Mo tor C on trol Ap p l i c ation Ki t
KIT _ XM C 75 0W AT T _A K_V 1
XMC 750 Watt Motor Control Application Kit
3-Phase drives evaluation with galvanic isolation
Bo a rd Us e r‘s Ma n u al
Revision 2.0, 2016-12-13
Mic roc on t ro ll e r
Edition 2016-12-13
Published by
Infineon Technologies AG
81726 Munich, Germany
© 2016 Infineon Technologies AG
All Rights Reserved.
Legal Disclaimer
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all
warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual
property rights of any third party.
Information
For further information on technology, delivery terms and conditions and prices, please contact the nearest
Infineon Technologies Office (www.infineon.com).
Warnings
Due to technical requirements, components may contain dangerous substances. For information on the types in
question, please contact the nearest Infineon Technologies Office.
Infineon Technologies components may be used in life-support devices or systems only with the express written
approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the
failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life
support devices or systems are intended to be implanted in the human body or to support and/or maintain and
sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other
persons may be endangered.
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Revision History
Page or Item
Subjects (major changes since previous revision)
Revision 1.0,
2014-01-30
Initial release
Revision 2.0,
2016-12-13
Change IC103 part number and C120 value
Trademarks of Infineon Technologies AG
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ModSTACK™, my-d™, NovalithIC™, OptiMOS™, ORIGA™, PRIMARION™, PrimePACK™, PrimeSTACK™,
PRO-SIL™, PROFET™, RASIC™, ReverSave™, SatRIC™, SIEGET™, SINDRION™, SIPMOS™,
SmartLEWIS™, SOLID FLASH™, TEMPFET™, thinQ!™, TRENCHSTOP™, TriCore™.
Other Trademarks
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of Infrared Data Association Corporation. ISO™ of INTERNATIONAL ORGANIZATION FOR
STANDARDIZATION. MATLAB™ of MathWorks, Inc. MAXIM™ of Maxim Integrated Products, Inc.
MICROTEC™, NUCLEUS™ of Mentor Graphics Corporation. Mifare™ of NXP. MIPI™ of MIPI Alliance, Inc.
MIPS™ of MIPS Technologies, Inc., USA. muRata™ of MURATA MANUFACTURING CO., MICROWAVE
OFFICE™ (MWO) of Applied Wave Research Inc., OmniVision™ of OmniVision Technologies, Inc.
Openwave™ Openwave Systems Inc. RED HAT™ Red Hat, Inc. RFMD™ RF Micro Devices, Inc. SIRIUS™ of
Sirius Satellite Radio Inc. SOLARIS™ of Sun Microsystems, Inc. SPANSION™ of Spansion LLC Ltd.
Symbian™ of Symbian Software Limited. TAIYO YUDEN™ of Taiyo Yuden Co. TEAKLITE™ of CEVA, Inc.
TEKTRONIX™ of Tektronix Inc. TOKO™ of TOKO KABUSHIKI KAISHA TA. UNIX™ of X/Open Company
Limited. VERILOG™, PALLADIUM™ of Cadence Design Systems, Inc. VLYNQ™ of Texas Instruments
Incorporated. VXWORKS™, WIND RIVER™ of WIND RIVER SYSTEMS, INC. ZETEX™ of Diodes Zetex
Limited.
Last Trademarks Update 2011-02-24
Template: IFX_Template_2011-02-24.dot
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Table of Contents
Table of Contents
1
1.1
1.2
Overview .............................................................................................................................................7
Key Features ........................................................................................................................................7
Block Diagram ......................................................................................................................................8
2
2.1
2.1.1
2.1.2
2.1.3
2.1.4
2.2
2.3
2.4
Hardware Description ........................................................................................................................9
Power Supply .....................................................................................................................................10
EMC Line Filter...................................................................................................................................10
PFC Circuitry ......................................................................................................................................11
PFC Control IC, Current Sense and Over Current Protection ...........................................................11
Control Power Supply (VCC_15V and VDD_5V)...............................................................................13
3 Phase Inverter .................................................................................................................................14
Drive Card Connector ........................................................................................................................17
Auxiliary Power Board Connector ......................................................................................................18
3
3.1
3.2
3.3
3.4
3.5
Production Data................................................................................................................................20
Schematics.........................................................................................................................................20
Component Placement.......................................................................................................................24
Board Dimensions and Mounting Hole Positions...............................................................................25
Winding Rules for Transformer TR101 ..............................................................................................26
Bill of Material (BOM) .........................................................................................................................27
Board User's Manual
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KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
List of Figures
List of Figures
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
Figure 17
Figure 18
Figure 19
Figure 20
Figure 21
Figure 22
Figure 23
Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
Block Diagram of KIT_XMC750WATT_AK_V1....................................................................................8
3 Phase Power Inverter 750W V1.2.....................................................................................................9
EMC Line Filter...................................................................................................................................10
Control Circuitry of Relay K101..........................................................................................................10
PFC Circuitry ......................................................................................................................................11
PFC Selector JP101...........................................................................................................................11
PFC Control IC ICE3PCS02 ..............................................................................................................11
PFC Current Sense and Over Current Protection..............................................................................12
PFC Peak Current versus R313.........................................................................................................12
Control Power Supply (VCC_15V and VDD_5V)...............................................................................13
Restart of Control Power Supply via Testpads ..................................................................................13
Power Inverter – IGBT .......................................................................................................................14
Power Inverter – Gate Driver .............................................................................................................14
Phase Current Sensing and Reference Voltage Buffer (e.g. Phase W) ............................................15
DC-Link Current Sensing ...................................................................................................................15
Inverter Timing Diagram.....................................................................................................................16
Output Voltage (BEMF) Signal Dividers and Inverting Gate Driver Enable Circuitry.........................16
Temperature Sensor Circuitry and Thermistor Parameter.................................................................17
Drive Card Connector ........................................................................................................................17
Auxiliary Power Board Connector ......................................................................................................18
Analog Signal Selector .......................................................................................................................19
Schematics: Title Page (V1.2 – 2016/50) ..........................................................................................20
Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V.....................................................................21
Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier ..................................................22
Single Shunt and PFC Amplifier, PFC Protection, Drive Card and Auxiliary Power Connector ........23
Component Placement.......................................................................................................................24
Board Dimensions and Mounting Hole Positions...............................................................................25
Winding Rules for Transformer TR101 ..............................................................................................26
Board User's Manual
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KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
List of Figures
List of Tables
Table 1
Table 2
Table 3
Table 4
Table 5
Maximum Ratings.................................................................................................................................9
Typical Inverter Timing Parameters ...................................................................................................16
Drive Card Connector ........................................................................................................................17
Auxiliary Power Board Connector ......................................................................................................19
BOM of KIT_XMC750WATT_AK_V1 Board ......................................................................................27
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KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Overview
Introduction
This document describes the features and hardware details of the “3 Phase Power Inverter 750W V1.2” which is
designed to work with Infineon’s DriveCards. DriveCards are microcontroller boards with isolated debug
interface best suited for motor control applications. This power board together with two drive cards
(KIT_XMC1300_DC_V1 and KIT_XMC4400_DC_V1) is included in the XMC Motor Control Application Kit
KIT_XMC750WATT_AK_V1.
1
Overview
The motor control application kit KIT_XMC750WATT_AK_V1 is designed for use with 230V AC mains power
supply. The drive cards provide a galvanically isolated debug interface that allows safe software development.
A PFC circuitry can be controlled by the on-board PFC IC or by the microcontroller at the drive card. The power
inverter bridge is built by 6 discrete IGBTs in DPAK package. Each leg provides a shunt resistor with amplifier
for phase current measurement. The DC-link also provides a shunt resistor with amplifier for reconstruction of
the phase current with single shunt method. An additional low pass filter allows measuring the average DC-link
current as well. The power supply for the control devices as well as the drive card is provided by a non isolated
flyback converter which provides 5V and 15V DC. The auxiliary power board connector allows adding an
inverter card in order to use the board together with the XMC4400 drive card as dual inverter.
The main use case for this board is to demonstrate the generic features of the XMC microcontroller devices
including tool chain. The focus is the operation under evaluation conditions. The board is neither cost nor size
optimized and does not serve as a reference design.
