and output filter bypassed this means performance measured before the
low pass filter.
Connection Setup
35V, 5A DC supply
35V, 5A DC supply
250W, Non-inductive Resistors
4 Ohm
4 Ohm
G
J3
CH1
Output
J4
TP1
S1
CH2
Output
J7
J9
TP2
LED
Protection
CH1
Input
J8
J5
J6
CH2
Input
Normal
S2
S3
Volume
R113
Audio Signal Generator
Typical Test Setup
Fig 2
Connector Description
CH1 IN
CH2 IN
POWER
CH1 OUT
CH2 OUT
EXT CLK
DCP OUT
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J6
J5
J7
J3
J4
J8
J9
Analog input for CH1
Analog input for CH2
Positive and negative supply (+B / -B)
Output for CH1
Output for CH2
External clock sync
DC protection relay output
IRAUDAMP5 REV 3.3
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Test Procedures
1. Connect 4, 250W load to outputs connectors, J3 and J4 and Audio Precision analyzer
(AP).
2. Connect Audio Signal Generator to J6 and J5 for CH1 and CH2 respectively (AP).
3. Connect a dual power supply to J7, pre-adjusted to ±35V, as shown in Figure 2 above.
4. Set switch S3 to middle position (self oscillating).
5. Set volume level knob R108 fully counter-clockwise (minimum volume).
6. Turn on the power supply. Note: always apply or remove the ±35V at the same time.
7. Orange LED (Protection) should turn on almost immediately and turn off after about 3s.
8. Green LED (Normal) then turns on after orange LED is extinguished and should stay on.
9. One second after the green LED turns on; the two blue LEDS on the Daughter Board
should turn on and stay on for each channel, indicating that a PWM signal is present at
LO
10. With an Oscilloscope, monitor switching waveform at test points TP1 and TP2 of CH1
and CH2 on Daughter Board.
11. If necessary, adjust the self-oscillating switching frequency of AUDAMP5 to 400KHz
5kHz using potentiometer R29P. For IRAUDAMP5, the self-oscillating switching
frequency is pre-calibrated to 400 KHz. To modify the AUDAMP5 frequency, change the
values of potentiometers R21 and R22 for CH1 and CH2 respectively.
12. Quiescent current for the positive supply should be 70mA 10mA at +35V.
13. Quiescent current for the negative supply should be 100mA 10mA at –35V.
14. Push S1 switch, (Trip and Reset push-button) to restart the sequence of LEDs indicators,
which should be the same as noted above in steps 6-9.
Audio Tests:
15. Apply 1 V RMS at 1KHz from the Audio Signal Generator
16. Turn control volume up (R108 clock-wise) to obtain an output reading of 100Watts for
all subsequent tests as shown on the Audio Precision graphs below, where measurements
are across J3 and J2 with an AES-17 Filter
Typical Performance
The tests below were performed under the following conditions:
±B supply = ±35V, load impedance = 4 resistive load, 1kHz audio signal,
Self oscillator @ 400kHz and internal volume-control set to give required output with 1Vrms
input signal, with AES-17 Filter, unless otherwise noted.
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IRAUDAMP5 REV 3.3
Page 5 of 49
THD versus Power:
10
5
2
1
0.5
0.2
0.1
%
0.05
0.02
0.01
0.005
0.002
0.001
100m
200m
500m
1
2
5
10
20
50
100
200
W
Blue, CH1 - 4 Ohm
Red, CH2 - 4 Ohm
Figure 18. Total Harmonics Distortion + Noise (THD+N) versus power output
Fig 3
+4
+3
+2
+1
-0
-1
d
B
r
A
-2
-3
-4
-5
-6
-7
-8
-9
-10
20
50
100
200
500
1k
2k
5k
10k
20k
50k
100k 200k
Hz
Frequency Response:
Red
Blue
CH1 - 4 Ohm, 2V Output
CH1 - 8 Ohm, 2V Output
Frequency Characteristics vs. Load Impedance
Fig 4
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IRAUDAMP5 REV 3.3
Page 6 of 49
.
THD versus Frequency:
100
50
10
5
1
0.1
0.05
%
0.01
0.001
0.0005
0.0001
20
50
100
200
500
1k
2k
5k
10k
20k
Hz
Pink
Blue
Cyan
Green
CH1, 1W Output
CH1, 10W Output
CH1, 50W Output
CH1, 100W Output
THD+N Ratio vs. Frequency
Fig 5
.
Frequency Spectrum :
+0
-10
-20
-30
-40
d
B
V
-50
-60
-70
-80
-90
-100
-110
10
20
50
100
200
500
1k
2k
5k
10k
20k
Hz
Red
Blue
CH1, 1V, 1kHz, Self Oscillator @ 400kHz
CH2, 1V, 1kHz, Self Oscillator @ 400kHz
Fig 6
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Frequency Spectrum
IRAUDAMP5 REV 3.3
Page 7 of 49
.
Floor Noise:
+20
+0
-20
-40
d
B
V
-60
-80
-100
-120
-140
10
20
50
100
200
500
1k
2k
5k
10k
20k
Hz
Red
Blue
CH1 - ACD, No signal, Self Oscillator @ 400kHz
CH2 - ACD, No signal, Self Oscillator @ 400kHz
Fig 7 Residual Noise (ACD)
.
Channel Separation:
+0
-10
-20
-30
-40
-50
d
B
-60
-70
-80
-90
-100
-110
-120
20
50
100
200
500
1k
2k
5k
10k
20k
Hz
Red
Blue
CH1 – CH2, 60W
CH2 – CH1, 60W
Fig 8 Channel Separation vs. Frequency
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IRAUDAMP5 REV 3.3
Page 8 of 49
.
Clipping Characteristics:
Red Trace: Total Distortion + Noise Voltage
Green Trace: Output Voltage
60W / 4, 1kHz, THD+N=0.008%
174W / 4, 1kHz, THD+N=10%
Measured Output and Distortion Waveforms
Fig 9
.
IRAUDAMP5 Theory of Operation
Referring to Fig 10 below, the input error amplifier of the IRS2092S forms a front-end secondorder integrator with C1, C21, C23 and R21. This integrator also receives a rectangular feedback
waveform from R31, R33 and C17 into the summing node at IN- from the Class D power stage
switching node (connection of DirectFET Q3 and DirectFET Q4). The quadratic oscillatory
waveform of the switch node serves as a powered carrier signal from which the audio is
recovered at the speaker load through a single-stage LC filter. The modulated signal is created by
the fluctuations of the analog input signal at R13 that shifts the average value of this quadratic
waveform through the gain relationship between R13 and R31 + R33 so that the duty cycle varies
according to the instantaneous signal level of the analog input signal at R13.
R33 and C17 act to immunize the rectangular waveform from possible narrow noise spikes that
may be created by parasitic impedances on the power output stage. The IRS2092S input
integrator then processes the signal from the summing node to create the required triangle wave
amplitude at the COMP output. The triangle wave then is converted to Pulse Width Modulation,
or PWM, signals that are internally level-shifted Down and Up to the negative and positive
supply rails. The level shifted PWM signals are called LO for low output, and HO for high
output, and have opposite polarity. A programmable amount of dead time is added between the
gate signals to avoid cross conduction between the power MOSFETs. The IRS2092S drives two
IRF6645 DirectFET MOSFETs in the power stage to provide the amplified PWM waveform. The
amplified analog output is reconstructed by demodulating the powered PWM at the switch node,
called VS. (Show as VS on the schematic)This is done by means of the LC low-pass filter (LPF)
formed by L1 and C23A, which filters out the Class D switching carrier signal, leaving the audio
powered output at the speaker load. A single stage output filter can be used with switching
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IRAUDAMP5 REV 3.3
Page 9 of 49
frequencies of 400 kHz and greater; lower switching frequencies may require additional filter
components.
+VCC is referenced to –B and provides the supply voltage to the LO gate driver. D6 and C5 form
a bootstrap supply that provides a floating voltage to the HO gate driver. The VAA and VSS
input supplies are derived from +B and -B via R52 and C18, and R50 and C12, respectively.
Thus, a fully functional Class D PWM amplifier plus driver circuit is realized in an SO16
package with just a few small components.
.
R33
C17
R31
R52
+B
C18
0V
IRS2092S
DirectFet
VB
R32
HO
IN-
Modulator
and
Shift level
-
.
+
GND
Integrator
0V
Q3
IRF6645
LP Filter
C5
R13
COMP
0V
VS
VCC
L1
D6
INPUT
R21
0V
C23
C1
C21
+VAA
R30
LO
Q4
C23A
.
IRF6645
DirectFet
COM
C3
-VSS
+VCC
C12
-B
R50
.
Simplified Block Diagram of IRAUDAMP5 Class D Amplifier
Fig 10
System overview
IRS2092S Gate Driver IC
The IRAUDAMP5 uses the IRS2092S, a high-voltage (up to 200V), high-speed power MOSFET
PWM generator and gate driver with internal dead-time and protection functions specifically
designed for Class D audio amplifier applications. These functions include OCP and UVP. Bidirectional current protection for both the high-side and low-side MOSFETs are internal to the
IRS2092S, and the trip levels for both MOSFETs can be set independently. In this design, the
dead time can be selected for optimized performance by minimizing dead time while preventing
shoot-through. As a result, there is no gate-timing adjustment on the board. Selectable dead time
through the DT pin voltage is an easy and reliable function which requires only two external
resistors, R11 and R9 as shown on Fig11 below.
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IRAUDAMP5 REV 3.3
Page 10 of 49
.
+B
CSH
VAA
AUDIO_INPUT
HO
CSD
VS
.
VCC
LO
VSS
VREF
COM
CSLO
DT
R13
R19
R18
CH1
VB
INCOMP
Feedback
.
GND
IRS2092S
+VCC
R5
-B
.
System-level View of Class D Controller and Gate Driver IRS2092S
Fig 11
Selectable Dead-Time
The dead time of the IRS2092S is based on the voltage applied to the DT pin. (Fig 12) An
internal comparator determines the programmed dead time by comparing the voltage at the DT
pin with internal reference voltages. An internal resistive voltage divider based on different ratios
of VCC negates the need for a precise reference voltage and sets threshold voltages for each of
the four programmable settings. Shown in the table below are component values for
programmable dead times between 25 and 105 ns. To avoid drift from the input bias current of
the DT pin, a bias current of greater than 0.5mA is suggested for the external resistor divider
circuit. Resistors with up to 5% tolerance can be used.
Selectable Dead-Time
Dead-time mode
DT1
DT2
DT3
DT4
Dead time
~25ns
~40ns
~65ns
~105ns
R5
3.3k
5.6k
8.2k
open
Operational Mode
R13
8.2k
4.7k
3.3k
40V) or too low (11dB overdrive.
+5V
C109
+5V
R108
CT2265-ND
C107
4.7uF, 16V
8
7
6
C108
10nF, 50V
5
VSS
VDD
VR0
CS
VR1
SDATA
CLK
SIMUL
Audio in
4.7uF, 16V
U_2
U_1
1
ZCEN
R7
2 CS
4
47R
CS
3 SDATAI
R8
SDATAI AOUTL
10R
+5V
C1
10uF, 50V
SCLK R10
100R
100K
Level OUT 1
VD+
VA-
-5V
DGRD
VA+
+5V
SCLK
AOUTR
R2
SDATAOAGNDR
MUTE
R11
47R
MUTE
CS3310
AINR
R1
Level OUT 2
47R
Control Volume
J5
R3
AGNDL
47R
R9
3310S06S
AINL
R4
100R
100K
J6
Audio in
Fig 26 Digital volume Control
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IRAUDAMP5 REV 3.3
Page 23 of 49
Bridged Output
The IRAUDAMP5 is not intended for a bridge-tied-load, or BTL configuration. However, BTL
operation can be achieved by feeding out-of-phase audio input signals to the two input channels
as shown in the figure 27 below. In BTL operation, minimum load impedance is 8 Ohms and
rated power is 240W non-clipping. The installed clamping diodes D5 – D8 are required for BTL
operation, since reactive energy flowing from one output to the other during clipping can force
the output voltage beyond the voltage supply rails if not clamped.
.
R33
C17
R31
+VAA
+B
COMP
INPUT
C1
HO
INCH1
GND
Modulator
and
Shift level
+
+B
VS
L1
VCC
10k 1%
LO
.
COM
R34
Q4
-B
IRF6645
-B
.
C18
R32
IRF6645
LP Filter
Integrator
10k 1%
1
Q3
D5
.
R13
0V
VB
IRS2092S
D7
C23
R21
C21
+VAA
+B
VB
IRS2092S
COMP
HO
INCH2
GND
IRF6645
+B
LP Filter
+
Modulator
and
Shift level
D6
R14
.
0V
Q6
VS
L2
VCC
Integrator
LO
COM
Q5
D8
C24
C2
C22
-B
IRF6645
-B
Bridged configuration
Fig 27
Output Filter Design, Preamplifier and Performance
The audio performance of IRAUDAMP5 depends on a number of different factors. The section
entitled, “Typical Performance” presents performance measurements based on the overall system,
including the preamp and output filter. While the preamp and output filter are not part of the
Class D power stage, they have a significant effect on the overall performance.