Software examples as well as DAVE Apps are available for download at www.infineon.com/xmc-dev.
1.1
Key Features
The XMC Motor Control Appkication Kit (KIT_XMC750WATT_AK_V1) provides the following features:
•
•
•
3 Phase Power Inverter 750W V1.2 (schematic 2016/50, board 2013/45)
− Power supply with line filter, NTC bypass relay and PFC circuitry
− 3 phase bridge realized with discrete IGBTs (IKD10N60R)
− Integrated gate driver with integrated boot strap diodes and protection features (6EDL04I06NT)
− PFC control via control IC (ICE3PCS02), MCU or disabled
− PFC overcurrent protection fully realized in hardware
− On-board power supply for control components (15V and 5V) with flyback controller (ICE3RBR4765JG)
− Voltage dividers for DC-link and inverter output voltage measurement (e.g. for motor back EMF detection)
− Current sensing circuitry for
o PFC
o DC-link current (single shunt measurement)
o Low side inverter leg currents (emitter shunt measurement)
− Auxiliary power board connector for optional inverter card
Drive Card XMC1300
®
− XMC1302 (ARM Cortex™-M0-based) Microcontroller, 200 kByte on-chip Flash, TSSOP38
− 1 set of combined hall sensor and encoder interfaces
− Potentiometer
− Isolated Debug Interface
Drive Card XMC4400
®
− XMC4400 (ARM Cortex™-M4-based) Microcontroller, 512 kByte on-chip Flash, LQFP100
− 2 sets of combined hall sensor and encoder interfaces
− Multi feedback interface connectors for connection of resolver circuitry, UART, SPI, I2C, USB, etc
− Potentiometer
− Isolated Debug Interface
Board User's Manual
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KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Overview
1.2
Block Diagram
Figure 1 shows the functional block diagram of the KIT_XMC750WATT_AK_V1.
The drive cards have got the following building blocks:
• Power Board Connector
• 1 or 2 sets of position interface connectors (HALL, ENCODER)
• Encoder Enable signals via GPIOs
• User LEDs connected to GPIOs
• Variable resistor (POTI) connected to ADC
• Isolated On-board Debugger via Debug USB connector (Micro-USB) with UART channel
• Optional Infineon Debug interface connector for Drive Monitor USB Stick V2 (KIT_DRIVEMONI_USB_V2)
Note: Additional documentation is provided for the drive cards (Board User’s Manual Drive Card XMC1300 and
XMC4400).
The power board has got the following building blocks:
•
•
•
•
•
•
EMC line filter
PFC circuitry with over current protection, selectable with PFC IC control or MCU control
3phase bridge with IGBTs driver IC and shunts (DC-link single shunt as well as three low side shunts)
Control IC power supply 15V/5V
Drive card connector
Auxiliary power board connector
Figure 1
Block Diagram of KIT_XMC750WATT_AK_V1
Attention: Almost all signals of the kit including connectors and testpoints are referenced to power GND
supply domain. Hence they may carry hazzardous voltages.
Attention: Due to large capacitors, the DC-Link voltage may provide hazzardous voltages even when the
board is unplugged from power supply.
Attention: The heatsink and the power components including the PFC choke may get hot during
operation.
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KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
2
Hardware Description
The following sections give a detailed description of the hardware and how it can be used.
Figure 2
Table 1
3 Phase Power Inverter 750W V1.2
Maximum Ratings
Function
min
max
unit
AC Input voltage without PFC
85
250
V AC
AC input current
-
3.15
A AC
PFC input voltage
220
250
V AC
PFC input current
-
3.5
A AC
DC-link voltage
120
450
V DC
VCC_15V supply voltage
14
18
V
VDD_5V supply voltage
4.65
5.35
V
VDD_5V supply current
-
200
mA
Inverter output continuous current
-4.16
4.16
A
Inverter output peak current
-
9
A
Board User's Manual
9
comment
Limited by fuse F101
Protected by PFC IC
Protected by gate driver IC
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
2.1
Power Supply
The the “3 Phase Power Inverter 750W V1.2” board is designed for use with 230V AC mains power supply. The
power supply contains an EMC line filter with NTC bypass relay, an overcurrent protected PFC stage that can
be controlled either by a PFC control IC or by the microcontroller and a flyback converter for 15V and 5V power
supply.
2.1.1
EMC Line Filter
X101-3
12
+
K101
AC2
AC1
-
O1
O0
K101
S14K275
P1
P0
S0
S1
1
7
680n_400V
2
6
CY102
1
R104
680n_400V
X101-2
F101
CX101
THT_MSTBA3
X101-1
KBU1005_10A
B101
CY101
3.15A
0031.8221._5x20
3n3_400V
CX102
Power Supply
3n3_400V
L102
WE-7448258022
The input line filter design is shown in Figure 3. It is protected by a 3.15A fuse. The inrush current limiting NTC
resistor R111 is by-passed by the relay K101 after a certain time. This reduces the power losses of the inverter.
B57364S409M
R111
3
BRIDGE101
PE
0R05_2W
H101
MOUNT-PAD-ROUND3.2
R118
VSHUNT_PFC_N
BRIDGE102
VSHUNT_PFC_P
Figure 3
EMC Line Filter
The relay K101 is controlled by the circuitry of Figure 4.
Relay bridge
VCC_15V
BC857C
VDD_5V
10k
Figure 4
R135
1N4148
2
K101
D107
200k
R142
10R
47k
7
5
1
5k6
10k
R137
R141
GNDA
6
10k
IC105B
LM2903
GNDA
T101
AZ762-1C-12D
VDD_5V
R132
open col. out
C118
10u
R134
R131
K101
must be 15V Relay
GND
Control Circuitry of Relay K101
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KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
2.1.2
PFC Circuitry
The board provides a PFC circuitry which can be controlled by the on-board PFC control IC or by the
microcontroller at the drive card. The PFC circuitry is designed to be controlled in continuous conduction mode
for a boost voltage up to 400V DC. The maximum peak current is 4.72A. For details please refer to Figure 5 and
Figure 6.
DPAK optional
D1_OPT
Figure 5
PFC_CTRL_VSENS
OV_DET
68k/1%
C108 10nF
R1102M/200V/1% R101
R115
2k2/1% 330k/100V/1% R106 2M/200V/1%
DC_LINK_DIV
C105 68nF
39k/1%
R121
68nF
R120
GNDA
C107
R103
R107
330K/1% 330K/1% 330K/1%
10K/1%
CX103
R113
220n_450V
R116
C102
+
270u_450V
+
IKB20N60H3
47k
R109
VCC_15V
270u_450V
Q102
PFC_OFF
BCR108W
10k
R112
C104
GNDA
PFC_CTRL
C103
JP101
R105
C101
330k/200V/1%
GND
VIN_DIV
Q101
D101
IDB10S60C
R119
47k
R117
4
3
2
1
MCU control
PFC controller over driver
GNDA
R118
0R05_2W
BRIDGE102
VSHUNT_PFC_P
(400VDC)
10R
VDD IC101
OUT
GND
IN+ FAN3100TSX IN-
DC_LINK
A
VCC_15V
PFC_CTRL_MCU
100n_25V
BRIDGE101
VSHUNT_PFC_N
L101
Kaschke GP2002.153.807
TR3D476K025C0150_47u_25V_ESR0.15
B57364S409M
R111
E
C106
330pF
S0
S1
K101
R114 330k/200V/1%R102
AC1
10k/1% 330k/200V/1%R108
+
P1
P0
AC2
-
O1
O0
K101
KBU1005_10A
B101
PFC Circuitry
The PFC control type selection is done with jumper JP101. Closed position 3-4 enables PFC control by MCU,
closed position 2-3 enables control by the PFC IC. All pins of JP101 open, disables the PFC IC.
Position: 4 3 2 1
Position: 4 3 2 1
PFC Control by MCU
Figure 6
2.1.3
PFC Control by PFC IC
PFC Selector JP101
PFC Control IC, Current Sense and Over Current Protection
The PFC control IC (IC102) ICE3PCS02 is a wide input range (85VAC to 265VAC) controller IC for active CCM
(continuous conduction mode) power factor correction. The integrated digital control voltage loop with a
switching frequency of 66kHz allows efficieny up to 95% at full load for the entire input voltage range. See
Figure 7 for details.