Output filter
Since the output filter is not included in the control loop of the IRAUDAMP5, the reference
design cannot compensate for performance deterioration due to the output filter. Therefore, it is
important to understand what characteristics are preferable when designing the output filter:
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IRAUDAMP5 REV 3.3
Page 24 of 49
1) The DC resistance of the inductor should be minimized to 20 mOhms or less.
2) The linearity of the output inductor and capacitor should be high with respect to load
current and voltage.
Preamplifier (Fig 28)
The preamp allows partial gain of the input signal, and controls the volume in the IRAUDAMP5.
The preamp itself will add distortion and noise to the input signal, resulting in a gain through the
Class D output stage and appearing at the output. Even a few micro-volts of noise can add
significantly to the output noise of the overall amplifier.
C5
10uF, 50V
R13
R55
0.0
R1 J5
1
2
3
4
5
6
7
8
R3
100R
100K
ZCEN
CS
AINL
AGNDL
SDATAI AOUTL
VD+
VA-
DGRD
VA+
SCLK
AOUTR
SDATAOAGNDR
MUTE
CS3310
AINR
R2
100K
J6
Audio in
R31
3.3K
Audio in
U_?
Feedback
IN-1
R71
OPEN
+5V
16
15
R33
47k 1%
1K
CH1 IN
4
5
6
1
2
3
C17
150pF, 500V
OC
-5V
J1A
C2
10uF, 50V
R5
14
13
4.7R 4.7R
12
R6
11
IRS2092S MODULE
-5V
+5V
J1B
C3
10uF, 50V
10
9
R4
100R
C6
10uF, 50V
R14
-5V
3.3K
10
11
12
CH2 IN
R72
OPEN
7
8
9
IN-2
VCC
SD
R56
0.0
VCC
Feedback
R32
R34
47k 1%
1K
Preamplifier
Fig28
It is possible to evaluate the performance without the preamp and volume control, by moving
resistors R13 and R14 to R71 and R72, respectively. This effectively bypasses the preamp and
connects the RCA inputs directly to the Class D power stage input. Improving the selection of
preamp and/or output filter components will improve the overall system performance,
approaching that of the stand-alone Class D power stage. In the “Typical Performance” section,
only limited data for the stand-alone Class D power stage is given. For example, Fig 20 below
shows the results for THD+N vs. Output Power are provided, utilizing a range of different
inductors. By changing the inductor and repeating this test, a designer can quickly evaluate a
particular inductor.
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IRAUDAMP5 REV 3.3
Page 25 of 49
I
IRAUDAMP5 can be used as output inductors evaluation tool
100
TTTTTTT
10
1
%
0.1
0.01
0.001
0.0001
100m
200m
500m
1
2
5
10
20
50
100
200
W
Results of THD+N vs. Output Power with Different Output Inductors
Fig 29
Self-Oscillating PWM Modulator
The IRAUDAMP5 Class D audio power amplifier features a self-oscillating type PWM
modulator for the lowest component count, highest performance and robust design. This topology
represents an analog version of a second-order sigma-delta modulation having a Class D
switching stage inside the loop. The benefit of the sigma-delta modulation, in comparison to the
carrier-signal based modulation, is that all the error in the audible frequency range is shifted to
the inaudible upper-frequency range by nature of its operation. Also, sigma-delta modulation
allows a designer to apply a sufficient amount of correction.
The self-oscillating frequency (Fig 30) is determined by the total delay time inside the control
loop of the system. The delay of the logic circuits, the IRS2092S gate-driver propagation delay,
the IRF6645 switching speed, the time-constant of front-end integrator (e.g.R13, R33, R31, R21,
P1, C17, C21, C23 and C1 for CH1) and variations in the supply voltages are critical factors of
the self-oscillating frequency. Under nominal conditions, the switching-frequency is around
400kHz with no audio input signal and a +/-35V supply.
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IRAUDAMP5 REV 3.3
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.
R33
P1
C17
R31
+B
R21
C23
COMP
IRS2092S
. INPUT
R13
Q3
IRF6645
LP Filter
INCH1
0V
VB
HO
C1
C21
-
GND
+
Modulator
and
Shift level
VS
.
VCC
Q4
Integrator
LO
IRF6645
COM
-B
Self Oscillating determined components
Fig 30
Adjustments of Self-Oscillating Frequency
The PWM switching frequency in this type of self-oscillating switching scheme greatly impacts
the audio performance, both in absolute frequency and frequency relative to the other channels. In
absolute terms, at higher frequencies distortion due to switching-time becomes significant, while
at lower frequencies, the bandwidth of the amplifier suffers. In relative terms, interference
between channels is most significant if the relative frequency difference is within the audible
range. Normally, when adjusting the self-oscillating frequency of the different channels, it is best
to either match the frequencies accurately, or have them separated by at least 25kHz. With the
installed components, it is possible to change the self-oscillating frequency from about 300kHz
up to 450kHz, as shown on Fig 30
Switches and Indicators
There are four different indicators on the reference design as shown in the figure 31 below:
1. An orange LED, signifying a fault / shutdown condition when lit.
2. A green LED on the motherboard, signifying conditions are normal and no fault
condition is present.
3. A blue LED on the daughter board module, signifying there are HO pulses for CH1
4. A blue LED on the daughter board module signifying there are HO pulses for CH2
There are three switches on the reference design:
1. Switch S1 is a trip and reset push-button. Pushing this button has the same effect as a
fault condition. The circuit will restart about three seconds after the shutdown button is
released.
2. Switch S2 is an internal clock-sync frequency selector. This feature allows the designer
to modify the switching frequency in order to avoid AM radio interference. With S3 set
to INT, the two settings “H” and “L” will modify the internal clock frequency by about
www.irf.com
IRAUDAMP5 REV 3.3
Page 27 of 49
20 kHz to 40 kHz, either higher “H” or lower “L.” The actual internal frequency is set
by potentiometer R113 - “INT FREQ.”
3. Switch S3 is an oscillator selector. This three-position switch is selectable for internal
self oscillator (middle position – “SELF”), or either internal (“INT”) or external
(“EXT”) clock synchronization.
I
E
S
SW-3WAY_A-B
S3A
SW
S2
R109
1K
D103
C110
R110
100k
C112
1200pF, 50V
100pF, 50V
C111
1N4148
1nF, 50V
1
2
SW_H-L
R111
10K
+5V
R120
100R
R112
820R
U_3
1A
VCC
1Y
6A
2A
6Y
2Y
5A
3A
5Y
3Y
4A
GND
4Y
Q103
C113
MMBT5551
100pF, 50V
R113
5K POT
S
E
I
SW-3WAY_A-B
S3B SW
R116
47R
R114
100R
C114
10nF, 50V
CLK
CLK
R115
47R
74HC14
+5V
J8
BNC
A24497
R118
1k
EXT. CLK
NORMAL
R119
1k
MUTE
PROTECTION
MUTE R117
47R
LED, Switches and Sync frequencies
Fig 31
Switching Frequency Lock / Synchronization Feature
For single-channel operation, the use of the self-oscillating switching scheme will yield the best
audio performance. The self-oscillating frequency, however, changes with the duty ratio. This
varying frequency can interfere with AM radio broadcasts, where a constant-switching frequency
with its harmonics shifted away from the AM carrier frequency is preferred. In addition to AM
broadcasts, multiple channels can also reduce audio performance at low power, and can lead to
increased residual noise. Clock frequency locking/synchronization can address these unwanted
characteristics.
Please note that the switching frequency lock / synchronization feature is not possible for all
frequencies and duty ratios, and operates within a limited frequency and duty-ratio range around
the self-oscillating frequency (Figure 32 below).
www.irf.com
IRAUDAMP5 REV 3.3
Page 28 of 49
600
Suggested clock frequency
for maximum locking range
Locking range
Operating Frequency (kHz)
500
Self-oscillating frequency
400
300
200
Self-oscillating frequency
100
0
10%
20%
30%
40%
50%
60%
70%
80%
90%
Duty Cycle
Typical Lock Frequency Range vs. PWM Duty Ratio
(Self-oscillating frequency set to 400 kHz with no input)
Fig 32
The output power range, for which frequency-locking is successful, depends on what the locking
frequency is with respect to the self-oscillating frequency. As illustrated in Figure 33, the locking
frequency is lowered (from 450kHz to 400kHz to 350kHz and then 300kHz) as the output power
range (where locking is achieved) is extended. Once locking is lost, however, the audio
performance degrades, but the increase in THD seems independent from the clock frequency.
Therefore, a 300 kHz clock frequency is recommended, as shown on Fig 34
It is possible to improve the THD performance by increasing the corner frequency of the high
pass filter (HPF) (R17 and C15 for Ch1 Fig 33) that is used to inject the clock signal, as shown in
Figure 33 below.
This drop in THD, however, comes at the cost of reducing the locking range. Resistor values of
up to 100 kOhms and capacitor values down to 10pF may be used.
.
+VAA
+B
C15
SYNC
0V
.
33pF
INPUT
R22
COMP
IRS2092S
HO
22k
R13
INCH1
GND
0V
VB
Q3
IRF6645
LP Filter
+
Modulator
and
Shift level
VS
.
VCC
Q4
Integrator
LO
COM
IRF6645
-B
Switching Frequency Lock / Synchronization Feature
Fig 33
www.irf.com
IRAUDAMP5 REV 3.3
Page 29 of 49
In IRAUDAMP5, this switching frequency lock/synchronization feature (Fig 31 and Fig 33) is
achieved with either an internal or external clock input (selectable through S3). If an internal
(INT) clock is selected, an internally-generated clock signal is used, adjusted by setting
potentiometer R113 “INT FREQ.” If external (EXT) clock signal is selected, a 0-5V squarewave (~50% duty ratio) logic signal must be applied to BNC connector J17.
10
5
2
1
0.5
0.2
%
0.1
0.05
0.02
0.01
0.005
0.002
0.001
100m
200m
500m
1
2
5
10
20
50
100
200
W
Red
Pink
Blue
Cyan
CH1, = Self Oscillator @ 400kHz
CH1, = Sync Oscillator @ 400kHz
CH1, = Sync Oscillator @ 450kHz
CH1, = Sync Oscillator @ 350kHz
THD+N Ratio vs. Output Power for Different Switching Frequency Lock/Synchronization Conditions
Fig 34
www.irf.com
IRAUDAMP5 REV 3.3
Page 30 of 49
Class D, Daughter Board IRS2092S Module CH1 Schematic
-B
Rp1
100K
100C
MMBT5401DICT-ND
Q7
+35V Bus
R40
R52
open
33k
C18
VSS
OC
1
2
3
VSS
1k
2
10R
GND
16
CSH
10k
C5
15
VB
R25
10K
22uF
C30
1nF,250V
10nF
R1
100R
R3
VAA
C21
SD
-5V
C10
1nF,250V
C23
C1
1nF
4
5
INCOMP
CSD
D6
12
VCC
10uF
6
C12
R19
R26
VCC
8
R50
open
R17
1.2k
VSS
4.7R
11
LO
VREF
10R
OCSET
10
COM
9
DT
IRS2092S
R5
R9
R12
3.3K
R13
10R
4.7K
8.2K
-35V Bus
C3
10uF
.
Fig 35
IRAUDAMP5 REV 3.3
+35V Bus
Page 31 of 49
+B
C32
0.1uF,100V
C17
0.1uF
C14
0.1uF,100V
CH1
D-FET2
IRF6645
R30
7
8.2k
3.3uF
www.irf.com
1
R32
13
VS
D-FET1
IRF6645
10R
14
HO
1K
D1
2
2
1K
3
3.01k
VAA
D4
P1
R46
A26568-ND
SD
1
R21
Audio Gnd 1
IN-1
4
5
6
+5V
10R
GND1
J1A
3.3uF
0.0
R41
R48
100K
2
2
VAA
U1
R47
1
TP1
CH1 O J2A
R37
1R
9
10
11
12
13
14
15
16
A26570-ND
CH1 Output to LPF1
3
3
R7
-B
R43
3
3
CH1
C28
47nF
OTP1
OTP CH1
Rp1 is thermally connected with Q3
R31
DS1
-35V Bus -B
+B
Class D, Daughter Board IRS2092S Module CH2 Schematic
OTP2
R39
R51
open
33k
R8
VAA
+5V
10R
2
3
D3
-5V
R2
100R
R4
10R
CH2
-5V
CSH
GND
VB
16
1nF,250V
1nF,1250V
SD
C11
C24
HO
1
R27
4
5
COMP
CSD
VS
VCC
13
D5
12
R23
1K
D-FET3
IRF6645
10R
14
10uF
6
C16
R20
7
8.2k
3.3uF
8
R49
open
R18
1.2k
D7
VSS
LO
VREF
COM
OCSET
DT
IRS2092S
4.7R
11
VCC
9
R10
R45
3.3K
R14
10R
4.7K
8.2K
-35V Bus
10uF
Fig 36
IRAUDAMP5 REV 3.3
10R
R6
C4
Page 32 of 49
+35V Bus
+B
C33
0.1uF,100V
C13
0.1uF
C15
0.1uF,100V
CH2
D-FET4
IRF6645
R28
10
.