PFC Control IC
C112
10u_25V
OV_DET
R124
C111
PFC_CTRL_VSENS
0R
100n_25V
PFC_CTRL
0R/n.m.
IC102
68k
R126
C110
4n7_25V
GATE
VCC
VSENS
OVP
R127
ISENSE
GND
ICOMP
FREQ
R122
1n_25V
C109
VCC_15V
ICE3PCS02
50R
VSHUNT_PFC_N
GND
Figure 7
PFC Control IC ICE3PCS02
The PFC stage can be also controlled by the microcontroller of the drive card. There is a current sense amplifier
with a gain of 12.4 available. As a result, the current sense signal from the 50mOhm shunt is amplified with a
fully differential circuitry. An offset of 2.9V allows a current measurement in the range of –3.36A to +4.72A. The
Board User's Manual
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KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
over current protection is realized by a comparator (IC105A) which disables the gate driver (IC101, Figure 5) in
case of overcurrent. Please refer to Figure 8 for details.
Current Sensing PFC
Offset: 2.9V
Gain: 12.4
R307 12k
R312 1k
VDD_5V
U301B
5
8k2
R313
VSHUNT_PFC_N
R314
7
I_PFC_AMP_RC
6
VSHUNT_PFC_P
680R
AD8616AR
R315 1k
C308
R320
C309
100k
R321 12k
10n
47pF
GNDA
GNDA
C310 n.m.
PFC - Over-Current Comparator
VDD_5V
VDD_5V
R326
I_PFC_AMP_RC
100k
VDD_5V
3k
IC105A
3
R332
8
VDD_5V
VDD_5V
1
4
LM2903
PFC_OFF
100R
C314
GNDA
1k
R348
Must be LOW to disable PFC
GNDA
GNDA
1u_10V
47pF
C316
Figure 8
C313
100n_10V
R336
GNDA
10k
R343
2
10n
C312
GNDA
R327
47pF
GNDA
C311
GNDA
1k
PFC Current Sense and Over Current Protection
The PFC current sense gain and offset can be calculated with following formulas:
offset =
gain =
R315 R321
R315
∙R312∙R320
(R307 + R312) ∙ R313 + (R307 + R312 + R313) ∙ R320
R315 R321
R315
∙[( 307 + 313) ∙ 320 + R307 ∙ R313]
∙ VDD_5V
(R307 + R312) ∙ R313 + (R307 + R312 + R313) ∙ R320
Vout = offset + gain ∙ ∆Vshunt = offset − gain ∙ R118 ∙ IPFC
The over current protection threshold can be adjusted with R313; refer to Figure 9. Please note that gain and
offset values also change with different R313.
Figure 9
PFC Peak Current versus R313
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KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
2.1.4
Control Power Supply (VCC_15V and VDD_5V)
The control power supply with VCC_15V and VDD_5V is provided by a flyback switch mode power supply IC
(IC103) ICE3RBR4765JG. The voltages can be monitored at test pins JP102 and JP103. The flyback control
circuitry is shown in Figure 10. Please refer to Figure 28 for winding rules of transformer TR101.
JP103
Control Power Supply/MCU Power Supply
1
2
330K/1%/1206
n.m.
DGND
TR101
4
7
3
5
1
+
C114
8
D103
US1D
+
3mH
0R
JP102
n.m.(BC847B)
33k2/1%/0603
5V DC
1k5
0R/0603
R133
Q103
1nF/0805
5988070107F_Green
LED101
C121
VDD_5V
R138
2R
R139
22R/0805
11k/1%/0603
R136
C120
100k/0603
R130
R129
IC104
TLVH431AI-DBZ
C119
n.m.(2.2nF/0805)
DGND
D106
n.m.
DGND
ICE3RBR4765JG
DRAIN
7
8
DRAIN
DRAIN
CS
DRAIN
6
5
4
FB
n.m.
R140
TP2
3
12
11
VCC
GND
2
BA
IC103
TP1
100nF/0805
+
0.1uF/0805 33uF/35V
GND
1
2
US1J
D105
C117
VDD_5V
R128
C115
220uF/10V
C116
VCC_15V
R123
100uF/25V
S1
PRI
2.2nF/630V
0R
D102
US1J
S2
C113
D104
US1J
R125
DC_LINK
DGND
Figure 10
Control Power Supply (VCC_15V and VDD_5V)
There are two mounting options available for the feedback signal of the control loop: a) Using a shunt regulator
(e.g. TLVH431AI) or b) using a zener diode. The following components are recommended for each option:
a) IC104 (TLVH431AI), R129 (100k), R130 (33.2k), R133 (0R), R140 (11.1k)
b) Q103 (BC847B), D106 (Zener diode 4.7V), C119 (2.2nF), R130 (4.3k), R140 (1k)
An external power supply for 5V as well as 15V can be used if required. Then R123 and R128 should be
unmouned and the voltages can be applied at JP102 (5V) and JP103 (15V).
For test purposes it may make sense to restart the power supply. This can be achieved by connecting TP1
(SOFTS/BA) and TP2 (GND). Please refer to 13 for details.
R123
TP1
(SOFTS/BA)
TP2 (GND)
R128
LED101
Figure 11
Restart of Control Power Supply via Testpads
The power status of VDD_5V is indicated by LED101 (see Figure 10).
Board User's Manual
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Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
2.2
3 Phase Inverter
The 3 phase power inverter is built by 6 IGBTs (IKD10N60R) and the gate driver IC (6EDL04I06NT). Each
inverter leg has its own shunt in the low side path for phase current measurement. In addition the common DClink current can be measured by its own shunt. See Figure 12 and Figure 13 for details.
3-Phase Inverter Bridge
HO1_0
47k
HO2_0
U_0
V_0
W_0
10R
R223
R224
100R
47k
S203
R220
HO3_0
IKD10N60R
1N4148
D203
R222
100R
S202
R219
IKD10N60R
10R
R221
1N4148
D202
S201
R218
IKD10N60R
1N4148
D201
DC_LINK
10R
R225
R226
100R
47k
U_0 1
V_0
BRIDGE_U
100R
R236
100R
47k
IKD10N60R
1N4148
D206
10R
R235
X201-3
THT_MSTBA3
LE_WP
LE_VP
BRIDGE_V
LE_UN
IKD10N60R
LO3_0
47k
X201-2
BRIDGE_W
LE_VN
0R05/2W
R238
LE_UP
R234
S206
R230
R240
47k
10R
R233
X201-1
W_0 3
0R05/2W
LO2_0
S205
R229
R239
100R
R232
1N4148
D205
10R
R231
LO1_0
IKD10N60R
S204
R228
0R05/2W
1N4148
D204
2
LE_WN
BRIDGE201
R245
I_ADC(max): +/-4.16A
I_trip(typ): +9A
VSHUNT_0_P
0R050/2W
COM_0
BRIDGE202
VSHUNT_0_N
GND_INV_0
Figure 12
Power Inverter – IGBT
Gate Driver Circuit
10u_25V
C210
VDD
IC202
1
10k
/FO_0
2
3
V_H
1 JP201
2
4
W_H
n.m.
DGND
VB1
HO1
U_H
C213
100nF
VCC
GND_INV_0
GND_INV_0
R227
C211
10u_25V
VCC_15V
5
U_L
6
V_L
GND_INV_0
VSHUNT_0_P
7
W_L
0R
R237
JP202
HIN2
VS1
HIN3
VB2
LIN1
HO2
26
U_0
24
VB2_0
23
HO2_0
LIN2
C214
10u_25V
LIN3
FAULT
ITRIP
HO3
22
V_0
20
VB3_0
19
HO3_0
C215
10u_25V
R243
n.m.
1
100p_25V
R241
n.m. 2
C216
R242
n.m.
9
HO1_0
C212
10u_25V
VB3
3K3
VB1_0
27
HIN1
VS2
8
28
10
ENABLE_0
VS3
LO1
VCC_15V
R244
n.m.