www.irf.com
R29
10K
C2
1nF
C22
IN-
R24
100K
D2
10k
C6
15
R33
2
2
3.01k
IN-2
VAA
0.0
R42
22uF
SD R53
A26568-ND
SD
P2 1K
1k
VCC
C31
Audio Gnd 2
10
11
12
10nF,50V
7
8
9
VSS
GND2
U2
1
R22
J1B
-B
R44
3.3uF
C9
47nF
OTP2
C19
-B
100C
2
2
MMBT5551
C29
47nF
100K
MMBT5401
Q2
+35V Bus
R36
10K
Rp2
TP2
CH2 O J2B
3
3
R34
100K
Q1
-B
R11
100K
R35
1
R38
1R
1
2
3
4
5
6
7
8
A26570-ND
CH2 Output to LPF2
3
3
OTP1
OTP CH2
Rp2 is thermally connected with Q5
OC
DS2
-35V Bus -B
-B
Class D, Daughter Board IRS2092S Module Schematic
33k
HO
COMP
VS
CSD
VCC
VSS
LO
12
R26
10uF
6
7
VREF
8.2k
8
R17
1.2k
OCSET
R5
9
DT
3.3K
R13
IRS2092S
MMBT5551
-B
C29
47nF
P2 1K
2
3
-5V
100R
R4
10R
CH2
Rp2 is thermally connected with Q5
-5V
1nF,250V
1nF,1250V
C22
C11
100K
100C
33k
-B
VAA
CSH
GND
VB
0.0
R42
16
10k
C6
15
IN-
HO
COMP
VS
R33
R24
100K
1K
R29
10K
D-FET3
IRF6645
5
10R
14
1
13
CSD
VCC
VSS
LO
12
6
R23
C16
R20
VCC
8
R49
open
R18
1.2k
10R
VREF
OCSET
IRS2092S
-35V Bus
COM
DT
10
9
R6
3.3K
R14
R10
R45
10R
4.7K
1
8.2K
10uF
Fig 37
www.irf.com
TP2
CH2 O J2B
IRAUDAMP5 REV 3.3
R38
1R
1
2
3
4
5
6
7
8
A26570-ND
CH2 Output to LPF2
DS2
C4
C15
0.1uF,100V
CH2
D-FET4
IRF6645
R28
7
8.2k
3.3uF
4.7R
11
+B
C33
0.1uF,100V
C13
0.1uF
D5
C24
+35V Bus
D2
R27
4
C9
47nF
OTP2
10uF
D7
Rp2
R39
C2
1nF
SD
R35
2
2
R2
10nF,50V
3.01k
IN-2
-35V Bus -B
DS1
22uF
C31
SD
1
+B
A26570-ND
MMBT5401
Q2
U2
3.3uF
SD R53
D3
4.7K
C3
R44
1k
VCC
A26568-ND
10R
13
14
15
16
CH1 Output to LPF1
10uF
R51
open
R22
R37
1R
1
-B
+5V
10R
9
10
11
12
8.2K
R11
100K
R36
10K
VAA
Audio Gnd 2
R12
+35V Bus
J1B
VSS
GND2
R9
OTP2
R34
100K
R8
10
11
12
10R
10
COM
C19
7
8
9
D-FET2
IRF6645
4.7R
11
-35V Bus
Q1
VCC
R30
R19
3.3uF
OTP1
TP1
CH1 O J2A
OTP CH2
5
C12
OC
CH1
13
D6
C23
R50
open
C14
0.1uF,100V
1
3
3
C10
-5V
10R
10R
14
C17
0.1uF
2
2
C21
SD
D-FET1
IRF6645
R32
4
1nF
+B
C32
0.1uF,100V
R25
10K
C1
1nF,250V
+35V Bus
3
3
1nF,250V
C30
R1
100R
R3
IN-
10k
C5
15
22uF
10nF
VSS
VB
2
2
2
3
3.01k
VAA
SD
GND
16
1K
R46
A26568-ND
D4
CSH
1K
D1
2
2
VSS
4
5
6
VAA
0.0
R41
R48
100K
3
3
IN-1
1
2
3
P1
1k
C28
47nF
R47
3
3
R21
Audio Gnd 1
J1A
OC
U1
1
10R
GND1
-B
R43
3.3uF
+5V
VAA
100C
OTP1
C18
R7
100K
R40
R52
open
CH1
Rp1
MMBT5401DICT-ND
Q7
+35V Bus
SCH_DB_2092_Rev3.1
R31
OTP CH1
Rp1 is thermally connected with Q3
-B
Page 33 of 49
-35V Bus -B
-B
Class D, Mother Board Control Volume and Power Supplies Schematic
C19
R39
C15
R27
CLK
47R
74AHC1G04
Control Volume
+5V
C109
8
VSS
5
VR0
CS
VR1
SDATA
CLK
SIMUL
1
2 CS
3 SDATAI
4
+5V
R7
47R
R8
47R
R9
3
10R
C1
10uF, 50V
3310S06S
4
5
6
SCLK R10
47R
MUTE
ZCEN
2
R13
R11
7
CS
AGNDL
SDATAI
AOUTL
VD+
VA-
DGRD
VA+
SCLK
AOUTR
SDATAO AGNDR
8
47R
R3
100R
AINL
MUTE
CS3310
AINR
C5
10uF, 50V
CH1 Feedback
IN-1
R31
R55
0.0
4
5
6
+5V
13
4.7R 4.7R
12
9
R14
R4
100R
-5V
C6
10uF, 50V
3.3K
MMBT5401
15V
Q102
R107
4.7K
CLK
+B
R28
47R
74AHC1G04
U4
VCC
SD
R56
0.0
2
1
3
C33
OPEN
5
6
7
8
R57
100K
-B
C31
1000uF,50V
C34
OPEN
Chassis Gnd
R32
R34
47k 1%
1K
L2
C32
1000uF,50V
+B
22uH
CH2 OUT
D6
CH2 O
C24
C28
D8
R48
0.47uF, 400V
C18
150pF, 500V
+35V
Gnd
-35V
-B
VCC
+5V
33pF
R58
100K
1
2
3
4
CH2 Feedback
IN-2
C16
J7
J2B
10
11
12
CH2 IN
Audio in
470
C25
0.1uF, 400V
Trace under J7
7
8
9
+
CH1
-
-B
+B
IRS2092S_ MODULE
J1B
OPEN
R40
10, 1W
J2A
-5V
R72
J6
Z103
-5V
OPEN
R49
2.2k
+B
C3
10uF, 50V
10
100K
VCC UVP
OC
13
14
15
16
+5V
R6
11
2.2uF,16V
9
10
11
12
J3
1
2
C27
D7
R47
0.47uF, 400V
C17
150pF, 500V
CH1 OUT
D5
C23
J1A
C2
10uF, 50V
R5
14
C20
1
2
3
22uH
1K
CH1 IN
15
R2
R33
47k 1%
R71
OPEN
16
L1
CH1 O
R50
2.2k
10, 1W
J4
1
2
+
CH2
-
OPEN
-B
R18
C26
22k
0.1uF, 400V
R106
47K
R105
10R
Q101
FX941
U_6
MC78M12
Vout
VCC
Z104
24V
C106
10uF, 50V
Heat Sink
Z101
+B
HS1
GND
Vin
+5V Power Supply
VCC Power Supply
R101
4.7V 47R, 1W
ZM4732ADICT
R102
47R, 1W
C101
10uF, 50V
C105
10uF, 50V
U_4
Vin
Vout
C102
10uF, 50V
Fig 38
IRAUDAMP5 REV 3.3
Z102
R103
-B
4.7V 47R, 1W
ZM4732ADICT
D101
MA2YD2300
-B
www.irf.com
-5V Power Supply
+5V
MC78M05
Page 34 of 49
R104
47R, 1W
U_5
-5V
MC79M05
IN
OUT
D102
MA2YD2300
GND
C108
10nF, 50V
6
1
VDD
+B
22k
3.3K
100K
U_?
R17
GND
R108
7
U3
R1 J5
4.7uF, 16V
U_2
33pF
Audio in
+5V
C107
4.7uF, 16V
+5V
470
2.2uF,16V
C103
10uF, 50V
C104
10uF, 50V
Class D, Mother Board Clock and House Keeping Schematic
+B
100k
R111
10K
R112
820R
C113
SW-3WAY_A-B
R113
5K POT
SW
1A
VCC
1Y
6A
2A
6Y
2Y
5A
3A
5Y
3Y
4A
R116
47R
R114
100R
GND
4Y
CLK
Z108
8.2V
C114
Q108
R118
EXT. CLK
NORMAL
MUTE
Q110
MMBT5551
R141
47k
Trip and restart
OVP
MMBT5551
R130
47K
47k
DC protection
DCP
R131
47K
-5V
R128
6.8k
R124
10k
Q104
47R
R122
47k
C116
100uF, 16V
R123
1K
R150
47k
MMBT5401
R129
6.8k
R133
47k
Q112
MMBT5551
R127
6.8k
Q107
1
2
3
Z109
8.2V
-5V
+5V
MMBT5551
R132
47k
6
5
4
PVT412
P1
-B
Fig 39
www.irf.com
IRAUDAMP5 REV 3.3
S1
C119
SW-PB
0.1uF, 50V
R126
100K
Q105
R151
47k
R146
47K
R125
10K
MMBT5401
R137
D104
1N4148
+B
UVP
R135
82k
R134
10k
PROTECTION
MUTE R117
R144
+B
Q106
R119
1k
R145
47K
39V
DCP
Q109
C115
10uF, 50V
Z107
18V
R149
47K
Z105
10k
R148
10k
10nF, 50V
1k
1N4148
-B
74HC14
+5V
4.7k
OT
OT
R136
68k
CLK
J8
BNC
A24497
D105
D107
C117
1N4148 100uF, 16V
MMBT5551
R115
47R
CStart
47k
R138
MMBT5551
S
E
I
S3B
100pF, 50V
R120
100R
U_3
Q103
MMBT5551
+5V
R140
10k
R139
Z106
18V
Page 35 of 49
J9
2
1
CH2 O
100pF, 50V
C111
1N4148
R110
C112
1200pF, 50V
SP MUTE
D103
1nF, 50V
R142
68k
D106
1N4148
MMBT5401
SW_H-L
R109
1K
C110
1
2
+5V
CH1 O
I
E
S
S2
10K
R147
47k
Q111
SW
R143
SD
SW-3WAY_A-B
S3A
R121
47k
DC_PS
IRAUDAMP5 Bill of Materials
Class D, Daughter Board:
Amp5_DB_2092_Rev 3.1_BOM
Designator
Footprint
PartType
Quantity
C1, C2, C21,C22,C23,C24
C3, C4
C5, C6
C9, C28, C29
C10, C11
C12, C16, C18, C19
C13, C17
C14, C15, C32, C33
C20
C30, C31
D1, D2
D3, D4
D5, D6
D7
DS1, DS2
J1A
J1B
J2A
J2B
Q1
805
TAN-A
TAN-B
0805
TAN-B
TAN-B
0805
1206
0805
0805
SOD-323
SOD-323
SMA
SMA
805
CON EISA31
CON EISA31
CON_POWER
CON_POWER
SOT23-BCE
1nF,250V,COG
10uF, 16V, Tan
10uF, 16V, Tan
47nF,50V, X7R
10uF, 16V, Tan
3.3uF, 16V, X7R
0.1uF,100V, X7R
0.1uF,100V, X7R
open
10nF,50V, X7R
BAV19WS-7-F
1N4148WS-7-F
MURA120T3G
ES1D
LTST-C171TBKT
CON EISA31
CON EISA31
CON_POWER
CON_POWER
MMBT5551
6
2
2
3
2
4
2
3
1
2
2
2
2
1
2
1
1
1
1
1
Q2, Q7
SOT23-BCE
MMBT5401-7
2
www.irf.com
IRAUDAMP5 REV 3.3
Page 36 of 49
PART NO
445-2325-1-ND
495-2236-1-ND
399-3706-1-ND
PCC1836CT-ND
399-3706-1-ND
445-1432-1-ND
399-3486-1-ND
PCC2239CT-ND
open
PCC103BNCT-ND
BAV19WS-FDICT-ND
1N4148WS-FDICT-ND
MURA120T3GOSCT-ND
ES1DFSCT-ND
160-1645-1-ND
A26568-ND
A26568-ND
A26570-ND
A26570-ND
MMBT5551FSCT-ND
MMBT5401-FDICT-ND
VENDER
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
IR
3
IRF6645
P100ACT-ND
P10ACT-ND
P3.3KACT-ND
P10ECT-ND
P100KACT-ND
P4.7KACT-ND
P8.2KACT-ND
P1.0KACT-ND
RHM1.2KARCT-ND
P1.0KACT-ND
P4.7ACT-ND
P10KACT-ND
P1.0ACT-ND
RHM33KARCT-ND
RHM0.0ARCT-ND
open
594-2381-675-21007
DIGI KEY
3
ST32ETB102TR-ND
RHM3.01KCCT-ND
IRS2092S
D-FET1, D-FET2, D-FET3, D-FET4
Direct Fet SJ
IRF6645
4
R1, R2
0805
100R
2
R3,R4,R9,R10,R15,R16,R27,R28,R30,R32,R8
0805
10R
11
R5, R6
0805
3.3K
2
R7
1206
10R
1
R11, R31, R33, R34, R35, R47
0805
100K
2
R12, R45
0805
4.7K
2
R13, R14,R19,R20
0805
8.2K
2
R24, R48
0805
1K
2
R7,R18
805
1.2k
R21, R22
0805
1k
2
R23, R26
0805
4.7R
2
R25, R29,R36,R41, R42
0805
10K
5
R37, R38
0805
1R
3
R39, R40
0805
33K
3
R43, R44
0805
0
3
R49, R50, R51, R52,
1206
open
3
Rp1, Rp2