11
LO2
RCIN
C217
2n2_25V
LO3
12
W_0
16
LO1_0
15
LO2_0
14
LO3_0
13
COM_0
EN
GND_INV_0
GND_INV_0
18
VSS
COM
6EDL04I06NT
GND_INV_0
Figure 13
Power Inverter – Gate Driver
All shunt signals are amplified by operational amplifiers. The gain and offset of all amplifiers is adjusted to the
same value. The offset is buffered by another operational amplifier. See Figure 14 and Figure 15 for details.
Board User's Manual
14
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
VCC_15V
offset = 2.5V
gain = 12
VCC_15V
VDD_5V
C201
REF_2.5V
C202
n.m.
12
R210
13
11
47pF
REF_2.5V
MC33174D
GNDA
R217
GNDA
R216
GNDA
LE_WN
Figure 14
12K
IC201D
14
C208
1K
20K
R204
680R
GNDA
10nF
C207
8
MC33174D
4
IC201C
GNDA
VCC_15V
C209
9
20K
10
R211
1K
R207
I_W
12K
LE_WP
R203
100n_25V 1u_25V
Phase Current Sensing and Reference Voltage Buffer (e.g. Phase W)
R211
∙ VDD_5V
R211 + R204
R217
R203
R217
gain =
under the condition that
=
R216
R207
R216
Vout = offset + gain ∙ ∆Vshunt = offset − gain ∙ R240 ∙ IPhase_W
offset = REF_2.5V =
R301
C303
n.m.
VDD_5V
V+
8
3
AD8616AR
U301A
R303
1
2
R306
12k
10k
C305
47pF
C306
100nF
GNDA
V-
I_DC_LINK_AVG
R304
680R
4
R305
1k
GNDA
VSHUNT_0_N
I_DC_LINK_0
GNDA
R302
1k
VSHUNT_0_P
1u_10V
GNDA
100n_10V
12k
GNDA
REF_2.5V
GNDA
offset = 2.5V
gain = 12
fcut = 159Hz
C307 n.m.
Figure 15
DC-Link Current Sensing
The gains are adjusted to measure a maximum current of 4.16A and to trigger the over voltage protection of the
gate driver at 9A. There are testpoints for monitoring the itrip voltage as well as the protection output signal
(/FO).
The following diagram (Figure 16) shows the timing of the gate driver for high side and low side IGBTs.
The dead time (tDT+ for rising and tDT- for falling output signals) is the time which is required between
deactivation e.g. of the high side IGBT (U_H: low to high, active to passive level, respectively) and the activation
of the low side IGBT (U_L: high to low, passive to active level, respectively).
The driver delay (tDD+ for rising and tDD- for falling output signals) is the delay time of the driver for changing the
output signal from low to high after the activation of the respective IGBT driver input (high side for high output
and low side for low output signal).
In the diagram (Figure 16) the delay time defined by the driver itself is shown as tDxOFF and tDxON (with x=H for
high side and x=L for low side) and can be measured between microcontroller output signal and IGBT gate
signal.
The total output delay time taken from the microcontroller signal edge until the inverter output level has changed
is described with tOUT+ for low to high transition and tOUT- for high to low transition.
Board User's Manual
15
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
Figure 16
Inverter Timing Diagram
Please refer to Table 2 for typical values of the “3 Phase Power Inverter 750W V1.2” which have been
measured under room temperature.
Table 2
Typical Inverter Timing Parameters
Dead Time
Rising Output Signal
tDT+
750ns
Driver Delay
tDD+
Total Output Delay
tOUT+
Falling Output Signal
tDT750ns
800ns
IGBT Drive ON delay
1.550µs
High Side
tDHON 550ns
IGBT Driver OFF delay
tDHOFF
800ns
tDD-
1.550µs
Low Side
tDLON
550ns
tOUT+
550ns
650ns
tDLOFF
The gate driver enable signal is inverted in order to provide active low behaviour. LED 301 indicates an active
gate driver. The power inverter outputs can be monitored at signals BEMF_U, BEMF_V and BEMF_W with a
ratio of 417.5V : 5V. Please refer to Figure 17 for details.
BEMF detection at 3 phase
Enable Circuitry 1
330K/1%
R329
330K/1%
R330
R337
330K/1%
330K/1%
R334
R338
330K/1%
BEMF_W
330K/1%
R333
BEMF_V
BEMF_U
330K/1%
330K/1%
R335
R339
5988070107F_Green
LED301
VDD_5V
R340
1k5
VDD_5V
VDD_5V
10k
R328
R342
330K/1%
W_0
2k
V_0
R341
U_0
ENABLE_0
GNDA
12K/1%
Figure 17
C318
12K/1%
D303
R347 5V1
n.m.
C319
/ENABLE_0
Q301
BCR148W
12K/1%
GNDA
C317
D302
R346 5V1
n.m.
GNDA
D301
R345 5V1
n.m.
GND_INV_0
Output Voltage (BEMF) Signal Dividers and Inverting Gate Driver Enable Circuitry
Board User's Manual
16
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
A tempertaure sensor (R331, NTC thermistor) is placed close to the IGBTs of the inverter bridge in order to
allow thermal protection by software. In addition, an external temperature sensor can be connected at JP301.
Please refer to Figure 18 for details about the selected component (muRata NCP18WF104J03RB).
100k
R331
VDD_5V
TEMP
R344
10n
GNDA
C315
Figure 18
2.3
1 JP301
2
n.m.
NCP18WF104J03RB
Temperature Sensor Circuitry and Thermistor Parameter
Drive Card Connector
The power inverter board of KIT_XMC750WATT_AK_V1 provides a drive card connector with all the signals
required to control the power inverter. Next to the PWM input signals of the gate driver as well as the sense
signals for current measurement, there are the power supply pins for the 5V power domain.
Figure 19 shows the signal assignment fo the drive card connector together with the pin assignment of the drive
cards for XMC1300 and XMC4400. The pin and peripheral assignment can also be found in the following table.
Please note that the numbering of the power board connector at the drive card is inversed to the numbering of
the drive card connector at the power board.