805
100C
P1,P2
ST-32 3mm SQ
1k
R46,R53
805
3.01k
U1, U2
SOIC16
IR Driver
www.irf.com
IRAUDAMP5 REV 3.3
Page 37 of 49
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
DIGI KEY
MOUSER
DIGI KEY
IR
Class D Motherboard:
IRAUDAMP5 MOTHERBOARD BILL OF MATERIAL
NO
1
2
3
4
5
6
7
8
9
10
11
Designator
C1, C5, C6, C101, C102, C103, C104, C105,
C106, C115
C2, C3
C7, C8, C9, C10
C11, C12, C13, C14
C15, C16
C17, C18
C19, C20
C119
C23, C24
#
Footprint
Part Type
Part No
Vender
10
RB2/5
10uF, 50V
565-1106-ND
Digikey
2
4
4
2
2
2
1
2
RB2/5
open
open
805
AXIAL0.19R
1206
1206
CAP MKP
2.2uF, 50V
565-1103-ND
Digikey
33pF
150pF, 500V
2.2uF, 16V
0.1uF, 50V
0.47uF, 400V
478-1281-1-ND
338-2598-ND
PCC1931CT-ND
PCC104BCT-ND
495-1315-ND
Digikey
Digikey
Digikey
Digikey
Digikey
495-1311-ND
Digikey
14
15
16
17
18
19
20
21
22
23
24
25
26
27
C25, C26
C27, C28, C29, C30, C40, C41, C42, C43,
C44, C45, C46, C47
R29, R30, R55, R56, R60, R61, R62, R63,
R64, R65, R66, R67, R71, R72
C31, C32
C33, C34, C48, C49
C107, C109
C108, C114
C110
C111, C113
C112
C116, C117
D103, D104, D105, D106, D107
D5, D6, D7, D8
D101, D102
HS1
J1A, J1B
J2A, J2B
28
J3, J4
2
MKDS5/2-9.5
29
J5, J6
2
Blue RCA
RCJ-055
30
J7
1
J HEADER3
277-1272
277-1272-ND or 651-1714984
31
32
J8
J9
1
1
BNC_RA CON
ED1567
BNC
ED1567
A32248-ND
ED1567
33
L1, L2
2
Inductor
Sagami 7G17AOr
1D17A-220M
Sagami 7G17AOr
1D17A-220M
34
35
36
37
38
NORMAL
P1
PROTECTION
Q101
Q102, Q104, Q106, Q111
Q103, Q105, Q107, Q108, Q109, Q110,
Q112
R1, R2, R57, R58, R110, R126
R3, R4, R114
R5, R6
R7, R8, R10, R11, R27, R28, R115, R116,
R117
R9, R105
R13, R14
R17, R18
R106, R121, R122, R130, R131, R132,
R133, R137, R139, R141, R145, R146,
R147, R149, R150, R151
R152
R55, R56
R39, R40
R21, R22, R23, R24
R120
R29P, R30P
R31, R32
R33, R34
1
1
1
1
4
Led rb2/5
DIP-6
Led rb2/5
SOT89
SOT23-BCE
404-1106-ND
PVT412
404-1109-ND
FX941
MMBT5401-7-F
160-1143-ND
PVT412PBF-ND
160-1140-ND
FCX491CT-ND
MMBT5401-FDICT-ND
7
SOT23-BCE
MMBT5551
MMBT5551-FDICT-ND
Digikey
6
3
2
805
805
1206
100K
100R
4.7R
P100KACT-ND
P100ACT-ND
P4.7ECT-ND
Digikey
Digikey
Digikey
9
805
47R
P47ACT-ND
Digikey
2
2
2
805
805
805
10R
3.3K, 1%
22k
P10ACT-ND
P3.3KZCT-ND
P22KACT-ND
Digikey
Digikey
Digikey
16
805
47k
P47KACT-ND
Digikey
1
2
2
4
1
2
2
2
805
805
805
open
1206
open
2512
1206
OPEN
0.0 Ohms
470R
P0.0ACT-ND
P470ACT-ND
Digikey
Digikey
Digikey
100R
P100ECT-ND
Digikey
47K, 1%
1K
PT47KAFCT-ND
P1.0KECT-ND
Digikey
Digikey
12
13
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
www.irf.com
2
CAP MKPs
0.1uF, 400V
12
805
OPEN
14
805
OPEN
2
4
2
2
1
2
1
2
5
4
2
1
2
2
RB5/12_5
AXIAL0.1R
805
805
805
805
805
rb2/5
SOD-123
SMA
SOD-123
Heat_S6in1
CON EISA-31
CON_POWER
1000uF,50V
OPEN
4.7uF, 16V
10nF, 50V
1nF, 50V
100pF, 50V
1200pF, 50V
100uF, 16V
1N4148W-7-F
1N4148W-FDICT-ND
MURA120T3G
MA2YD2300
HEAT SINK
CON EISA31
CON_POWER
MURA120T3GOSCT-ND
MA2YD2300LCT-ND
294-1086-ND
A32934-ND
A32935-ND
277-1022
277-1271-ND or 651-1714971
CP-1422-ND
IRAUDAMP5 REV 3.3
565-1114-ND
PCC2323CT-ND
PCC103BNCT-ND
PCC102CGCT-ND
PCC101CGCT-ND
478-1372-1-ND
565-1037-ND
Page 38 of 49
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey or
Mouser
Digikey
Digikey or
Mouser
Digikey
Digikey
Inductors,
Inc
Or
ICE
Component
s, Inc.