Drive Card
DGND
Drive Card
BRIDGE301
VDD_5V
DC_XMC4400_V1 DC_XMC1300_V1
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
GND
HR.10
HR.C1IN / G3CH0
G3CH1
G0CH1
G0CH3 / G1CH3
G0CH5 / G2CH1
G1CH0 / G3CH2
C81.01 / C80.02
C81.00 / C80.03
C81.11 / C80.22
C81.10 / C80.23
C81.21 / C80.32
C81.20 / C80.33
ERU1.2B0 (PD1)
P4.1
Figure 19
Table 3
Male
MAB32B2
A1
A2
A3
A4
A5
A6
GND
C40.0 / CMP2.O
G0CH7 / CMP2.ING1CH6
G0CH2 / G1CH4
G0CH3 / G1CH2
G0CH4 / G1CH3
G0CH6
-
X301-A16
X301-A15
X301-A14
X301-A13
X301-A12
X301-A11
X301-A10
I_W_X
X301-A9
I_DC_LINK_AVG_X
X301-A8
U_L1
X301-A7
U_H1
X301-A6
V_L1
X301-A5
V_H1
X301-A4
W_L1
X301-A3
W_H1
X301-A2 GNDA
/TRAP1
X301-A1
/ENABLE1
THT_FAB32Q2
Auxiliary Power connector
GNDA
PFC_CTRL_MCU
I_PFC_AMP_RC
VIN_DIV
I_U_X
I_V_X
VDD_5V
X301-B16
VDD_5V
X301-B15
BRAKE_GATE
X301-B14
TEMP_X
X301-B13
DC_LINK_DIV_X
X301-B12
BEMF_U
C304
X301-B11
BEMF_V
X301-B10
BEMF_W
100n_10V X301-B9
I_DC_LINK_0
X301-B8
U_L
U_H
X301-B7
X301-B6
V_L
X301-B5
V_H
X301-B4
W_L
X301-B3
W_H
GNDA
X301-B2
/FO_0
/ENABLE_0
X301-B1
THT_FAB32Q2
750W On-Board Inverter Stage
DC_XMC1300_V1
DC_XMC4400_V1
VDD
G1CH5
G0CH0
G0CH1 / G1CH0
G0CH5
G1CH1
C80.01
C80.00
C80.11
C80.10
C80.21 / C80.03
C80.20 / C80.02
C80.IN0,1,2,3
P0.11
VDD
C42.0
G2CH3
G1CH1 / G3CH3
G0CH0
G0CH2 / G1CH2
G0CH4 / G2CH0
G1CH6 / G1.ORC6
C80.01 / HR.01
C80.00 / HR.00
C80.20 / C80.11 / HR.20
C80.21 / C80.10 / HR.21
C80.12 / C80.21 / HR.31
C80.13 / C80.20 / HR.30
C80.IN0,1,2,3
P0.12
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
Drive Card Connector
Drive Card Connector
X301
FAB32Q2
A16
A15
Function
A14
A13
A12
A11
Board User's Manual
GND
PFC Gate
Signal of
Power Inverter
GNDA / DGND
PFC_CTRL_MCU
Port
XMC1300
VSS, VSSP
P0.5
IPFC
VPFC
VBEMF_U / IU (2)
VBEMF_V / IV (2)
I_PFC_AMP_RC
VIN_DIV
I_U_X
I_V_X
P2.2
P2.4
P2.9
P2.10
17
Port
XMC4400
VSS
P1.3 &
P0.8
P15.8 & P0.0
P15.9
P14.1
P14.15
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
B16
B15
B14
B13
B12
B11
B10
B9
B8
B7
B6
VBEMF_W / IW (2)
I_AVG / IDClink (2)
U1_L
U1_H
V1_L
V1_H
W1_L
W1_H
CTRAP1
ENPOW1
VCC 5V
Brake Gate
Brake temp
VDClink
VBEMF_U / IU (1)
VBEMF_V / IV (1)
VBEMF_W / IW (1)
IDClink (1)
U0_L
U0_H
V0_L
I_W_X
I_DC_LINK_AVG_X
U_L1
U_H1
V_L1
V_H1
W_L1
W_H1
/TRAP1
/ENABLE1
VDD_5V
BRAKE_GATE
TEMP_X
DC_LINK_DIV_X
BEMF_U
BEMF_V
BEMF_W
I_DC_LINK_0
U_L
U_H
V_L
P2.11
P2.1
VDD, VDDP
P2.3
P2.6
P2.8
P2.0
P2.7
P0.1
P0.0
P0.6
B12
B13
B14
B5
B4
B3
V0_H
W0_L
W0_H
V_H
W_L
W_H
P0.7
P0.9 & P0.3
P0.8 & P0.2
B15
B16
B2
B1
CTRAP0
ENPOW0
/FO_0
/ENABLE_0
P0.12
P0.11
P14.5
P14.8
P1.12 & P0.10
P1.15 & P2.7
P1.11 & P2.9
P1.5
P1.10 & P2.8
P1.4
P1.2
P4.1
VDD
P3.6
P15.3
P14.9
P14.0
P14.2
P14.4
P14.14
P0.2
P0.5
P0.1 &
P0.3
P0.4 & P2.14
P0.11 & P0.9
P0.6 &
P2.6
P0.7
P0.12
Attention: The drive card connector provides the power supply for the power GND supply domain.
Hence it may carry hazzardous voltages.
2.4
Auxiliary Power Board Connector
A second inverter card can be connected to the auxiliary power board connector. There are all necessary
signals and power supplies available. Please refer to Figure 20 for details.
VDD_5V
VCC_15V
X302
1
3
5
7
9
11
13
15
17
/TRAP1
W_L1
V_L1
U_L1
CON13
CON15
CON17
DC_LINK
2
4
6
8
10
12
14
16
18
/ENABLE1
W_H1
V_H1
U_H1
BRAKE_GATE
CON14
CON16
CON18
X303-1
X303-2
1
2
MSTBV2
GND
PINHD-2X9
DGND
Figure 20
Auxiliary Power Board Connector
Board User's Manual
18
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Hardware Description
This connector is considered as an optional extension and the analog signals are shared netween the on-board
power inverter and the auxiliary connector. The desired signal can be chosen by 0R resistors close to the Drive
Card connector. Figure 21 and the following table give details about the optional signal selection.
Figure 21
Table 4
Analog Signal Selector
Auxiliary Power Board Connector
X302 Auxiliary Power
X301 Drive Card
Board Connector
Connector
Signal at Drive Card
Connector
Signal of
Power Inverter
Optional Signal
X302
X302-1
B16
VDD_5V
VDD_5V
VDD_5V
X302-2
-
-
VCC_15V
VCC_15V
X302-3
A2
/TRAP1
-
/TRAP1
X302-4
A1
/ENABLE1
-
/ENABLE1
X302-5
A4
W_L1
-
W_L1
X302-6
A3
W_H1
-
W_H1
X302-7
A6
V_L1
-
V_L1
X302-8
A5
V_H1
-
V_H1
X302-9
A8
U_L1
-
U_L1
X302-10
A7
U_H1
-
U_H1
X302-11
A16
GND
DGND
DGND
X302-12
B15
BRAKE GATE
-
BRAKE GATE
X302-13
(A9)
I_DC_LINK_AVG_X
I_DC_LINK_AVG
CON13
X302-14
(A10)
I_W_X
I_W
CON14
X302-15
(B13)
DC_LINK_DIV_X
DC_LINK_DIV
CON15
X302-16
(A11)
I_V_X
I_V
CON16
X302-17
(B14)
TEMP_X
TEMP
CON17
X302-18
(A12)
I_U_X
I_U
CON18
Board User's Manual
19
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
3
Production Data
3.1
Schematics
This chapter contains the schematics for the 3 phase power inverter 750W V1.2 (2016/50).
• Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V
• Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier
• Single Shunt Amplifier, PFC Amplifier, PFC Overload Protection, Drive Card and Auxiliary Power Connector
The board has been designed with Eagle V7.5. The full PCB design data of this board can also be downloaded
from www.infineon.com/xmc-dev.
1
2
3
4
5
6
7
8
A
A
3phase Power Inverter 750W V1.2
B
B
[1]
[2]
[3]
[4]
C
Contents
Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V
Gate Drive, Power Bridge (IGBT), Phase Current Shunt Amplifier
Single Shunt Amplifier, PFC Amplifier, PFC Overload Protection
DriveCard Connector, Auxiliary Power Connector
C
D
D
Fiducials
V1 / 05.09.2013 / AR
V1.1 / 08.11.2013 / AR E
V1.2 / 12.12.2016 / YS
E
2016/50
750W_Inverter_V1.2
Legal Disclaimer
ADJ_401
ADJ_402
1
Figure 22
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
ADJ_403
2
3
4
5
6
not saved!
7
Sheet: 1/4
8
Schematics: Title Page (V1.2 – 2016/50)
Board User's Manual
20
Revision 2.0, 2016-12-13
E
D
C
B
3
2
1
F101
H101
MOUNT-PAD-ROUND3.2
X101-3
X101-2
X101-1
680n_400V
7
12
6
1
C117
GND
1
0.1uF/0805 33uF/35V
C116
DC_LINK
Control Power Supply/MCU Power Supply
+
TP2
TP1
C120
2
US1J
D105
680n_400V
8
5
1nF/0805
C121
S14K275
K101
D103
US1D
D102
US1J
Q103
3
AC1
R123
0R
R128
0R
100uF/25V
C114
BRIDGE102
IC104
TLVH431AI-DBZ
C119
n.m.(2.2nF/0805)
DGND
AC2
+
BRIDGE101
220uF/10V
C115
VSHUNT_PFC_P
VSHUNT_PFC_N
B57364S409M
R111
P1
P0
n.m.(BC847B)
22R/0805
R136
3mH
1
7
TR101
4
2.2nF/630V 3
C113
CY101
3n3_400V
CX102
THT_MSTBA3
CX101
PE
A
IC103
11
VCC
BA
2
12
GND
100nF/0805
R125
3n3_400V
CY102
ICE3RBR4765JG
L102
WE-7448258022
FB
3
PRI
R104
S2
S1
O0
O1
S0
S1
+
330K/1%/1206
D104
US1J
8
R139
CS
4
DRAIN
7
DRAIN
DRAIN
6
DRAIN
5
2R
+
100k/0603
R130
R140
R129
R118
R133
R114 330k/200V/1% R102
R117
GNDA
330k/200V/1%
4
DGND
n.m.