Digikey
Digikey
Digikey
Digikey
Digikey
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
R109, R118, R119, R123
R47, R48
R49, R50
R68, R69
R101, R102, R103, R104
R107, R138
R108
R111, R124, R125, R134, R140, R143,
R144, R148
R112
R113
R127, R128, R129
R135
R136, R142
S1
S2
S3
U1, U2
U3, U4
U7, U8
U9, U10
U_1
4
2
2
2
4
2
1
8
1
1
3
1
2
1
1
1
2
2
2
2
1
U_2
1
U_3
U_4
U_5
U_6
Z1, Z2, Z103
Z101, Z102
Z104
Z105
Z106, Z107
Z108, Z109
Volume Knob
Thermalloy TO-220 mounting kit with screw
1/2" Standoffs 4-40
4-40 Nut
No. 4 Lock Washer
1
1
1
1
3
2
1
1
2
2
1
3
5
5
5
805
2512
1206
AXIAL-0.3
2512
805
V_Control
1K
10, 1W
2.2k
OPEN
47R, 1W
4.7K
CT2265
P1.0KACT-ND
PT10XCT
P2.2KECT-ND
PT47XCT-ND
P4.7KACT-ND
CT2265-ND
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
805
10K
P10KACT-ND
Digikey
805
POTs
1206
805
805
Switch
SW-EG1908-ND
SW-EG1944-ND
open
SOT25
MINI5
SO-8
SOIC16
820R
5K POT
6.8k
82k
68k
SW-PB
SW_H-L
SW-3WAY
P820ACT-ND
P6.8KECT-ND
P82KACT-ND
P68KACT-ND
P8010S-ND
EG1908-ND
EG1944-ND
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
74AHC1G04
open
open
CS3310
296-1089-1-ND
open
open
73C8016 or 72J5420
N8A
3310S06S
3310-IR01
M14A
TO-220
TO-220
TO-220
SOD-123
SMA
SOD-123
SOD-123
SOD-123
SOD-123
Blue Knob
Kit screw, ROHS
Standoff
100 per bag
100 per bag
74HC14
296-1194-1-ND
MC78M05CTG
LM79M05CT
LM78M12CT
MC78M05CTGOS-ND
LM79M05CT-ND
LM78M12CT-ND
15V
4.7V
24V
39V
18V
8.2V
MC21060
AAVID 4880G
BZT52C15-FDICT-ND
1SMA5917BT3GOSCT-ND
BZT52C24-FDICT-ND
BZT52C39-13-FDICT-ND
BZT52C18-FDICT-ND
BZT52C8V2-FDICT-ND
10M7578
82K6096
8401K-ND
H724-ND
H729-ND
3362H-502LF-ND
*Tachyonix Corporation, 14 Gonaka Jimokuji Jimokuji-cho, Ama-gun Aichi, JAPAN 490-1111 http://www.tachyonix.co.jp
info@tachyonix.co.jp
www.irf.com
IRAUDAMP5 REV 3.3
Page 39 of 49
Digikey
Newark
*Tachyonix
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Digikey
Newark
Newark
Digikey
Digikey
Digikey
IRAUDAMP5 Hardware
Voltage regulator mounting:
Item Description
7
8
1
Insulator Thermalfilm
2
Shoulder Washer
3
Flat Washer #4
4
No. 4-40 UNC-2B Hex Nut
5
No. 4-40 UNC-2A X 1/2 Long Phillips
Pan Head Screw
6
Lockwasher, No.4
7
Heatsink
8
PCB
Item Description
7
8
1
Insulator Thermalfilm
2
Shoulder Washer
3
Flat Washer #4
4
No. 4-40 UNC-2B Hex Nut
5
No. 4-40 UNC-2A X 1/2 Long Phillips
Pan Head Screw
6
Lockwasher, No.4
7
Heatsink
8
PCB
Fig 40
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IRAUDAMP5 REV 3.3
Page 40 of 49
IRAUDAMP5 PCB Specifications
Figure 41
Motherboard and Daughter-board Layer Stack
Daughter board:
Material:
FR4, UL 125C
Layer Stack:
2 Layers, 1 oz. Cu each, Through-hole plated
Dimensions:
3.125” x 1.52” x 0.062”
Solder Mask:
LPI Solder mask, SMOBC on Top and Bottom Layers
Plating:
Silkscreen:
Open copper solder finish
On Top and Bottom Layers
Motherboard:
Material:
FR4, UL 125C
Layer Stack:
2 Layers, 1 oz. Cu
Dimensions:
5.2” x 5.8” x 0.062”
Solder Mask:
LPI Solder mask, SMOBC on Top and Bottom Layers
Plating:
Open copper solder finish
Silkscreen:
On Top and Bottom Layers
www.irf.com
IRAUDAMP5 REV 3.3
Page 41 of 49
IRAUDAMP5 PCB layers
Class D, Daughter-board:
Figure 42 PCB Layout – Top-Side Solder-Mask and Silkscreen
www.irf.com
IRAUDAMP5 REV 3.3
Page 42 of 49
Figure 43. PCB Layout – Bottom Layer and Pads and bottom silk screen
www.irf.com
IRAUDAMP5 REV 3.3
Page 43 of 49
PCB Layout Motherboard:
Fig 44 Top Layer
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IRAUDAMP5 REV 3.3
Page 44 of 49
Fig 45 Top silk screen
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IRAUDAMP5 REV 3.3
Page 45 of 49
Fig 46 Bottom
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IRAUDAMP5 REV 3.3
Page 46 of 49
Fig 47
4.0
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IRAUDAMP5 REV 3.3
Page 47 of 49
4.0
Fig 48 Bottom Silkscreen
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IRAUDAMP5 REV 3.3
Page 48 of 49
Revision changes descriptions
Revision
3.0
3.1
3.2
3.3
3.4
3.5
Changes description
Released
Schematic error marked on red pages 31-33
R25 and R29 was connected to CSH
Fig 40 and Fig 41 updated
ROHS Compliant (BOM updated)
Deleted drawings author and e-mail
BOM updated :Ice Components as a second
vender of the inductor
Correct Deadtime setting graph Fig 12
Date
7/27/07
1/28/08
5/29/09
10/21/09
10/28/09
05/03/11
WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105
Data and specifications subject to change without notice. 7/27/2007
www.irf.com
IRAUDAMP5 REV 3.3
Page 49 of 49
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IRAUDAMP5 REV 3.3
Page 50 of 49
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