1
2
JP102
DGND
n.m.
1
2
TR3D476K025C0150_47u_25V_ESR0.15
VCC_15V
5
VDD_5V
VDD_5V
R122
50R
Q102
VCC_15V
7
A
T101
BC857C
R105
10R
GND
K101
ISENSE
GND
ICOMP
FREQ
GND
5
6
7
IC102
GATE
VCC
VSENS
OVP
R103
C105 68nF
DC_LINK_DIV
BRIDGE104
Heatsink
R124
OV_DET
PFC_CTRL_VSENS
PFC_CTRL
0R
BRIDGE103
C107
8
VCC_15V
GND_INV_0
7
PE
C108 10nF
OV_DET
Sheet: 2/4
8
12/12/2016 11:30 AM
750W_Inverter_V1.2
MOUNT-PAD-ROUND3.2
H102
Aavid Thermalloy 78075
ICE3PCS02
(400VDC)
DC_LINK
DGND
D101
IDB10S60C
DPAK optional
D1_OPT
GND
Q101
Kaschke GP2002.153.807
must be 15V Relay
5
200k
R142
IC105B
LM2903
6
E
L101
IKB20N60H3
6
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
GNDA
GNDA
C118
10u
R131
10k
Relay bridge
VSHUNT_PFC_N
1n_25V
C109
PFC_OFF
VDD IC101
OUT
GND
IN+ FAN3100TSX IN-
PFC Control IC
C103
Legal Disclaimer
5V DC
VDD_5V
VDD_5V
DGND
GNDA
PFC_CTRL
JP101
GND
VCC_15V
VIN_DIV
4
3
2
1
PFC_CTRL_MCU
MCU control
PFC controller over driver
JP103
10k/1% 330k/200V/1%R108
KBU1005_10A
B101
0R/0603
0R05_2W
33k2/1%/0603
D106
n.m.
11k/1%/0603
C106
330pF
5988070107F_Green
LED101
3.15A
0031.8221._5x20
R138
+
Power Supply
1k5
C101
270u_450V
4
R132
R119
47k
10k
R112
R134
R109
R126
CX103
220n_450V
R107
R113
R116
3
open col. out
330K/1% 330K/1% 330K/1%
10K/1%
VCC_15V
BCR108W
AZ762-1C-12D
C104
R137
4n7_25V
R135
270u_450V C102
0R/n.m.
100n_25V
5k6
10k
R141
47k
10k
C110
10R
2
1
C111
+
R127
47k
68k
1N4148
21
D107
2
10u_25V
GNDA
R1102M/200V/1% R101
R115
68nF
R120
2k2/1% 330k/100V/1% R106 2M/200V/1%
39k/1%
R121
PFC_CTRL_VSENS
68k/1%
Board User's Manual
C112
Figure 23
100n_25V
1
E
D
C
B
A
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
Line Filter, PFC, DC-Link 400V, Power Supply 15V/5V
Revision 2.0, 2016-12-13
E
D
C
B
1
GND_INV_0
VSHUNT_0_P
C213
100nF
/FO_0
1
GND_INV_0
n.m.
R208
680R
VCC_15V
2
C204
47pF
I_U
W_L
V_L
U_L
W_H
V_H
GND_INV_0
C217
2n2_25V
GND_INV_0
U_H
ENABLE_0
GND_INV_0
1 JP201
2
GND_INV_0
JP202
R241
n.m. 2
3K3
DGND
10k
R227
VDD
VCC_15V
R213
MC33174D
1
IC201A
R212
2
3
12K
R201
1K
R205
1K
GNDA
12
11
10
9
8
7
6
5
4
3
2
1
LE_VP
IC202
LE_VN
VSS
RCIN
EN
ITRIP
COM
LO3
LO2
LO1
VS3
HO3
VB3
VS2
HO2
VB2
VS1
HO1
VB1
3
6EDL04I06NT
FAULT
LIN3
LIN2
LIN1
HIN3
HIN2
HIN1
VCC
13
14
15
16
18
19
20
22
23
24
26
27
28
C215
10u_25V
C214
10u_25V
4
COM_0
LO3_0
LO2_0
LO1_0
W_0
HO3_0
VB3_0
V_0
HO2_0
VB2_0
U_0
HO1_0
C212
10u_25V
C206
47pF
R209
680R
VB1_0
MC33174D
7
IC201B
R215
12K
R214
R202
12K
6
5
C205
1K
R206
1K
n.m.
REF_2.5V
LE_WP
LE_UN
47k
R232
BRIDGE_U
LE_UP
100R
10R
R231
R228
47k
100R
S201
S204
R222
10R
R221
R218
C208
HO2_0
LO2_0
47pF
R210
680R
6
5
6
S205
COM_0
GND_INV_0
LO3_0
HO3_0
7
7
BRIDGE202
BRIDGE201
DC_LINK
VDD_5V
S202
BRIDGE_V
LE_VP
47k
I_ADC(max): +/-4.16A
I_trip(typ): +9A
LE_VN
100R
10R
R233
R234
47k
100R
R229
R224
10R
R223
R219
I_W
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
Legal Disclaimer
LO1_0
U_0
V_0
W_0
HO1_0
MC33174D
8
IC201C
12K
12K
R217
R203
1K
9
10
C207
R216
R207
1K
REF_2.5V
5
3-Phase Inverter Bridge
LE_WN
REF_2.5V
C211
10u_25V
n.m.
LE_UP
LE_UN
Gate Driver Circuit
R237
n.m.
0R
R242
12K
C216
4
GNDA
n.m.
R243
GNDA
A
100p_25V
C210
C203
n.m.
1N4148
D201
1N4148
D204
R204
3 phase shunt current detection
Offset: 2.5V
Gain: 12
10u_25V
R244
n.m.
IKD10N60R
IKD10N60R
C209
10nF
LE_WN
47k
R236
IC201D
GNDA
GNDA
2
X201-2
X201-3
THT_MSTBA3
W_0 3
U_0 1
V_0
X201-1
REF_2.5V
MC33174D
14
C202
100n_25V 1u_25V
C201
VCC_15V
Sheet: 3/4
8
12/12/2016 11:30 AM
750W_Inverter_V1.2
VSHUNT_0_N
VSHUNT_0_P
BRIDGE_W
LE_WP
100R
10R
R235
R230
47k
8
VCC_15V
S206
R226
100R
S203
GNDA
10R
R225
R220
13
12
VCC_15V
4
11
3
R238
IKD10N60R
IKD10N60R
0R05/2W
1N4148
D202
1N4148
D205
IKD10N60R
2
R239
R245
0R05/2W
0R050/2W
20K
R211
GNDA
20K
1N4148
D203
1N4148
D206
22
IKD10N60R
Board User's Manual
R240
Figure 24
0R05/2W
1
E
D
C
B
A
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
Gate Driver, Power Bridge (IGBT), Phase Current Shunt Amplifier
Revision 2.0, 2016-12-13
I_V
E
D
C
12k
n.m.
C317
1
12K/1%
D301
R345 5V1
R337
R333
330K/1%
330K/1%
R328
330K/1%
U_0
12k
n.m.
C318
100n_10V
C301
2
12K/1%
5
6
n.m.
C319
680R
R314
12K/1%
3
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
/ENABLE_0
Drive Card
R340
1k5
VDD_5V
A9
A10
A11
A12
B14
B13
VDD_5V
4
VDD_5V
n.m./0603
R323
n.m./0603
R319
n.m./0603
R317
n.m./0603
R311
R309
0R/0603
C315
10n
TEMP
NCP18WF104J03RB
n.m.
1 JP301
2
CON13
CON14
CON16
CON18
CON17
CON15
5
VDD_5V
I_PFC_AMP_RC
6
1k
47pF
C311
VDD_5V
10n
C316
R326
2
4
6
8
10
12
14
16
18
PINHD-2X9
1
3
5
7
9
11
13
15
17
X302
DGND
PFC - Over-Current Comparator
CON13
CON15
CON17
/TRAP1
W_L1
V_L1
U_L1
VDD_5V
Auxiliary Power Connector
X301-B16
VDD_5V
X301-B15
BRAKE_GATE
X301-B14
TEMP_X
X301-B13
DC_LINK_DIV_X
X301-B12
BEMF_U
C304
X301-B11
BEMF_V
X301-B10
BEMF_W
100n_10V X301-B9
I_DC_LINK_0
X301-B8
U_L
U_H
X301-B7
X301-B6
V_L
X301-B5
V_H
X301-B4
W_L
X301-B3
W_H
GNDA
X301-B2
/FO_0
/ENABLE_0
X301-B1
THT_FAB32Q2
750W On-Board Inverter Stage
VDD_5V
The information given in this document shall in no event be regarded as a guarantee of conditions or
characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any
information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties
and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights
of any third party.
Legal Disclaimer
VDD_5V
Beta: 4250
R25: 100k
Temperatur sense
n.m./0603
0R/0603
n.m./0603
R324
I_DC_LINK_AVG_X R325
0R/0603
R322
I_W_X
0R/0603
R318
I_V_X
0R/0603
R316
I_U_X
GND_INV_0
Q301
BCR148W
DC_LINK_DIV_X
X301-A16
X301-A15
X301-A14
X301-A13
X301-A12
X301-A11
X301-A10
I_W_X
X301-A9
I_DC_LINK_AVG_X
X301-A8
U_L1
X301-A7
U_H1
X301-A6
V_L1
X301-A5
V_H1
X301-A4
W_L1
X301-A3
W_H1
X301-A2 GNDA
/TRAP1
/ENABLE1
X301-A1
THT_FAB32Q2
Auxiliary Power connector
BRIDGE301
GNDA
PFC_CTRL_MCU
I_PFC_AMP_RC
VIN_DIV
I_U_X
I_V_X
DGND
0R/0603
R310
TEMP_X
ENABLE_0
I_DC_LINK_AVG
I_W/3.6A
I_V/3.4A
I_U/3.2A
TEMP
DC_LINK_DIV/2.8A
R308
GND
C40.0 / CMP2.O
G0CH7 / CMP2.ING1CH6
G0CH2 / G1CH4
G0CH3 / G1CH2
G0CH4 / G1CH3
G0CH6
-
Analog Signal Selector
GND
HR.10
HR.C1IN / G3CH0
G3CH1
G0CH1
G0CH3 / G1CH3
G0CH5 / G2CH1
G1CH0 / G3CH2
C81.01 / C80.02
C81.00 / C80.03
C81.11 / C80.22
C81.10 / C80.23
C81.21 / C80.32
C81.20 / C80.33
ERU1.2B0 (PD1)
P4.1
DC_XMC4400_V1 DC_XMC1300_V1
Enable Circuitry 1
47pF
C308
I_PFC_AMP_RC
I_DC_LINK_AVG
D303
R347 5V1
R339
R335
330K/1%
330K/1%
R330
330K/1%
W_0
C310 n.m.
R321 12k
AD8616AR
7
U301B
C306
100nF
10k
R304
I_DC_LINK_0
1u_10V
C302
C305
47pF
680R
D302
R346 5V1
R338
R334
330K/1%
330K/1%
R329
R315 1k
R312 1k
330K/1%
V_0
GNDA
AD8616AR
U301A
R303
1
C307 n.m.
VSHUNT_PFC_P
BEMF detection at 3 phase
C309
10n
VDD_5V
V-
V+
R306
2
3
VDD_5V
R307 12k
n.m.
C303
VSHUNT_PFC_N
R305
1k
R302
1k
R301
8
4
GNDA
Current Sensing PFC
Offset: 2.9V
Gain: 12.4
BEMF_U
B
VSHUNT_0_N
VSHUNT_0_P
8k2
100k
GNDA
GNDA
REF_2.5V
BEMF_V
GNDA
GNDA
BEMF_W
R313
R320
GNDA
5988070107F_Green
LED301
A
GNDA
GNDA
Drive Card Connector
R341
VDD_5V
2k
VDD_5V
R342
GNDA
GNDA
10k
Single Shunt Current Sensing
Offset: 2.5V
Gain: 12
100k
6
GNDA
5
10k
1k
R331
GNDA
R344
GNDA
R343
R348
GNDA
2
3
VDD_5V
7
LM2903
1
IC105A
100k
R327
/ENABLE1
W_H1
V_H1
U_H1
BRAKE_GATE
CON14
CON16
CON18
VDD_5V
VDD
G1CH5
G0CH0
G0CH1 / G1CH0
G0CH5
G1CH1
C80.01
C80.00
C80.11
C80.10
C80.21 / C80.03
C80.20 / C80.02
C80.IN0,1,2,3
P0.11
DC_XMC1300_V1
VCC_15V
7
8
4
4
GNDA
3
R332
2
8
C313
100n_10V 1u_10V
C312
VDD_5V
GND
47pF
C314
PFC_OFF
Must be LOW to disable PFC
Sheet: 4/4
8
12/12/2016 11:30 AM
750W_Inverter_V1.2
100R
R336
2
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
B13
B14
B15
B16
DC_LINK
MSTBV2
VDD_5V
X303-2
X303-1
1
VDD
C42.0
G2CH3
G1CH1 / G3CH3
G0CH0
G0CH2 / G1CH2
G0CH4 / G2CH0
G1CH6 / G1.ORC6
C80.01 / HR.01
C80.00 / HR.00
C80.20 / C80.11 / HR.20
C80.21 / C80.10 / HR.21
C80.12 / C80.21 / HR.31
C80.13 / C80.20 / HR.30
C80.IN0,1,2,3
P0.12
DC_XMC4400_V1
Drive Card
3k
23
GNDA
Board User's Manual
GNDA
Figure 25
GNDA
1
E
D
C
B
A
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
Single Shunt and PFC Amplifier, PFC Protection, Drive Card and Auxiliary Power Connector
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
Component Placement
PE
3.2
S201
S202
S203
B101
3,2
D101
Q101
D1_OPT
R224
R223
R238
R232
NTC
R225
R239
D202
R240
D203
R234
R236
ADJ_402
ADJ_403
R231
R228
X201
R230
Flyback converter
400V -> 15V, 5V
C114
D104
1
D102
8
TR101
JP103
15V
IC101
C110
R118
R124
C112
R127
C111
C107
T101
R114
C105
R113
CX102
R116
CY101
L102
DC LINK
Fuse:
3.15A
C121
R140
R136
C119
5
R139
ADJ_401
R129
GND
X303
R128
DC LINK
C115
CX101
C101
1
4
D106
R130
Q103
C120
+
C113
IC103
Fuse F101
2
5V
D103
CY102
C102
-
GND
JP102
R125
R133
TP2
TP1
DriveCard
Connector
GND
SOFTS
1
C116
R104
L101
R102
X303
C213
a b
C313
C106
R123
D105
C117
R101
R108
X302
A10
DIN41612-Q/2
C118
R131
R141
R137
R134
R327
R332
C314
C316
R348
R343
R314
3 PHASE SHUNT CURRENT SENSE
R324 R325
R106
R117
18
18
C309
R110
R245
CX103
R103
R322 R323
A9
R120
R115
R326
R107
R111
R135
K101
C311
R315
R312
R320
R211
+
~
D107
R122
C109
C310
R321
R302
R301
C303
R216
R207
C308
U301
C209 R204
C208
C207
R217
R318 R319
PFC
11
R202
R203
A12
A11
C305
R205
R212
R213
C203
C204
R304
C307
R208
R306
R201
R305
C301
~
R121
Auxiliary Power
Board Connector
IC201
R308 R309
R210
R316 R317
B13
C306
R313
R307
B14
IC105
I-TRIP
-
LINE FILTER
C108
R126
C302
R303
R206
C205
R215
R214
C206
R209
R310 R311
R112
C312
R237
C202
C304
R119
1
R132
R336
C317
C201
2
R142
Enable
Power
JP202
R241
D301
D302
D303
GND
R243
C216
R242
R340
Q301
R244
C217
C211 C210
C318
X301
3
Q102
R342
R341
LED301
R337
R338
R346
C319
16
4
R227
PFC control sel.
R345
C315
JP101
C104
R105
IC102
/FO
JP201
R328
R329
R333
R334
R339
R331
C215
IC202
R330
R335
C214
GND
C212
C103
MCU
CTRL
DRV
PFC
CTRL
GND
INVERTER STAGE
R347
TEMP
X101
1
LED101
R138
MAINS
2
3
3,2
IC104
3 Phase Power Inverter 750W V1.1
Figure 26
R109
D206
MOTOR
BEMF SENSE
NTC
ext.
X301
R235
D205
1
W V U
1
D204
2
3
JP301
R233
R229
X201
PE
D201
R226
X101
R221
RECTIFIER
R222
R344
S206
R220
S205
R219
R218
S204
L N PE
Component Placement
Board User's Manual
24
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
3.3
Figure 27
Board Dimensions and Mounting Hole Positions
Board Dimensions and Mounting Hole Positions
Board User's Manual
25
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
3.4
Figure 28
Winding Rules for Transformer TR101
Winding Rules for Transformer TR101
Board User's Manual
26
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
3.5
Bill of Material (BOM)
Table 5
BOM of KIT_XMC750WATT_AK_V1 Board
Pos. Qty Value
No.
Device
Reference Des.
B101
C101, C102
C103
C104, C112
C105, C107
C106
C108
C109
C110
C111, C210, C211
C113
C114
C115
C116, C120
C117
C118
C121
C201
C202
C204, C206, C208, C305,
C308, C311, C314
C209
C212, C214, C215
C213
C216
C217
C301, C304, C312
C302, C313
C306
C309, C315, C316
CX101, CX102
CX103
CY101, CY102
D101
D102, D104, D105
D103
D107, D201, D202, D203,
D204, D205, D206
D301, D302, D303
HEATSINK101
IC101
IC102
IC103
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1
2
1
2
2
1
1
1
1
3
1
1
1
1
1
1
1
1
1
KBU1005_10A
270u_450V
TR3D476K025C0150_47u_25V_ESR0.15
100n_25V
68nF
330pF
10nF
1n_25V
4n7_25V
10u_25V
2.2nF/630V
100uF/25V
220uF/10V
0.1uF/0805
33uF/35V
10u
1nF/0805
100n_25V
1u_25V
GBU4GBU4H
CPOL-EUE10-30
C_EU_CASE_CCASE_D
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C1206
C-EU075-042X103
CPOL-EUE
CPOL-EUE
C-EUC0805
CPOL-EUE
C_EU_CASE_C0805
C-EUC0805
C-EUC0603
C-EUC0805
20
7
47pF
C-EUC0603
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
1
3
1
1
1
3
2
1
3
2
1
2
1
3
1
10nF
10u_25V
100nF
100p_25V
2n2_25V
100n_10V
1u_10V
100nF
10n
680n_400V
220n_450V
3n3_400V
IDB10S60C
US1J
US1D
C-EUC0603
C_EU_CASE_C0805
C_EU_CASE_C0603
C_EU_CASE_C0603
C_EU_CASE_C0603
C-EUC0603
C-EUC0603
C-EUC0603
C-EUC0603
CXXC22B10
CXXC15B10
CYYC10B4
IDT08S60C
DIODE-DO-214AC
DIODE-DO-214AC
36
7
1N4148
DIODE-SOD80C
37
38
39
40
41
3
1
1
1
1
5V1
Thermalloy
FAN3100TSX
ICE3PCS02
ICE3RBR4765JG
DIODE-MINIMELF
78075
FAN3100
ICE3PCS02
ICE3B0365JG
Board User's Manual
27
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
1
1
1
1
1
1
1
2
1
1
1
2
3
3
1
1
3
1
1
TLVH431AI-DBZ
LM2903
MC33174D
6EDL04I06NT
AZ762-1C-12D
Kaschke GP2002.153.807
WE-7448258022
5988070107F_Green
IKB20N60H3
BCR108W
BCR148W
2M/200V/1%
330k/200V/1%
330K/1%
S14K275
10R
47k
330k/100V/1%
B57364S409M
TLV431A-DBZ
LM2903
LM324D
6ED003L06-F
G2RE
KLL_GP2002.1
WE-CMB_XL
LEDCHIPLED_0603
IKB30N60H3
BCR108W
BCR108W
R-EU_R0805
R-EU_R0805
R-EU_M0805
S14K275
R-EU_R0603
R-EU_R0603
R-EU_R0805
NTC-B57364
61
8
10k
R-EU_R0603
62
63
64
65
66
67
68
69
70
71
72
73
74
1
1
1
1
1
1
1
2
2
1
1
1
1
2k2/1%
10K/1%
10k/1%
0R05_2W
39k/1%
68k/1%
50R
0R
0R
330K/1%/1206
68k
100k/0603
33k2/1%/0603
R-EU_R0805
R-EU_M0805
R-EU_R0603
R-EU_R2512
R-EU_R0805
R-EU_R0805
R-EU_R0603
R-EU_R0805
R-EU_R0603
R-EU_R1206
R-EU_R0603
R-EU_R0603
R-EU_R0603
75
7
0R/0603
R-EU_R0603
76
7
10R
R-EU_R0805
77
78
79
80
81
82
1
1
2
1
1
1
22R/0805
5k6
1k5
2R
11k/1%/0603
200k
R-EU_R0805
R-EU_R0603
R-EU_R0603
R-EU_R1206
R-EU_R0603
R-EU_R0603
83
6
12K
R-EU_R0603
84
85
2
6
20K
1K
R-EU_R0603
R-EU_R0603
Board User's Manual
28
IC104
IC105
IC201
IC202
K101
L101
L102
LED101, LED301
Q101
Q102
Q301
R101, R106
R102, R108, R114
R103, R107, R113
R104
R105
R109, R119, R132
R110
R111
R112, R131, R134, R141,
R227, R304, R342, R343
R115
R116
R117
R118
R120
R121
R122
R123, R128
R124, R237
R125
R126
R129
R130
R133, R308, R310, R316,
R318, R322, R324
R135, R218, R219, R220,
R228, R229, R230
R136
R137
R138, R340
R139
R140
R142
R201, R202, R203, R213,
R215, R217
R204, R211
R205, R206, R207, R212,
Revision 2.0, 2016-12-13
KIT_XMC750WATT_AK_V1
XMC Motor Control Application Kit
Production Data
86
5
680R
R-EU_R0603
87
6
100R
R-EU_R0805
88
6
47k
R-EU_R0805
89
90
91
92
3
1
1
4
0R05/2W
3K3
0R050/2W
12k
R-EU_R2512
R-EU_R0603
R-EU_R2512
R-EU_R0603
93
6
1k
R-EU_R0603
94
95
1
3
8k2
100k
R-EU_R0603
R-EU_R0603
96
9
330K/1%
R-EU_R0805
97
98
99
100
101
1
1
1
1
3
3k
100R
2k
NCP18WF104J03RB
12K/1%
R-EU_R0603
R-EU_R0603
R-EU_R0603
R-EU_R0603
R-EU_R0805
102 6
IKD10N60R
IKD04N60R
103
104
105
106
107
108
109
BC857C
3mH
AD8616AR
THT_MSTBA3
THT_FAB32Q2
PINHD-2X9
MSTBV2
BC857A-PNP-SOT23-BEC
EPCOS_E16V
AD8616AR
MSTBA3
FAB32Q2
PINHD-2X9
MSTBV2
1
1
1
2
1
1
1
Board User's Manual
29
R214, R216
R208, R209, R210, R303, R314
R221, R223, R225, R231,
R233, R235
R222, R224, R226, R232,
R234, R236
R238, R239, R240
R241
R245
R301, R306, R307, R321
R302, R305, R312, R315,
R326, R348
R313
R320, R327, R331
R328, R329, R330, R333,
R334, R335, R337, R338, R339
R332
R336
R341
R344
R345, R346, R347
S201, S202, S203, S204, S205,
S206
T101
TR101
U301
X101, X201
X301
X302
X303
Revision 2.0, 2016-12-13
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